WF-8010 - 8090 WF-8510 - 8590 - C PDF

SERVICE MANUAL
Revision B Color Ink jet Printer
EPSON WF-8010
EPSON WF-8090 Series
EPSON WF-8510
EPSON WF-8590 Series
CONFIDENTIAL
SEMF13-006
Notice:
All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or
by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of
SEIKO EPSON CORPORATION.
All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be
detected, SEIKO EPSON would greatly appreciate being informed of them.
The contents of this manual are subject to change without notice.
The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this
manual or the consequences thereof.
EPSON is a registered trademark of SEIKO EPSON CORPORATION.
Note :Other product names used herein are for identification purpose only and may be trademarks or registered
trademarks of their respective owners. EPSON disclaims any and all rights in those marks.
Copyright © 2016SEIKO EPSON CORPORATION

Printer CS Quality Assurance Department
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Safety Precautions
All safety procedures described here shall be strictly adhered to by all parties servicing and maintaining this
product.
DANGER
Strictly observe the following cautions. Failure to comply could result in serious bodily injury or loss of life.
1. Always disconnect the product from the power source and peripheral devices when servicing the product or
performing maintenance.
2. When performing works described in this manual, do not connect to a power source until instructed to do so.
Connecting to a power source causes high voltage in the power supply unit and some electronic components
even if the product power switch is off. If you need to perform the work with the power cable connected to a
power source, use extreme caution to avoid electrical shock.
WARNING
Strictly observe the following cautions. Failure to comply may lead to personal injury or loss of life.
1. Always wear protective goggles for disassembly and reassembly to protect your eyes from ink in working. If
any ink gets in your eyes, wash your eyes with clean water and consult a doctor immediately.
2. When using compressed air products; such as air duster, for cleaning during repair and maintenance, the use
of such products containing flammable gas is prohibited.
PRECAUTIONS
Strictly observe the following cautions. Failure to comply may lead to personal injury or damage of the product.
1. Repairs on Epson product should be performed only by an Epson certified repair technician.
2. No work should be performed on this product by persons unfamiliar with basic safety knowledge required for
electrician.
3. The power rating of this product is indicated on the serial number/rating plate. Never connect this product to
the power source whose voltages is different from the rated voltage.
4. Replace malfunctioning components only with those components provided or approved by Epson;
introduction of second-source ICs or other non-approved components may damage the product and void any
applicable Epson warranty.
5. In order to protect sensitive microprocessors and circuitry, use static discharge equipment, such as anti-static
wrist straps, when accessing internal components.
6. Do not tilt this product immediately after initial ink charge, especially after performing the ink charge several
times. Doing so may cause ink to leak from the product because it may take some time for the waste ink pads
to completely absorb ink wasted due to the ink charge.
7. Never touch the ink or wasted ink with bare hands. If ink comes into contact with your skin, wash it off with
soap and water immediately. If you have a skin irritation, consult a doctor immediately.
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8. When disassembling or assembling this product, make sure to wear gloves to avoid injuries from metal parts
with sharp edges.
9. Use only recommended tools for disassembling, assembling or adjusting the printer.
10. Observe the specified torque when tightening screws.
11. Be extremely careful not to scratch or contaminate the following parts.
Nozzle plate of the Print Head
CR Scale
PF Scale
ASF Scale
Coated surface of the PF Roller
Gears
Rollers
LCD
Scanner Sensor
Exterior parts
12. Never use oil or grease other than those specified in this manual. Use of different types of oil or grease may
damage the component or give bad influence on the printer function.
13. Apply the specified amount of grease described in this manual.
14. Make the specified adjustments when you disassemble the printer.
15. When cleaning this product, follow the procedure described in this manual.
16. When transporting this product after filling the ink in the Print Head, pack the printer without removing the
ink cartridges in order to prevent the Print Head from drying out. In addition, make sure to secure the CR
Unit with tape before packing the printer "5.2 Protection for Transportation" (p284).
17. Make sure to install antivirus software in the computers used for the service support activities.
18. Keep the virus pattern file of antivirus software up-to-date.
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About This Manual
This manual, consists of the following chapters, is intended for repair service personnel and includes information
necessary for properly performing maintenance and servicing the product.
CHAPTER 1. TROUBLESHOOTING
Describes the step-by-step procedures for the troubleshooting.
CHAPTER 2. DISASSEMBLY / REASSEMBLY

Describes the disassembly/reassembly procedures for main parts/units of the product, and provides the
standard operation time for servicing the product.
CHAPTER 3. ADJUSTMENT
Describes the required adjustments for servicing the product.
CHAPTER 4. MAINTENANCE
Describes maintenance items and procedures for servicing the product.
CHAPTER 5. APPENDIX
Provides the following additional information for reference:
• Connector Diagram
• Protection for Transportation
Symbols Used in this Manual

Various symbols are used throughout this manual either to provide additional information on a specific topic or
to warn of possible danger present during a procedure or an action. Pay attention to all symbols when they are
used, and always read explanation thoroughly and follow the instructions.
Indicates an operating or maintenance procedure, practice or condition that, if not strictly observed,
could result in serious injury or loss of life.
Indicates an operating or maintenance procedure, practice, or condition that, if not strictly observed,
could result in bodily injury, damage or malfunction of equipment.
May indicate an operating or maintenance procedure, practice or condition that is necessary to

accomplish a task efficiently. It may also provide additional information that is related to a specific
subject, or comment on the results achieved through a previous action.
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Revision Status
Revision Date of Issue Description
A July 8, 2014 First Release

B June 25,2015 Revise the content
Notice: (p2)
Chapter 1
"1.1.1 Troubleshooting Workflow" (p12)
1.3 Fatal Error Code List (p18)
Chapter 2
2.1.3 Standard Operation Time for servicing the product (p40)
2.2 Parts Diagram (p43)
2.3 Disassembly and Assembly Procedure (p57)
Chapter 3
3-2 Required Adjustment List (Adjustment using the Adjustment Program) (2/2) (p237)
3.2.1.1 PF Timing Belt Tension Measurement (p239)
3.2.1.3 ASF Timing Belt Tension Measurement (p242)
3.2.3 Ink Leak Check (p251)
3.2.4 Head Angular Mecha Adjustment (p261)
3.2.5 SMAP Runout Adjustment (p264)
3.2.6 Touch Panel Adjustment (p271)
Chapter 4
4.3 Firmware Update (p279)
C June 8, 2016 Revise the content
Chapter 2
New tools are added in "2.1.1 Tools" (p38).
Made change the following description in "2.3.7.1 Print Head" (p111).
• Procedure of when printer is not able to perform the Ink flushing is added.
• The adjustment procedure after the part replacement is added.
Made change the following description in "2.3.7.15 Ink Supply Unit" (p142).
• Procedure of when printer is not able to perform the Ink flushing is added.
• Preparation procedure of Ink Supply Unit (ASP) is added.
• The adjustment procedure after the part replacement is added.
"2.3.7.19 Print Head / Ink Supply Unit (When the Printer cannot perform the Ink
Flushing by fatal error)" (p159) is added.
Chapter 3
Made change the description of Caution Box in "3.2.2 PG Adjustment" (p244).
New procedure is added, and changing the description in "3.2.3 Ink Leak Check" (p251).
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EPSON WF-8010/WF-8090 Series/WF-8510/WF-8590 Series Revision B
Contents
Chapter 1 Troubleshooting
1.1 Troubleshooting....................................................................................................................................................... 12
1.1.1 Troubleshooting Workflow ............................................................................................................................ 12
1.2 Power-On Sequence ................................................................................................................................................ 15
1.3 Fatal Error Code List............................................................................................................................................... 18
1.3.1 FAX Troubleshooting (WF-8510/WF-8590 Series only) .............................................................................. 30
1.3.1.1 FAX Log ................................................................................................................................................ 30
1.3.1.2 Error Code/Superficial Phenomenon-Based Troubleshooting .............................................................. 35
Chapter 2 DISASSEMBLY/REASSEMBLY
2.1 Overview ................................................................................................................................................................. 38

2.1.1 Tools ............................................................................................................................................................... 38
2.1.2 Screw types used in the printer....................................................................................................................... 39
2.1.3 Standard Operation Time for servicing the product ....................................................................................... 40
2.2 Parts Diagram .......................................................................................................................................................... 43
2.3 Disassembly and Assembly Procedure.................................................................................................................... 57
2.3.1 Preparation for servicing ................................................................................................................................ 57
2.3.1.1 Unlocking the CR Unit .......................................................................................................................... 57
2.3.2 Consumables/Accessories ........................................................................................................................... 59
2.3.2.1 Maintenance Box ................................................................................................................................... 59
2.3.3 Housing (WF-8510/WF-8590 Series) ............................................................................................................ 60
2.3.3.1 Front Cover Assy ................................................................................................................................... 60
2.3.3.2 Paper Support Support ........................................................................................................................... 61
2.3.3.3 Stacker Assy .......................................................................................................................................... 61
2.3.3.4 Rear ASF Document Support Cover ..................................................................................................... 62
2.3.3.5 Left ADF Hinge Cover .......................................................................................................................... 62
2.3.3.6 Right ADF Hinge Cover ........................................................................................................................ 63
2.3.3.7 Paper Support......................................................................................................................................... 64
2.3.3.8 Panel Assy.............................................................................................................................................. 65
2.3.3.9 Speaker................................................................................................................................................... 66
2.3.3.10 Front Cover Microswitch..................................................................................................................... 67
2.3.3.11 Right Upper Front Cover ..................................................................................................................... 68
2.3.3.12 Panel Lower Front Cover..................................................................................................................... 68
2.3.3.13 Panel FFC ............................................................................................................................................ 69
2.3.3.14 Front Housing ...................................................................................................................................... 70
2.3.3.15 Middle Housing ................................................................................................................................... 73
2.3.4 Housing (WF-8010/WF-8090 Series) ............................................................................................................ 76
2.3.4.1 Front Cover Assy ................................................................................................................................... 76
2.3.4.2 Stacker Assy .......................................................................................................................................... 77
2.3.4.3 2.3ASF Cover ........................................................................................................................................ 77
2.3.4.4 Upper Housing Assy/ Paper Support Assy ............................................................................................ 78
2.3.4.5 Panel Assy.............................................................................................................................................. 80
2.3.4.6 Light Panel Housing/ Right Panel Housing........................................................................................... 81
2.3.4.7 Panel Lower Front Cover....................................................................................................................... 81
2.3.4.8 Front Cover Microswitch....................................................................................................................... 82
2.3.4.9 Right Upper Front Cover ....................................................................................................................... 83
2.3.4.10 Panel FFC ............................................................................................................................................ 84
2.3.4.11 Front Housing ( .................................................................................................................................... 85
2.3.4.12 Middle Housing ................................................................................................................................... 88
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2.3.5 Cover Sensors ................................................................................................................................................. 91

2.3.5.1 Rear Cover Microswitch ........................................................................................................................ 91
2.3.5.2 Rear Cover PE Sensor............................................................................................................................ 92
2.3.5.3 Right Pick Up Roller Sensor.................................................................................................................. 93
2.3.5.4 Left Pick Up Roller Sensor .................................................................................................................... 94
2.3.5.5 Casette Microswitch .............................................................................................................................. 94
2.3.5.6 PE Sensor ............................................................................................................................................... 95
2.3.6 Electric Circuit Components .......................................................................................................................... 96
2.3.6.1 USB/FAX Cover.................................................................................................................................... 96
2.3.6.2 USB Connector Assy ............................................................................................................................. 97
2.3.6.3 Main Board Unit .................................................................................................................................... 98
2.3.6.4 Main Board .......................................................................................................................................... 103
2.3.6.5 Interface Board (WF-8510/WF-8590 Series only) .............................................................................. 105
2.3.6.6 Wireless LAN Module......................................................................................................................... 106
2.3.6.7 CSIC Board.......................................................................................................................................... 107
2.3.6.8 Power Supply Unit............................................................................................................................... 109
2.3.7 Carriage Mechanism/ Ink System Mechanism ............................................................................................. 111
2.3.7.1 Print Head ............................................................................................................................................ 111
2.3.7.2 CR Waste Ink Pad................................................................................................................................ 118
2.3.7.3 CR Scale .............................................................................................................................................. 119
2.3.7.4 PW Sensor............................................................................................................................................ 122
2.3.7.5 Head FFC............................................................................................................................................. 123
2.3.7.6 CR Motor ............................................................................................................................................. 127
2.3.7.7 CR Unit ................................................................................................................................................ 129
2.3.7.8 Decompression Motor Assy................................................................................................................. 133
2.3.7.9 APG Gear Assy.................................................................................................................................... 134
2.3.7.10 APG Sensor........................................................................................................................................ 136
2.3.7.11 APG Motor Assy ............................................................................................................................... 137
2.3.7.12 CR Solenoid Assy .............................................................................................................................. 139
2.3.7.13 ISU Ink Absorbent ............................................................................................................................. 140
2.3.7.14 Ink End Board .................................................................................................................................... 141
2.3.7.15 Ink Supply Unit.................................................................................................................................. 142
2.3.7.16 Cap Unit ............................................................................................................................................. 150
2.3.7.17 Pump Unit .......................................................................................................................................... 154
2.3.7.18 Waste Ink Joint Tube Assy ................................................................................................................ 157
2.3.7.19 Print Head / Ink Supply Unit
(When the Printer cannot perform the Ink Flushing by fatal error).................................................................. 159
2.3.8 Paper Feed Mechanism................................................................................................................................. 163
2.3.8.1 Rear Cover Assy/Rear Cover Belt ....................................................................................................... 163
2.3.8.2 Rear Cover Control Lever.................................................................................................................... 163
2.3.8.3 Duplex Unit.......................................................................................................................................... 164
2.3.8.4 PF Encoder Sensor Assy...................................................................................................................... 164
2.3.8.5 Pick Up Roller Motor Assy ................................................................................................................. 166
2.3.8.6 PF Tension Stopper.............................................................................................................................. 167
2.3.8.7 PF Timing Belt..................................................................................................................................... 169
2.3.8.8 PF Motor Assy ..................................................................................................................................... 170
2.3.8.9 PE Sensor ............................................................................................................................................. 172
2.3.8.10 PF Sensor ........................................................................................................................................... 176
2.3.8.11 Star Wheel Assy................................................................................................................................. 177
2.3.8.12 Rear ASF Unit ................................................................................................................................... 178
2.3.8.13 Sheet Guide........................................................................................................................................ 180
2.3.8.14 Rear ASF Solenoid Assy ................................................................................................................... 181
2.3.8.15 Rear ASF Solenoid Gear Assy........................................................................................................... 182
2.3.8.16 Rear ASF PE Sensor .......................................................................................................................... 183
2.3.9 ADF/ Scanner Unit
(WF-8510/WF-8590 Series only) ........................................................................................................................... 185
2.3.9.1 ADF/ Scanner Unit .............................................................................................................................. 185
2.3.9.2 ADF Unit ............................................................................................................................................. 187
2.3.9.3 ADF Cover Assy.................................................................................................................................. 190
2.3.9.4 Rear ADF Cover/ Rear Sub ADF Cover ............................................................................................. 191
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2.3.9.5 Front Sub ADF Cover/ Front Main ADF Cover.................................................................................. 192
2.3.9.6 Document Cover Mat Assy.................................................................................................................. 194
2.3.9.7 ADF Pad Assy ..................................................................................................................................... 194
2.3.9.8 ADF Cover Microswitch ..................................................................................................................... 195
2.3.9.9 ADF PF Encoder Sensor...................................................................................................................... 196
2.3.9.10 ADF LD Assy .................................................................................................................................... 198
2.3.9.11 ADF PF Support Guide...................................................................................................................... 199
2.3.9.12 ADF Side Cover/ ADF Paper End Side Cover .................................................................................. 200
2.3.9.13 ADF PE Sensor A .............................................................................................................................. 201
2.3.9.14 ADF PW Sensor A............................................................................................................................. 203
2.3.9.15 ADF PW Sensor B............................................................................................................................. 204
2.3.9.16 ADF Document Detection Sensor A ................................................................................................. 205
2.3.9.17 ADF Document Detection Sensor B.................................................................................................. 206
2.3.9.18 Right ADF Hinge............................................................................................................................... 207
2.3.9.19 Left ADF Hinge ................................................................................................................................. 208
2.3.9.20 Top ADF Document Support Assy.................................................................................................... 209
2.3.9.21 Bottom ADF Document Support ....................................................................................................... 211
2.3.10 Cassette....................................................................................................................................................... 212
2.3.10.1 Casette Assy....................................................................................................................................... 212
2.3.10.2 Casette End Guide ............................................................................................................................. 212
2.3.11 Option Cassette........................................................................................................................................... 213
2.3.11.1 OP Cassette Unit................................................................................................................................ 213
2.3.11.2 OP Cassette Assy ............................................................................................................................... 214
2.3.11.3 OP Casette Retard Roller Assy .......................................................................................................... 214
2.3.11.4 OP Cassette End Guide...................................................................................................................... 215
2.3.11.5 OP Cassette Edge Guide Right .......................................................................................................... 215
2.3.11.6 OP Rear Cover Assy .......................................................................................................................... 217
2.3.11.7 Stopper Belt ....................................................................................................................................... 217
2.3.11.8 OP Right Cover.................................................................................................................................. 218
2.3.11.9 OP Left Cover .................................................................................................................................... 218
2.3.11.10 OP Rear Frame Assy........................................................................................................................ 219
2.3.11.11 OP Cassette Drive Assy ................................................................................................................... 222
2.3.11.12 OP Rear Cover Open Microswitch ................................................................................................. 223
2.3.11.13 OP Rear Frame Cover Assy............................................................................................................. 224
2.3.11.14 OP Cassette Microswitch................................................................................................................. 226
2.3.11.15 OP Cassette PF Sensor..................................................................................................................... 227
2.3.11.16 OP Cassette Paper Sensor ................................................................................................................ 228
2.3.11.17 OP Cassette Hopper Sensor ............................................................................................................. 229
2.3.12 Mechanism Unit ......................................................................................................................................... 230
2.4 Routing the cables and FFCs................................................................................................................................. 232
2.4.1 Around the Main Board................................................................................................................................ 232
Chapter 3 Adjustment
3.1 Required Adjustments ........................................................................................................................................... 234

3.2 Details of Adjustments .......................................................................................................................................... 238
3.2.1 PF/CR/ASF Timing Belt Tension Measurement.......................................................................................... 238
3.2.1.1 PF Timing Belt Tension Measurement ................................................................................................ 239
3.2.1.2 CR Timing Belt Tension Check........................................................................................................... 241
3.2.1.3 ASF Timing Belt Tension Measurement ............................................................................................. 242
3.2.2 PG Adjustment ............................................................................................................................................. 244
3.2.2.1 PG Adjustment procedure.................................................................................................................... 244
3.2.2.2 Preparation ........................................................................................................................................... 245
3.2.2.3 PG adjustment procedure..................................................................................................................... 248
3.2.2.4 Checking the Platen Gap...................................................................................................................... 250
3.2.3 Ink Leak Check............................................................................................................................................. 251
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3.2.3.1 Method of using the Leakage Check PET Chip. ................................................................................. 251
3.2.3.2 Method of using the Ink Leak Measurement jig................................................................................. 253
3.2.4 Head Angular Mecha Adjustment ................................................................................................................ 261
3.2.5 SMAP Runout Adjustment........................................................................................................... 264
3.2.6 Touch Panel Adjustment .............................................................................................................................. 271
Chapter 4 Maintenance
4.1 Overview ............................................................................................................................................................... 276

4.1.1 Cleaning........................................................................................................................................................ 276
4.1.2 Lubrication.................................................................................................................................................... 276
4.2 Lubrication Points and Instructions....................................................................................................................... 277
4.3 Firmware Update................................................................................................................................................... 279
4.4 Initialization of Password...................................................................................................................................... 280
Chapter 5 Appendix
5.1 Connector Diagram ............................................................................................................................................... 283

5.2 Protection for Transportation ................................................................................................................................ 284
5.2.1 Securing the CR Unit.................................................................................................................................... 284
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CHAPTER 1
TROUBLESHOOTING
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EPSON WF-8010/WF-8090/WF-8510/WF-8590 Series Revision C
1.1 Troubleshooting
This section describes the troubleshooting workflow.
1.1.1 Troubleshooting Workflow

The following page describes the troubleshooting workflow. Follow the flow when troubleshooting problems.
This flowchart is compiled based on the following contents.

• Our experience regarding the quality problem
• Printer Mechanism specification for WF-8510/WF-8590 Series/WF-8010/WF-8090
Series
WF-8010/WF-8090 Series does not have the Scanner/ADF unit, so the troubleshooting for
the Scanner/ADF unit is not applicable to this series.
When FAX related error occurs, see " 1.3.1 FAX Troubleshooting (WF-8510/WF-8590
Series only) (p30)".
Start
Turn on the printer
No
Does printer turn on the
power? 1 (p13)
Printer failure only

Yes What is returned reason?
No ADF/Scanner
Is Power-on sequence 2 (p13) unit failure
finished without error?
Copy an image
Yes
Standby condition
No
Is scanning operation
Print check pattern finished without 5
trouble?
(p14)
Yes
No
Is printing operation
finished without error?
3 (p13)
No
Yes ADF failure?
No
Is printing operation
finished without trouble? 4 (p14) Yes
Yes Copy an image by ADF
No
Is ADF operation finished
Yes trouble? 6
without
(p14)
*: In case of “Not Trouble Found”, check fatal error code. Finish*
Figure 1-1. Troubleshooting Workflow (1)
Troubleshooting Troubleshooting 12
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EPSON WF-8010/WF-8090 Series/WF-8510/WF-8590 Series Revision C
The power-on Error is indicated during

1 sequence does not 2 power-on sequence (p12)
start (p12)
No Power*1 LEDs on panel are flashing Fatal error Maintenance error No Maintenance Box error Maintenance Box detection Ink End error Ink cartridge detection error No Ink cartridge error Cover open error
error
[Presumable Cause] [Presumable Cause] Please refer to " 1.3 Fatal Error Code [Occurrence Condition] [Occurrence Condition] [Occurrence Condition] [Occurrence Condition] [Occurrence Condition] [Occurrence Condition]
• AC cable is unplugged. • Wi-Fi connector is unplugged List (p18)"for troubleshooting. This error occurs when This error occurs when [Occurrence Condition] This error occurs when ink in Ink This error occurs when Ink This error occurs when Ink This error occurs when Scanner
• Power shuts down due to • Wi-Fi Board damage maintenance counter in EEPROM Maintenance Box is not installed. This error occurs when cartridge is empty. cartridge data is incorrect or Ink cartridge is not installed. Unit (Printer Cover) is open.
scanner error.*2 exceeds the specified value. Maintenance Box data is incorrect cartridge is not recognized
• Power Supply Unit damage [Major Troubleshooting] [Major Occurrence Timing] [Major Occurrence Timing] or it is not recognized correctly. [Major Occurrence Timing] correctly. [Major Occurrence Timing] [Major Occurrence Timing]
• Main Board damage • Plug Wi-Fi connector • Power-on timing • At power-on • Power-on timing At power-on • At power-on
• Detection failure of PW Sensor • Wi-Fi Board replacement CR Fixing Tape error • Print start timing • Maintenance Box monitoring [Major Occurrence Timing] • Print start timing [Major Occurrence Timing] • During printing
occurred at power-on. • Paper eject timing timing • Power-on timing • Print timing • Power-on timing [Major Troubleshooting]
[Occurrence Condition] • Cleaning timing • Maintenance Box replacement • Cleaning timing • Print start timing Install Ink cartridge [Major Troubleshooting]
[Major Troubleshooting] This error occurs if a paper jam • Ink cartridge replacement [Major Troubleshooting] timing • Ink cartridge replacement • Cleaning timing • Close Scanner Unit (Printer
• Plug AC cable. occurs during the power-on timing • Turn the printer off once and • Maintenance Box monitoring timing • Ink cartridge replacement Cover) replacement
• Connect scanner harness. sequence before initial ink charge. install Maintenance Box again, timing timing • Scanner Unit (Printer Cover)
• Power Supply Unit [Major Troubleshooting] and turn the power on. [Major Troubleshooting] replacement
replacement [Major Occurrence Timing] • Replace Maintenance Box [Major Troubleshooting] Ink cartridge replacement [Major Troubleshooting] • Cover Open Sensor
Power-on timing • Remove and reinstall • Remove and reinstall Ink Paper Jam error replacement
• Main Board replacement
(before initial ink charge) Maintenance Box [NOTE] cartridge. • Main Board replacement
• Maintenance Box replacement If an error occurs during • Ink cartridge replacement Please refer to " Paper Jam error".
[Major Troubleshooting] • Relay Board CSIC Terminal printing, the page where the error • CSIC Terminal replacement
Open the front cover and remove replacement occurred is skipped and the • CSIC FFC replacement.
*1: If the printer can turn on but turns off right away, the CR fixing tape. • Relay Board Assy replacement printing resumes from the next • CR Contact Module
• Relay Board FFC replacement page. replacement
the protection circuit may cut off the power due • Main Board replacement
• Main Board replacement
to an error such as a circuit failure.
*2: Only WF-8510/WF-8590 Series.
3 Error is indicated during printing nozzle check pattern (p12)
Paper Jam error No Paper error Double Feed error No Paper Cassette error Paper Size Unmatch error Manual Tray No Paper error Manual Feed Request error Excessive Manual Feed Error Insufficient Manual Feed
error
[Occurrence Condition] [Occurrence Condition] [Occurrence Condition] [Occurrence Condition] [Occurrence Condition] [Occurrence Condition] [Occurrence Condition] [Occurrence Condition]
This error occurs when top/ This error occurs when top of This error occurs on the following This error occurs if one of the This error occurs when actual When printing from Manual Tray This error occurs if the printer This error occurs when the PE [Occurrence Condition]
bottom of paper is not detected by paper is not detected by PE Sensor cases. cassettes is not installed. paper size is not matched to (MSF unit), this error occurs if cannot receive the manual feed Sensor detects paper before This error occurs during manual
PE Sensor or PW Sensor in the in the specified steps of paper • A paper is ejected without theoretical one. paper is not loaded at the time of request. manual feed or when paper is feed if the PE Sensor detects
specified steps of paper feeding loading operation correctly. printing during paper loading [Major Occurrence Timing] data transmission. inserted too much. paper but the paper is not fed by
operation correctly. operation. Paper loading timing [Major Occurrence Timing] [Major Occurrence Timing] auto loading.
[Major Occurrence Timing] • Actual paper length is longer (Front loading) • Duplex print timing [Major Occurrence Timing] Paper loading timing [Major Occurrence Timing]
[Major Occurrence Timing] Paper loading timing than theoretical one. • FAX data print timing Paper loading timing (Rear loading) Print start timing (Rear loading) [Major Occurrence Timing]
• Power-on timing [Major Troubleshooting] (Rear loading) Print start timing (Rear loading)
• Paper loading timing [Major Troubleshooting] [Major Occurrence Timing] Install the Cassette Assy. [Major Troubleshooting] [Major Troubleshooting] [Major Troubleshooting]
• Paper eject timing 1 Put paper in cassette and push Paper loading timing 1 Put correct sized paper in [Major Troubleshooting] • Send the print data. • Eject paper with panel [Major Troubleshooting]
• Duplex print timing “START” button. cassette, and push “START” • Put paper in the Manual Tray • Main Board replacement operation, and load paper Eject paper with panel operation,
2 If a paper stops before reaching [Major Troubleshooting] button. (MSF unit). again. and load paper again.
[Major Troubleshooting] PE Sensor, remove it and • PE Lever replacement 2 If not resolved by step 1), • PE Sensor replacement • Main Board replacement
1 Remove the jammed paper by check the paper condition. • PE Sensor replacement check the following points. • PE Lever replacement • PE Sensor replacement
opening Printer Cover. 3 A) If no damage on the paper, set • PW Sensor replacement • PE Lever • Main Board replacement • PE Lever replacement
2 Push “Start” button. edge guide correctly after • Main Board replacement • PE Sensor
3 If not resolved by 2), check the putting paper in cassette and • PW Sensor
following. push “PRINT” button again. • Main Board
• Foreign material, bits of B) If damage on the paper, check
paper foreign materials / parts come-
• Part come-off off / parts transformation in
• PE Lever paper path.
• PE Sensor 4 If not resolved by 3-A) & 3-B),
• Main Board check the following.
• PW Sensor • Pickup Roller
• Duplex Unit
[NOTE] • PE Sensor
* If an error occurs during • Main Board
printing, the page where the error • PF Motor
occurred is skipped and the • Casette Assy
printing resumes from the next
page.
* If an error occurs during duplex
printing, the following are
performed.
• If an error occurs during the
front face of duplex printing,
the page where the error
occurred and the next page
are skipped and the printing
resumes from the page after
the next.
• If an error occurs during the
back face of duplex printing,
the page where the error
occurred is skipped and the
printing resumes from the
next page.
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Scanning cannot ADF does

