SALT CO.

,LTD
681,Baekbeom-ro, Seo-gu, Incheon, Republic of Korea
Customer Center / 1800-8783 / Direct line / +82-32-777-5585/ FAX / +82-32-560-0677
Web www.light-salt.kr E-mail salt-s@light-salt.kr

ST-1000
The ST-1000 is an electric type
Universal Testing Machine. The
ST-1000 comes in a user
friendly, easy to operate, small
frame ready for installation on
table top or stand. The ST-1000
comes equipped with a LCD
indicator which is test ready
and is able to connect to CPU
for software control and data
analysis. This ST-1000’s high
elongation design makes it
ideal for tensile testing of
rubber, film, wire, cords, plastic
etc. With just a change of the
testing fixtures, various tests
such as compression, bending,
friction, shear, tear etc. are
readily available.
ST-1000 MANUAL
Single Column Electric Type U.T.M

Edition: ST1000.2019.OM Licensed and owned by Salt Co. LTD

ST1000.2019.OM

1
ST1000.2019.OM

Operations manual
Contents
Notice of Proprietary Rights ........................................................................................................... 4
Company information ..................................................................................................................... 5
General Safety and Precautions...................................................................................................... 6
Introduction .................................................................................................................................... 7
CE Certification................................................................................................................................ 8
ISO 9001 .......................................................................................................................................... 9
Model Specifications and Information ......................................................................................... 10
MODEL: ST-1000........................................................................................................................ 11
Components / parts .................................................................................................................. 11
Application .................................................................................................................................... 12
Operation ...................................................................................................................................... 23
Overview ................................................................................................................................... 23
Prior to operating ...................................................................................................................... 23
INSTALLATION ............................................................................................................................... 12
Receiving ................................................................................................................................... 12
Frame......................................................................................................................................... 12
Electricals and connections ....................................................................................................... 12
Behind the indicator: ............................................................................................................. 13
Accessories ................................................................................................................................ 15
Installing and changing grips ................................................................................................. 15
Installing grips ........................................................................................................................... 16
In case of RS-232C failure ...................................................................................................... 18
Utilizing the RS 232C to USB converter ................................................................................. 18
Change RS 232C to USB settings on software ....................................................................... 21
Indicator ........................................................................................................................................ 23
Software ........................................................................................................................................ 25
Test methods ................................................................................................................................ 27

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ST1000.2019.OM

Tensile Testing ........................................................................................................................... 27

Compression testing.................................................................................................................. 31
3 Point Bending Test ................................................................................................................. 34
Keeping Test .............................................................................................................................. 37
Analysis ......................................................................................................................................... 41
Locating the yield point ......................................................................................................... 43
Data ............................................................................................................................................... 45
Print Data ............................................................................................................................... 47
Excel view .............................................................................................................................. 48
Configuration ................................................................................................................................ 49
(Config[Drop down] > Folder Set) Data Save Location .......................................................... 50
(Config[Drop down] > Item Set) Data Display Selection ....................................................... 51
(Config[Drop down] > Print Set) Printing Settings and Options ............................................ 52
(Config[Drop down] > Graph Color) Graph Visual Settings ................................................... 52
(Config[Drop down] > Open Pass) Admin Password Options ............................................... 52
(Config[Drop down and button] > Test Config.) .................................................................... 53

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Notice of Proprietary Rights
This document and the information it contains are the property of Salt Co., LTD.. Any duplications or
replications of this document and the information it contains may, lawfully, only be acquired only by written
permission signed by a representative of Salt Co., LTD. of South Korea.

Trademarks
Salt Co., LTD. is a registered trademark of the South Korean government. Any logos, names, icons and/or
marks identifying Salt Co., LTD. products and services referenced herein are trademarks of Salt Co., LTD. and
may not be used in any shape or form without the written consent to do so.
Any other trademarks or brand names referring to other companies other than Salt Co., LTD. and the products
or services from such companies are not owned by Salt Co., LTD.

4
Company information

Salt Co., LTD.

Privately owned manufacturing and sales of testing machines and accessories.
Established in 1996

Contacts
ADDRESS
Salt CO., LTD.
3rd floor 15Ho, Juan Smart Techno Tower, 681 Baekbeom-ro
Seo-gu, Incheon, Republic of Korea

Website
www.Light-Salt.kr

E-mail
Salt-S@Light-Salt.kr

Phone numbers
PHONE: +82-32-777-5585
FAX: +82-32-560-0677

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General Safety and Precautions

Overview
Safety should always be first and all precautions should be taken prior to
handling the machine. Keep in mind that this machine does contain oils and
greases that may cause the parts of the machine to be slippery. Always keep
safety in mind and wear proper safety gear (helmets, glasses, gloves etc.)
Materials testing Prior to moving,
Materials testing machines are meant to replicate motions, forces and speeds operating, installing,
that may potentially be dangerous. Always be knowledgeable and aware. Read servicing or
all relevant manuals and guides. Your best precaution is to understand the otherwise handeling
machine and have a good understanding of how things operate. machine always refer
Frame to the manuals.