4 Problems related to print result or during printing (p12) 5 be performed 6 not operate
successfully (p12) normally
(p12)
Poor Printing Poor Paper Loading Abnormal Noise Scanner failure ADF failure
[Phenomenon] [Presumable Cause] [Presumable Cause] [Presumable Cause] [Phenomenon]
• Poor printing quality • Use of 3rd party media • Foreign material • Contamination of Scanner • No paper feed
• Ink stain on paper • Edge guide mis-setting • Insufficient grease Glass • Double feed
• Dot missing • Foreign material • Gear damage • Contamination of Document • Paper jam
• Paper eject without printing • Parts come-off • Stopper Holder Idle Roller is Pad • Paper skew
• Contamination of paper feed installed in a wrong place. • CIS Unit bonding failure
[Presumable Cause] roller (Duplex Unit) • CIS Unit damage [Presumable Cause]
• Driver / Panel mis-setting • Cassette Assy damage [Major Troubleshooting] • Scanner Motor damage • Wear of Pickup Roller
• Contamination of CR scale • Pickup Roller deterioration, • Foreign material removal • Wear of ADF Pad Assy
• Contamination of Printhead contamination • Lubrication of grease [Major Troubleshooting] • Gear damage
Cover • Contamination of PF roller • Gear replacement • Scanner Glass cleaning • ADF Motor damage
• Printhead damage • Document Pad cleaning • Contamination of Scanner
• Ink clogging of Printhead [Major Troubleshooting] • Document Pad replacement Glass
• Contamination on Cap Unit / • Recommendation of EPSON • CIS Unit replacement • Foreign material
Wiper of Ink system Assy media • Scanner Motor replacement • Paper Sheet damage
• Ink system Assy damage • Edge guide re-setting • ADF Cover Assy damage
• Narrow PG • Foreign material removal • Wear of EJ Roller
• PE Lever damage • Parts re-installation • ADF Sensors damage
• PE Sensor damage • Pick Up Assy replacement
• PW Sensor damage • Cassette Assy replacement [Major Troubleshooting]
• Printer Mechanism • ADF Cover Assy replacement
[Major Troubleshooting] replacement • ADF Pad Assy replacement
• Driver / Panel re-setting • Rear ASF Unit replacement • Scanner Glass cleaning
• CR Scale replacement • Foreign material removal
• Printhead cover cleaning • ADF Unit replacement
• Printhead cleaning
• Ink cartridge replacement
• Printhead replacement
• Rubber cleaning of Cap Unit of
Ink system Assy
• Ink system Assy replacement
• PG readjustment
• Printer Mechanism
replacement
• PE Lever replacement
• PE Sensor replacement
• PW Sensor replacement
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1.2 Power-On Sequence

This section describes the power-on sequences for this product. The preconditions are as follows.
The following explains how to use the simplified diagrams in Table 1-1 or Table 1-2. The
diagrams show the movement of each component as seen from the front of the printer.
Carriage movement
The rotation direction of Right-pointing arrow: Moves to the 0-digit side
the ASF Motor Left-pointing arrow: Moves to the 130-digit side
Clockwise: Digit number of CR
The figure shows the carriage is moving to the 0-digit side.
Paper is fed normally
Counterclockwise:
Paper is fed backward
The above shows clockwise
rotation. Carriage
PF Roller
The rotation direction of

the PF Motor
Clockwise:
Paper is fed normally
Counterclockwise:
Paper is fed backward The condition of the CR lock
The above shows clockwise Red: CR lock is set
rotation. White: CR lock is released
The above shows the CR lock is set.
Figure 1-4. Movement of Components

Normal power-on sequence
No error occurred at the last power-on, and the power was turned off normally.
Initial ink charge has finished and every cartridge has sufficient ink.
No paper on the paper path.
The Printhead is capped by the cap of the Ink System.
CR Lock is engaged normally.
This indicates the Simple Sequence.
PG position is set to PG 1.
Option Cassette Unit is not installed.
Table 1-1. Power-on Sequence
CR PF ASF
Movement of
Operation Motor Motor Motor
Components
rotation rotation rotation
1. APG reset
1-1.If PG is other than 1, the APG Motor rotates to set PG to 1.*9
--- --- ---
2. Printhead initialization and fuse inspection

2-1.Initializes the Printhead, and checks the fuse on the printer control
--- --- ---
circuit board.*1
3. Seeking the home position

3-1.To identify the CR Unit position, the CR Motor rotates
counterclockwise and it confirms the CR Unit touches the Right Frame
CCW --- ---
slowly. It regards the point when the CR Unit touches the Right Frame
as the position specified steps away from the home position, and sets it
as the origin.
3-2.If it judges the CR Unit is in the home position, the PF Motor rotates
clockwise and resets the CR lock.
--- CW ---
3-3.The PF Motor rotates counterclockwise and sets the CR lock.
--- CCW ---
Power-On Sequence 15
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CR PF ASF
Movement of
Components
3-4.The CR Motor rotates clockwise and it confirms the CR Unit touches
the Left Frame.*2
CW --- ---
3-5.The CR Motor and PF Motor stop.
--- --- ---
3-6.The CR Motor rotates clockwise, and the CR Unit moves to the home
position, then the CR lock is set.
CW CCW ---
3-7.The PF Motor rotates clockwise and releases the CR lock.
--- CW ---
4. CR measurement
4-1.The CR Motor rotates counterclockwise, and the CR Unit moves to the
CCW --- ---
0-digit side.*3
4-2.The CR Motor rotates clockwise, and the CR Unit moves to the 130-
digit side. (Measurement drive)
CW --- ---
5. Adjustment of CR acceleration delay

5-1.The CR Motor rotates and the CR Unit moves back and forth two CW/
--- ---
times.*4 CCW
6. Measurement of synchronized drive timing correction

6-1.The PF Motor and ASF Motor rotate. CW/ CW/
---
CCW CCW
7. Low temperature operation sequence*5

7-1.The PF Motor rotates clockwise, and the CR lock is unlocked.
--- CW ---
7-2.The CR Motor rotates and the CR Unit moves back and forth two
times.*4 CW/
--- ---
CCW
7-3.The PF Motor rotates counterclockwise and the CR lock is set.
--- CCW ---
8. Setting the PF Roller origin

8-1.The PF Motor rotates clockwise.*6
--- CW ---
9. Sucking supply
9-1.The Decompression Motor Assy 1 rotates in turn (decompresses =>
--- --- ---
vents to atmosphere), and the diaphragm pump sucks ink from the ink
cartridges.*8
9-2.The Decompression Motor Assy 2 rotates in turn (decompresses =>
vents to atmosphere), and the diaphragm pump sucks ink from the ink
cartridges.*8 --- --- ---
10.Ink detection
10-1.Checks the ink consumption counters and the status of ink cartridges.
--- --- ---
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CR PF ASF
Movement of
Components
11.Checking for waste ink overflow
11-1.Checks the waste ink counter of the Maintenance Box if the waste ink
--- --- ---
overflow is occurring.
12.CR lock setting

12-1.The CR Motor rotates clockwise and the CR Unit moves to the home
CW --- ---
position.
12-2.The CR Motor rotates counterclockwise and the CR Unit moves to the

0-digit side.
CCW --- ---
12-3.The PF Motor rotates counterclockwise and the CR lock is set.
--- CCW ---
12-4.The CR Motor rotates clockwise and the CR Unit moves to the home
position.
CW --- ---
13.Set the Hopper up

13-1.The ASF Motor rotates clockwise and the Hopper is set up.*7
--- --- CW
Note : On the premise on this table, PG does not change and the Rear ASF does not operate during the sequence.
Note "*1": If any trouble exists such as the fuse has blown, the fatal error occurs.
"*2": At this point, if the output value of the CR Motor is below the specified value, the paper jam error occurs.
"*3": If, at this point, the output value of the CR Motor is more than the specified value, the fatal error occurs.
"*4": The DC error may occur.
"*5": Executes when the detected temperature is under 5 oC (41oF) by the thermistor on the Printhead.
"*6": If the phase of the PF Roller cannot be detected, the SMAP phase detection error occurs.
"*7": If the sensor cannot detect the Hopper, the cassette damage error occurs.
"*8": If the Front Cover is open, the front cover open error occurs.
"*9": If the sensor cannot detect the APG position, the APG error occurs.
Power-on Sequence after Recovering from a Paper Jam Error

Table 1-2. Power-on Sequence after Recovering from a Paper Jam Error
CR PF ASF
Movement of
Components
Executes No.1 on the power-on sequence (Table 1-1).
1. Detecting remaining paper
1-1.The CR Motor rotates and the CR Unit moves back and forth slowly CW/
--- ---
once. CCW
1-2.The CR Motor rotates clockwise and the CR Unit moves to the 0-digit
side slowly. At this point, if the CR lock lever, APG lever, and Suction
Unit are on the way, it evacuates them. CW --- ---
1-3.The CR Motor rotates and the CR Unit moves back and forth slowly
once.*1 CW/
--- ---
CCW
Note : On the premise on this table, PG does not change and the Rear ASF does not operate during the sequence.
Note *1: At this point, if the output value of the CR Motor is more than the specified value, the paper jam error occurs.
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1.3 Fatal Error Code List

This section describes the fatal error code and the possible cause for this product.
Printer fatal error list
Table 1-3. Fatal Error List (Printer)

Error
Error type Error name Possible cause
code
• Paper jam
0x60 HP (Home Potion) error • Foreign object
• Deformation of the main frame
• Foreign object
0x61 Deadlock Avoidance error
• Paper jam
• Foreign object
0x62 Impossible contact detection error
• PW sensor failure
• Paper jam
Contact error at ink replacement timing
0x63 • Foreign object
(Power-off)
• Defective initial operation
0x64 PW sensor failure error • PW sensor failure
• Main board failure
• Paper jam
0x65 PW sensor detected foreign object error • Foreign object
• APG motor failure
0x67 APG error • APG encoder failure
• Option cassette board failure
0x69 Option Cassette recovery mode error
Printer • Main board failure
0x6A SMAP phase detection error • Misalignment of eccentric correction phase
• PF encoder failure
0x6B PF runaway error
• Motor driver failure
0x6C Option Cassette Connected error • Four optional cassettes or more setting error
0x6D Option Cassette Connected error • Option cassette setting error
0x6E Option Cassette Connected error • Option cassette setting error
0x6F Option Cassette Connected error • Option cassette setting error
• Opt1 ASF Encoder failure (contaminated/detached scale, Encoder
Board failure)
0x70 Opt1 ASF excess load error • Opt1 ASF motor failure
• Pickup Roller driven mechanism overload (paper jam/foreign object)
• Cable disconnection
Board failure)
0x71 Opt1 ASF excess speed error • Opt1 ASF motor failure
Board failure)
0x72 Opt1 ASF PID reverse error • Opt1 ASF motor failure
Fatal Error Code List 18

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Error
code
Board failure)
0x73 Opt1 ASF PID lock error • Opt1 ASF motor failure
Board failure)
0x74 Opt1 ASF load position reverse error • Opt1 ASF motor failure
Board failure)
0x75 Opt1 ASF load position excess speed error • Opt1 ASF motor failure
Board failure)
0x76 Opt1 ASF load position excess load error • Opt1 ASF motor failure
• Protection material remains
• Opt1 LFT Motor Failure
0x77 Opt1 LFT PID excess load error
Board failure)
• Opt1 LIFT driven mechanism overload (paper jam/foreign object)
Printer 0x78 Opt1 LFT PID excess speed error Board failure)
Board failure)
0x79 Opt1 LFT PID lock error • Opt1 ASF motor failure
• Opt1 LIFT motor failure
0x7A Opt1 LFT PID driving time error
0x7B Opt2 LFT PID driving time error
0x7C Opt3 LFT PID driving time error
0x7D Option Communication error • Main board failure (UART Parity error/ UART FIFO Overflow)
0x7E Emergency stop error • Emergency cover open error
0x7F Inspection mode error ---
Board failure)
0x80 Opt2 ASF PID excess load error • Opt2 ASF motor failure
Board failure)
0x81 Opt2 ASF PID excess speed error • Opt2 ASF motor failure

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Error
code
Board failure)
0x82 Opt2 ASF PID reverse error • Opt2 ASF motor failure
Board failure)
0x83 Opt2 ASF PID lock error • Opt2 ASF motor failure
Board failure)
0x84 Opt2 ASF load position reverse error • Opt2 ASF motor failure
Board failure)
Board failure)
Printer 0x87 Opt2 LFT PID excess load error
Board failure)
0x88 Opt2 LFT PID excess speed error Board failure)
0x89 Opt2 LFT PID lock error Board failure)
• Ink leak at the ink supply route.
0x8A Ink Leak error
• Printhead failure
• Communication connector (Drawer Connectors) failure
0x8C Opt Communication error • Cable disconnection
This error occurs if the printer becomes a fatal error status due to a
0x8D Factor Error other than printer driver
failure of parts other than the printer such as the scanner or ADF.
0x8E Driver mismatch error • An unsupported drive was used.
0x8F EEPROM verify error (by command) ---
• PE sensor failure
0x93 PE sensor failure
• PW sensor failure
0x94 PW sensor light value adjust error

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Error
code
• Decompress motor failure
0x96 Decompress pump motor drive time error
• Head FFC failure
0x97 Head drive circuit VBS over-voltage error
0x99 IES (Ink End Sensor) process check error • Main board failure
• Power board failure
0x9A Circuit error (include blowout of a fuse)
• Printhead failure
• Printhead FFC failure
0x9B Transistor temperature error • Main board failure
• Cooling of print head
0x9C X-Hot detect error (pre printing) • Print head failure
0x9D X-Hot detect error (after flushing) • Print head failure
0x9E Head temperature error • Print head failure
0x9F No print inspection mode error ---
Board failure)
0xA0 Opt3 ASF PID excess load error • Opt3 ASF motor failure
Printer Board failure)
0xA1 Opt3 ASF PID excess speed error • Opt3 ASF motor failure
Board failure)
0xA2 Opt3 ASF PID reverse error • Opt3 ASF motor failure
Board failure)
0xA3 Opt3 ASF PID lock error • Opt3 ASF motor failure
Board failure)
0xA4 Opt3 ASF load position reverse error • Opt3 ASF motor failure
Board failure)
0xA5 Opt3 ASF load position excess speed error • Opt3 ASF motor failure
Board failure)
0xA6 Opt3 ASF load position excess load error • Opt3 ASF motor failure

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Error
code
0xA7 Opt3 LFT PID excess load error
Board failure)
0xA8 Opt3 LFT PID excess speed error Board failure)
0xA9 Opt3 LFT PID lock error Board failure)
Board failure)
0xAA Opt1 ASF PID driving time error • Opt1 ASF Motor failure
Board failure)
0xAB Opt2 ASF PID driving time error • Opt2 ASF motor failure
• Pickup Roller drive mechanism overload (paper jam/foreign object)
Board failure)
0xAC Opt3 ASF PID driving time error • Opt3 ASF motor failure
Printer
• Opt1 ASF motor failure
0xAD Opt1 ASF BS driving time error
• Opt1 ASF Drive Board failure
0xAE Opt2 ASF BS driving time error
0xAF Opt3 ASF BS driving time error
Opt Communication error • Communication connector failure
0xB0
(Parameter length abnormality) • Main board failure

0xB1
(Sub function code abnormality) • Main board failure

0xB2
(A lot of numbers of optional cassettes) • Main board failure

0xB3
(Parameter abnormality) • Main board failure

0xB4
(Time-out error) • Main board failure

0xB5
(Function code abnormality) • Main board failure

0xB6
(Communication sequence abnormality) • Main board failure
Opt Communication error

• Communication connector failure
0xB7 (Number of row for optional cassette • Main board failure
abnormality in power supply ON)

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Error
code
• Ink cartridge failure
• CSIC Loose connection
0xB9 Ink device error • CSIC Terminal failure
• CR Contact Module failure
0xBA Ink device error • CSIC Terminal failure
• CSIC Terminal failure
0xC0 CRCM access error
0xC1 CRCM access error
0xC3 Ink device error
• ASF Encoder failure (contaminated/detached scale, Encoder Board
failure)
0xD1 ASF PID excess load error • ASF motor failure
Printer • ASF Encoder failure (contaminated/detached scale, Encoder Board

0xD2 ASF PID excess speed error failure)
• Motor driver failure (Main board failure)
0xD3 ASF PID reverse error failure)
• Paper jam
failure)
• ASF motor failure
0xD4 ASF PID lock error
• Pickup Roller (2nd cassette) drive mechanism overload (paper jam /
foreign object)
• LFT motor failure
0xD5 LFT PID excess load error
0xD7 LFT PID lock error ---
0xD8 ASF load position reverse error failure)
• Paper jam
0xD9 ASF load position excess speed error failure)
failure)
0xDA ASF load position excess load error • ASF motor failure
0xDB LFT PID driving time error

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Error
code
0xDD LFT PID excess speed error
0xDE ASF PID driving time error • Main board failure
0xDF ASF load position driving time error • Main board failure
• CR Encoder failure (contaminated/detached scale, Encoder Board
failure)
0xE1 CR PID excess load error • CR motor failure
• Carriage overload error (paper jam, foreign object)
failure)
0xE2 CR PID excess speed error • Motor driver failure (Main Board failure)
• Tooth skip of the CR Timing Belt
• Improper tension of the CR Timing Belt
failure)
0xE3 CR PID reverse error • Tooth skip of the CR Timing Belt
• Paper jam
failure)
0xE4 CR PID lock error • CR motor failure
failure)
Printer • Motor Driver failure (Main Board failure)
0xE5 CR PID speed fall error
• Paper jam
• APG encoder failure (contaminated/detached scale, Encoder Board
failure)
0xE6 APG PID lock error
failure)
0xE7 APG PID excess load error
failure)
0xE8 CR load position reverse error • Tooth skip of the CR Timing Belt
• Paper jam
failure)
0xE9 CR load position excess speed error • Motor driver failure (Main board failure)
failure)
0xEA CR load position excess load error • CR motor failure
0xEB APG PID driving time error • Main board failure

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Error
code
0xEC APG PID excess speed error failure)
• Main Board failure
0xED APG PID reverse error
• Motor Driver failure
0xEE CR PID driving time error • Main board failure
0xEF CR load position driving time error • Main board failure
• PF Encoder failure (contaminated/detached scale, Encoder Board
failure)
0xF1 PF PID excess load error • PF motor failure
• PF drive mechanism overload (paper jam, foreign object)
failure)
0xF2 PF PID excess speed error • Motor driver failure (Main Board failure)
• Tooth skip of the PF Timing Belt
• Improper tension of the PF Timing Belt
failure)
0xF3 PF PID reverse error • Tooth skip of the PF Timing Belt
Printer • Paper jam
failure)
0xF4 PF PID lock error • PF motor failure
• PF drive mechanism overload (paper jam, foreign object)
failure)
0xF8 PF load position reverse error
failure)
0xF9 PF load position excess speed error • Motor driver failure (Main board failure)
failure)
0xFA PF load position excess load error • PF motor failure
• PF driver mechanism overload (paper jam/foreign object)
0xFE PF PID driving time error • Main board failure
0xFF PF load position driving time error • Main board failure

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ADF/Scanner fatal error list (WF-8510/WF-8590 Series only)
Table 1-4. Fatal Error List (ADF/Scanner)

Error type Error code Error name
• ADF Encoder failure (contaminated/detached scale, Encoder Board
0x01 ADF PID excess speed error failure)
• Motor driver failure (SCN Main board failure)
0x02 ADF PID reverse error failure)
• Paper jam
failure)
ADF PID (Proportional Integral Derivative
0x03 • ADF motor failure
Controller) lock error
• Paper jam
failure)
0x04 ADF PID acceleration lock detection error • ADF motor failure
• Paper jam
failure)
0x05 ADF PID excess load error • ADF motor failure
• Paper jam
0x06 ADF PID driving time error • SCN Main board failure
0x09 ADF BS+ excess speed error failure)
0x0A ADF BS+ reverse error failure)
• Paper jam
failure)
0x0B ADF BS+ lock error • ADF Motor failure
• ADF drive overload (paper jam, foreign object)
failure)
0x0D ADF BS+ excess load error • ADF motor failure
• ADF drive overload (paper jam, foreign object)
0x0E ADF BS+ driving time error • SCN Main board failure
• CIS Unit failure
0x10 HP detection error • Scanner Housing failure
• SCN Main board failure
• Scanner Housing failure (Including wrong attachment of the origin mark)
0x11 Contact detection distance exceeded error • SCN Main Board failure
• Scanner FFC failure / Scanner FFC connection failure
• Scanner Motor failure / Scanner Motor connection failure
• Scanner housing failure (Including wrong attachment of the origin mark)
Opposite side contact detection distance
0x12 • SCN Main board failure
exceeded error
• Scanner FFC failure / Scanner FFC connection failure
• Scanner motor failure / Scanner motor connection failure

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• Scanner Housing failure (Including wrong attachment of the origin mark)
Opposite side wrong contact detection distance
0x13 • Scanner FFC failure
error
• Scanner FFC connection failure
• Scanner motor failure
• Scanner motor connection failure
0x14 Measurement failure error • Scanner drive mechanism was overloaded
0x20 LED light error
• ALD motor failure
0x21 ALD PID excess speed error • Motor driver failure
0x22 ALD PID reverse error • Motor driver failure
0x23 ALD PID Lock error • Motor driver failure
0x24 ALD PID acceleration lock • Motor driver failure
0x25 ALD PID excess load error • Motor driver failure
0x26 ALD PID driving time error • Motor driver failure
Option error • Main Board failure
0x30 MAIN-B connection error • Connected error between the Main board and SCN Main Board
• SCN Main Board failure
• Main Board failure
0x31 MAIN-A connection error
• Scanner FFC connection failure
• Paper jam
0x36 Paper jam error
• Foreign object
failure)
0x41 FB PID excess speed error
• Paper jam
0x42 FB PID reverse error failure)
• Paper jam
failure)
0x43 FB PID lock error • ADF motor failure
• ADF drive mechanism overload (assembling failure, lubrication failure)
failure)
0x44 FB PID acceleration lock • ADF motor failure

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failure)
0x45 FB PID excess load error • ADF motor failure
0x46 FB PID driving time error • SCN Main board failure
0x49 FB BS+ excess sped error failure)
0x4A FB BS+ reverse error failure)
• Paper jam
failure)
0x4B FB BS+ lock error • ADF Motor failure
failure)
0x4D FB BS+ excess load error • ADF motor failure
0x4E FB BS+ driving time error • SCN Main board failure
0x51 Automatic judgement fatal error 1 ---
Table 1-5. Fatal Error List (μSD (PDL))

Match error between Main ROM and μSD
0x5F Mismatch of firmware ver. of the main and μSD
ROM

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Inspection mode error list
Table 1-6. Inspection mode error list

Error name Error indication Remedy
Fatal error Fatal Error (Error Code: 0xXX) Refer to " Fatal Error Code List (p18)".
Printer failure error Fatal Error (Error Code: 0xXX) Refer to" Fatal Error Code List (p18)".
Paper jam error Paper Jam Error Remove the jammed paper, close the cover.
No paper error Paper Out Error Set the paper, close the cover.
No tray / cassette error Cassette Nothing Set the cassette.
Rear cover open error Rear Open Error Close the rear cover.
Opt cover open error Opt Cover Open Close the opt cassette cover.
Ink case open error Ink Cover Open Error Close the ink cover.
Cover open error Cover Open Error Close the cover.
Carriage outside error OutSide Carriage Lock the CR Unit.
No ink cartridge error Ink Out Error Replace the ink pack.
ink cartridge abnormal error Ink Out Error Replace the ink pack.
ink cartridge non-genuine error Ink Out Error Replace the ink pack.
Initial charge error Ink Out Error Replace the ink pack.
ink error Ink Out Error Replace the ink pack.
Ink end error Ink Out Error Replace the ink pack.
Print error Ink Out Error Replace the ink pack.
Maintenance box nothing error Maintenance Box Nothing Error Replace the maintenance box.
Maintenance box CSIC error Maintenance Box CSIC Error Replace the maintenance box.
Maintenance box full error Maintenance Box Full Error Replace the maintenance box.
Double feed error Paper Piled out Error Remove the jammed paper, close the cover.
Fax paper length mismatch error Other Error Set the specified paper.
Auto duplex paper length mismatch error Paper Size Error (Duplex) Changes to the paper size of paper a possible duplex printing.
Paper mismatch error (logical) Other Error Changes to the kind of paper a possible duplex printing.
Duplex printing error Cant Dup Media Set the paper for the duplex printing.
Roller Life End error Roller Life End Replace the roller.
Cassette failure error Cassette Break Replace the cassette.
Memory overflow error Other Error Expand the memory
Manual Feed command error Manual Feed Error Changes to the paper
Driver mismatch error Other Error ---

Ink leakage Error Replace Printhead
Fatal Error 0x8A <Procedure>
1.Start the adjust program .
Ink Leakage error
1-1. Ink leak error reset
1-2. Ink flushing.
2.Replace Printhead.

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1.3.1 FAX Troubleshooting (WF-8510/WF-8590 Series only)

1.3.1.1 FAX Log
When an error related to fax occurs, it is not only indicated on the LCD but also saved as a log file. The error
code is recorded in it, and according to this log, the contents of the error can be confirmed.
Table 1-7. FAX Log (1)

Log Name Description Save Destination
*1
Latest log
The latest communication log of sending / polling reception Nonvolatile memory
(Last Transaction)
The following information is stored.
Item Information
Communication start
Year/month/day/hour/minute
date / time
Communication type Sending/receiving/polling reception
Sending/polling reception:
• Destination name of speed dial (first 20 characters)
• Telephone number (last 20 characters)
Communication log Communication ID
• Destination fax ID (20 characters) Nonvolatile memory
(Fax Log)
Receiving:
• Destination fax ID (20 characters)
Airtime Hour/minute/second
Communication pages 0 to 100
Common:
Normal/cancel/error code*
Communication result
No dial tone detected/No fax signal detected/Busy tone detected
Note *: For error codes, see Table 1-9. Error Code List (p.31).
*2
Power failure log The information stored in this log is the same as the communication log. However, since the
Nonvolatile memory
(Fax Log) airtime is “Unknown” in this case, the result of it is recorded as “power failure”.
Note *1:The latest communication log for all destinations are printed in a list form when the sequential broadcast is executed.
Cancellation is treated as a normal termination, therefore, if it is cancelled, the latest log is printed when the auto print setting is
“always print”, and not printed when the setting is “only when an error occurs”. If “only when an error occurs” is selected, the
log is printed even when an error occurs for just one destination.
*2:The power failure log when the sequential broadcast is being executed is not printed for the destinations to which the
transmission log is already complete then. If the power failure occurs before the scheduled sending time when a broadcast is
scheduled, the scheduled sending time is recorded.
The communication log is not stored under the following conditions:

When the sending operation is canceled while storing B&W image or waiting for
redialing.
In the case of a power failure during the operation of sending/polling reception including
waiting status for redial, or during receive operation.
When the receiving operation is canceled before the fax signal is detected.
If the fax signal is not detected during receiving operation.
If cancelled during the sequential broadcast.
(The log for the destinations of “not dialed yet” or “waiting for re-dial” is not saved except
for those of which the communication is complete.)

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Table 1-8. FAX Log (2)

Log Name Description Save Destination
The following information of the latest communication is stored.
Item Information
Communication start
Year/month/day/hour/minute
date / time
Communication type Sending/receiving/polling reception
• Destination name of speed dial (first 20 characters)
• Telephone number (last 20 characters)
Communication ID
Receiving:
Airtime Hour/minute/second
Protocol trace Communication pages 0 to 100 Volatile memory
Common:
Normal/cancel/error code
Communication result
No dial tone detected/No fax signal detected/Busy tone detected
Diagnosing code 10 bytes
The latest 43 commands/responses*
• Time stamp
• Sending / receiving
Protocol data
• Command /response code
(See Table 1-10. Command/Response Code (p.33))
• FCF/FIF (first 33 octets).
Note *: If a large amount of FIF is received, the recorded command/response may

be less than 40.
Error codes
Table 1-9. Error Code List
Error
Code Phenomenon LCD Display Print Example
(HEX)
000 Successful completion (Monochrome) Complete OK
C000 Successful completion (Color) Complete OK Color
400 Communication error Communication error Error code
Fax signal was not detected during receive operation. (The call was a
420 Not displayed ---
telephone call)

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Error
(HEX)
Talking Talking
630 A busy tone was detected after dialing
(Line Busy) (Line Busy)
634 A fax signal was not detected for a given length of time after dialing No Answer No Answer
637 A dial tone was not detected before dialing No Dial Tone No Dial Tone
638 A power failure occurred during communication Not displayed Power Fail
700 The communication was canceled by an operation Canceled Canceled
706 System error System Error Error code
870 The image memory is full Memory Full Memory Full
871 The maximum number of files was exceeded Error code Error code
928 Collision (A call signal was detected when shifting to dial operation) Not displayed ---
F0B Communication error Communication error Error code
F1E Communication error Communication error Error code
F20 Communication error Communication error Error code

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Error
(HEX)
F21 System error System Error Error code
F2A Communication error Communication error Error code
F2B No image data for reprint exists No Image ---
F2F System error System Error Error code
F3A Communication error Communication error Error code
Same message when a scanner
F60 A scanner fatal error occurs Error code
fatal error occurred*
Same message when a printer
F61 A printer fatal error occurs Error code
F62 Reserved --- Error code
Same message when an ADF
F63 ADF misfeed or paper jam occurred ADF Jam
F64 The memory for printing received image is full Error code Error code
Note *: Confirm the fatal error code with the Adjustment Program to check which error occurred. (See " 1.3 Fatal Error Code List
(p18)".)
Command/response code
Table 1-10. Command/Response Code
FCF value (HEX)
Command/response (LSB first: X=0) Content
code
First Second
DIS 80 - Digital Identification Signal
CSI 40 - Called Subscriber Identification
NSF 20 - Non-Standard Facilities
DTC 81 - Digital Transmit Command
CIG 41 - CallInG subscriber identification
NSC 21 - Non-Standard facilities Command
PWD C1 - PassWorD
SEP A1 - Selective Polling
Reserved (PSA) 61 - Polled Sub Address
Reserved (CIA) E1 - Calling subscriber Internet Address
Reserved (ISP) 11 - Internet Selective Polling address
DCS 82 - Digital Command Signal
TSI 42 - Transmitting Subscriber Identification
NSS 22 - Non-Standard facilities Set-up
SUB C2 - Sub-address
SID A2 - Sender IDentification
TRN E6 - Training
TCF F0 - Training Check
CTC 12 - Continue To Correct
Reserved (TSA) 62 - Transmitting Subscriber internet Address

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Table 1-10. Command/Response Code

FCF value (HEX)
Command/response (LSB first: X=0) Content
code
First Second
Reserved (IRA) E2 - Internet Routing Address
CFR 84 - ConFirmation to Receive
FTT 44 - Failure To Train
CTR C4 - Response for Continue To correct
Reserved (CSA) 24 - Called Subscriber internet Address
EOM 8E - End Of Message
MPS 4E - MultiPage Signal
EOP 2E - End Of Procedure
PRI-EOM 9E - Procedure Interrupt-End Of Message
PRI-MPS 5E - Procedure Interrupt-MultiPage Signal
PRI-EOP 3E - Procedure Interrupt-End Of Procedure
Reserved (EOS) 1E - End Of Selection
PPS-EOM BE 8E Partial Page Signal-End Of Message
PPS-MPS BE 4E Partial Page Signal-MultiPage Signal
PPS-EOP BE 2E Partial Page Signal-End Of Procedure
PPS-PRI-EOM BE 9E Partial Page Signal-Procedure Interrupt- End Of Message
PPS-PRI-MPS BE 5E Partial Page Signal-Procedure Interrupt- MultiPage Signal
PPS-PRI-EOP BE 3E Partial Page Signal-Procedure Interrupt- End Of Procedure
PPS-EOS BE 1E Partial Page Signal-End Of Selection
PPS-NULL BE 00 Partial Page Signal-partial page boundary
EOR-EOM CE 8E End Of Retransmission-End Of Message
EOR-MPS CE 4E End Of Retransmission-MultiPage Signal
EOR-EOP CE 2E End Of Retransmission-End Of Procedure
EOR-PRI-EOM CE 9E End Of Retransmission-Procedure Interrupt-End Of Message
EOR-PRI-MPS CE 5E End Of Retransmission-Procedure Interrupt-MultiPage Signal
EOR-PRI-EOP CE 3E End Of Retransmission-Procedure Interrupt-End Of Procedure
EOR-EOS CE 1E End Of Retransmission-End Of Selection
EOR-NULL CE 00 End Of Retransmission- partial page boundary
RR 6E - Receive Ready
MCF 8C - Message ConFirmation
RTP CC - ReTrain Positive
RTN 4C - ReTrain Negative
PIP AC - Procedure Interrupt Positive
PIN 2C - Procedure Interrupt Negative
PPR BC - Partial Page Request
RNR EC - Receive Not Ready
ERR 1C - Response for End of Retransmission
Reserved (FDM) FC - File Diagnostic Message
DCN FA - DisCoNnect
CRP 1A - Command RePeat
Reserved (FNV) CA - Field Not Valid
PIX FF - PIXel image
Space Other combinations Unknown command/response

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1.3.1.2 Error Code/Superficial Phenomenon-Based Troubleshooting

This section explains the troubleshooting procedures based on the error codes and superficial phenomenon.
When an error occurs, it may be displayed on the LCD panel with a message instead of
an error code. To check the error code, print out a fax log.
If the problem is not solved even after carrying out the remedy shown in the Table 1-11,
print out a protocol trace to analyze the cause of the error.
Table 1-11. Troubleshooting Based on the Error Code/Superficial Phenomenon

Error code (LCD
Description Remedy
Message)/Phenomenon
Turn off v.34 and try again.
Turn off ECM and try again.
Communication Error When using xDSL, check the connection from “Line” jack to the fax
(The error is indicated with Communication error via the xDSL splitter.
error code on the fax log.) When using TAM, check the connection from “Line” jack to the
TAM via the fax.
Check if the telephone line makes any sounds.
Line Busy The line is busy. Try again later.
The other end of the line does not
answer.
No answer The other end of the line Check the number and dial again.
answered but no answer tone is
detected.
Power failure occurred during
Confirm the P/S Board Connector Cable or P/S Board is not
Power fail sending/receiving/printing/
damaged, and retry.
redialing.
706,880-884,F21,F27- A system error (fax circuit failure)
Replace the FAX board with a new one.
F28,F2F,F51,F59 occurs
Memory full Out of Memory
Maximum number of files is Ask the sender to resend the fax in several batches.
871
exceeded
F60 A scanner fatal error occurred • See Table 1-3 "Fatal Error List (Printer)" (p.18).
F61 A printer fatal error occurred • See Table 1-4 "Fatal Error List (ADF/Scanner)" (p.26).
F62 Reserved ---
ADF document mis-feed or paper • Set the documents and try again.
F63
jam occurs • If a paper jam error occurs, remove the jammed paper and try again.
The memory for printing received
F64 Ask the sender to resend the fax in several batches.
image is full
The telephone cable is not
Connect the telephone cable properly.
connected properly.
The telephone line is not working. Verify if the phone line works by connecting to a phone to it.
Auto answer is set to “N”. Set to “Y”.
Cannot receive faxes
Set the setting to “ALL” and try again. Should other ring patterns be
DRD setting is incorrect.
selected, contact the telephone company.
Contact the telephone company or obtain the fax log for more
Calling signal cannot be detected.
analysis.
The telephone cable is not
Connect the telephone cable properly.
connected properly.
Cannot dial
The telephone line is not working. Verify if the phone line works by connecting to a phone to it.
Pulse/Tone dial setting error Turn the setting to the other one and try again.
Cannot receive/send faxes ECM is set to off. Set to on and try again.
in color Fax mode is set to “B&W only”. Set to “B&W/Color”.

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Table 1-11. Troubleshooting Based on the Error Code/Superficial Phenomenon

Error code (LCD
Description Remedy
Message)/Phenomenon
The size of the memory is 2.0
Cannot print all the
Mbyte. If the data becomes over
received data when Ask the sender to resend the data if necessary because the data
the set threshold, oldest data are
printing data stored in deleted from the memory can not be restored.
deleted to make room for new
memory
ones.
Auto reduction is set to off. Set auto reduction to on and reprint the data.
Paper size setting does not match
Choose the correct setting and reprint the data.
Images run off the paper the size of the received data.
Paper size setting does not match Choose the correct setting or load correct sized papers in the tray and
the size of papers in the tray. reprint the data.

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CHAPTER 2
DISASSEMBLY/REASSEMBLY
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2.1 Overview 2.1.1 Tools

Use only specified tools to avoid damaging the printer.
This chapter describes procedures for disassembling the main parts/units of WF-8010/
WF-8090 Series/WF-8510/WF-8590 Series. Unless otherwise specified, disassembled
parts/units can be reassembled by reversing the disassembly procedure. See the EPSON
Name Availability Remarks
cautions or tips for disassembly/reassembly described in2.3 Disassembly and Part Code
Assembly Procedure (Page 57). (+) Phillips screwdriver #1 O 1080530 JIS B1012-1985
Read the Safety Precautions (p3) before disassembling and reassembling. (+) Phillips screwdriver #2 O --- JIS B1012-1985
Flathead screwdriver #3 Qty. two
The length of the two hooks on mechanical contact sensor differs. Total length 195mm
See the following and make sure to release the shorter hook first O --- Shaft length 100mm
when removing the mechanical contact sensor.
Grip diameter 10mm
Shaft diameter 3mm
Mechanical Flathead Precision
contact sensor O ---
screwdriver #1
Hook (short) Hook (long) (+) Stubby screwdriver O --- Total length 47 mm or less
Tweezers O ---
Longnose pliers O ---
Teflon tape NITTO DENKO COPRP.
O 1706715
No.903UL
Strong tape --- 1032813 Strong tape No.388 Blue
Acetate tape --- 1003963
Back Cotton bud O ---
Hook (long) Mechanical SONIC TENSION
Or SONIC TENSION
O 1640645 METER U507
contact sensor METER U508
Epson Part Code:1294120
Hook (short) Tube Clip O
DISASSEMBLY/REASSEMBLY Overview 38
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EPSON 2.1.2 Screw types used in the printer

Name Availability Remarks
Part Code
The screw types used in the printer are shown in the table below. The screw types used
Texwipe: in each part/unit are indicated as the symbols below in the disassembly procedures with
Alpha Swab with Long the total number of used screws.
Polyester Swab O
Handle
(Model number: TX761)
Symbol Screw Type Torque
LEAK TESTER SHEET 1684353 Set the Front side
FRONT S1 C.B.(P2)SCREW,3X6,F/ZN-3C 0.6 ± 0.1N·m
LEAK TESTER SHEET 1684354 Set the Rear side S2 C.B.EP-TITE SCREW,2.6X17(B=14),F/ZN-3C 0.3 ± 0.05N·m
REAR S3 C.B.P(W2)-TITE SCREW,3X8,F/ZN-3C 0.6 ± 0.1N·m
S4 C.B.P-TITE SCREW,2.5X5,F/ZN-3C 0.2 ± 0.05N·m
Note 1:Some of the tools listed above are commercially available.
S5 C.B.P-TITE SCREW,3X10,F/ZN-3C 0.6 ± 0.1N·m
2:EPSON provides the tools listed with EPSON part code.
S10 C.B.P-TITE(P2)SCREW,3X10,F/ZN-3C 0.6 ± 0.1N·m
S11 C.B.SCREW,2.5X4,F/ZN-3C 0.3 ± 0.05N·m
S12 C.B.SCREW,3X12,F/ZN-3C 0.8 ± 0.1N·m
S13 C.B.SCREW,3X6,F/ZN-3C 0.8 ± 0.1N·m
S14 C.B.S-TITE SCREW,3X4,F/ZN-3C 0.8 ± 0.1N·m
S18 C.B.S-TITE(P4)SCREW,3X6,F/ZN-3C 0.6 ± 0.1N·m
S19 C.C.S-TITE SCREW,3X5,F/ZN-3C 0.8 ± 0.1N·m
S20 C.C.S-TITE SCREW,3X6,F/ZN-3C 0.6 ± 0.2N·m
S21 C.P.SCREW,2.5X6,F/ZN-3C 0.6 ± 0.1N·m
S22 C.P.SCREW,3X4,F/ZN-3C 0.6 ± 0.1N·m
S23 SCREW,MOUNT,HEAD 0.3 ± 0.05N·m
S24 SHOULDER BOLT,3X4,RASF 0.8 ± 0.1N·m
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Symbol Screw Type Torque 2.1.3 Standard Operation Time for servicing the product
S25 C.B.S-TITE(P4)SCREW,3X6,F/ZN-3C 0.6 ± 0.1N·m The following are the standard operation time for servicing the product. The underlined
S26 C.C.SCREW,3X5,F/ZN-3C 0.8 ± 0.1N·m parts/units are supplied as After Service Parts.
S27 C.P.SCREW,3X5,F/ZN-3C 0.4 ± 0.1N·m

Time
S28 C.POLYWAVE DELTITE-A SCREW,3X6,F/ZN-3C 0.8 ± 0.1N·m
Parts/Unit Adjustment/
S29 C.C.P-TITE SCREW,3X8,F/ZN-3C 0.6 ± 0.1N·m Replacement Total
Inspection
S30 C.B.P-TITE SCREW,2.5X10,F/ZN-3C 0.3 ± 0.05N·m Option Cassette 1:04 0:38 1:42
Panel Assy 1:05 0:30 1:35
Speaker 1:16 0:00 1:16
Front Cover Assy 0:04 0:00 0:04
Paper Support Support 0:14 0:00 0:14
Left ADF Hinge Cover 1:03 0:00 1:03
Right ADF Hinge Cover 0:50 0:00 0:50
Stacker Assy 0:05 0:00 0:05
Paper Support Assy 2:14 0:00 2:14
Rear ASF Document Support Cover 0:07 0:00 0:07
Cassette Assy 0:04 0:00 0:04
Casette Retard Roller Assy 0:09 0:00 0:09
Casette End Guide 0:10 0:00 0:10
Cassette Microswitch 0:27 0:00 0:27
PE Sensor 3:16 0:00 3:16
Rear Cover Assy 0:36 0:00 0:36
Rear Cover Belt 1:10 0:00 1:10
Rear Cover Control Lever 0:05 0:00 0:05
Maintenance Box 0:11 0:00 0:11
Duplex Unit 0:06 0:01 0:07
Rear Cover PE Sensor 1:54 0:09 2:03
Right Pick UP Roller Sensor 2:00 0:00 2:00
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Time Time
Parts/Unit Adjustment/ Parts/Unit Adjustment/
Replacement Total Replacement Total
Inspection Inspection
Left Pick Up Roller Sensor 2:00 0:00 2:00 PW Sensor 13:59 5:12 19:11
Rear ADF Cover 2:54 0:00 2:54 Wireless LAN Module 13:13 0:09 13:22
Rear Sub ADF Cover 2:47 0:00 2:47 Wireless LAN Module Cable 12:40 0:09 12:49
ADF Side Cover 3:07 0:00 3:07 CSIC Board 15:07 0:09 15:16
ADF Paper End Side Cover 3:07 0:00 3:07 Ink End Board 14:23 0:09 14:32
Front Sub ADF Cover 0:32 0:00 0:32 Decompression Motor Assy 16:41 0:09 16:50
Front Main ADF Cover 2:25 0:00 2:25 Print Head 17:34 55:21 72.55
ADF PF Encoder Sensor 3:52 0:00 3:52 Print Head Seal 17:37 55:21 72:58
ADF Cover Microswitch 7:37 0:00 7:37 CR Waste Ink Pad 18:00 31:50 49:50
Document Cover Mat Assy 0:48 0:00 0:48 ISU Ink Absorbent 16:23 7:08 23.31
ADF Pad Assy 0:07 0:00 0:07 CR Scale/Extension Spring 17:44 0:28 18:12
ADF PF Support Guide 0:07 0:00 0:07 Star Wheel Assy 14:59 0:09 15:08
ADF Cover Assy 0:08 0:00 0:08 Ink Supply Unit 20:22 0:09 20:31
ADF LD Assy 2:55 0:00 2:55 PF Encoder Sensor Assy 13:36 0:09 13:45
ADF/ Scanner Unit 4:34 1:11 5:45 Head FFC 29:00 31:31 60:31
ADF/ Scanner Cable Support 19:37 0:00 19:37 Interface Board FFC 15:19 0:09 15:28
ADF Unit 21:19 1:11 22:30 Interface Board 16:36 0:30 17:06
Panel Lower Front Cover*1 5:32 0:00 5:32 Main Board Unit 21:47 0:09 21:56
Panel FFC 4:52 0:00 4:52 Main Board 27:36 6:24 34:00
Right Upper Front Cover 5:37 0:00 5:37 Cap Unit 15:21 2:25 17:46
Front Cover Microswitch 5:48 0:00 5:48 Pump Unit 28:52 2:25 31:17
Front Housing 8:39 0:00 8:39 Waste Ink Joint Tube Assy 23:45 2:16 26:01
Middle Housing 12:36 0:09 12:45 Power Supply Unit 13:37 3:21 16:58
USB/FAX Cover 13:11 0:09 13:20 Pick Up Roller Motor Assy 15:52 0:59 16:51
USB Connector Assy 13:46 0:09 13:55 PF Motor Assy 19:25 6:56 26:21
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Time Time
Parts/Unit Adjustment/ Parts/Unit Adjustment/
Replacement Total Replacement Total
Inspection Inspection
PF Timing Belt 19:25 6:56 26:21 Paper Support Assy 4:28 0:00 4:28
APG Gear Assy 13:48 0:54 14:42 Panel Assy*2 5:29 0:00 5:29
APG Gear Sensor 13:58 0:09 14:07 Left Panel Housing*2 5:47 0:00 5:47
CR Motor 24:03 7:24 31:27 Right Panel Housing*2 5:54 0:00 5:54
APG Motor Assy 16:01 0:54 16:55 Front Cover Assy 0:04 0:00 0:04
CR Solenoid Assy 15:47 0:09 15:56 ASF Cover*2 0:13 0:00 0:13
CR Assy 61:18 21:15 82:33 Panel Lower Front Cover*2 7:55 0:00 7:55
Rear Cover Microswitch 16:46 0:09 16:55 Panel FFC* 6:50 0:00 6:50
Rear ASF Unit 24:47 1:17 26:04 Right Upper Front Cover*2 8:28 0:00 8:28
Sheet Guide 24:07 0:44 24:51 Front Cover Microswitch 8:40 0:00 8:40
Rear ASF Solenoid Assy 25:48 0:44 26:32 Front Housing 11:30 0:00 11:30
Rear ASF Solenoid Gear Assy 25:54 0:44 26:38 Middle Housing 15:28 0:09 15:37
Rear ASF PE Sensor 26:36 0:44 27:20 Note "*1": WF-8510/WF-8590 Series
OP Cassette Assy 0:10 0:00 0:10 "*2": WF-8010/WF-8090 Series
OP Cassette Retard Roller Assy 0:22 0:00 0:22
OP Cassette End Guide 0:27 0:00 0:27
OP Cassette Edge Guide Right 2:13 0:00 2:13
OP Rear Cover Assy 0:45 0:00 0:45
Stopper Belt 1:35 0:00 1:35
OP Rear Cover Open Sensor 5:09 0:00 5:09
OP Cassette Sensor 7:59 0:00 7:59
OP Cassette Paper Sensor 8:02 0:00 8:02
OP Cassette PF Sensor 8:02 0:00 8:02
OP Cassette Hopper Sensor 7:56 0:00 7:56
Upper Housing*2 4:31 0:00 4:31
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2.2 Parts Diagram

No. Part/ Unit name No. Part/ Unit name No. Part/ Unit name No. Part/ Unit name
A Left ADF Hinge Cover (p.62) E Paper Support (p.64) I Panel Assy (p.65) M Speaker (p.66)
Rear ASF Document Support Cover
B F Middle Housing (p.73) J Panel FFC (p.69) N Front Cover Assy (p.60)
(p.62)
C Paper Support Support (p.61) G Panel FFC (p.69) K Stacker Assy (p.61) O Panel FFC (p.69)
D Right ADF Hinge Cover (p.63) H Panel FFC (p.69) L Front Housing (p.70)
A
A
B
A
C
A
O
D
A
A
N
A
E
M
A A
F
A
L A
G
A
H
A
K
A
I
J
A
Figure 2-1. Housing (WF-8510/WF-8590 Series)
DISASSEMBLY/REASSEMBLY Parts Diagram 43

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Upper Housing Assy/ Paper Support Light Panel Housing/ Right Panel
A E H Panel Lower Front Cover (p.81) K Front Cover Assy (p.76)
Assy (p.78) Housing (p.81)
B 2.3ASF Cover (p.77) F Front Cover Microswitch (p.82) I Stacker Assy (p.77) L Panel Assy (p.80)
Light Panel Housing/ Right Panel Housing
C Middle Housing (p.88) G Right Upper Front Cover (p.83) J Front Housing ( (p.85) M
(p.81)
D Panel FFC (p.84)
A
A
B
A
A
M
A
L
A
C
A
K
A
D
A
J
E
A
A
I A
F
A
G
H
A
Figure 2-2. Housing (WF-8010/WF-8090 Series)

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A Left Pick Up Roller Sensor (p.94) C Rear Cover PE Sensor (p.92) E Casette Microswitch (p.94) F PE Sensor (p.95)
B Right Pick Up Roller Sensor (p.93) D Rear Cover Microswitch (p.91)
A
B
A
C
D
A
A
E
A
F
Figure 2-3. Cover Sensors

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Interface Board (WF-8510/WF-8590 Series
A Power Supply Unit (p.109) C Wireless LAN Module (p.106) E G Main Board Unit (p.98)
only) (p.105)
B CSIC Board (p.107) D USB/FAX Cover (p.96) F Main Board (p.103) H USB Connector Assy (p.97)
B
A
A
A
C
D
A
E
A
F
A
A
G
A
H
Figure 2-4. Electric Circuit Components

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A APG Gear Assy (p.134) D CR Scale (p.119) G PW Sensor (p.122) J CR Unit (p.129)
B APG Motor Assy (p.137) E Head FFC (p.123) H CR Waste Ink Pad (p.118) K CR Solenoid Assy (p.139)
C APG Sensor (p.136) F Print Head (p.111) I CR Motor (p.127)
A
C A
G
A
B D
A
A
F
A E
A
A
K
A
H
A
I
A
J
Figure 2-5. Carriage Mechanism

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A Ink End Board (p.141) C Maintenance Box (p.59) E Pump Unit (p.154) G ISU Ink Absorbent (p.140)
B Decompression Motor Assy (p.133) D Waste Ink Joint Tube Assy (p.157) F Cap Unit (p.150) H Ink Supply Unit (p.142)
A
A
B
A
H
A
C
A
G
A
D
A
E
A
F
Figure 2-6. Ink System Mechanism

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Rear Cover Assy/Rear Cover Belt
A PF Tension Stopper (p.167) D G Star Wheel Assy (p.177) J PF Encoder Sensor Assy (p.164)
(p.163)
B Pick Up Roller Motor Assy (p.166) E Duplex Unit (p.164) H PF Sensor (p.176) K PF Timing Belt (p.169)
C Rear Cover Control Lever (p.163) F PE Sensor (p.172) I PF Motor Assy (p.170)
A
B
A
A
K
A
C
A
J
D
A
A
I
A
H
A
E
A
G A
F
Figure 2-7. Paper Feed Mechanism

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A Rear ASF Solenoid Assy (p.181) C Rear ASF PE Sensor (p.183) D Sheet Guide (p.180) E Rear ASF Solenoid Gear Assy (p.182)
B Rear ASF Unit (p.178)
A
A
B
A
C
A
E
A
D
Figure 2-8. Rear ASF Mechanism

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A ADF Cover Assy (p.190) D ADF Unit (p.187) G Bottom ADF Document Support (p.211) J ADF PF Support Guide (p.199)
Rear ADF Cover/ Rear Sub ADF Cover
B E ADF/ Scanner Unit (p.185) H Top ADF Document Support Assy (p.209)
(p.191)
ADF Side Cover/ ADF Paper End Side Front Sub ADF Cover/ Front Main ADF Cover
C Document Cover Mat Assy (p.194) F I
Cover (p.200) (p.192)
A A
B
J
A A
C
A
D
A
I
E
A
A
F
A
H
G
A
Figure 2-9. ADF Unit/ Scanner Mechanism