When handling the frame keep in mind the frame is constructed of very heavy metals and
parts. The ST-1000 weights approximately 70kg. Please keep safety in mind whenever moving the frame.

Computer and software control system

The computer and software is used to control the test and operator should always keep in mind that any
changes in the software will change the way the tests are carried out and may affect

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Introduction

This manual was created for the purpose of training and instructing the user/operator. The person(s)
operating the machine is asked to always keep safety in mind. The person(s) responsible for operation and the
employers of operators take the responsibility of any damages or injuries due to mishandling or wrongful
operation. Unless otherwise stated; Salt Co., LTD. is the manufacturer of this machine and cannot be held
accountable for mistakes or damages caused by miss-use of the machine.

If there are any parts of the manual that are unclear, we advise for the operator to contact us directly.

Care should be taken at all steps. Prior to receiving, moving and installation the operator is responsible for a
safe work environment, safety gear and proper checks (electrics, pressure, temperatures etc.).

7
CE Certification

8
ISO 9001

9
Model Specifications and Information

High elongation model

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MODEL: ST-1000
Model specific (Dimensions are approx.)

Frame Capacity 3kN / 3000N

Force Resolution 1/100,000

Min/Max speed 0.01mm~500mm/min (up to 1000mm/min)

Stroke Resolution 0.001mm

Speed accuracy 0.1%

Column type Single

Test room (DxH mm) 170 x 650 / 170 x 1000 * High elongation model

Drive system Mitsubishi Electric Servo Motor & Mitsubishi Servo Driver

Dimensions (WxDxH mm) 650 x 550 x 1170 / 650 x 550 x 1570

Weight (approx.) 70kg / 85kg * High elongation model

Power 1ph AC 230V, 50/60Hz

Controller LCD Digital Indicator (1/100,000 resolution) Force control, Position control

Components / parts
This is a list of general parts Salt Co.’s ST-1000 comes with:
1. Main frame (UTM body)
2. Indicator (Controller)
3. Accessories (Grips/jigs/extensometers etc.)
4. Wires (RS232 cable, power cable, load cell cable etc.)
5. RS 232 to USB converter
6. Computer (CPU/keyboard/mouse/mouse pad)
7. Computer screen
8. Tools
Note: Some parts are optional and some parts and accessories may not be included in your order

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Application
Salt Co., LTD. Universal Testing Machines are manufactured on an order made basis. Depending on the type of
tests required we accommodate to the customer by Standard, test method, material etc.
ST-1000
Compression test Tensile test Bending test
Keeping test Holding test

Shapes: Flat, round, cylindrical, tubular etc.

Materials: Soft materials such as – but not limited to – Textiles, plastics, polymers, rubbers, films, wires and
strands etc.

INSTALLATION
When initially installing the ST-1000 all that is required is the correct connections. Make sure all power
switches are off prior to connection to a live outlet. Make sure to check balance of the machine and its
foundation, the machine should not move or sway during the test as this would deem the testing zone unfit
for most standards. If any questions arise or if customer is unsure, stop and contact Salt Co. LTD or supplier
directly. Safety should always come first when operating machinery.
Receiving
Unless otherwise agreed upon; When receiving the ST-1000 will come in a wooden crate. When taking the
machine out of the crate, be mindful not to cause damage or to induce shock to the machine. The machine
has very sensitive measurement devices which can be damaged if roughly handled.

Frame
Handling the frame should be done with the upmost care. The machine is heaviest at the base near the
column. The machine can be lifted by the bottom base by hand (3~4 persons) or by fork lift. Do not support
the weight of the machine by its column as the column cover is not a structural point.

Electricals and connections

Behind the frame a “Main Power” slot and switch is located. Connect the AC 220V cord into the machine and
to the outlet for main power source.

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Behind the indicator:

Control Load Cell

Main Power

Extensometer

RS 232C
Remote

Main Power
This is the power source which is derived from the frames main power source. Use the switch to turn the
indicator on and off when not in use.
Control
This is the connection to the Mitsubishi Servo Motor. This is the line for the control output from the indicator
to the motor
Remote (RS 232C)
This is the connection to the remote (CPU or remote software.) The RS 232C connection should always be
checked to make sure it has a stable, tight connection. This port is the input from the software to the indicator
and the output data to the CPU/Software.