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A ADF LD Assy (p.198) D ADF PE Sensor A (p.201) G ADF Document Detection Sensor A (p.205) J ADF Cover Microswitch (p.195)
B ADF PW Sensor A (p.203) E ADF PW Sensor B (p.204) H Right ADF Hinge (p.207) K ADF Pad Assy (p.194)
ADF Document Detection Sensor B
C Left ADF Hinge (p.208) F I ADF PF Encoder Sensor (p.196)
(p.206)
A
B A
C
D
A
A E
A
A
F
A
K A
G
A
J H
A
A
I
Figure 2-10. ADF Unit

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A Casette End Guide (p.212) B Casette Assy (p.212)
A
B
A
A
Figure 2-11. Cassette Mechanism

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A OP Cassette End Guide (p.215) C OP Cassette Edge Guide Right (p.215) D OP Cassette Unit (p.213) E OP Cassette Assy (p.214)
B OP Casette Retard Roller Assy (p.214)
A
A A
B
C
A
A
D
A
E
Figure 2-12. Option Cassette Mechanism (1)

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A OP Left Cover (p.218) D OP Cassette PF Sensor (p.227) G OP Cassette Hopper Sensor (p.229) J OP Right Cover (p.218)
B OP Rear Frame Assy (p.219) E OP Rear Cover Assy (p.217) H OP Rear Cover Open Microswitch (p.223) K OP Rear Frame Cover Assy (p.224)
C OP Cassette Microswitch (p.226) F OP Cassette Paper Sensor (p.228) I Stopper Belt (p.217) L OP Cassette Drive Assy (p.222)
A
C
A
B D
A
A
E
A
F
A
G
A
A
K
A
H
AI
A
L
AJ
Figure 2-13. Option Cassette Mechanism (2)

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A Mechanism Unit (p.230)
Figure 2-14. Printer Mechanism

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2.3 Disassembly and Assembly Procedure 2. Rotate the gear shown in the figure in the direction of the arrow to unlock the CR
Unit.
2.3.1 Preparation for servicing Left Side
2.3.1.1 Unlocking the CR Unit

1. Remove the following parts.
WF-8510/WF-8590 Series.
1. Remove the Panel Assy. (P.65)
2. Remove the Paper Support Support. (P.61) Gear
3. Remove the Left ADF Hinge Cover. (P.62)
4. Remove the Right ADF Hinge Cover. (P.63)
5. Remove the ADF/ Scanner Unit. (P.185)
6. Remove the Panel Lower Front Cover. (P.68)
7. Remove the Right Upper Front Cover. (P.68)
8. Remove the Stacker Assy. (P.61)
9. Remove the Cassette Assy. (P.212)
10. Remove the Front Cover Microswitch. (P.67)
11. Remove the Front Housing. (P.70)
12. Remove the Ferrite Core Holder. (P.69) Figure 2-15. Unlocking the CR Unit
13. Remove the Middle Housing. (P.73)
CR Lock Lever
WF-8010/WF-8090 Series Right Side
1. Remove the Upper Housing Assy. (P.78)
3. Remove the Light Panel Housing/ Right Panel Housing. (P.81)
10. Remove the Ferrite Core. (P.84)
CR locked CR unlocked
(The lever is raised) (The Lever is lowered)
Figure 2-16. Status of the CR Lock Lever
DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 57

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When moving the CR Unit, make sure to hold it by the location

shown below.
CR Unit

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2.3.2 Consumables/Accessories
2.3.2.1 Maintenance Box
Take care not to drop the screws or the like on the Maintenance
Box. Doing so may damage the film on the Maintenance Box.
Film
1. Open the Rear Cover Assy. (P.163)

2. Remove the Maintenance Box

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2.3.3 Housing (WF-8510/WF-8590 Series) 4. Disengage the right side hook, and remove the Front Cover Assy.
For disassembly of the housings of WF-8010/WF-8090 Series,

See 2.3.4 Housing (WF-8010/WF-8090 Series) (Page 76).
Hook (Right)
2.3.3.1 Front Cover Assy
Figure 2-18. Removing the Front Cover Assy (2)
For the screw types, see 2.1.2 Screw types used in the printer (p39).
1. Open the Front Cover Assy.
2. Disengage the both of the Front Cover Assy.
3. Disengage the left side hook using the flatbed screw driver.
Both Hook (Left)

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2.3.3.2 Paper Support Support 2.3.3.3 Stacker Assy
1. Remove the Stacker Assy.
1. Disengage the two tabs of the Paper Support Support, and remove the Paper
Support Support.
Tab
Tab
Figure 2-19. Removing the Paper Support Support

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2.3.3.4 Rear ASF Document Support Cover 2.3.3.5 Left ADF Hinge Cover
1. Disengage the two tabs of the Rear ASF Document Support Cover, and remove the
Rear ASF Document Support Cover. 1. Remove the Paper Support Support. (P.61)
2. Open the ADF/ Scanner Unit.
Tab 3. Remove the two screws (S5).
Tab
S5
Figure 2-20. Removing the Rear ASF Document Support Cover
S5 ADF/ Scanner Unit
Figure 2-21. Removing the Left ADF Hinge Cover (1)

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4. Remove the Left ADF Hinge Cover in the direction of the arrow while lifting the 2.3.3.6 Right ADF Hinge Cover
ADF/ Scanner Unit.
ADF/ Scanner Unit
1. Remove the Paper Support Support. (P.61)
Figure 2-22. Removing the Left ADF Hinge Cover (2)
3. Remove the three screws (S5).
ADF/ Scanner
Unit
S5
S5
Figure 2-23. Removing the Right ADF Hinge Cover (1)

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4. Remove the Right ADF Hinge Cover in the direction of the arrow while lifting the 2.3.3.7 Paper Support
ADF/ Scanner Unit.
ADF/ Scanner Unit
3. Remove the Paper Support.
Figure 2-24. Removing the Right ADF Hinge Cover (2)

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2.3.3.8 Panel Assy

Tab Insert position Tab Insert position
Screw Cover
2. Remove the four Screw Cover.
3. Remove the four screws (S5).
4. Insert a flathead screwdriver or a similar tool into the four points shown in Figure
2-25 and release each hook (one each).
5. Disengage the five hooks, and remove the Panel Assy. Hook
S5
Figure 2-25. Removing the Panel Assy (1)

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6. Disconnect the Panel FFC, grounding wire and Speaker Cable from the Panel 2.3.3.9 Speaker
Board, and remove the Panel Assy.
Grounding wire Panel Board
Speaker Cable
Panel FFC
Figure 2-26. Removing the Panel Assy (2) For the screw types, see 2.1.2 Screw types used in the printer (p39).
Carry out the adjustments referring to 3.1 Required Adjustments 1. Remove the Panel Assy. (P.65)
(p234) when the Panel Assy is replaced. 2. Remove the Speaker Holder Urethane outward.
3. Slide the Speaker Holder in the direction of the arrow, and remove the Speaker.
Speaker Holder
Urethane
Speaker Holder
Figure 2-27. Removing the Speaker

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2.3.3.10 Front Cover Microswitch 9. Disconnect the cable from the connector.
10. Disengage the two hooks, and remove the Front Cover Microswitch.
Hook Connector
Cable
1. Remove the Panel Assy. (P.65) Hook
Figure 2-28. Removing the Front Cover Microswitch
7. Open the Front Cover Assy. (P.60)
8. Remove the Right Upper Front Cover upward(P.68)

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2.3.3.11 Right Upper Front Cover 2.3.3.12 Panel Lower Front Cover
For the screw types, see 2.1.2 Screw types used in the printer (p39). 4. Remove the Right ADF Hinge Cover. (P.63)
1. Remove the Panel Assy. (P.65) 5. Remove the ADF/ Scanner Unit. (P.185)
2. Remove the Paper Support Support. (P.61) 6. Release the grounding wire from hooks to prevent cutting.
3. Remove the Left ADF Hinge Cover. (P.62) 7. Release the Ferrite Core.
4. Remove the Right ADF Hinge Cover. (P.63) 8. Remove the four screws (S5), and remove the Panel Lower Front Cover.
Ferrite Core
7. Open the Front Cover Assy. (P.60) Grounding wire
8. Remove the Right Upper Front Cover upward.
S5
Figure 2-29. Removing the Panel Lower Front Cover

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2.3.3.13 Panel FFC

Grounding Grounding
Plate Plate
For the screw types, see 2.1.2 Screw types used in the printer (p39). Ferrite Core Holder
S5
2. Remove the Paper Support Support. (P.61) Ferrite Core Connector
Ferrite Core
6. Disconnect the Panel FFC from the connector of the Main Board.
7. Remove the two screws (S5), and remove the two Grounding Plate.
Ferrite Core
8. Remove the Ferrite Core Holder.
9. Remove the three Ferrite Core from the Middle Housing.
Figure 2-30. Removing the Panel FFC
10. Remove the three Ferrite Core from the Panel FFC.

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2.3.3.14 Front Housing
S5
S7
S17
Figure 2-31. Removing the Front Housing (1)
12. Release the two tabs on the upper part in the order from the left to the right. Use a
flat-head screwdriver to release the tab on the right because it is stiff.
2. Remove the Paper Support Support. (P.61) Tab (left upper)

Tab (right upper)
11. Remove the nine screws (S5:1 pcs, S7: 6 pcs, S17: 2 pcs).

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13. On the lower left, insert the flat-head screwdriver (φ 3.5 mm or less) into the hole 16. On the lower right, insert the flat-head screwdriver (φ 3.5 mm or less) into the hole
on the Lower Housing in the direction of the arrow and release the hook. on the Lower Housing in the direction of the arrow and release the hook.
14. By holding the point shown below, pull the Front Housing toward you to make 17. By holding the point shown below, pull the Front Housing toward you to make
some space between the Front Housing and the Lower Housing. some space between the Front Housing and the Lower Housing.
Front Housing Front Housing

Space Space
Hook Hook
Hole Hole
Lower Housing Lower Housing

Figure 2-33. Removing the Front Housing (3) Figure 2-35. Removing the Front Housing (5)
15. Insert the flat-head screwdriver into the space between the Front Housing and the 18. Insert the flat-head screwdriver into the space between the Front Housing and the
Lower Housing, and pull the Front Housing slightly toward you. Lower Housing, and pull the Front Housing slightly toward you.
Figure 2-34. Removing the Front Housing (4) Figure 2-36. Removing the Front Housing (6)

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19. Insert the flat-head screwdriver between the Front Housing and the Lower
When installing the Front Housing, be careful of the following.
Housing.
Insert the two hooks on the lower part straight into the holes on
20. Release the hooks of the Front Housing. the Lower Housing.
Make sure to align the guides on the Front Housing and the
Front Housing Lower Housing correctly.
Left Right
Guide Guide
Hook
Hook
Lower Housing
Lower Housing Insert the rib on the Front Housing into the hole on the Lower
Figure 2-37. Removing the Front Housing (7) Housing.
21. Pull the Front Housing toward you to remove it.
Right
Front Housing
Rib and hole
Lower Housing

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2.3.3.15 Middle Housing 12. Open the Rear Cover Assy.

13. Remove the six screws (S5: 4 pcs, S17: 2 pcs).
S5 Rear Cover Assy
8. Remove the Stacker Assy. (P.61) S17
9. Remove the Cassette Assy. (P.212) S5
10. Remove the Front Cover Microswitch. (P.67) Figure 2-39. Removing the Middle Housing (1)

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14. Release the two tabs of the Middle Housing from the holes of the Lower Housing. 17. While releasing the Middle Housing from the USB/FAX Cover, remove the
Middle Housing upward.
Remove the EXT Connector Cover if it is installed.

Tab and hole If it is difficult to release the cover, insert the flat-head
screwdriver to release fixing points on the Middle Housing.
EXT Connector Cover
Tab and hole

Lower Housing
Figure 2-40. Removing the Middle Housing (2)

Flat-head screwdriver
16. Release the grounding wire.
Main Board
USB/FAX Cover
Panel FFC
Grounding wire
Figure 2-41. Releasing the grounding wire

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Take care not to catch the USB Cable and the cable of the When replacing the Middle Housing with a new one, remove
Front Cover Microswitch. the AC Inlet Cover and two Blocks from the old Middle
Housing and attach them onto the new one.
Cable of the Front Cover USB Cable

Inner
Microswitch Block
Block
Take care not to deform the grounding plate.
Back AC Inlet Cover
Grounding plate
Install the Middle Housing taking care not to let it interfere

with the Front Frame and Rear ASF Unit.

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2.3.4 Housing (WF-8010/WF-8090 Series) 4. Disengage the right side hook, and remove the Front Cover Assy.
For disassembly of the housings of WF-8510/WF-8590 Series, Hook (Right)

See 2.3.3 Housing (WF-8510/WF-8590 Series) (Page 60).
2.3.4.1 Front Cover Assy
1. Open the Front Cover Assy.
2. Disengage the both of the Front Cover Assy.
3. Disengage the left side hook using the flatbed screw driver.
Both Hook (Left)

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2.3.4.2 Stacker Assy 2.3.4.3 2.3ASF Cover
For the screw types, see 2.1.2 Screw types used in the printer (p39). 1. Release the two tabs on the ASF Cover in the order given below, and remove the
ASF Cover.
1. Remove the Stacker Assy.
The tabs may be broken if the ASF Cover is removed so many
times.
Tab 2
1 Tab
Figure 2-45. Removing the ASF Cover

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2.3.4.4 Upper Housing Assy/ Paper Support Assy 3. Remove the four screws (S5).
Paper Support Assy
Upper Housing Assy

S5
Figure 2-47. Removing the Upper Housing Assy (1)
Take care not to damage the four hooks on the Upper Housing
1. Open the AS F Cover. (P.77) Assy.
2. Remove the two screws (S5: one each), and remove the two Paper Guide Support
Holder. Back of the Upper Hook (Tab shape) Hook
Housing Assy
Hook
Paper Guide
Support Holder
S5
Figure 2-46. Removing the Paper Guide Support Holder

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4. While lifting the Upper Housing Assy to the rear, release the four hooks on the
When installing the Left Paper Guide Support and Right Paper
Upper Housing Assy by inserting the flat-head screwdriver or a similar tool Guide Support, take care not to mistake one for the other or install
between the Panel Assy and Upper Housing Assy. them on the wrong positions.
Left Paper
Guide Support
Right Paper
Upper Housing Assy Guide Support
50 mm
Panel Assy
6. Remove the Upper Housing Assy.

40 mm
7. Remove the Paper Support Assy.
Install the Upper Housing Assy by pressing it to the front.

Figure 2-48. Removing the Upper Housing Assy (2)
5. Remove the Left Paper Guide Support and Right Paper Guide Support.

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2.3.4.5 Panel Assy 3. Release the two hooks and four ribs by sliding the Panel Assy in the direction of
the arrow (horizontally), and then detach the Panel Assy.
4. Disconnect the Panel FFC from the connector of the Panel Board.
2. Remove the three screws (S5).
Ribs
Hook Ribs
S5
Panel Board
In the next step, do not remove the Panel Assy by pulling it upward
so as not to damage the hooks on the Panel Assy. Hook
Connector Panel FFC

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2.3.4.6 Light Panel Housing/ Right Panel Housing 2.3.4.7 Panel Lower Front Cover
Light Panel Housing
Right Panel Housing
2. Remove the Panel Assy. (P.80) For the screw types, see 2.1.2 Screw types used in the printer (p39).
3. Remove the two screws (S5: one each). 1. Remove the Upper Housing Assy. (P.78)
4. Remove the Light Panel Housing and Right Panel Housing by sliding them 2. Remove the Panel Assy. (P.80)
forward to the front. 3. Open the Light Panel Housing/ Right Panel Housing. (P.81)
S5
Figure 2-51. Removing the Light Panel Housing/ Right Panel Housing

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4. Release the Panel FFC from the two ribs of the Panel Lower Front Cover, and pull 2.3.4.8 Front Cover Microswitch
out the Panel FFC from the hole.
5. Remove the eight screws (S5: 2 pcs, S7: 6 pcs).
6. Release the hook on the Panel Lower Front Cover by sliding it in the direction of
the arrow.
7. Remove the Panel Lower Front Cover.
Hook
Hole 6. Remove the Right Upper Front Cover upward(P.83)
Panel FFC
Ribs
S7
S5
Figure 2-52. Removing the Panel Lower Front Cover

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7. Disconnect the cable from the connector. 2.3.4.9 Right Upper Front Cover
8. Disengage the two hooks, and remove the Front Cover Microswitch.
Hook Connector
Cable
Hook
Figure 2-53. Removing the Front Cover Microswitch

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6. Remove the two screws (S5). 2.3.4.10 Panel FFC

7. Remove the Right Upper Front Cover upward.
S5
Figure 2-54. Removing the Right Upper Front Cover

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4. Disconnect the Panel FFC from the connector of the Main Board. 2.3.4.11 Front Housing (
5. Remove the Ferrite Core from the Middle Housing.
Secure the Ferrite Core on the position shown below with double-
sided tape.
Ferrite Core
6. Remove the Panel FFC from the Ferrite Core.
Connector
Ferrite Core 6. Remove the Stacker Assy. (P.77)
Middle Housing
Figure 2-55. Removing the Panel FFC

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9. Remove the two screws (S17).

Front Housing
10. Release the two tabs on the upper part in the order from the left to the right. Use a
flat-head screwdriver to release the tab on the right because it is stiff. Space
Hook
Tab (left upper) Hole
Tab (right upper)
Lower Housing
13. Insert the flat-head screwdriver into the space between the Front Housing and the
Lower Housing, and pull the Front Housing slightly toward you.
S17
11. On the lower left, insert the flat-head screwdriver (φ 3.5 mm or less) into the hole
on the Lower Housing in the direction of the arrow and release the hook.
12. By holding the point shown below, pull the Front Housing toward you to make
some space between the Front Housing and the Lower Housing.

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14. On the lower right, insert the flat-head screwdriver (φ 3.5 mm or less) into the hole 17. Insert the flat-head screwdriver between the Front Housing and the Lower
on the Lower Housing in the direction of the arrow and release the hook. Housing.
15. By holding the point shown below, pull the Front Housing toward you to make 18. Release the hooks of the Front Housing of Hooks.
some space between the Front Housing and the Lower Housing.
Front Housing
Front Housing
Space
Hook
Hole
Lower Housing
16. Insert the flat-head screwdriver into the space between the Front Housing and the Lower Housing
Lower Housing, and pull the Front Housing slightly toward you. Figure 2-61. Removing the Front Housing (6)
19. Pull the Front Housing toward you to remove it.
Front Housing

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2.3.4.12 Middle Housing

When installing the Front Housing, be careful of the following.
Insert the two hooks on the lower part straight into the holes on
the Lower Housing.
Make sure to align the guides on the Front Housing and the
Lower Housing correctly.
Left Right
Guide Guide
Hook
Hook
Lower Housing
Insert the rib on the Front Housing into the hole on the Lower
Housing. For the screw types, see 2.1.2 Screw types used in the printer (p39).
Right
Rib and hole 4. Remove the Panel Lower Front Cover. (P.81)
Lower Housing 8. Remove the Front Cover Microswitch. (P.82)


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10. Open the Rear Cover Assy. (P.163) 12. Release the two tabs of the Middle Housing from the holes of the Lower Housing.
11. Remove the six screws (S5: 4pcs, S17: 2 pcs).
Tab and hole
Tab and hole

Rear Cover Lower Housing
Assy
Connector
S17
S5

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14. While releasing the Middle Housing from the USB/FAX Cover, remove the
Take care not to catch the cable of the Front Cover
Middle Housing upward. Microswitch.
Remove the EXT Connector Cover if it is installed.

If it is difficult to release the cover, insert the flat-head Cable of the Front Cover
screwdriver to release fixing points on the Middle Housing. Microswitch
EXT Connector Cover
When replacing the Middle Housing with a new one, remove

the AC Inlet Cover and Housing Support from the old Middle
Housing and attach them onto the new one.
Flat-head screwdriver
Back AC Inlet Cover
USB/FAX Cover
Upper
Housing Support
Install the Middle Housing taking care not to let it interfere

with the Front Frame and Rear ASF Unit.

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2.3.5 Cover Sensors 6. Remove the Stacker Assy. (P.77)

2.3.5.1 Rear Cover Microswitch 8. Remove the Front Cover Microswitch. (P.82)
10. Remove the Ferrite Core (P.84)
2. Remove the USB/FAX Cover. (P.96)

3. Slide the Main Board Unit. (P.98)
4. Disengage the two hooks, and remove the Rear Cover Microswitch.
5. Disconnect the cable from the connector.
For the screw types, see 2.1.2 Screw types used in the printer (p39). Cable
Connector
WF-8510/WF-8590 Series
Hooks
6. Remove the Panel Lower Front Cover. (P.68) Figure 2-67. Removing the Rear Cover Microswitch
12. Remove the Ferrite Core Holder (P.69)

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2.3.5.2 Rear Cover PE Sensor 3. Disengage the four hooks, and remove the Rear Cover PE Sensor.
Hooks
Cable
Connector
Figure 2-69. Removing the Rear Cover PE Sensor
1. Remove the Duplex Unit. (P.164)
When removing the screws in the next step, use a 40 mm-long or

shorter stubby screwdriver.
2. Remove the three screws (S5), and open the Lower Paper Guide.
Lower Paper Guide
S5
Figure 2-68. Opening the Lower Paper Guide

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2.3.5.3 Right Pick Up Roller Sensor 3. Disengage the four hooks, and remove the Right Pick Up Roller Sensor.
Hooks Cable
Connector
1. Remove the Duplex Unit. (P.164) Figure 2-71. Removing the Right Pick Up Roller Sensor
When removing the screws in the next step, use a 40 mm-long or

2. Remove the four screws (S5), and remove the Lower Paper Guide.
Lower Paper Guide
S5
Figure 2-70. Opening the Lower Paper Guide

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2.3.5.4 Left Pick Up Roller Sensor 2.3.5.5 Casette Microswitch
For the screw types, see 2.1.2 Screw types used in the printer (p39). 1. Remove the Cassette Assy. (P.212)
1. Remove the Duplex Unit. (P.164) 2. Disengage the two hooks, and remove the Casette Microswitch.
When removing the screws in the next step, use a 40 mm-long or 3. Disconnect the cable from the connector.
Bottom
Hook
2. Open the Lower Paper Guide. (refer to Right Pick Up Roller Sensor (p93)) Cable
3. Disengage the four hooks, and remove the Left Pick Up Roller Sensor.
Hook
Hooks Cable
Connector
Figure 2-73. Removing the Casette Microswitch
Connector
Figure 2-72. Removing the Left Pick Up Roller Sensor

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2.3.5.6 PE Sensor
2. Disengage the four hooks, and remove the PE Sensor.
Bottom
Hooks
Cable
Connector
Figure 2-74. Removing the PE Sensor

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2.3.6 Electric Circuit Components WF-8010/WF-8090 Series

2.3.6.1 USB/FAX Cover 2. Remove the Panel Assy. (P.80)
2. Remove the two screws (S1), and remove the USB/FAX Cover.
10. Remove the Front Cover Microswitch. (P.67) Figure 2-75. Removing the USB/FAX Cover
12. Remove the Ferrite Core Holder (P.69)

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2.3.6.2 USB Connector Assy WF-8010/WF-8090 Series

2. Disconnect the USB Cable from the connector of the Main Board.
3. Release the USB Cable from the two clamps.
4. Remove the screw (S17), and remove the USB Connector Assy.
Connector
Main Board
WF-8510/WF-8590 Series Clamp
Clamp
5. Remove the ADF/ Scanner Unit. (P.185) USB Cable
11. Remove the Front Housing. (P.70) Figure 2-76. Removing the USB Connector Assy
12. Remove the Ferrite Core Holder.(P.69)

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Route the USB Cable through the hook on the USB Connector 2.3.6.3 Main Board Unit
Assy.
USB Cable
Hook
12. Remove the Ferrite Core Holder. (P.69)

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CN5 CN2
8. Remove the Front Cover Microswitch. (P.82) Main Board Shield
9. Remove the Front Housing. (P.85) Plate

3. Disconnect the cables from the connectors (CN2, CN5) of the Main Board. S17
4. Remove the six screws (S17), and remove the Main Board Shield Plate. Figure 2-77. Removing the Main Board Shield Plate
5. Disconnect the cables and FFCs from the connectors (CN30, CN32, CN77,
Screw the grounding wire together as shown below. CN701, CN702, CN703, CN704, CN705) of the Main Board.
6. Release the PF Encoder FFC from the rib and hole of the Ferrite Core Holder.
7. Pull off the cables for the ink supply system and the FFC of the CSIC Board from
Grounding wire the Ferrite Core Holder.

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Cables for the ink When removing the Main Board Unit to replace the Main Board, it
CSIC Board FFC
supply system is not necessary to perform Step 19 and 20.
Ferrite Core
CN32 CN77
Holder CN705
Rib
9. Disengage the hook, and remove the Ferrite Core from the Ferrite Core Holder.
10. Remove the Head FFC from the Ferrite Core Holder.
Head FFC
Hole Ferrite Core Holder
PF Encoder FFC Ferrite Core

CN30
CN701, CN702,
CN703, CN704
Figure 2-78. Removing the Main Board Unit (1)
8. Remove the Ferrite Core Holder in the direction of the arrow.
Hook
Figure 2-80. Removing the Ferrite Core Holder

Ferrite Core Holder 11. Disconnect the cables and FFC from the connectors (CN39, CN45, CN69, CN74,
CN75, CN78, CN79, CN707) of the Main Board.
Connect the cables and FFC in the following order.
Order Connector Order Connector

1 CN78 5 CN45
2 CN79 6 CN39
3 CN69 7 CN74
4 CN75 8 CN707
Figure 2-79. Removing the Ferrite Core Holder

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12. Release the CR Motor Cable and Ferrite Core from the Cable Holder. 15. Disengage the two hooks, and remove the Cable Holder.
13. Release the FFC from the wire saddle.
14. Remove the three Ferrite Core from the Cable Holder. Cable Holder Hooks
Install the Ferrite Core referring to Routing the cables and FFCs
(p232).
CR Motor Cable
Cable Holder
Figure 2-82. Removing the Cable Holder
Ferrite Core
Ferrite Core Cable Holder
CN74
CN707
CN78 CN45 CN39 FFC

CN79 CN69 CN75
Wire saddle

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16. Disconnect the cables from the connectors (CN61, CN81, CN501) of the Main
Route the CR Motor Cable through the groove on the Cable
Holder. Board.
Route the CR Motor Cable through the hook on the Cable 17. Remove the Cable Cover.
Holder.
18. Release the PF Encoder FFC from the wire saddle.
CR Motor Cable 19. Remove the four screws (S25), and remove the Main Board Unit.
Groove
Cable Holder Hook
Upper
Insert the Cable Holder into the cutout on the frame.
Cutout Cable Holder CN501 Cable Cover

CN81
Wire saddle
Groove
PF Encoder FFC
CN61
S25
Carry out the adjustments referring to 3.1 Required Adjustments

(p234) when the Main Board Unit is replaced.

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2.3.6.4 Main Board 2. Remove the following parts.

For the screw types, see 2.1.2 Screw types used in the printer (p39). 1. Remove the Upper Housing Assy. (P.78)
1. Execute backup in EEPROM data copy before replacing the main board.
( 3.1 Required Adjustments (p234))
Make sure to execute the backup before disassembly, and the 5. Remove the Right Upper Front Cover. (P.83)
restore after replace. if the backup failed, carry to execute out the 6. Remove the Stacker Assy. (P.77)
initial setting and adjustments. 7. Remove the Cassette Assy. (P.212)
3. Remove the Main Board Unit. (P.98)

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4. Disconnect the FFC from the connector (CN20) of the Main Board.
5. Remove the three screws (S15), and remove the Interface Board Lower Shield Cutout
Plate (WF-8510/WF-8590 Series only).
Flush Card
FFC
CN20
Cutout
S15 S21 S22
Interface Board Lower Figure 2-85. Removing the Main Board
S15 Shield Plate
Align the two cutouts on the frame with the two positioning holes
Figure 2-84. Removing the Interface Board Lower Shield Plate on the Main Board. (refer to figure 2-85)
6. Remove the eight screws (S15: 6 pcs, S21: 1 pcs, S22: 1pc). (P.104)
7. Release the two positioning holes on the Main Board from the two cutouts on the
frame, and remove the Main Board.
8. Remove the Flash card Carry out the adjustments referring to 3.1 Required
The Flash card is transplanted to a new main board. Adjustments (p234) when the Main Board is replaced.
<Model equipped with Flash card> Make it to latest F/When the main board are replaced
MFP Model;WF-8590/WF-8591/WF-8593
SFP Model ; WF-8090/WF-8093
When the main borad does not work, replace a new Flash card.

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2.3.6.5 Interface Board (WF-8510/WF-8590 Series only) WF-8010/WF-8090 Series

2. Remove the Main Board Shield Plate. (refer to Main Board Unit (p98))
3. Disconnect the Interface Board FFC from the connector of the Interface Board.
4. Remove the five screws (S15), and remove the Interface Board and Interface
Board Shield Plate.
Interface Board FFC
Connector
11. Remove the Front Housing. (P.70) Interface Board Shield Plate S15
Figure 2-86. Removing the Interface Board

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Carry out the adjustments referring to 3.1 Required Adjustments 2.3.6.6 Wireless LAN Module
(p234) when the Interface Board is replaced.

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WF-8010/WF-8090 Series 2.3.6.7 CSIC Board

2. Disconnect the cable from the connector of the Wireless LAN Module.
3. Remove the two screws (S15), and remove the Wireless LAN Module.
Connector
Cable
S15 7. Remove the Right Upper Front Cover. (P.68)
Figure 2-87. Removing the Wireless LAN Module 8. Remove the Stacker Assy. (P.61)
Carry out the adjustments referring to 3.1 Required Adjustments 10. Remove the Front Cover Microswitch. (P.67)
(p234) when the Wireless LAN Module is replaced. 11. Remove the Front Housing. (P.70)

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1. Remove the Upper Housing Assy. (P.78) Hooks
2. Remove the Panel Assy. (P.80) CSIC Board Cover
Hooks Connector
5. Remove the Right Upper Front Cover. (P.83) FFC
Hook
2. Disconnect the FFC from the connector of the CSIC Board.
3. Disengage the six hooks, and CSIC Board Cover. Figure 2-88. Removing the CSIC Board Cover
4. Disconnect the FFC from the four connectors of the CSIC Board.
Set the Ferrite Core on the position shown below.
5. Remove the four screws (S11), and remove the CSIC Board.
Image after installation
Ferrite Core
CSIC Board Cover
FFC
Connector
Connector
S11
Figure 2-89. Removing the CSIC Board

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2.3.6.8 Power Supply Unit WF-8010/WF-8090 Series

2. Disconnect the cable from the connector of the Power Supply Unit.
3. Release the cable from the clamp.
4. Remove the three screws (S17), and remove the Power Supply Unit.
1. Remove the following parts. (p234) when the Power Supply Unit is replaced.

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Ribs
S17
Connector
Cable
Clamp
S17
Figure 2-90. Removing the Power Supply Unit
Engage the two ribs with the two positioning holes on the Power
Supply Unit (refer to Figure 2-90).

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2.3.7 Carriage Mechanism/ Ink System Mechanism 1. Remove the following parts.
2.3.7.1 Print Head
If Printer can not perform Ink Flushing by fatal error, refer to 6. Remove the Stacker Assy. (P.77)
repair procedure of 2.3.7.19 Print Head / Ink Supply Unit (When 7. Remove the Cassette Assy. (P.212)
the Printer cannot perform the Ink Flushing by fatal error) (p159).
2. Install the four Ink cartridges.

3. Install the Panel Assy. Figure 2.3.3.8p.80)
4. Install the Front Cover Microswitch. Figure 2.3.3.13p.82)
5. Wrap the Front Cover Microswitch with tape to disable their sensor function.
6. Close the Rear Cover.

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7. Turn the printer on. 11. Confirm the ink is discharged.

(Start the WF-8510/WF-8590 Series in the Inspection Mode (P.271).)
8. Select the “Ink flushing” on the adjustment program.(P.234)
9. Take out the four Ink Cartridges.
10. Click the [Perform] and execute the Ink flushing.(P.112)
Before performing Ink flushing, confirm the proportion of

remaining capacity of the Maintenance Box is 40% or more. light
Figure 2-92. Example of confirm method

12. If ink remains in the ink tube, execute Ink Flushing again
Consumption of maintenance box when using the adjustment program.
Item Menu Consumption
Head Cleaning CL1(Weak) 0.3%
CL2(Middle) 2.0%
CL3(Strong) 3.0%
Power Cleaning (A mode) 16.0％*
Power Cleaning (B mode) 21.0%*
Ink charge 41.0％
Ink flushing 26.0％*
Waste ink flushing 0.3%
Figure 2-91. Ink flushing screen
Table 2-1. Consumption of maintenance box
* These items can’t count the consumption of ink and maintenance box, so please don’t
use the customer’s I/C and Maintenance box for repair. And count the consumption of
Maintenance Box manually. (ex. Writing the consumption to Maintenance Box side.)

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13. Remove the AC Cable from the Power Supply Unit. 14. Be confirmed that the CR unit unlock. (P.57)
15. Move the Print Head to the position in figure 2-95.
Power Supply Unit

AC Cable
Figure 2-94. Removing the print head

16. Disconnect the FFC from the connector of the CR Encoder Sensor.
Figure 2-93. Removing the AC Cable
17. Remove the four screws (S23: 3pcs(With Spring & Washer, S30: 1pc), and
When moving the CR Unit, make sure to hold it by the location remove the print head.
shown below.
CR Unit FFC
Ink Tube
2
Spacer
1 S23
3 S30
Figure 2-95. Removing the print head

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18. Disconnect the four Head FFC from the connectors of the Print Head.
When removing/installing the Ink Tube, place the Spacer
(about 5 mm) between the Carriage Assy and Star Wheel Assy in
order to prevent the CR Guide Frame and Main Frame from being Print Head
deformed.
Head FFC
In the next step, take care not to drop the spring and the
washer. If they are not attached, short-circuiting or similar Head FFC
trouble may result and which may affect the product quality
adversely.
If the spring and washer drop, make sure to search for them
and pick them up.
Screw Spring Washer Figure 2-96. Removing the Print Head FFC
When disconnecting the Head FFC, make sure to pull them straight
off one by one from their connector terminals.
19. Remove two screws (S2), and remove the tube.
Magnetizing the screwdriver will make the work easier.
Screwdriver
2 1
S2
Figure 2-97. Removing the Tube Connector

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Performing the Reassembly, Adjustment and Inspection according 3. Install the Print head to CR Unit, and fix it by three screws
to the following procedure, after removing the Print head. (S23).
When installing the Print Head, do it while pressing

the Print Head in the direction of the arrow in the
following order.
Reassembly procedure of Print head.
1. Wipe out Ink tube by Polyester Swab.
Make sure to wipe out the ink on the ink tube due to
influence on the Ink leakage check result.
Wiping area
2
1
S23
Figure 2-99. Installing the Print Head
4. Connect the FFC to CR Encoder.
Figure 2-98. Cleaning the Ink Tube Connector

2. Connect the four Head FFC to Print head.

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5. Install the Leakage Check PET Chip. 5-1. Set the PET Chip (x2) at the Ink Supply Connector of Print
head.
kind of the Leakage Check PET Chip.
Take care that the PET Chip is different between the
Name Part Code Picture Remark PET Chip for rear side and the PET Chip for front
LEAK 1684353 Put it to Front side in length.
TESTER side Set the PET Chip with contacting the smoked face of
SHEET the PET Chip.
FRONT
Rear side LEAK TESTER SHEET REAR

10mm
LEAK 1684354 Put it to Rear

TESTER side
SHEET
REAR
15mm The smoked face of
two PET Chips are put
15mm
toward the upside
10mm
Making method of the Leakage Check PET Chip.
Press folded part (2 position) and align the PET Chip by
forming folded angle at 90 degrees. Front side LEAK TESTER SHEET FRONT
90° Figure 2-100. Setting position of the Leakage Check PET Chip (1)
5-2. Install the Ink Supply Connector to Print head.
LEAK TESTER SHEET REAR
90°
LEAK TESTER SHEET FRONT
Figure 2-101. Setting position of the Leakage Check PET Chip (2)

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6. Secure the three screws (S2: 2pcs, S30:1pcs), and fix the Ink Perform the Adjustment in the following procedure when you
Tube. detach/exchange the Print Head.
Make sure to use the new Print Head Seal. If you check the Ink Leak by using the Ink Leak
(ASP Single Part) Measurement jig, perform it after Mechanism
Make sure to check th Print Head Seal is Completely Adjustment.
inserted. (Perform it between “Procedure1” and
Make sure to check the foreign material is not “Procedure2”)
adhering to Print Head Seal.
1. Perform the Mechanism Adjustment.
Do not install the Print Head Seal doubly.
(Refer to 3-1 Required Adjustment List (Mechanism
adjustment) (p235))
Print Head Seal
2. Install the following parts by the following procedure.
2-1. Connect the Panel FFC to Main Board.
2-2. Connect the Panel FFC to Panel Assy.
2-3. Connect the Cable to Front Cover Microswitch.
2-4. Wrap the Front Cover Microswitch with tape, and disable
the sensor function.
2-5. Install the Ink Cartridge.
Make sure to put paper to under the Panel Assy to

prevent the Panel Assy shorting.
7. Move the CR Unit to the Home position.
Stae
Front Cover
Microswitch
Figure 2-102. State of the Printer

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3. Power on the printer. 2.3.7.2 CR Waste Ink Pad

Connect the Power Cable to Power Supply Unit.
(Printer is started automatically after blinking the LED)
In Case of WF-8510/WF-8590 Series.
Connect th Power Cable to Power Supply Unit, and push the Power
button when blinking the Power LED.
Start the Printer in “Inspection Mode”.
4. Perform the Head ID Input.
5. Perform the CR Check.
6. Perform the CR Scale Check.
7. Perform the Ink Charge.
8. Perform the Ink Leak Check.(P.251)
9. Perform the Head Angular Mecha Adjustment.(P.261)
10. Reassemble the Printer.
11. Perform the Adjustment using the Adjustment Program.
(Refer to 3-1 Required Adjustment List (Adjustment using the
Adjustment Program) (1/2) (p236), 3-2 Required Adjustment
List (Adjustment using the Adjustment Program) (2/2) (p237)) 1. Remove the following parts.

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WF-8010/WF-8090 Series 2.3.7.3 CR Scale

2. Remove the Print Head. (P.111)

The CR Scale is made of SUS and very fragile. Therefore, take
3. Remove the Pad Film.
extreme care when handling one.
4. Remove the CR Waste Ink Pad. Do not touch the CR Scale. If you touch the CR Scale, perform
the “CR scale check” on the adjustment program.
Pad Film 1. Remove the following parts.

Figure 2-103. Removing the CR Waste Ink Pad 6. Remove the Panel Lower Front Cover. (P.69)

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WF-8010/WF-8090 Series 3. At the home side, remove the CR Scale from the hook of the frame.
2. Remove the Panel Assy. (P.80) Hook
Figure 2-105. Removing the CR Scale (2)
1. Slide the Ink Supply Unit. (refer to Ink Supply Unit (p142))
4. Pull out the CR Scale from the slit of the CR Unit.
2. At the full side, disengage the Extension Spring from the hook of the frame. Side view
Hook CR Unit
Extension Spring
CR Scale
Slit
Figure 2-104. Removing the CR Scale (1) Figure 2-106. Removing the CR Scale (3)

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5. Turn the CR Scale 90 degrees upward at the full side and disengage it from the
How to install CR scale
hook on the frame.
1.Put the CR scale on the 2.Turn the CR Scale -90
mainframe. degrees upward at the full side.
Hook
3.The CR scale is inserted in the slit of the CR unit.

Figure 2-107. Removing the CR Scale (4)
CR Scale
Slit
4.At the home side, engage 5.Install the spring with the
CR Scale with the hook. frame at the full side by
using long-nose pliers and so
on.4.

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2.3.7.4 PW Sensor WF-8010/WF-8090 Series

2. Remove the screw (S4), and remove the Sensor Cover.
Be careful not to touch the CR Shaft. Otherwise, the grease is 3. Remove the PW Sensor using the longnose pliers or the similar tool.
attached on the PW Sensor and the sensor may be damaged.
4. Disconnect the FFC from the connector of the PW Sensor.
Sensor Cover
FFC
5. Remove the ADF/ Scanner Unit. (P.185) PW Sensor Connector
S4

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2.3.7.5 Head FFC
Shutter
PW Sensor
The Back of
the CR Unit
Figure 2-108. Removing the PW Sensor

(p234) when the PW Sensor is removed or replaced.

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5. Wrap the Front Cover Microswitch with tape to disable their sensor function. Figure 2-109. Ink flushing screen
6. Close the Rear Cover. 11. Confirm the ink is discharged.
7. Turn the printer on. (start the WF-8510/WF-8590 Series in the Inspection Mode
(P.271).)
8. Select the “Ink flushing” on the adjustment program. (P.234)
9. Take out the four ink cartridges.
10. Click the [Perform] and execute the Ink flushing. (P.112)
light
Before performing Ink flushing, confirm the proportion of
remaining capacity of the Maintenance Box is 40% or more.
Figure 2-110. Example of confirm method

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16. Disengage the hook, slide the Upper Supply Tube Holder in the direction of the
arrow.
Power Supply Unit 17. Pull out the Head FFC Assy from the frame.
AC Cable
Upper Supply Tube Holder
Frame
Hook

12. Remove the USB/FAX Cover. (P.96) Figure 2-113. Removing the Upper Supply Tube Holder
18. Pull the Head FFC Assy from the Upper Supply Tube Holder.
13. Remove the Main Board Shield Plate. (refer to Main Board Unit (p98))
19. Release the Head FFC Assy from the three tube clamps.
14. Remove the Ferrite Core Holder. (refer to Main Board Unit (p98))
15. Remove the three FFC clamps.
Upper Supply Tube Holder
FFC clamp Tube clamps
FFC clamp
FFC clamp Tube clamp
Figure 2-112. Removing the FFC clamp Figure 2-114. Removing the Head FFC Assy

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20. Remove the support parts from the Head FFC Assy.
21. Remove the Print Head. (P.111) (p234) when the Ink Supply Unit is removed or replaced.
22. Remove the Ink Tube from the Print Head. (refer to Print Head (p111))
When removing the Ink Tube, make sure to replace the Print Head
Seal with a new one.
After removing/replacing the Print Head, perform the adjustments
in the following procedure.
Print Head Seal 1. Execute Ink Leak check.(P.251)
2. Execute Head cleaning CL1. 3.1 Required Adjustments (p234)
23. Disengage the two hooks of the FFC Holder, and release the FFC Holder from the
Ink Tube.
Hooks
3. Execute PG Adjustment.(P.248)
4. Connect the AC Cable to the Power Supply Unit. The printer
starts up automatically in the normal mode.
Within five seconds after connecting the AC Cable, start up the
printer in the Inspection Mode.(P.271)
FFC Holder If the printer is not started in the Inspection Mode, it repeats
“Scanner error (0x30) -> Shuts down -> Starts up -> Scanner
error (0x30)”. In such a case, try one of the following.
Ink Tube • While the printer is turned off, enter the Inspection Mode.
• Install the ADF/Scanner Unit.
5. Execute CR check. 3.1 Required Adjustments (p234)
Figure 2-115. Removing the Ink Supply Unit (3)
6. Execute CR Scale Check. 3.1 Required Adjustments (p234)

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7. Execute Ink Charge. 3.1 Required Adjustments (p234) 2.3.7.6 CR Motor
8. Execute Head angular mecha Adjustment.(P.261) For the screw types, see 2.1.2 Screw types used in the printer (p39).
9. Perform the Adjustment using the Adjustment Program 1. Remove the following parts.
3.1 Required Adjustments (p234)

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WF-8010/WF-8090 Series 8. Disengage the Extension Spring on the CR Driven Pulley Assy from the hook and
1. Remove the Upper Housing Assy. (P.78) release the tension of the CR Timing Belt.
4. Remove the Panel Lower Front Cover. (P.81) CR Driven Pulley Assy
Hook
11. Remove the Middle Housing. (P.88) Extension Spring
2. Remove the APG Gear Assy. (P.134)
3. Remove the USB Connector Assy. (P.97) Figure 2-116. Removing the CR Driven Pulley Assy
9. Remove the CR Timing Belt from the pinion gear of the CR Motor.
10. Remove the two screws (S27), and remove the CR Motor.
5. Remove the Main Board Shield Plate and Cable Holder. (refer to Main Board Unit
(p98))
Pinion gear
6. Disconnect the CR Motor Cable from the connector of the Main Board. (refer to
Main Board Unit (p98))
CR Timing Belt
S27
Figure 2-117. Removing the CR Motor

(p234) when the CR Motor is removed or replaced.

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2.3.7.7 CR Unit WF-8010/WF-8090 Series

For the screw types, see 2.1.2 Screw types used in the printer (p39). 3. Remove the Main Board Unit. (P.98)
1. Remove the following parts. 4. Remove the Ink Supply Unit. (P.142)
WF-8510/WF-8590 Series 5. Remove the Head FFC. (P.123)

1. Remove the Panel Assy. (P.65) 6. Remove the CR Scale. (P.119)
2. Remove the Paper Support Support. (P.61) 7. Remove the APG Gear Assy.(P.134)
4. Remove the Right ADF Hinge Cover. (P.63) 8. Remove the CR Driven Pulley Assy. (P.127)
5. Remove the ADF/ Scanner Unit. (P.185) 9. Remove the USB Connector Assy. (P.97)
10. Remove the CR Motor. (P.127)
8. Remove the Stacker Assy. (P.61) 11. At the full side, remove the CR Support Spring.
9. Remove the Cassette Assy. (P.212) 12. Remove the screw (S15), remove the CR Support Plate.
13. Remove the E-ring and bush, and remove the APG Gear and parallel pin.
When removing the APG Gear, be careful not to touch the PF
13. Remove the Middle Housing. (P.73) Scale.
Be careful not to drop the parallel pin.

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15. Remove the CR Support Spring.

CR Support Spring 16. Remove the screw (S15), and remove the CR Support Plate.
17. Remove the plastic ring, and remove the CR bearing and parallel pin.
18. Remove the screw (S26), and remove the Right PG Adjust Lever.
CR Support Plate
Be careful not to drop the parallel pin.
APG Gear
E-ring and bush
Parallel pin
PF Scale Set the CR Bearing with “6” exactly on the bottom.
S15
Figure 2-118. Removing the APG Gear
CR Bearing
14. At the home side, put a marking at the point where the rib on the frame is in
contact with the Right PG Adjust lever.
6
Right PG Adjust Lever
Align the marking on the Right PG Adjust lever with the rib on
the frame.

Rib Marking
Figure 2-119. Marking on the Right PG Adjust Lever
Rib Marking

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22. Pull out the tubes of the Decompression Motor Assy from the wire saddle.
CR Support Spring
23. Release the cables from the six clamps.
Plastic Ring 24. Remove the ten screws (S15), and remove the Upper Support Frame.
CR Bearing
Parallel pin
CR Support Plate Upper Support Frame Wire saddle
Tubes of the
Decompression
Right PG Motor Assy
Adjust Lever
Clamp
S15
S26
Figure 2-120. Removing the Right PG Adjust lever
19. Remove the plastic ring and spacer that secure the CR Shaft.
S15
20. Remove the E-ring and plastic washer, and remove the CR Assembly Plate.
Figure 2-122. Removing the Upper Support Frame
21. Remove the seven screws (S15), and remove the CR Guide Frame.
CR Guide Frame E-ring and plastic washer
CR Assembly Plate Plastic ring and spacer

CR Shaft
S15
Figure 2-121. Removing the CR Guide Frame

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25. Remove the two screws (S15), and remove the CR Guide Frame upward. 26. Pull the CR Shaft from the printer.
When installing the CR Unit, engage the shaft on the CR Assembly

Plate into the hole on the frame.
Shaft
Frame
S15 S15
CR Assembly Plate
CR Guide Frame
CR Assembly Plate
CR Unit
CR Shaft
Figure 2-123. Removing the CR Guide Frame
Figure 2-124. Removing the CR Unit (1)

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When removing the CR Unit, take care not to scratch the CR Shaft. 2.3.7.8 Decompression Motor Assy
27. Remove the CR Shaft from the CR Unit.
CR Unit
CR Shaft
Figure 2-125. Removing the CR Unit (2) 3. Remove the Left ADF Hinge Cover. (P.62)
Lubricate the parts referring to 4.1.2 Lubrication (p276) when the
CR Unit is replaced.
(p234) when the CR Unit is removed or replaced. 11. Remove the Front Housing. (P.70)

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WF-8010/WF-8090 Series 2.3.7.9 APG Gear Assy

2. Pull out the tube of the Decompression Motor Assy from the Ink Supply Unit.
3. Disconnect the cable of the Decompression Motor Assy from the relay connector.
4. Remove the four screws (S10: 2pcs, S5: 1 pcs, S15: 1 pcs), and remove the
Decompression Motor Assy.
Relay connector WF-8510/WF-8590 Series
Tube 6. Remove the Panel Lower Front Cover. (P.69)
S5 10. Remove the Front Cover Microswitch. (P.69)
S10 S15 11. Remove the Front Housing. (P.70)
Figure 2-126. Removing the Decompression Motor Assy

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WF-8010/WF-8090 Series 3. Disconnect the cable from the connector of the sensor.
2. Remove the Panel Assy. (P.80) Connector
3. Remove the Light Panel Housing/ Right Panel Housing. (P.81) Cable
Pin of Upper
8. Remove the Front Cover Microswitch. (P.82) Paper Guide
Groove of the
2. Remove the three screws (S15), and remove the APG Gear Assy. Release Shaft Holder
Figure 2-128. Removing the APG Gear Assy (2)
Align the triangular mark on the Left APG Cam with the
triangular mark on the Spur Gear 14.4 on the APG Gear Assy.
At this point, make sure the rectangular mark on the
Combination Gear can be seen through the hole on the APG
Gear Assy.
Spur Gear 14.4

Rectangular
Left APG Cam
mark
Hole
S15
Figure 2-127. Removing the APG Gear Assy (1)
Triangle mark
Combination Gear
Insert the pin on the Upper Paper Guide into the groove on the
Release Shaft Holder of the APG Gear Assy. (refer to Figure
2-128)

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Carry out the adjustments referring to 3.1 Required Adjustments 2.3.7.10 APG Sensor
(p234) when the APG Gear Assy is removed or replaced.


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WF-8010/WF-8090 Series 2.3.7.11 APG Motor Assy


3. Disengage the four hooks, and remove the APG Sensor.
Hooks 7. Remove the Right Upper Front Cover. (P.69)
Figure 2-129. Removing the APG Sensor 10. Remove the Front Cover Microswitch. (P.69)

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WF-8010/WF-8090 Series 7. Remove the two screws (S15), and remove the APG Motor Assy.
2. Remove the APG Gear Assy. (P.134) S15

3. Remove the Power Supply Unit. (P.109) Figure 2-131. Removing the APG Motor Assy (2)
4. Disconnect the cable from the connector of the APG Encoder Sensor.
5. Disconnect the cable from the connector of the APG Motor. (p234) when the APG Motor Assy is replaced.
6. Release the cable of the APG Motor from the clamp.
Cable of the APG Motor
Clamp
Connector
Connector
Cable of the APG

Encoder Sensor
Figure 2-130. Removing the APG Motor Assy (1)

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2.3.7.12 CR Solenoid Assy WF-8010/WF-8090 Series


For the screw types, see 2.1.2 Screw types used in the printer (p39). 3. Remove the Power Supply Unit. (P.109)
1. Remove the following parts. 4. Release the cable of the CR Solenoid Assy from the clamp.
WF-8510/WF-8590 Series 5. Disconnect the cable from the relay connector.
1. Remove the Panel Assy. (P.65) 6. Remove the two screws (S15), and remove the CR Solenoid Assy.
Cable
Relay connector S15
Clamp
Figure 2-132. Removing the CR Solenoid Assy

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2.3.7.13 ISU Ink Absorbent WF-8010/WF-8090 Series

3. Remove the four screws (S15), and remove the ISU Ink Absorbent Assy.
2. Remove the Paper Support Support. (P.61) ISU Ink Absorbent
3. Remove the Left ADF Hinge Cover. (P.62) Assy
6. Remove the Panel Lower Front Cover. (P.69) S15
7. Remove the Right Upper Front Cover. (P.69) Figure 2-133. Removing the ISU Ink Absorbent Assy

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4. Remove the two screws (S15), and remove the Lower Cartridge Guide. 2.3.7.14 Ink End Board
5. Remove the ISU Ink Absorbent.
Springs
ISU Ink Absorbent
S15
Figure 2-134. Removing the ISU Ink Absorbent 1. Remove the following parts.
In the next step, be careful not to lose the four springs (refer to
figure 2-134). 1. Remove the Panel Assy. (P.65)

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WF-8010/WF-8090 Series 2.3.7.15 Ink Supply Unit

2. Disengage the hook, and remove the Ink End Board.

3. Disconnect the cables from the connectors of the Ink End Board.
Do not touch the Ink Supply Needle on the Ink Supply Unit.
Hook
Ink Supply Needle
Connector
Cable
Figure 2-135. Removing the Ink End Board
If printer can not perform Ink Flushing by fatal error, refer to

repair procedure of 2.3.7.19 Print Head / Ink Supply Unit
(When the Printer cannot perform the Ink Flushing by fatal
error) (p159).

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1. Remove the following parts. 7. Turn the printer on. (start the WF-8510/WF-8590 Series in the Inspection Mode
(P.271).)
1. Remove the Panel Assy. (P.65) 8. Select the “Ink flushing” on the adjustment program.(P.234)
2. Remove the Paper Support Support. (P.61) 9. Take out the four Ink Cartridges.
10. Click the [Perform] and execute the Ink flushing. (P.112)
5. Remove the ADF/ Scanner Unit. (P.185) Before performing Ink flushing, confirm the proportion of
6. Remove the Panel Lower Front Cover. (P.69) remaining capacity of the Maintenance Box is 40% or more.
10. Remove the Ferrite Core. (P.84) Figure 2-136. Ink flushing screen

5. Wrap the Front Cover Microswitch with tape to disable their sensor function.
6. Close the Rear Cover.

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11. Confirm the ink is discharged. 16. Disengage the four hooks, and remove the four Ink End Board.
Ink End Board
light
Tubes of the
Decompression Motor Assy
Figure 2-137. Example of confirm method Ferrite Core

12. If ink remains in the ink tube, execute ink flushing again.
13. Remove the AC Cable from the Power Supply Unit. 17. Disconnect the FFC from the connector of the CSIC Board.
18. Disengage the hook, and release the Ink Tube from the Upper Supply TUbe
Holder.
Power Supply Unit
AC Cable Upper Supply Tube Holder Clamp
FFC
Clamp
Hook Ink Tube
CSIC Board
Clamp
14. Pull the two tubes of the Decompression Motor Assy.
Figure 2-140. Releasing the Ink Tube
15. Remove the four Ferrite Core from the Ink Supply Unit.