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Load Cell
This is the direct connection to the load cell of the UTM. The connection should always be checked to make
sure it has a stable and tight connection. Any noise coming from the other connections may cause disruptions
to the load cell.
Extensometer
This is the connection for the extensometer accessory. Input only from accessory.

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Accessories
Installing and changing grips

Adapter

Pin Tightening bolt

Grip

Adapter
The adapter is to make a secure connection it the grip via adapter pin
Push pin
The pin is to fix the grip in place and to secure the grip into the adapter
Tightening bolt
The tightening bolt is used to tighten the grips firmly in order to reduce and movement and backlash. Always
tighten the tightening bolt via hexagon tool to ensure a reliable test with less backlash and movement in grips.
Grip
The grip may be changed according to the sample specimen or test required.

15
Installing grips

Adapter without any grips installed

Slide grip into place and fix with push pin

16
 Secure tightening bolt by turning by hand at first and then with hex wrench

To uninstall grips reverse the steps afore mentioned.

1) Release tightening bolt
2) Pull out push pin
3) Slide out grip

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In case of RS-232C failure
The computer to indicator connection is by RS-232C, but in case of RS-232C slot card failure utilize the
USB converter.
Utilizing the RS 232C to USB converter
1) First install the drive with the USB to RS232 Converter CD

RS-232C to USB converter

2) Next access the “Device Manager” by right clicking “This PC” then selecting “Properties”

Select “Device Manager”

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3) Right click the newly converted “USB PORT x” and select “Properties”

4) Under the “Port settings” tab click the “Advanced” button.

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5) Set the “Latency Timer (msec):” option to 1

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Change RS 232C to USB settings on software
1) Right click “This PC” and click on properties, then access the “Device Manager” tab

2) Check the WINDOWS Device Manager. Identify the USB Port # under PORT to match the software
information. (In this case “COM3”

3) In the software > Input the master password to change the communication port no.

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4) Test Config -> Device : Edit [COM No. #] to match (COM#) under Device Manager
[ie. COM3 = COM NO. 3] and the ”Baud rate” (Make sure the baud rate matches on the indicator

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Operation
Overview
The software is used to operate the machine and to record and analyze the data from the tests.
The software functions as the main controller to the unit. All the presets and calibrations are recommended
and if any settings are to be changed, the operator is responsible for any changes in operation, data recording
or overall health of the software and machine.

Prior to operating
Always check to see if all wires are connected securely. One should never operate machinery under the
influence of any medication or drugs that may cause them to be less than optimal condition. Never operate
this machine without proper training or the appropriate safety gear. Read the manual(s) prior to operation in
order to avoid any unnecessary hardships and to avoid injuries. There are interchangeable grips and other
components other than the machine itself. Always check your surroundings and testing area before operating
this machine.

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Indicator

LCD display

Function and setup

Start test

Load and
displacement

Remote control Stop test

Indicator control
The indicator is what controls the ST-1000. The indicator is used to decide the settings such as
speed and force as well as max force. When the software is in use, all the settings can be
adjusted through the software.

LCD display Function and setup

Load and displacement
All real-time data and test Used for changing the settings
Used to zero/tare the
information is displayed on of the indicator display and
displayed values
this screen controls of indicator
Remote control
Start test Stop test
Used to control the
Used to start test after all test Used to stop test and
machines crosshead
parameters have been set crosshead movement
movements

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Software
A B C D E F G H I J

1.Menu 2. Test Information 3. Cylinder Control 4. Zero

8. Test Graph

9
.
R
e
s
e
t

5. Range and Speed

7.Real time
6. Displacement Select
data

10. Start / Stop / Emergency

stop

1. Menu Items
The menu allows you to start tests and input test information before the test as well as access
the test information and graph. Settings and configurations are available on the menu.

a. Test number b. Testing method

c. Data analysis
(Used to input test (Menu for selecting testing
(Post-test analysis & graph)
identification info) method)
f. Print
d. Raw data e. Unit (Post-test print. Graph and
(Post-test raw data) (unit selection for test) raw data through
ANALYSIS)
g. Configuration i. Software Information
h. Communication check
(Software and test (Basic information for
(Connection check)
configuration) software)
j. Quit program (Exit program – Unsaved data may be erased)