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19. Remove the two screws (S15). 21. Release the Ink Tube from the three clamps. (refer to Figure 2-140)
22. Remove the three screw (S2 2pcs; S30 1pcs) and the Ink Tube from the Print
Head.
FFC
Ink Tube
S15
20. Remove the Ink Supply Unit by sliding it toward you. Spacer
S2
S30
Figure 2-143. Removing the print head tube
When removing the Ink Tube, make sure to replace the Print Head
Seal with a new one.
Print Head Seal

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23. Disengage the two hooks of the FFC Holder, and release the FFC Holder from the
Performing the Reassembly, Adjustment and Inspection according
Ink Tube. to the following procedure, after removing the Ink Supply Unit.
Hooks
Reassemble procedure of Ink Supply Unit.

1. Wipe out the Print Head by Polyester Swab.
Make sure to wipe out the ink on the Print Head due
to influence on the ink leak check result.
FFC Holder
Make sure to check that the Print Head Seal does not
remain in Print Head.
Ink Tube
Rear Side Right Side
Bottom Side
Left Side Front Side
Figure 2-145. Cleaning the Print Head

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2. Prepare the New Ink Supply Unit. 3. Install the Ink Supply Unit, and fix it by two screws (S16).
Remove the Cover Joint 4. Connect the Cables to Ink End Board.
Remove the Cover Joint from the Ink Tube of New Ink Supply 5. Install the Ferrite Core to hooks of ink Supply unit.
Unit. 6. Install the two tubes of the Decompression Motor to Ink Supply
Unit.
The New Ink Supply Unit has two type Cover Joint. 7. Install the FFC Holder to Ink Tube.
Cover Joint is fixed by screw. 8. Install the Leakage check PET Chip.
Cover Joint is not fixed by screw.
If Cover Joint is fixed by screw, remove the screw and kind of Leakage Check PET Chip.
Cover Joint.
Name Part Code Picture Remark
Make sure to put down plastic sheet or cloth, because LEAK 1684353 Put it to Front
shipping liquid may drop from Ink Tube when TESTER side
removing the Cover Joint and screw. SHEET
FRONT
If you remove the Cover Joint to an upward
direction, Ink Supply Unit and other parts may dirty
10mm
by dropped shipping liquid from Ink Tube.
Therefore, make sure to remove the Cover Joint to a LEAK 1684354 Put it to Rear
downward direction. TESTER side
Perform the following operation after removing the SHEET
REAR
Cover Joint and install the Ink Supply Unit to
Printer.
″ Confirm the shipping liquid is not dropped from 15mm
Ink Tube.
″ Clean the Ink Tube.
Making method of the Leakage Check PET Chip
Press folded part (2 position) and align the PET Chip by
forming folded angle at 90 degrees.
90°
Ink Tube
90°
Cover Joint
Figure 2-146. Removing the Cover Joint

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8-1. Set the PET Chip (x2) at the Ink Supply Connector of Print 9. Secure the three screws (S2: 2pcs, S30: 1pcs), and fix the Ink
Head. Tube.
Take care that the PET Chip is different between the The Print Head Seal might be attached to the ASP
PET Chip for rear side and the PET Chip for front Ink Supply Unit. However, it is used item.
side in length. Therefore, make sure to replace it to new one.
Set the PET Chip with contacting the smoked face of Make sure to check the Print Head Seal is completely
the PET Chip. inserted.
Make sure to check the foreign material is not
Rear side adhering to the Print Head Seal.
Do not install the Print Head Seal doubly.
Print Head Seal
15mm The smoked face of

two PET Chips are put
toward the upside
10mm
Front side LEAK TESTER SHEET FRONT
Figure 2-147. Setting position of the Leakage Check PET Chip (1) 10. Fix the Ink Tube by the Upper Supply Tube Holder Clamp and
8-2. Install the Ink Supply Connector to Print Head. three Tube Clamps.
11. Move the CR Unit to home Position.
Figure 2-148. Setting position of the Leakage Check PET Chip (2)

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Perform the Adjustment in the following procedure when you 2. Power on the Printer.
detach/exchange the Ink Supply Unit. Connect the Power Cable to the Power Supply Unit.
(Printer is started automatically after blinking the Power LED)
If you check the Ink leak by using the Ink leak
Measurement jig, perform it after Mechanism In case of WF-8510/WF-8590 Series
Adjustment. Connect the Power Cable to Power Supply Unit, and push the
(Perform it before procedure 1) Power button when blinking the Power LED.
Start the printer in “Inspection mode”
1. Install the following parts by the following procedure. 3. Perform the CR Scale Check.
1-1. Connect the Panel FFC to the Main Board Assy. 4. Perform the Ink Charge.
1-2. Connect the Panel FFC to the Panel Assy. 5. Perform the Ink Leak Check. (P.261)
1-3. Connect the Cable to the Front Cover Microswitch. 6. Reassemble the Printer.
1-4. Wrap the Front Cover Microswitch with tape to disable their
sensor function.
1-5. Install the Ink Cartridges.
Make sure to put paper to under the Panel Assy to

prevent the Panel Assy shorting.
Front Cover
Microswitch
Figure 2-149. State of the Printer

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2.3.7.16 Cap Unit
Power Supply Unit

AC Cable
For the screw types, see 2.1.2 Screw types used in the printer (p39). 1. Remove the following parts.
Common procedure as follows WF-8510/WF-8590 Series
1. Connect the AC Cable to the Power Supply Unit. The printer starts up 1. Remove the Panel Assy. (P.65)
automatically in the normal mode 2. Remove the Paper Support Support. (P.61)
2. Perform Waste Ink Flushing of the Adjustment Program to drain the waste ink 3. Remove the Left ADF Hinge Cover. (P.62)
in the Cap Unit and Pump Unit into the Maintenance Box (P.234).(P.112)
Figure 2-150. West ink flushing
7. Remove the AC Cable from the Power Supply Unit.

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2. Remove the Panel Assy. (P.80) Right PG Adjust Lever
8. Remove the Front Cover Microswitch. (P.82) Rib Marking
Figure 2-152. Marking on the Right PG Adjust Lever
11. Remove the Middle Housing. (P.88) 5. Loosen the screw, slide the Right PG Adjust Lever to the front.
6. Pull out the two Waste Ink Tube from the Waste Ink Joint Tube Assy.
It is possible to do the waste ink flushing as well as the print head
after the middle housing is removed. When connecting the two Waste Ink Tubes to the Waste Ink Joint
Execute waste ink flashing from the adjustment program just like Tube Assy, it is OK to connect them to either of the joints because
the print head. of no specific designation.
2. confirm the CR unit unlock. (P.57) 7. Route the Waste Ink Tube into the Tube Cover.
3. Move the CR Unit to the center. 8. Remove the screw (S15), and remove the Cap Unit Support.
4. At the home side, put a marking at the point where the rib on the frame is in
Align the marking on the Right PG Adjust lever with the rib on the
frame (refer to Figure 2-152). Screw Right PG Adjust Lever
Tube Cover
Waste Ink Joint

Cap Unit Support Tube Assy
Waste Ink Tube

S15
Figure 2-153. Removing the Cap Unit (1)

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9. Remove the two screws (S15). 10. Remove the Cap Unit with the gears aligned as shown below.
The CR lock Cam and Spur Gear 17.6 very easily come off, so make
sure to hold them with your hands.
Head Cleaner Cam CR Lock
S15
Spur Gear 17.6 CR Lock Cam
S15
Figure 2-154. Removing the Cap Unit (2)
In the following steps, waste ink may spill from the Cap Unit.
Prepare waste cloths or similar in advance so as not to
contaminate the surroundings.
Insert the cotton bud into the tube for prevention dripping ink.
Be careful not to let the gears on the Cap Unit come off when Figure 2-155. Removing the Cap Unit (3)
removing the Cap Unit.

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If any gears come off when removing the Cap Unit, restore the 2. Align the first tooth on the Head Cleaner Cam with the mark.
original state referring to the figure below.
Head Cleaner Cam
First tooth
Mark
If gears of the Cap Unit are disengaged, refer to the following Install the Cap Unit as follows.
when reassembling them.
1. Insert the Cap Unit as shown below (put the Waste Ink Tube
1. Insert the pin on the CR Lock into the groove on the CR Lock first.)
Cam, and rotate the cam clockwise.
CR Lock
Groove
2. Puts edge of the Cap Unit out from the hole of the frame. and
pinch the tube out from the hole.
Pin
CR Lock Cam
cotton bud

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2.3.7.17 Pump Unit

3. Pull out the Waste Ink Tube. (refer to figure 2-153)
4. Connect the Waste Ink Tube to the Waste Ink Joint Tube Assy.
(refer to figure 2-153)
5. Route the Waste Ink Tube on the Waste Ink Joint Tube Holder
as shown below.
Waste Ink Tube

Waste Ink Joint
Tube Holder
6. Make sure the gear on the PF Roller engages with the Cap For the screw types, see 2.1.2 Screw types used in the printer (p39).
Gear. Common procedure as follows
1. Connect the AC Cable to the Power Supply Unit. The printer starts up
automatically in the normal mode
Gear of the 2. Perform Waste Ink Flushing of the Adjustment Program to drain the waste ink
PF Roller Cap Gear in the Cap Unit and Pump Unit into the Maintenance Box (P.234).(P.112)
Carry out the adjustments referring to 3.1 Required

Adjustments (p234) when the Cap Unit is removed or Figure 2-156. West ink flushing
replaced.

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3. Remove the AC Cable from the Power Supply Unit. WF-8010/WF-8090 Series
Power Supply Unit 4. Remove the Panel Lower Front Cover. (P.81)
AC Cable
It is possible to do the waste ink flushing as well as the print head

after the middle housing is removed.
Figure 2-157. Removing the AC Cable Execute waste ink flashing from the adjustment program just like
the print head.
2. Remove the Paper Support Support. (P.61) 3. Remove the Main Board Unit. (P.98)
3. Remove the Left ADF Hinge Cover. (P.62) 4. Be confirmed that the CR unit unlock. (P.57)
5. Remove the Cap Unit. (P.150)

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6. At the home side, put a marking at the point where the rib on the frame is in 9. Release the cables from the wire saddle of the Waste Ink Joint Tube Assy.
Do not route the cables of the PF/ASF/Pick UP Roller Motor/
Align the marking on the Right PG Adjust lever with the rib on the Solenoid through the wire saddle on the Waste Ink Joint Support.
frame (refer to Figure 2-158).
10. Remove the two screws (S15) that secure the Waste Ink Joint Support.
Waste Ink Joint Support PF / ASF / Pick UP Roller

Right PG Adjust Lever Wire saddle Motor / Solenoid cable
Rib Marking
Figure 2-158. Marking on the Right PG Adjust Lever S15
7. Loosen the screw, slide the Right PG Adjust Lever to the front.
Figure 2-160. Removing the Waste Ink Joint Support
8. Remove the three screws (S15), and remove the Pump Unit Support.
Pump Unit Support

Screw

S15
Figure 2-159. Removing the Pump Unit Support

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11. Remove the three screws (S15), and remove the Pump Unit. 2.3.7.18 Waste Ink Joint Tube Assy
12. Peel off a piece of the acetate tape.
13. By holding the Tube Clamp, disconnect the Waste Ink Tube connected to the
Waste Ink Joint Tube Assy from the Pump Unit.
14. Remove the Waste Ink Joint.
Acetate tape
Tube Clamp Waste Ink Tube
Waste Ink Joint 1. Remove the following parts.

Waste Ink Joint 5. Remove the ADF/ Scanner Unit. (P.185)
Tube Assy 6. Remove the Panel Lower Front Cover. (P.69)
S15 13. Remove the Middle Housing. (P.73)
Figure 2-161. Removing the Pump Unit

(p234) when the Pump Unit is removed or replaced.

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Insert the Waste Ink Tube into the Waste Ink Joint Tube Assy
1. Remove the Upper Housing Assy. (P.78) according to the standard below.
5. Remove the Right Upper Front Cover. (P.83) Waste Ink Tube
2. Remove the Maintenance Box. (P.59)

0~5mm
4. Remove the Main Board Unit. (P.98)
5. Remove the three screws (S5), and remove the Waste Ink Joint Tube Assy.
6. Pull out the Waste Ink Tube of the Waste Ink Joint Tube Assy from the Pump
Unit.
Waste Ink Tube
Upper
Figure 2-163. Removing the Waste Ink Tube

S5 (p234) when the Waste Ink Joint Tube Assy is removed or replaced.
Figure 2-162. Removing the Waste Ink Joint Tube Assy

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2.3.7.19 Print Head / Ink Supply Unit WF-8010/WF-8090 Series

(When the Printer cannot perform the Ink Flushing by 1. Remove the Upper Housing Assy. (P.78)
fatal error) 2. Remove the Panel Assy. (P.80)
When replacing the Print Head / Ink Supply Unit, you must 3. Remove the Left Panel Housing/Right Panel Housing. (P.80)
perform the Ink Flushing to prevent the Ink dropping from Ink 4. Remove the Panel Lower Front Cover. (P.81)
Tube Connector. 5. Remove the Right Upper Front Cover. (P.83)
However, Printer can not perform Ink Flushing when Printer is 6. Remove the Stacker Assy. (P.77)
error condition. 7. Remove the Cassette Assy. (P.212)
Therefore, when Printer can not perform Ink Flushing by fatal 8. Remove the Front Cover Microswitch. (P.82)
error, perform the repair operation by the following procedure. 9. Remove the Front Housing. (P.85)
10. Remove the Panel FFC. (P.69)
1. Remove the following parts. 11. Remove the Middle Housing. (P.88)
WF-8510/WF-8590 Series 2. Pull the two tubes of the Decompression Motor Unit.
1. Remove the Panel Assy. (P.65) 3. Remove the four Ferrite Core from the Ink Supply Unit.
4. Disconnect the cable from Ink End Board.
5. Remove the ADF/Scanner Unit. (P.185) Ink End Board
12. Remove the Ferrite Core Holder.
Tube of the Decompression
Motor Assy
Ferrite Core

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5. Disconnect the FFC from the Connector of the CSIC Board. 8. Remove the two screws (S16).
6. Move the CR Unit to the hole position for access to the screws.
Hole
CR Unit
S16
Figure 2-165. Moving the CR Unit Figure 2-167. Removing the Ink Supply Unit
7. Disengage the hook, and release the Ink Tube from the Upper Supply tube Holder 9. Disconnect the FFC from the connector of the CR Encoder Sensor.
Clamp and three Tube Clamp.
Upper Supply Tube holder Clamp Clamp

Connector
FFC
Clamp
FFC
Hook Ink Tube
CSIC Board
Clamp
Figure 2-166. Release the Ink Tube Figure 2-168. Removing the Print Head (1)

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10. Remove the four screws (S23: 3pcs, S30: 1pcs), and remove the Print Head. 12. Release the Clamp, and slide the FFC Holder in the direction of arrow.
S23 Tube Clamp

S30
Figure 2-169. Removing the Print Head (2) Figure 2-171. Releasing the Ink Tube
11. Disconnect the four Head FFC from the Connector of the Print Head. 13. Remove the Ink Supply Assy (Ink Supply Unit and Print Head).
Print Head
Head FFC
Head FFC
Figure 2-172. Removing the Ink Supply Assy
Figure 2-170. Removing the head FFC

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15. Remove the two screws (S2), and remove the Ink Tube from Print Head.
Regarding next procedure, make sure to put down plastic sheet or
cloth, because ink may drop from Connector of Ink Tube and Print
Make sure not to adhere the ink to the Connector of the Print
Head.
Head, because ink may drop when removing the Ink Tube from
Print Head.
14. Clip the Ink Tube by the Tube Clip like the following picture.
Tube Clip
Ink Tube
Figure 2-173. Removing the In k Tube (1) Figure 2-174. Remove the Ink Tube (2)
Regarding the procedure of the reassembly and adjustment after

disassembly, refer to following procedure.
2.3.7.1 Print Head (p111)
2.3.7.15 Ink Supply Unit (p142)

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2.3.8 Paper Feed Mechanism 2.3.8.2 Rear Cover Control Lever
2.3.8.1 Rear Cover Assy/Rear Cover Belt
Rear Cover Belt
Rear Cover Belt
Rear Cover Assy 2. Disengage the hook, and remove the Rear Cover Control Lever.
1. Open the Rear Cover Assy. Hook
2. Remove the four screws (S5), and remove the two Rear Cover Belt.
3. Disengage the two tabs of the Rear Cover Assy, and remove the Rear Cover Assy.
Tab
Figure 2-176. Removing the Rear Cover Control Lever
Tab
S5
Figure 2-175. Removing the Rear Cover Assy/Rear Cover Belt

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2.3.8.3 Duplex Unit 2.3.8.4 PF Encoder Sensor Assy

2. Remove the Duplex Unit. 1. Remove the following parts.
Carry out the adjustments referring to 3.1 Required Adjustments WF-8510/WF-8590 Series
(p234) when the Duplex Unit is replaced. 1. Remove the Panel Assy. (P.65)

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WF-8010/WF-8090 Series 3. Disconnect the FFC from the connector of the PF Encoder Sensor Assy.
1. Remove the Upper Housing Assy. (P.78) 4. Press the tab on the PF Encoder Sensor Assy, and remove the PF Encoder Sensor
2. Remove the Panel Assy. (P.80) Assy by sliding it in the direction of the arrow to remove it.
4. Remove the Panel Lower Front Cover. (P.81) Inner
Tab
2. Remove the screw (S16).
Figure 2-178. Removing the PF Encoder Sensor Assy (2)
S16
Figure 2-177. Removing the PF Encoder Sensor Assy (1)

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2.3.8.5 Pick Up Roller Motor Assy WF-8010/WF-8090 Series

2. Remove the Power Supply Unit. (P.109)

3. Remove the Pick UP Roller Gear.
Pick UP Roller Gear
8. Remove the Stacker Assy. (P.61) Figure 2-179. Removing the Pick UP Roller Gear
9. Remove the Cassette Assy. (P.212) 4. Disconnect the motor cable from the relay connector.
10. Remove the Front Cover Microswitch. (P.69) 5. Disconnect the sensor cable from the connector.

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6. Release the Ferrite Core. 2.3.8.6 PF Tension Stopper
Sensor cable
Relay connector
Ferrite Core
Ferrite Core
Motor cable
Figure 2-180. Releasing the cables
7. Remove the four screws (S15), and remove the Pick Up Roller Motor Assy.
S15 12. Remove the Ferrite Core Holder. (P.69)
Figure 2-181. Removing the Pick Up Roller Motor Assy 13. Remove the Middle Housing. (P.73)

(p234) when the Pick Up Roller Motor Assy is removed or replaced.

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WF-8010/WF-8090 Series 3. Remove the screw (S18) that secures the PF Tension Stopper.
1. Remove the Upper Housing Assy. (P.78) 4. Disengage the leg on the PF Tension Stopper from the frame, and remove the PF
2. Remove the Panel Assy. (P.80) Tension Stopper by sliding it to the rear.
2. Mark the point where the PF Tension Stopper and PF Drive Pulley Holder are in
contact with each other. Leg
S18
Figure 2-183. Removing the PF Tension Stopper
PF Drive Pulley Holder
Marking (p234) when the PF Tension Stopper is removed or replaced.
Figure 2-182. Marking on the PF Tension Stopper

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2.3.8.7 PF Timing Belt WF-8010/WF-8090 Series

contact with each other.
1. Remove the following parts. PF Drive Pulley Holder
Marking
11. Remove the Front Housing. (P.70) Figure 2-184. Marking on the PF Tension Stopper
12. Remove the Ferrite Core Holder. (P.69) 3. Loosen the screw that secures the PF Tension Stopper.

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4. Disengage the leg on the PF Tension Stopper from the frame, and slide the PF 2.3.8.8 PF Motor Assy
Tension Stopper to the rear.
Screw Leg
Figure 2-185. Sliding the PF Tension Stopper

5. Press down the PF Tension Lever to release the tension of the PF Timing Belt.
6. Remove the PF Timing Belt from the PF Roller.
PF Roller 1. Remove the following parts.

PF Timing Belt 1. Remove the Panel Assy. (P.65)
PF Tension Lever 10. Remove the Front Cover Microswitch. (P.69)
Figure 2-186. Removing the PF Timing Belt
Carry out the adjustments referring to 3.1 Required Adjustments 13. Remove the Middle Housing. (P.73)
(p234) when the PF Timing Belt is removed or replaced.
When the PF timing belts are detached or are exchanged, it is not
necessary to regulate it.

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WF-8010/WF-8090 Series 7. Remove the PF Timing Belt from the PF Drive Pulley Holder.
2. Remove the Panel Assy. (P.80) PF Drive Pulley Holder
10. Remove the Ferrite Core. (P.84) PF Timing Belt
11. Remove the Middle Housing. (P.88) Leg
Screw
Figure 2-188. Releasing the PF Timing Belt
3. Remove the Pick Up Roller Motor Assy.(P.166)
contact with each other.
PF Drive Pulley Holder

Marking
Figure 2-187. Marking on the PF Tension Stopper

5. Loosen the screw that secures the PF Tension Stopper.
6. Disengage the leg on the PF Tension Stopper from the frame, and slide the PF
Tension Stopper to the rear.

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8. Disconnect the cables from the two relay connectors, and release them from the 2.3.8.9 PE Sensor
clamp.
9. Remove the four screws (S15), and remove the PF Motor Assy.
Front
S15
Cable
Clamp 3. Remove the Left ADF Hinge Cover. (P.62)
Relay Connectors
S15
Figure 2-189. Removing the PF Motor Assy

(p234) when the PF Motor Assy is removed or replaced.

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2. Remove the Panel Assy. (P.80) Relay connector
9. Remove the Front Housing. (P.85) Motor cable
Sensor cable
Wire saddle
3. Slide the Main Board Unit. (P.98) Tubes of the Decompression
Motor Assy
4. Remove the Rear ASF Unit. (P.178) Relay
5. Remove the Power Supply Unit. (P.109) Relay connector connector
6. Disconnect the two tubes of the Decompression Motor Assy.
7. Pull out the two tubes of the Decompression Motor Assy from the wire saddle. Relay connector
8. Release the motor cable from the clamp (Yellow).
Pump Fixing Plate Assy
9. Disconnect the sensor cable from the relay connector, and release the two clamps
(Magenta). Decompression Motor
10. Disconnect the Decompression Motor Assy Cable and relay cable from the three Clamp Assy Cable and relay cable S15
relay connectors. Figure 2-190. Removing the Pump Fixing Plate Assy (1)
11. Release the Decompression Motor Assy Cable and relay cable from the three
clamps (Green).

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13. Slide the Pump Fixing Plate Assy.

Bush
Positioning hole
E-ring
Pump Fixing Plate Assy

Figure 2-191. Removing the Pump Fixing Plate Assy (2)
Upper Paper
15. Remove the four screws (S15), and remove the four Upper Paper Guide Holder. Guide Holder
16. Remove the two E-ring that secure the bushes of the Upper Paper Guide Roller.
Upper Paper Upper Paper
17. Release the tab (one each) on the two bushes from the positioning holes on the Guide Holder Guide Holder S15
frame.
Figure 2-192. Removing the Upper Paper Guide Holder
18. Remove the pin part of the Upper Paper Guide Roller from the groove of the
Release Shaft Holder.
19. Remove the Upper Paper Guide Roller.

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Pin part
Front Paper Guide Cover
Upper Paper Guide Roller
Release Shaft
Holder
Figure 2-193. Removing the Upper Paper Guide Roller Figure 2-195. Removing the Front Paper Guide Cover
20. Remove the ten screws (S19), and remove the two Left Paper Guide, Middle Paper 22. Disconnect the cable from the connector of the sensor.
Guide and two Right Paper Guide.
23. Disengage the four hooks, and remove the PE Sensor.
Middle Paper Guide Left Paper Guide

Right Paper Guide
Connector
Cable
S19
Hooks
Figure 2-194. Removing the Left Paper Guide / Middle Paper Guide / Right Paper Guide
21. Remove the Front Paper Guide Cover by sliding it in the direction of the arrow. Figure 2-196. Removing the PE Sensor

(p234) when the PE Sensor is removed or replaced.

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2.3.8.10 PF Sensor WF-8010/WF-8090 Series

For the screw types, see 2.1.2 Screw types used in the printer (p39). 2. Slide the Ink Supply Unit. (refer to Ink Supply Unit (p142))
1. Remove the following parts. 3. Disconnect the cable from the connector.
2. Remove the Paper Support Support. (P.61) Connector
Cable
13. Remove the Middle Housing. (P.73) Figure 2-197. Removing the PF Sensor Holder (1)

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4. Remove the PF Sensor Holder in the direction of the arrow while pushing the tab 2.3.8.11 Star Wheel Assy
of the PF Sensor Holder.
Tab
PF Sensor Holder
Figure 2-198. Removing the PF Sensor Holder (2)
5. Disengage the four hooks, and remove the PF Sensor.
Hooks 6. Remove the Panel Lower Front Cover. (P.69)
Figure 2-199. Removing the PF Sensor
Carry out the adjustments referring to 3.1 Required Adjustments 10. Remove the Front Cover Microswitch. (P.69)
(p234) when the PF Sensor is removed or replaced. 11. Remove the Front Housing. (P.70)

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WF-8010/WF-8090 Series 2.3.8.12 Rear ASF Unit

3. Remove the two screws (S15), and remove the Star Wheel Assy.

S15
Figure 2-200. Removing the Star Wheel Assy 11. Remove the Front Housing. (P.70)
(p234) when the Star Wheel Assy is removed or replaced.

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Place the Rear ASF Unit as shown below to prevent the damage of
1. Remove the Upper Housing Assy. (P.78) the Sheet Guide.

Sheet Guide
3. Slide the Main Board Unit. (P.98)
5. Disconnect the ASF Sensor Cable, relay cable 1, and relay cable 2 from the two
relay connectors.
6. Release the relay cable 2 from the Rear ASF Unit.
7. Remove the two screws (S5), and remove the two Cable Clamp.
8. Remove the four screws (S15: 2 pcs, S24: 2 pcs), and remove the Rear ASF Unit.

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2.3.8.13 Sheet Guide

Sensor
cable
Relay
connector
Relay cable 2
S24
Relay 2. Remove the Paper Support Support. (P.61)
connector 3. Remove the Left ADF Hinge Cover. (P.62)
Cable Clamp
Relay cable 2 5. Remove the ADF/ Scanner Unit. (P.185)
S5 11. Remove the Front Housing. (P.70)
Cable Clamp
S15 12. Remove the Ferrite Core Holder. (P.69)
Figure 2-201. Removing the Rear ASF Unit

(p234) when the Rear ASF Unit is removed or replaced.

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WF-8010/WF-8090 Series 2.3.8.14 Rear ASF Solenoid Assy

2. Remove the USB/FAX Cover. (P.96) For the screw types, see 2.1.2 Screw types used in the printer (p39).
3. Slide the Main Board Unit. (P.98) 1. Remove the following parts.
4. Remove the Power Supply Unit. (P.109) WF-8510/WF-8590 Series

5. Remove the Rear ASF Unit. (P.178) 1. Remove the Panel Assy. (P.65)
6. Peel off the Sheet Guide.
No Cutout Hooks 6. Remove the Panel Lower Front Cover. (P.69)
No Cutout 8. Remove the Stacker Assy. (P.61)
Base Line
Figure 2-202. Removing the Sheet Guide
Please paste the sheet guide based on the reamer reference position.
and do not paste the sheet guide on the hooks
(refer to figure 2-202)

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WF-8010/WF-8090 Series 2.3.8.15 Rear ASF Solenoid Gear Assy

3. Disconnect the Rear ASF Solenoid Assy Cable from the relay connector.
4. Remove the two screws (S5), and remove the Rear ASF Solenoid Assy.
Relay connector 4. Remove the Right ADF Hinge Cover. (P.63)
Cable 5. Remove the ADF/ Scanner Unit. (P.185)
S5
Figure 2-203. Removing the Rear ASF Solenoid Assy

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WF-8010/WF-8090 Series 2.3.8.16 Rear ASF PE Sensor

3. Disengage the hook and while releasing the tab on the actuator, remove the Rear
ASF Solenoid Gear Assy. WF-8510/WF-8590 Series
Tab 8. Remove the Stacker Assy. (P.61)
Hook 13. Remove the Middle Housing. (P.73)
Figure 2-204. Removing the Rear ASF Solenoid Gear Assy

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WF-8010/WF-8090 Series 7. Remove the two screws (S5).

1. Remove the Upper Housing Assy. (P.78) 8. Press down the Hopper, and remove the Rear ASF Frame Assy.
4. Remove the Panel Lower Front Cover. (P.81) Hopper

Rear ASF
3. Slide the Main Board Unit. (P.98) Frame Assy
4. Remove the Power Supply Unit. (P.109) S5
5. Remove the Rear ASF Solenoid Assy. (P.181)
Figure 2-205. Removing the Rear ASF Frame Assy
6. Remove the Rear ASF Unit. (P.178) 9. Disconnect the cable from the connector of sensor.
10. Disengage the four hooks, and remove the Rear ASF PE Sensor.
Connector
Cable
Hooks
Figure 2-206. Removing the Rear ASF PE Sensor

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2.3.9 ADF/ Scanner Unit

(WF-8510/WF-8590 Series only)
2.3.9.1 ADF/ Scanner Unit
S5
Back
1. Open the ADF Unit
2. Remove the Panel Assy.
3. Remove the Left ADF Hinge Cover.
4. Remove the Right ADF Hinge Cover.
S5
5. Remove the four Screws(S5). See Figure 2-207.
Figure 2-207. Removing the ADF/ Scanner Unit (1)

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6. Narrow the Paper Guide of the Rear ASF Unit.

Align with this line.
Paper Guide
ADF Unit

7. Place the ADF/Scanner Unit as shown below.figure 2-209 Main Board
8. Disconnect the FFC of the ADF/ Scanner Unit from the connector of the Main FFC
Board.
9. Remove the ADF/ Scanner Unit.
110mm
When placing the ADF/Scanner Unit, be careful of the following.

Close the ADF Unit, and place it horizontally.
Make sure not to damage the cables and FFCs on the bottom of
the ADF/Scanner Unit.

(p234) when the ADF/ Scanner Unit is removed or replaced.

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2.3.9.2 ADF Unit 7. Disconnect the ADF/SCN FFC from the connector of the ADF/ Scanner Board.
ADF/SCN FFC
ADF/ Scanner Board
Figure 2-210. Removing the ADF/SCN FFC

8. Disconnect the cables and FFCs from the connectors on the ADF/Scanner Board.
For the screw types, see 2.1.2 Screw types used in the printer (p39). 9. Remove the screw (S5), and remove the earth cable.
1. Open the ADF Unit.

Cables FFC
2. Remove the Panel Assy.(P.65)
CN21 CN31 CN36 CN38 CN42
3. Remove the Paper Support Support.(P.61)
CN22 CN32 CN37 CN130 CN43
4. Remove the Left ADF Hinge Cover.(P.62)
5. Remove the Right ADF Hinge Cover.(P.63)
6. Remove the ADF/ Scanner Unit.(P.185)

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CN37 CN22 CN21 CN32

CN38 CN31
CN130
CN36
CN42
ADF/ Scanner
Board
CN43
Figure 2-211. Removing the ADF Unit (1)

10. Release the cables and FFCs from the ADF/ Scanner Cable Support. ADF/ Scanner
11. Remove the three screws (S5), and remove the ADF/ Scanner Cable Support.
Cable Support
S5

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When installing the ADF/Scanner Cable Support, be careful of the
13. Release the hooks that secure the Left Hinge and the Right Hinge with the flat- following.
head screwdriver from the bottom of the Scanner Unit, and remove the ADF Unit Route the cables through the guide on the Lower Cable Holder.
upward.
Guide
Bottom of the
Scanner Unit Cable
Flat-head
Hook screwdriver
Lower Cable Holder
ADF Unit Before installing the ADF/Scanner Cable Support, route the
FFC (CN42) on the Scanner Unit.
FFC (CN42)
Left Hinge
Scanner Unit
Right Hinge
Scanner Unit

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Pull out the FFC (CN42) from the slit on the ADF/Scanner 2.3.9.3 ADF Cover Assy
Cable Support.
Slit
FFC (CN42)
ADF/ Scanner
Cable Support
1. Open the ADF Cover Assy.

2. Disengage the two tabs, and remove the ADF Cover Assy.
Tab
Tab
Figure 2-214. Removing the ADF Cover Assy

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2.3.9.4 Rear ADF Cover/ Rear Sub ADF Cover
Rear Sub ADF Cover
S15
Rear ADF Cover
For the screw types, see 2.1.2 Screw types used in the printer (p39). S5
1. Open the Top ADF Document Support Assy.(P.209) Figure 2-215. Removing the Rear ADF Cover/ Rear Sub ADF Cover (1)
2. Open the ADF Cover Assy.(P.190) 4. Disengage the three hooks, and remove the Rear ADF Cover and Rear Sub ADF
Cover.
3. Remove the three screws (S5: 2 pcs, S15: 1 pc).
Left Right
Hooks
Hook
Figure 2-216. Removing the Rear ADF Cover/ Rear Sub ADF Cover (2)

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5. Remove the screw (S5), and remove the Rear Sub ADF Cover from the Rear ADF 2.3.9.5 Front Sub ADF Cover/ Front Main ADF Cover
Cover.
Front Sub ADF Cover
S5 Front Main ADF Cover
Figure 2-217. Removing the Rear Sub ADF Cover For the screw types, see 2.1.2 Screw types used in the printer (p39).
2. Remove the screw (S5), and remove the Front Sub ADF Cover.
ADF Unit
S5
Figure 2-218. Removing the Front Sub ADF Cover

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3. Open the ADF Cover Assy. 5. Disengage the four hooks, and remove the Front Main ADF Cover.
4. Remove the four screws (S3: 1 pc, S5: 3 pcs) that secure the Front Main ADF
Cover. Hooks
ADF Cover Hooks

Assy
S3
Hook
S5
Figure 2-219. Removing the Front Main ADF Cover (1) Hooks
Figure 2-220. Removing the Front Main ADF Cover (2)

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2.3.9.6 Document Cover Mat Assy 2.3.9.7 ADF Pad Assy
1. Disengage the two hooks and the two tabs, and remove the ADF Pad Assy.
1. Open the ADF/Scanner unit.
2. Peel off the Document Cover Mat Assy.
Tabs
Hook
Hook
Figure 2-221. Removing the ADF Pad Assy

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2.3.9.8 ADF Cover Microswitch 4. Remove the two screws (S5: 1 pcs, S8: 1 pcs) that secure the Right ADF Base
Gear Cover to the Base Plate.
Right ADF Base Gear Cover
S8
Base Plate S5
Figure 2-223. Removing the ADF Cover Microswitch (2)
5. Remove the three screw (S1: 1 pcs, S8: 2 pcs) while pulling up the Right ADF
For the screw types, see 2.1.2 Screw types used in the printer (p39). Base Gear Cover.
1. Open the ADF/Scanner unit.
2. Remove the Front Sub ADF Cover/ Front Main ADF Cover.(P.192) Right ADF Base Gear Cover
S8
S1
S5

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6. Disconnect the cable from the connector of the sensor. 2.3.9.9 ADF PF Encoder Sensor
In the next step, be careful not to drop gears.
7. While moving the Right ADF Base Gear Cover aside slightly and remove the ADF
Cover Microswitch.
Gear
Right ADF Base
Gear Cover
2. Remove the Front Sub ADF Cover/ Front Main ADF Cover.(P.192)
Cable
Connector
Cable Connector
Figure 2-226. Removing the ADF PF Encoder Sensor (1)

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4. While moving Right ADF Base Gear Cover aside and hold it there, remove the 5. Remove the ADF PF Encoder Sensor.
Encoder Holder by disengaging the hook on it.
Set the sensor with the encoder in between. (refer to figure
2-228)
Set the sensor into the groove on the Encoder Holder.
Encoder Holder
Set the Encoder Holder into the groove on the Right ADF Base
Gear Cover.
Groove of the
Hook Encoder Holder
Right ADF Base
Gear Cover
Right ADF Base Gear Cover
Figure 2-227. Removing the Encoder Holder Encoder Holder
Encoder
Figure 2-228. Removing the ADF PF Encoder Sensor (2)

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2.3.9.10 ADF LD Assy 4. Pull out the LD Shaft in the direction of the arrow.
5. Remove the Extension Spring.
Extension
Spring
LD Shaft
1. Remove the ADF Cover Assy.(P.190)
3. Remove the ADF Pick Up Roller Assy from the six hooks of the ADF Housing
Upper.
Figure 2-230. Removing the LD Shaft

ADF Pick Up Hook 6. Remove the ADF LD Assy from the hole of the ADF Pick Up Roller Assy.
ADF Housing Upper
Roller Assy
Hook
ADF Pick Up
Roller Assy
Hole
Hooks
Hooks S5
Figure 2-229. Removing the ADF LD Assy (1) Figure 2-231. Removing the ADF LD Assy

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Set the shaft of the ADF Cover Open Lever into the bearing. 2.3.9.11 ADF PF Support Guide
Bearing
ADF Cover Open Lever
1. Open the ADF Cover Assy.(P.190)

Shaft
2. Disengage the two tabs, and remove the ADF PF Support Guide.
Tab
Tab
Figure 2-232. Removing the ADF PF Support Guide

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2.3.9.12 ADF Side Cover/ ADF Paper End Side Cover

Back
ADF Paper End Side Cover
S5
ADF Side Cover S15

S5
For the screw types, see 2.1.2 Screw types used in the printer (p39). Figure 2-233. Removing the ADF Side Cover
4. Disengage the two tabs, and remove the ADF Paper End Side Cover.
1. Open the ADF Cover Assy.(P.191)
2. Open the ADF Paper End Side Cover.
Tab
3. Remove the three screws (S5: 2 pcs, S15: 1 pc) and remove the ADF Side Cover
and ADF Paper End Side Cover.
Tab
Figure 2-234. Removing the ADF Paper End Side Cover

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2.3.9.13 ADF PE Sensor A
S5 ADF Base Unit
Bottom
2. Remove the Panel Assy. S8
S5
Figure 2-235. Removing the ADF Base Unit
7. Remove the ADF Unit. (P.187)
8. Remove the Top ADF Document Support Assy. (P.209)
9. Remove the five screws (S5: 4 pcs, S8: 1 pcs), and remove the ADF Base Unit.

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10. Remove the three screws (S1: 1pc, S8: 2 pcs). 16. Disengage the two ribs, and remove the Left ADF Base Gear Cover.
11. Remove the E-ring and spacer.
12. Disconnect the cable from the connector of the sensor. Back Rib
Left ADF Base

E-ring and spacer Gear Cover
Connector
Left ADF Base Gear Cover
Rib
S8
Cable S1
Figure 2-236. Removing the Left ADF Base Gear Cover (1)
13. Peel off the two FFCs.
14. Peel off the acetate tape.
15. Release the cables from the hook of the Left ADF Base Gear Cover. Figure 2-238. Removing the Left ADF Base Gear Cover (3)
17. Remove the ADF PE Sensor A.
Left ADF Base Gear Cover
Cable
Hook
FFCs
Acetate tape Figure 2-239. Removing the ADF PE Sensor A
Figure 2-237. Removing the Left ADF Base Gear Cover (2)

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2.3.9.14 ADF PW Sensor A

Hooks
Connector
Cable
Figure 2-240. Removing the ADF PW Sensor A
8. Remove the Bottom ADF Document Support. (P.211)
9. Disengage the four hooks, and remove the ADF PW Sensor A.

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2.3.9.15 ADF PW Sensor B
Connector
Cable
Hooks
Figure 2-241. Removing the ADF PW Sensor B
9. Disengage the four hooks, and remove the ADF PW Sensor B.

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2.3.9.16 ADF Document Detection Sensor A
Connector
Cable
Hooks
For the screw types, see 2.1.2 Screw types used in the printer (p39). Figure 2-242. Removing the ADF Document Detection Sensor A
10. Disengage the four hooks, and remove the ADF Document Detection Sensor A.

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2.3.9.17 ADF Document Detection Sensor B
Connector
Cable
Hooks
Figure 2-243. Removing the ADF Document Detection Sensor B
10. Disengage the four hooks, and remove the ADF Document Detection Sensor B.

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2.3.9.18 Right ADF Hinge 8. Remove the four screws (S9).
S9
Figure 2-244. Removing the Right Hinge (1)
9. Remove the four screws (S12), and remove the Right Hinge from the Right ADF
1. Remove the Panel Assy. (P.65) Hinge Frame.
Right ADF
Hinge Frame
7. Remove the Rear ADF Cover. (P.191)
S12
Figure 2-245. Removing the Right Hinge (2)

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2.3.9.19 Left ADF Hinge 8. Remove the five screws (S9: 4 pcs, S13: 1 pc).
S9
S13
Figure 2-246. Removing the Left Hinge (1)
9. Remove the four screws (S12), and remove the Left Hinge from the Left ADF
Hinge Frame.
3. Remove the Left ADF Hinge Cover. (P.62) Left ADF
Hinge Frame
S12
Figure 2-247. Removing the Left Hinge (2)

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2.3.9.20 Top ADF Document Support Assy
Hook
Hook
Lower Cable Holder
Figure 2-248. Removing the Lower Cable Holder
For the screw types, see 2.1.2 Screw types used in the printer (p39). 11. Release the cables of the Top ADF Document Support Assy.

6. Remove the ADF Unit. (P.187) Cables of the Top ADF
Document Support Assy
7. Remove the ADF Cover Assy. (P.190)
9. Remove the Front Main ADF Cover. (P.192)
10. Disengage the two hooks, and remove the Lower Cable Holder.
When installing the Lower Cable Holder, route the cables without
excess slack.
Figure 2-249. Releasing the cables

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12. Remove the screw (S14), and remove the grounding wire. 17. Disengage the shaft of the Top ADF Document Support Assy from the hole of the
13. Peel off the acetate tape. Right ADF Base Gear Cover.
14. Release the grounding wire and Top ADF Document Support Assy Cable from the 18. Pull out the cables and grounding wire from the holes on the ADF Base Unit, and
remove the Top ADF Document Support Assy.
Cable Holder.
15. Remove the screw (S8), and remove the Cable Holder. Right ADF Base
Shaft Gear Cover
Grounding wire Hole
Top ADF Document
Support Assy Cable
Cable Holder
ADF Base Unit

Grounding wire
S14 ADF Document

Acetate tape Support Assy Cable Hole
S8
Figure 2-250. Removing the Cable Holder Figure 2-252. Removing the Top ADF Document Support Assy (2)
16. Remove the screw (S8).
S8
Figure 2-251. Removing the Top ADF Document Support Assy (1)

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2.3.9.21 Bottom ADF Document Support
S5
Figure 2-253. Removing the Bottom ADF Document Support
Route the cable of Top ADF Document Support Assy on the Upper
1. Remove the Panel Assy. (P.65) ADF Document Support as shown below.
Upper ADF Document
3. Remove the Left ADF Hinge Cover. (P.62) Support
8. Remove the three screws (S5), and remove the Bottom ADF Document Support.
Top ADF Document
Support Assy Cable

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2.3.10 Cassette 2.3.10.2 Casette End Guide
2.3.10.1 Casette Assy

2. Lift the Hopper and remove the Cassette End Guide from the rail on the Cassette
Assy.
1. Remove the Cassette Assy.

Hopper
(p234) when the Cassette Assy is replaced.
Rail
Rail
Figure 2-254. Removing the Casette End Guide

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2.3.11 Option Cassette Back Hooks

2.3.11.1 OP Cassette Unit
Screw
Screw OP Casette unit Fixing Plate

1. Remove the Cassette Assy above the OP cassette unit. (P.212)(P.214) Figure 2-256. Removing the OP Casette unit
When lifting the printer, it must be carried by two or more people.
4. Lift the printer, and remove the OP Casette unit from the printer.
S36 Carry out the adjustments referring to 3.1 Required Adjustments

(p234) when the OP Cassette unit is removed.
Figure 2-255. Remove the Cassette Assy
Remove the screws by the fingers.
2. Loosen the two screws. See Figure 2-256.

3. Release the hooks (one each) on the two OP Cassette unit Fixing Plates.

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2.3.11.2 OP Cassette Assy 2.3.11.3 OP Casette Retard Roller Assy
1. Remove the OP Cassette Assy. (P.214)

1. Remove the OP Cassette Assy.
2. Release the two hooks and remove the OP Cassette Retard Roller Assy from the
two tabs on the OP Cassette Assy.
OP Cassette Assy Tabs
Hooks
Figure 2-257. Removing the OP Casette Retard Roller Assy

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2.3.11.4 OP Cassette End Guide 2.3.11.5 OP Cassette Edge Guide Right

2. Lift the Hopper and insert the flat-head screwdriver into the OP Cassette End
Guide, and remove the OP cassette Assy by releasing it from the rails.
2. Remove the two screws (S5), and disengage the two hooks and then remove the
Hopper OP Cassette Bottom Cover.
Bottom of the OP Cassette Assy
OP Cassette Bottom Cover
Rail
Hooks
Rail S5
Figure 2-258. Removing the OP Cassette End Guide Figure 2-259. Removing the OP Cassette Bottom Cover

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3. Move the OP Cassette Edge Guide Right aside.

Make sure to align the OP Cassette Edge Guide Right with the joint
4. While widening the rail on the bottom of the OP Cassette Assy in the direction of on the Edge Guide Rack when installing OP Cassette Edge Guide
arrow (1), remove the OP Cassette Edge Guide Right by pulling it upward. Right.

Edge Guide Rack
Rail
Joint
OP Cassette Assy
Figure 2-260. Removing the OP Cassette Edge Guide Right

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2.3.11.6 OP Rear Cover Assy 2.3.11.7 Stopper Belt
For the screw types, see 2.1.2 Screw types used in the printer (p39). For the screw types, see 2.1.2 Screw types used in the printer (p39).
1. Open the OP Rear Cover Assy. 1. Open the OP Rear Cover Assy. (P.217)
2. Remove the two screws (S5). 2. Remove the four screws (S5).
3. Release the two tabs in the order given below, and remove the OP Rear Cover 3. Remove the two Stopper Belt.
Assy.
Back
Back Tabs
S5
S5 Figure 2-262. Removing the Stopper Belt
Figure 2-261. Removing the OP Rear Cover Assy

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2.3.11.8 OP Right Cover 2.3.11.9 OP Left Cover
1. Remove the Cassette Assy above the OP cassette unit. (P.212)(P.214)
1. Remove the OP Cassette Unit. (P.213)
3. Remove the OP Left Cover.
4. Remove the OP Right Cover.
S5 S5
Figure 2-264. Removing the OP Left Cover
Figure 2-263. Removing the OP Right Cover

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2.3.11.10 OP Rear Frame Assy 5. Remove the two screws (S5), and remove the Right Rear Hook,
Remove the two screws (S29: 1 pcs, S6: 1 pcs).
Right Rear Hook S5

S29
S6
2. Remove the OP Cassette Unit. (P.213) Grounding Plate Assy
3. Remove the OP Right Cover. (P.218)
4. Remove the OP Left Cover. (P.218)
Figure 2-265. Removing the OP Rear Frame Assy (1)

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6. Open the OP Rear Cover Assy. (P.217) 8. Disconnect the cables from the connectors (CN5) of the board.
Rear Cover
Board
CN5
Cable

7. Remove the five screws (S5).
Cassette Drawer Assy
S5

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9. Remove the five screws (S34: 4pcs, S29: 1pc). 10. Remove the Cassette frame Assy and the Cassette Drawer Assy together.
Cassette Drawer Assy
OP Rear Frame Assy
Figure 2-270. Remove Cassette frame Assy and Cassette Drawer Assy
11. Disconnect CN1 and CN2, and remove the Cassette Drawer Assy.
CN1 CN2 Cassette Drawer Assy
S29
S34
Figure 2-271. Remove Cassette Drawer Assy
Figure 2-269. Removing the 2nd Cassette Frame Assy (6)

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2.3.11.11 OP Cassette Drive Assy 9. Release the cable from the Cable Holder.
Cable Holder CN7 CN6
Board

2. Remove the OP Cassette Unit. (P.213) Figure 2-272. Removing the OP Cassette Drive Assy (1)
3. Remove the OP Cassette Assy (P.214)
6. Open the OP Rear Cover Assy. (P.217)
7. Remove OP Rear Frame Assy(P.219)
8. Disconnect the cable from the connector (CN6,CN7) of the board.

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10. Remove the two screws (S16), and remove the 2nd Cassette Drive Assy. 2.3.11.12 OP Rear Cover Open Microswitch
S16
4. Remove the OP Rear Frame Assy. (P.219)
5. Disengage the two hooks, and remove the OP Rear Cover Open Microswitch.
OP Cassette Frame Hook

OP Cassette
Drive Assy Rear Assy
Figure 2-273. Removing the OP Cassette Drive Assy (2)
Execute the FW UP date according to TI when exchanging OP

Cassette Drive Assy.
Carry out the adjustments referring to 3.1 Required
Adjustments (p234) when OP Cassette Drive Assy or OP Cable Connector
Cassette Frame Rear Assy is replaced.
Figure 2-274. Removing the OP Rear Cover Open Microswitch

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2.3.11.13 OP Rear Frame Cover Assy 6. Disengage the two tabs, and remove the OP Cassette PF Sensor Lever and Torsion
Spring.
Tab
OP Cassette PF Sensor Lever
Tab
Torsion Spring
Figure 2-276. Removing the OP Cassette PF Sensor Lever / Torsion Spring
3. Remove the OP Left Cover. (P.218) Attach the Torsion Spring as shown below.

Engage short leg here.
5. Remove the two screws (S15), and remove the OP Cassette PF Sensor Cover.
OP Cassette PF Sensor Cover
Engage long leg here.
S15
Figure 2-275. Removing the OP Cassette PF Sensor Cover

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7. Remove the screw (S15), and remove the Rear Frame Grounding Plate.
When installing the OP Rear Frame Cover Assy, be careful of the
following.
Rear Frame Grounding Plate Make sure that the legs of the Torsion Spring on the OP Rear
Frame Cover Assy are engaged with the cutout on the shaft and
the hook on the frame.
Cutout
Torsion Spring
S15
Figure 2-277. Removing the Rear Frame Grounding Plate
9. Disengage the six hooks, and remove the OP Rear Frame Cover Assy. Hook
Hooks Make sure that the OP Cassette Paper Sensor Lever is installed
in the position shown below.
OP Cassette Paper Sensor Lever
Hooks S29
Figure 2-278. Removing the OP Rear Frame Cover Assy

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2.3.11.14 OP Cassette Microswitch Carry out the adjustments referring to 3.1 Required Adjustments
(p234) when the OP Cassette Microswitch is removed or replaced.
5. Remove the OP Rear Frame Cover Assy. (P.224)
6. Disengage the two hooks, and remove the OP Cassette Microswitch.
Back Connector
Hooks
Cable
Figure 2-279. Removing the OP Cassette Microswitch

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2.3.11.15 OP Cassette PF Sensor Carry out the adjustments referring to 3.1 Required Adjustments
(p234) when the OP Cassette PF Sensor is removed or replaced.
6. Disengage the four hooks, and remove the OP Cassette PF Sensor.
Cable
Hooks
Connector
Figure 2-280. Removing the OP Cassette PF Sensor

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2.3.11.16 OP Cassette Paper Sensor Carry out the adjustments referring to 3.1 Required Adjustments
(p234) when the OP Cassette Paper Sensor is removed or replaced.
6. Disengage the four hooks, and remove the OP Cassette Paper Sensor.
Connector
Cable
Hooks
Figure 2-281. Removing the OP Cassette Paper Sensor

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2.3.11.17 OP Cassette Hopper Sensor Carry out the adjustments referring to 3.1 Required Adjustments
(p234) when the OP Cassette Hopper Sensor is removed or
replaced.
6. Disengage the four hooks, and remove the OP Cassette Hopper Sensor.
Connector
Cable
Hooks
Figure 2-282. Removing the OP Cassette Hopper Sensor

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2.3.12 Mechanism Unit WF-8010/WF-8090 Series

2. Remove the Maintenance Box. (P.59)
For the screw types, see 2.1.2 Screw types used in the printer (p39). 3. Remove the Rear Cover Assy/ Rear Cover Belt. (P.163)
1. Remove the following part. 4. Remove the USB/FAX Cover. (P.96)
WF-8510/WF-8590 Series 5. Remove the Main Board Unit. (P.98)
1. Remove the Panel Assy. (P.65) 6. Remove the Power Supply Unit. (P.109)
2. Remove the Paper Support Support. (P.61) 7. Remove the Rear ASF Unit. (P.178)
5. Remove the ADF/ Scanner Unit. (P.185) 9. Remove the Cassette Assy. (P.212)
6. Remove the Panel Lower Front Cover. (P.69) 10. Remove the USB Connector Assy. (P.97)
8. Remove the Stacker Assy. (P.61) When removing the Print Head, do not remove the Ink Tube.
13. Remove the Middle Housing. (P.73) 11. Remove the Print Head. (P.111)
12. Remove the Ink End Board. (P.141)

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16. Remove the screw (S26) that secures the Left PG Adjust Lever.
When removing the Ink Supply Unit, do not remove the Ink Tube.
13. Remove the Ink Supply Unit. (P.142)

Left PG
14. Remove the two screws (S15), and remove the Left Rear ASF Cover Holder. Adjust Lever
Left Rear ASF

Cover Holder
S26
Figure 2-285. Removing the Mechanism Unit (2)

(p234) when the Mechanism Unit is removed or replaced.
S15
Figure 2-283. Removing the Left Rear ASF Cover Holder
15. Remove the screw (S26) that secures the Right PG Adjust Lever.
S26
Figure 2-284. Removing the Mechanism Unit (1)

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2.4 Routing the cables and FFCs
2.4.1 Around the Main Board