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2. Test Information
Test information shows you the readings or input data of the test and the sample. All inputs
must be input properly in order to operate the test properly. These change after selecting test
method and inputting information in the test number icon.
3. Cylinder Control.
Allows you to move the cylinder up or down at various speeds in order to properly set up
before a test and to return the cylinder to neutral position after tests.
4. Zero
Allows for zeroing or tare the readings. Operator should zero the reading before test. Before
tensile testing the readings will read negative due to chuck movement. In this situation only
zero the displacement.
5. Range and Speed options
Allows for max test range selection (100%~10% of max capacity). And testing speed input
options.
6. Displacement Select
Displacement may be read by either the actuator or the extensometer. The actuator is the
position reading and the extensometer is the accessory attached to the back of the frame used
to measure gauge length (both readings will be shown on #7).
7. Real Time Data
Displays real time data. Whether test is running or not, these numbers will change accordingly.
8. Test Graph
Graph of data from test(s). Real time graph is drawn as well as viewing previous test data. There
are two optional tabs for two different graphs, relative graph and time graph. The units of the
graph (x axis and y axis) may be changed to operator’s choice.
9. Reset
Used to reset and previous input. Press RESET button to input a different type of test or to test
a new sample.
10. Start / Stop / Emergency Stop
Start is used to start any tests after all required information is input and sample is in place. The
start button will be blinking when test is set up and ready. The stop button is used to stop a
running test. The emergency button will cut power to the machine down.

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Test methods
Test method drop down menu
A test method must be selected prior to testing. There are 4 different test methods available (Tensile,
compression, bending and keeping test).

Test number drop down menu

A test number and sample number must be input in order to identify the test and sample.

Tensile Testing
Tensile test method
The test method drop down menu must be accessed, then select “Tensile”

After selecting tensile the results of previous tests will show. Simply click apply for new tests.

27
 Test Number

Input “Test No” and “Sample No.” and any other information desired.
Then select the sample type.

Sample information
Input sample information as required and click the Apply button.

28
On the bottom right hand corner -
Input desired Load, Displacement reading options and Graph options under RANGE tab.
.

29
Check to see all necessary information has been input, then tare the necessary readings by pressing on the
“ZERO” buttons in the right top corner of the main screen. In tensile testing, only the displacement should be
tared.

The Start button should be blinking if all is in order.

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Compression testing
Compression testing
The test method drop down menu must be accessed, then select “Compression”

Simply click apply for new tests or select a previous Test No. to access the same settings and options.

Input “Test No” and “Sample No.” and any other information desired.
Then select the sample type.

31
 Sample information
After selecting test sample type, input necessary sample information and click the APPLY button.

On the bottom right hand corner -

Input desired Load, Displacement reading options and Graph options under RANGE tab.

32
Check to see all necessary information has been input, then tare the necessary readings by pressing on the
“ZERO” buttons in the right top corner of the main screen.

Once all settings are input press the Start button. The Start button should be blinking if all is in order.

33
3 Point Bending Test
3 Point Bending test
The test method drop down menu must be accessed, then select “Bending(3point)”

Simply click apply for new tests or select a previous test number for previous test data and options.

Input “Test No” and “Sample No.” and any other information desired.
Then select the sample type.

34
 Sample information
After selecting test sample type input necessary sample information as required and click the Apply button.

On the bottom right hand corner -

Input desired Load, Displacement reading options and Graph options under RANGE tab.
Input desired Step, Control and Speed options under SPEED tab.

35
Check to see all necessary information has been input, then tare the necessary readings by pressing on the
“ZERO” buttons in the right top corner of the main screen.

Once all settings are input press the Start button. The Start button should be blinking if all is in order.

36
Keeping Test
Keeping Test
The test method drop down menu must be accessed, then select “Keeping”

Simply click apply for new tests or otherwise select a previous Test No. to access the data and the same
settings and options of a previously run test.

37
Input the Test No. and Sample No. Then select # of steps through the 1-10 check off.

Then set the Target(kN), Keep(min) and Save(sec) settings. “Target(kN)” is the target load per step. Keep(min)
is to set how long the load is held for. Save(sec) is to set how many data recordings per seconds.

On the bottom right hand corner - Input desired Load, Displacement reading options and Graph options under
RANGE tab. Input desired Step, Control and Speed options under SPEED tab.
Make sure the Range > Load Select[kN] is set properly.
Make sure the Speed > Speed [kN/min] is set properly.
The PID Type determines which settings the test is run under.
Input desired Load, Displacement reading options and Graph options under RANGE tab.
Input desired Step, Control and Speed options under SPEED tab.

38
The PID may be set in the TEST CONFIGURATION menu under the Control tab. This is only accessable after the
Admin Password for the software has been input.

Please do not change the settings if you are not properly trained to do so. We recommend using PID option 1
for easier calibration readings.

Check to see all necessary information has been input, then tare the necessary readings by pressing on the
“ZERO” buttons in the right top corner of the main screen.

39
Once all settings are input press the Start button. The Start button should be blinking if all is in order.

40
Analysis
Analysis

In order to access the data ANALYSIS menu click the Analysis button on the Menu bar.

1. Test type analysis

4.Test Information

5. Analysis Menu

2.Test info (raw data)

3.Graph Selection

41
1. Test Type Analysis
Informs operator on which test analysis is being done.

2. Test Info (Raw Data)

Show test information such as SAMPLE NO., SIZE, AREA and other raw data.
3. Graph Selection
Buttons to select previously done tests. 1 Test Number can contain up to 20 samples. These
graphs can be shown individually or together for analysis and comparisons. The 4 buttons on
the bottom (AUTO, SCALE, MAX and CLEAR) is used to control the graph.
4. Test Info (Quick view)
Show test information such as SAMPLE NO., DATE, Type etc.
5. Analysis Menu
Different options available to analyze.

42
Locating the yield point
There are many different ways to identify a yield point. These points may be different from user to user from
sample to sample or test to test etc. The software does provide the automated yield point locator but this is to
be used at the discretion of the operator.

First select the desired test and sample number [sample #4 is selected]

43
Use the graph control options. The AUTO button auto scales the graph. The SCALE button allows operator to
manually change the graph settings. The MAX buttons will show maximized graph The CLEAR button allows
operator to clear the graph of any previous data.

Manual graph settings

Available under
“SCALE” button

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Data
Raw Data
Access the Data from previous tests through the DATA button on the Menu Bar.

Data screen.

Input the Rate of data you would like to see. Only up to 50000 points of data is available per table. This may be
exported as an Excel File or a Text File.

45
To save as an Excel file click on the “Excel File” button

The same goes for a Text File.

46
Print Data
Print Data Options
After selecting the graph / test information you would like to have printed click the PRINT button on the menu
car.

Click the PRINT button on the Menu bar.

The Report Print options menu will pop up. Here you may choose to add a title, remarks, name of operator etc.
In this menu the operator may choose to view the report and graph on EXCEL.

47
Excel view

48
Configuration
Settings and configurations

Test Config Folder Set Item Set Print Set

Used to change the test Used to select the folder or Used to select which Options for printing.
configurations. 8 Different location to save test data. items of data to be
test configuration options are Must be contained with-in
available. original program folders.
recorded, shown and
graphed.
Graph Color Open Pass Password
Options and general settings Used to change the Option to unlock
for graph. Admin password for the administrative rights to
change certain settings
software unchangeable without
permission.

(Config[Drop down] > Password) Administrative rights

In order to unlock the administrative rights press the dropdown on CONFIG and click “PASSWORD”

A popup window will ask for the password. The original set password is “utmset”. Please understand when
you access the administrative rights you may change sensitive which may cause changes in the software or the
hardware. Please keep in mind that any changes through this may have negative outcomes and that the
operator is responsible for any changes made in the options or settings.

Input password and press APPLY button.

49
(Config[Drop down] > Folder Set) Data Save Location
In order to change the test data save location you must access the Config > Folder Set from the Menu Bar.

The available locations will be shown as above.

Create new folder

Register
data
folder

Register
current
folder

If the folder is properly created and registered the Location of the folder will be highlighted in light blue.

50
(Config[Drop down] > Item Set) Data Display Selection
Access the Item Set to select which information to display.

This will affect the graph as well as the readings on the main screen as well.

51
(Config[Drop down] > Print Set) Printing Settings and Options
Print settings and options

Using Microsoft Excel for printing is recommended.

(Config[Drop down] > Graph Color) Graph Visual Settings

Visual settings and options for graph.

(Config[Drop down] > Open Pass) Admin Password Options

Used to modify the admin password for the software. Beware some settings may cause errors in tests,
connections, data recording etc.

52
(Config[Drop down and button] > Test Config.)

Config > Control

Options to configure the controls.

Config > Test End Options

Configure the Test End Options to configure and set what the software does after a test is conducted.

53
Config > Keeping / Cyclic Test
Options to configure Keeping test and Cyclic test

Config > Graph

Graph settings and configuration.

54
Config > Capacity
Configure the maximum capacity.

Config > Move speed

Configure the movement speed of the crosshead and hydraulic cylinder..

55
Config > Device
Configurations and options for device. Connections and accessory options and settings may be configured here.

Config > Point

Configuration for points of data saves.

56