1. Set the four Ferrite Cores on the lower part of the Main Board as shown below.
Ferrite Core Ferrite Core
Figure 2-286. Installing the Ferrite Core

2. Connect the cables and FFC to their connectors (CN39, CN45, CN74, and
CN707). (Route the cables through the hook on the Cable Holder.)
Cable Holder
Hook CN74
CN45
CN39 CN707
Figure 2-287. Connecting the cables and FFC
DISASSEMBLY/REASSEMBLY Routing the cables and FFCs 232

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CHAPTER 3
ADJUSTMENT
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3.1 Required Adjustments

The table from the following page lists the required adjustments depending upon the parts being repaired or
replaced. Find the part(s) you removed or replaced, and check which adjustment(s) must be carried out.
After all required adjustments are complete, use the “Final check pattern print” function
to print all adjustment patterns for final check. If you find a problem with the printout
patterns, carry out the adjustment again.
When replacing the Main Board and the Printer Mechanism (Frame Base Assy) at the
same time, the adjustment should be made after performing the initial setting.
The table items and marks used in the “Required Adjustment List” provided on the
following pages have the following meanings.
• “O” indicates that the adjustment must be carried out.
• “---” indicates that the adjustment is not required.
• The “Mechanism Adjustment” should be performed just after reinstalling or
reassembling the part or unit. (See Table 3-1 Required Adjustment List (Mechanism
adjustment) (p235).)
• The “Adjustments using the Adjustment Program” need to be performed after
reassembling the printer completely. (See Table 3-1 Required Adjustment List
(Adjustment using the Adjustment Program) (1/2) (p236) to Table 3-2 Required
Adjustment List (Adjustment using the Adjustment Program) (2/2) (p237).)
If you have removed or replaced multiple parts, make sure to check the required
adjustments for the all parts. And when multiple adjustments must be carried out, be
sure to carry them out in the order given in the “Priority” row.
Adjustment Required Adjustments 234

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Table 3-1. Required Adjustment List (Mechanism adjustment)

Adjustment Type Mechanism adjustment
Priority 1 2 3 4 5 6 7
CR Timing Belt Tension PF Timing Belt Tension ASF Timing Belt Tension
Adjustment Item Ink Leak Check PG Adjustment Checking the Platen Gap Touch Panel Adjustment
Measurement Measurement Measurement
State of machine No Cosmetic No Cosmetic No Cosmetic No Cosmetic No Cosmetic No Cosmetic Mass Prodaction
Remove --- --- --- --- --- --- ---
Panel Assy
Replace --- --- --- --- --- --- O
Remove --- --- --- --- --- --- ---
Speaker
Replace --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- ---
Main Board Replace (Read OK) --- --- --- --- --- --- ---
Replace (Read NG) --- --- --- --- --- --- O
Remove --- O --- --- --- --- ---
PF Motor Assy
Replace --- O --- --- --- --- ---
Remove --- O --- --- --- --- ---
PF Tension Stopper
Replace --- O --- --- --- --- ---
O
Part Name
Remove --- --- --- --- --- ---

PF Timing Belt
Replace --- O --- --- --- --- ---
Remove --- --- --- --- --- --- ---
Ink Supply Unit
Replace --- --- --- O --- --- ---
Remove --- --- --- O O O ---
Print Head
Replace --- --- --- O O O ---
Remove O --- --- --- O O ---
CR Motor
Replace O --- --- --- O O ---
Remove O --- --- --- --- --- ---
CR Unit
Replace O --- --- --- --- --- ---
Remove --- --- --- --- --- --- ---
OP Casette
Replace --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- ---
Mechanism Unit
Replace O O O --- --- --- ---
See " 3.2.1.2 CR Timing Belt Tension See " 3.2.1.1 PF Timing Belt Tension See " 3.2.1.3 ASF Timing Belt Tension See " 3.2.3 Ink Leak Check (p251)" for the See " 3.2.2 PG Adjustment (p244)" See " 3.2.2.4 Checking the Platen Gap See " 3.2.6 Touch Panel Adjustment
How to judge
Check (p241)" for the details. Measurement (p239)" for the details. Measurement (p242)" for the details. details. for the details. (p250)" for the details. (p271)" for the details.
Adjustment program --- --- --- --- --- --- ---
Tool Sonic tension gauge Sonic tension gauge Sonic tension gauge Ink Leak Measurement Jig Thickness gauges Thickness gauges ---
Note: After the mechanism adjustment is performed, make sure to execute the adjustment using the Adjustment Program.
(See Table 3-1 Required Adjustment List (Adjustment using the Adjustment Program) (1/2)(p236) to Table 3-2 Required Adjustment List (Adjustment using the Adjustment Program) (2/2)(p237))
235
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Table 3-1. Required Adjustment List (Adjustment using the Adjustment Program) (1/2)
Adjustment Type Adjustment using the Adjustment Program
Priority 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Initialize
EEPROM Data CR motor heat PF motor heat ASF motor heat Synchro PW sensor initial
Adjustment Item Initial setting Head ID input deterioration APG check CR check CR scale check PW sensor check PE sensor check
Copy protection control protection control protection control adjustment setting
counter
State of machine No Cosmetic No Cosmetic No Cosmetic No Cosmetic No Cosmetic No Cosmetic No Cosmetic No Cosmetic No Cosmetic No Cosmetic No Cosmetic No Cosmetic No Cosmetic No Cosmetic
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Dup Assy.
Replace --- --- --- O --- --- --- --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
ADF/Scanner Unit
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Rear ASF Unit
Replace --- --- --- --- --- --- O --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- O --- --- ---
Main Board Assy. Replace (Read OK) O --- --- --- --- --- --- --- --- --- O --- --- ---
Replace (Read NG) --- O O --- O O O O --- --- O O --- ---
Remove --- --- --- --- --- --- --- --- --- --- O --- --- ---
Inter Face board
Replace --- --- --- --- --- --- --- --- --- --- O --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- O --- --- ---
Net Work board
Replace --- --- --- --- --- --- --- --- --- --- O --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- O --- --- ---
Wifi board
Replace --- --- --- --- --- --- --- --- --- --- O --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- O --- --- ---
Power Unit
Replace --- --- --- --- O O O O O --- O --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- O --- --- ---
Print Head
Replace --- --- O --- --- --- --- --- --- O O --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- O --- --- ---
CR Motor
Replace --- --- --- --- O --- --- --- --- O O --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- O --- --- ---
PF Motor
Replace --- --- --- --- --- O --- O --- --- O --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- O --- --- ---
ASF Motor
Part Name
Replace --- --- --- --- --- --- O O --- --- O --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- O --- --- ---
APG Motor
Replace --- --- --- --- --- --- --- --- O --- O --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- O --- --- ---
LIFT Motor
Replace --- --- --- --- --- --- O --- --- --- O --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- O --- --- ---
IS Unit
Replace --- --- --- --- --- --- --- --- --- --- O --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- O --- --- ---
INK System
Replace --- --- --- --- --- --- --- --- --- --- O --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- O --- O ---
PW Sensor
Replace --- --- --- --- --- --- --- --- --- --- O O --- ---
Remove --- --- --- --- --- --- --- --- --- --- O --- --- ---
PF Sensor
Replace --- --- --- --- --- --- --- --- --- --- O --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- O --- --- ---
PE Sensor
Replace --- --- --- --- --- --- --- --- --- --- O --- --- O
Remove --- --- --- --- --- --- --- --- --- --- O --- O ---
CR Holder
Replace --- --- --- --- --- --- --- --- --- O O --- O ---
Remove --- --- --- --- --- --- --- --- --- --- O --- --- ---
Mecha Unit
Replace --- --- --- O O O O O O O O O --- O
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Casette1
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Casette2
Replace --- --- --- --- --- --- O --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Casette3
Replace --- --- --- --- --- --- O --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Casette4
Replace --- --- --- --- --- --- x
O --- --- --- --- --- --- ---
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Table 3-2. Required Adjustment List (Adjustment using the Adjustment Program) (2/2)
Adjustment Type Adjustment using the Adjustment Program
Priority 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Scanner/ADF
Head angular PW / First dot
Waste ink PF/EJ SMAP runout Head angular Bi-D PF/EJ band Paper skew motor heat Maintenance Ink Leak Error Final check
Adjustment Item Ink charge Ink flushing mecha position PE adjustment
flushing adjustment adjustment adjustment adjustment adjustment adjustment protection counter Reset pattern print
adjustment adjustment
control
State of machine No cosmetic No Cosmetic No Cosmetic No Cosmetic Mass Prodaction Mass Prodaction Mass Prodaction Mass Prodaction Mass Production Mass Production Mass Production Mass Production Mass Production Mass Production Mass Production Mispronunciation
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
Dup Assy.
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
ADF/Scanner Unit
Replace --- --- --- --- --- --- --- --- --- --- --- --- O --- --- O
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
Rear ASF Unit
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- O --- O
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
Main Board Assy. Replace (Read OK) --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
Replace (Read NG) --- --- --- --- O O O O O O O O --- --- --- O
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
Inter Face board
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
Net Work board
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
Wifi board
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
Power Unit
Replace --- --- --- --- --- --- --- --- --- --- --- --- O --- --- O
Remove --- --- --- O --- --- O O O O O O --- --- O O
Print Head
Replace O O --- O --- --- O O O O O O --- --- O O
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
CR Motor
Replace --- --- --- --- --- --- --- O --- --- --- O --- --- --- O
Remove --- --- --- --- O --- --- O --- --- --- --- --- --- --- O
PF Motor
Replace --- --- --- --- O --- --- O --- --- O --- --- --- --- O
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
ASF Motor
Part Name
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
APG Motor
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
LIFT Motor
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- O O
IS Unit
Replace O O --- --- --- --- --- --- --- --- --- --- --- --- O O
Remove --- --- O --- --- --- --- --- --- --- --- --- --- --- --- O
INK System
Replace --- --- O --- --- --- --- --- --- --- --- --- --- --- --- O
Remove --- --- --- --- --- --- --- O O --- --- --- --- --- --- O
PW Sensor
Replace --- --- --- --- --- --- --- O O --- --- --- --- --- --- O
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
PF Sensor
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
Remove --- --- --- --- --- --- --- --- O --- --- --- --- --- --- O
PE Sensor
Replace --- --- --- --- --- --- --- --- O --- --- --- --- --- --- O
Remove --- --- --- O --- --- O O --- O O O --- --- --- O
CR Holder
Replace --- --- --- O --- --- O O --- O O O --- --- --- O
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
Mecha Unit
Replace --- --- --- O O O O O O O O O --- --- --- O
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
Casette1
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
Casette2
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
Casette3
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
Casette4
Replace --- --- --- --- --- --- --- x
--- --- --- --- --- --- --- O
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3.2 Details of Adjustments

This section provides adjustment procedures for which explanation in details is necessary. See "Required
Adjustments (p234)" for the adjustments not explained here.
3.2.1 PF/CR/ASF Timing Belt Tension Measurement

This section describes PF/CR/ADF Timing Belt tension measurement.
Tools
Sonic tension gauge
Plastic tweezers
Adjustment procedure
When PF/CR/ASF Timing Belt tension measurement, make sure of the following.
Bring the microphone of the sonic tension gauge within 5 mm from the PF Timing Belt
but do not let it touch the belt.
Flip the PF Timing Belt as weak as the sonic tension gauge can measure it.
Be careful not to damage the PF Timing belt when flipping it with the plastic tweezers.
Details of Adjustments 238

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3.2.1.1 PF Timing Belt Tension Measurement
If you have correctly reassembled the Printer Mechanism, the tension of the PF Timing
Belt falls within the expected range. If the result of measurement of the PF Timing Belt
tension explained in this section is out of standard, readjust the tension as instructed
below.
The standard tension range of the PF Timing Belt: 6.5 ± 2.0 N
Measurement procedure
1. Set the following parameters to the sonic tension meter:
Weight: 1.0 g/m
Width: 4.0 mm
Span: 44 mm
2. Bring the microphone of the sonic tension meter close to the position shown in Figure 3-1
3. Press the “MEASURE” button of the sonic tension meter and flip the upper of the PF Timing Belt with
plastic tweezers and measure the tension of the belt.
4. Rotate the gear 60 degrees, and measure the tension of the belt.
9. Checks whether the average of the values measured in Step 3. to Step 8. is within the standard.
measurement value is within the standard: PF Timing Belt Tension Measurement is completed.
measurement value is out of the standard: Perform the "PF Timing Belt Tension (p240)".
Left side
Measurement position
Within 5 mm
PF Timing Belt
Figure 3-1. PF Timing Belt Tension Measurement

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PF Timing Belt Tension

1. There is not the PF timing belt tension adjustment mechanism.
PF Tension lever
Figure 3-2. PF Timing Belt Tension

2. Disassemble and assemble the PF timing belt and go back to the measurement procedure.
3. Exchange the PF timing belt if the tension is not in the standard.

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3.2.1.2 CR Timing Belt Tension Check
This printer is designed so that the each tension of the CR Timing Belt fall within the
expected range if you correctly reassemble the unit. However, deformation of any related
part(s) can cause improper tension of the belt. In such case, replace the Mechanism Unit
with a new/refurbished one.
The standard tension range of the CR Timing Belt: 14.1 ± 3 N
1. Move the CR Unit back and forth between the 0-digit side and 130-digit side three times.
2. Move the CR Unit to the position on the left of the Ink System on the 0-digit side shown in Figure 3-3.
3. Set the following parameters to the sonic tension gauge:
Weight: 1.0 g/m
Width: 4 mm
Span: 476 mm
5. Press the “MEASURE” button of the sonic tension meter and flip the upper of the CR Timing Belt with
Within the standard range: CR Timing Belt tension measurement is complete.
Out of the standard range: go to Step 6.
6. Measure the belt tension twice in the same way as described in Step5.
Within the standard range two times in a row
CR Timing Belt tension check is complete.
Either of the results is out of the standard range
Any of the related parts may be deformed. Replace the Mechanism Unit, and then perform the CR Timing Belt
tension Check again.
Measurement
CR Unit
position
CR Timing Belt
Within 5 mm
Figure 3-3. CR Timing Belt Tension Check

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3.2.1.3 ASF Timing Belt Tension Measurement
If you have correctly reassembled the Printer Mechanism, the tension of the ASF Timing
Belt falls within the expected range.If the result of measurement of the ASF Timing Belt
tension explained in this section is out of standard, readjust the tension as instructed
below.
The standard tension range of the ASF Timing Belt: 6.0 ± 2.0 N
Measurement procedure
1. Set the following parameters to the sonic tension meter:
Weight: 1.0 g/m
Width: 4.0 mm
Span: 31 mm
3. Press the “MEASURE” button of the sonic tension meter and flip the upper of the ASF Timing Belt with
9. Checks whether the average of the values measured in Step 3. to Step 8. is within the standard.
measurement value is within the standard: ASF Timing Belt Tension Measurement is completed.
measurement value is out of the standard: Perform the " ASF Timing Belt Tension (p243)".
Left side
ASF Timing Belt Within 5 mm
Measurement position
Figure 3-4. ASF Timing Belt Tension Measurement

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ASF Timing Belt Tension

1. There is not the ASF timing belt tension adjustment mechanism. Figure 3-5.
Drive ASF Assy
Figure 3-5. Timing Belt Tension

2. Disassemble and assemble DRIVE ASF Assy and go back to the measurement procedure.
3. Exchange DRIVE ASF Assy if the tension is not in the standard.

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3.2.2 PG Adjustment
This section describes the procedure for the platen gap (PG) adjustment.
The standard range of the PG is as follows:

1.3 ± 0.5 mm
This adjustment should be carried out with the mechanism in the minimum PG position
(PG1) before installing the CR Scale.
Tools
Thickness gauge for PG adjustment
Teflon tape
Commercially available tape (thickness: 0.08 mm)
3.2.2.1 PG Adjustment procedure
START
" Preparation (p235)"
" Adjustment of the 0-digit side (p238)"
" Checking the Platen Gap (p240)"
No
Is PG within standard?
Yes
PG adjustment is finished.
Figure 3-6. PG Adjustment Flow

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3.2.2.2 Preparation
This section describes how and what to prepare for the preparation before starting the PG adjustment.
Modification of the thickness gauges
The Printhead of this printer has an integral structure of the Printhead Cover and
Printhead nozzle surface. Therefore, if the thickness gauge touches the nozzle surface in
the same way as performed in the traditional procedure, the nozzle surface may be
damaged. When performing the PG Adjustment or checking the platen gap, make sure
to apply Teflon tape (thickness: 0.08 mm) on all the thickness gauge (1.00 mm) used for
the adjustment or check in advance.
Use commercially available Teflon tape of 0.08 mm in thickness.
When applying Teflon tape on the thickness gauges, make sure no bubbles or foreign
material remain under the tape.
Application procedure of Teflon tape
1. Clean the surfaces of the thickness gauge using alcohol, and make sure no dirt or contamination remains on the
surfaces.
2. Apply Teflon tape on the thickness gauge (1.00 mm) as shown below.
Teflon tape
Thickness gauge (1.00 mm)
Figure 3-7. Modification of Thickness Gauge (1)

3. Fold the excess portions of Teflon tape along the edges of the thickness gauge, and trim the portions at about
the center in the thickness direction of the sides.
4. Make sure any tears or burrs on the applied Teflon tape, then the modification of thickness gauges is complete.
Before trimming Teflon tape
Thickness gauge
After trimming
Fold the tape at the edges and trim it at the center in the thickness direction.
Teflon tape
Thickness gauge
Figure 3-8. Modification of Thickness Gauge (2)

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Relationship between thickness gauges and adjustment values

When performing the PG adjustment, use three thickness gauges by stacking them together. Make sure to take the
thickness of teflon tape attached on them into consideration. The judging criteria and the relationship between
thickness gauges and teflon tape are shown below.
Perform the following because the thickness of teflon tape varies.

1. Apply teflon tape on the thickness gauge (1.00 mm) and measure the thickness with a
micrometer.
2. Subtract 1.00 mm from the measured value and compare the result with the value in the
“Teflon tape (d)” on Table 3-2 and correct it, and then correct the values in the
“Thickness ((a)+(b)+(c)+(d))” column.
Table 3-2. adjustment value and judgement (unit: mm)

Position
Thickness 1st thickness 2nd thickness 3rd thickness Teflon tape
Judge against CR
((a)+(b)+(c)+(d)) gauge (a) gauge (b) gauge (c) (d)
Unit
1.37 1.00 0.20 0.09 0.08

NG
In contact 1.36 1.00 0.20 0.08 0.08
1.35 1.00 0.20 0.07 0.08
1.34 1.00 0.20 0.06 0.08
1.33 1.00 0.20 0.05 0.08
1.32 1.00 0.20 0.04 0.08
1.31 1.00 0.20 0.03 0.08
OK 1.30 1.00 0.20 0.02 0.08
1.29 1.00 0.20 0.01 0.08
1.28 1.00 0.10 0.10 0.08
1.27 1.00 0.10 0.09 0.08
1.26 1.00 0.10 0.08 0.08
1.25 1.00 0.10 0.07 0.08
Not in contact 1.24 1.00 0.10 0.06 0.08
NG
1.23 1.00 0.10 0.05 0.08

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APG position check

Confirm the APG position is set to [PG1].
Check method
“1” on the CR Bearing is exactly on the bottom.
CR Bearing
1
Hole
Figure 3-9. APG position check

If not, insert a pin or a similar tool into the hole on the CR Bearing and adjust it until “1” comes exactly on
the bottom.
Position check of the PG Adjustment Lever
Confirm the center of the notches on the PG Adjustment Lever located on the side of the printer is set to the
rib on the frame.
Right PG Adjustment Left PG Adjustment Lever

Lever (0-digit side) (130-digit side)
PG: Max.
Rib
PG: Min.
PG: Max. PG: Min.
Rib
Figure 3-10. PG Adjustment Lever

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3.2.2.3 PG adjustment procedure

When performing the PG adjustment, make sure of the following.
Perform the PG adjustment before installing the CR Scale.
Move the CR Unit by pulling the top of the CR timing belt.
Be careful not to damage the nozzle surface of the Printhead with the thickness gauge.
When make the Printhead touch the thickness gauge, be careful not to let the Printhead
run onto the gauge.
Adjustment of the 0-digit side
1. Loosen the two PG Adjustment Lever (Left/Right) on the right and the left of the printer. (refer to Figure
3-10
2. Move the CR Unit in the middle of the printer, and place the 1.35 mm-thick thickness gauge shown in Table
3-2on position A in Figure 3-11
130-digit side 0-digit side
B
A
Thickness gauge
Figure 3-11. Placement of the Thickness Gauge

3. Move the CR Unit to the thickness gauge and check whether the CR Unit touches the thickness gauge or not.
If the CR Unit touches the gauge, adjust it as follows. If not, proceed to the next step.
1. Move the CR Unit back in the middle of the printer, and place the 1.25 mm-thick thickness gauge shown in
Table 3-2on position A inFigure 3-11
• If the CR Unit does not touch the thickness gauge
Tighten the screw of the PG Adjustment Cam on the 0-digit side, and go to " Adjustment of the 130-digit side
(p249)"
• If the CR Unit touches the thickness gauge
Rotate the PG Adjustment Cam on the 0-digit side by one notch in the - direction and check whether the CR
Unit touches the thickness gauge or not (refer to Figure 3-10). Repeat the adjustment until the CR Unit does
not touch the thickness gauge any more.
4. Adjust the CR Unit as follows.
1. Move the CR Unit in the middle of the printer, and rotate the PG Adjustment Cam on the 0-digit side by one
notch in the + direction. (refer to Figure 3-10)
Tighten the screw of the PG Adjustment Cam, and go to Step 4-3.

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Start over from Step 4-1. Repeat the adjustment until the CR Unit touches the thickness gauge.
Table 3-2 on position A in Figure 3-11.
Tighten the screw of the PG Adjustment Cam on the 0-digit side, and go to " Adjustment of the 130-digit side
(p249)".
Adjustment of the 130-digit side
1. Loosen the two PG Adjustment Lever (Left/Right) on the right and the left of the printer. (refer to Figure
3-10)
2. Move the CR Unit in the middle of the printer, and place the 1.35 mm-thick thickness gauge shown in Table
3-2 on position B in Figure 3-11.
If the CR Unit touches the gauge, adjust it as follows. If not, proceed to the next step.
Table 3-2 on position B in Figure 3-11.
Tighten the screw of the PG Adjustment Cam on the 130-digit side, and confirm the PG on the 0-digit side is
appropriate according to the procedure in " Adjustment of the 0-digit side (p248)"", then go to "3.2.2.4
Checking the Platen Gap (p250)"".
4. Adjust the CR Unit as follows.
1. Move the CR Unit in the middle of the printer, and rotate the PG Adjustment Cam on the 130-digit side by one
notch in the + direction. (refer to Figure 3-10)
Tighten the screw of the PG Adjustment Cam, and go to Step 4-3.
Start over from Step 4-1. Repeat the adjustment until the CR Unit touches the thickness gauge.
Table 3-2 on position B in Figure3-11.
Tighten the screw of the PG Adjustment Cam on the 0-digit side, and confirm the PG on the 0-digit side is
appropriate according to the procedure in " Adjustment of the 0-digit side (p248)", then go to "3.2.2.4
Checking the Platen Gap (p250)".

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3.2.2.4 Checking the Platen Gap

This section describes the procedure for checking the platen gap (PG) necessary when removing the Printhead or
in a similar case.
When checking the PG, make sure of the following.

Move the CR Unit by pulling the top of the CR timing belt.
Be careful not to damage the nozzle surface of the Printhead with the thickness gauge.
When make the Printhead touch the thickness gauge, be careful not to let the Printhead
run onto the gauge.
1. Confirm the PG position is set to position 1. (refer to " APG position check (p247)")
2. Move the CR Unit to the center.
3. Place the 1.25 mm-thick thickness gauge shown in Table 3-2 on the position shown below.
Thickness gauge
Figure 3-12. Checking the Platen Gap

4. Move the CR Unit to the right and to the left and make sure the CR Unit does not touch the thickness gauges
on both sides. If the CR Unit touches the thickness gauge, the PG is narrower than the standard value;
therefore, perform "3.2.2.3 PG adjustment procedure (p248)".
Table 3-2 on the same position as in Step 3.
6. Move the CR Unit to the right and to the left and make sure the CR Unit touches the thickness gauges on both
sides. If the CR Unit does not touch the thickness gauge, the PG is wider than the standard value; therefore,
perform "3.2.2.3 PG adjustment procedure (p248)".

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3.2.3 Ink Leak Check

This section describes the procedure for ink leak check necessary when disconnecting the Ink Supply Unit from
the Print Head or in a similar case.
Ink leak Check has the following two inspection methods.

Method of using the Leakage Check PET Chip.
(Purpose)
Detect the minute ink leakage from the connecting parts of the Print Head and Ink Tube.
Method of using the Ink Leak Measurement Jig.
(Purpose)
Detect the ink leakage due to assembly mistake.
3.2.3.1 Method of using the Leakage Check PET Chip.

This inspection is necessary when removing the Ink Tube from the Print Head.
Refer to the following for the setting method of the Leakage Check PET Chip.
"2.3.7.1 Print Head (p111)"
"2.3.7.15 Ink Supply Unit (p142)"
Ink Leak Check Procedure
1. Pull out the Leakage Check PET Chip.
Figure 3-13. Ink Leak Check Procedure (1)

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2. Visually check if ink spot is observed at the 2mm from front edge of the smoked face of the Leakage Check
PET Chip.
Criterion of the Ink Leak Check.
Pass condition
Ink spot is observed at the position less than 2mm from the front edge of the smoked face of the PET Chip.
Fail condition
Ink spot is observed at the position more than 2mm from the front edge of the smoked face of the PET Chip.
2mm
PET Chip
Smoked face Front edge
Fail Pass
Figure 3-14. Criterion of the Ink Leak Check
If Ink Leak Check result is failed, reassemble the printer in the following procedure, and
perform the Ink Leak Check again.
1. Perform the Ink discharge.
2. Remove the Ink Tube from Print Head.
3. Replace the Print head Seal to new one.
4. Set the Leakage Check PET Chip.
5. Install the Ink Tube to Print Head.
6. Perform the Ink Charge.
7. Perform the Ink Leak Check.

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3.2.3.2 Method of using the Ink Leak Measurement jig.
Tools
This product can use the following two type Ink Leak Measurement Jig.
(Current tool) Ink Leak Measurement Jig (Parts Code:1650703)
Battery type: CR2016 (3 V) x1
Ink Leak Measurement Jig

Syringe Muffler
Connection part for Ink

Leak Check Cartridge
Power button of
pressure gauge
Valve Status
Pressure gauge GC66

(The battery can be replaced
from the hole on the rear.)
Close Open Valve B Valve A
Figure 3-15. (Current tool) Ink Leak Measurement Jig

(Previous tool) Ink Leak Measurement Jig
Battery type: CR2016(3V) x1
Ink Leak Measurement Jig Pressure gauge GC66 (The battery can
Valve C be replaced from the hole on the rear.)
Connection part for Ink Power button of pressure gauge

Leak Check Cartridge
Valve B
Valve status Regulator protection plate
Regulator
Closed Open Valve A Syringe
Figure 3-16. (Previous tool) Ink Leak Measurement Jig

Ink Leak Check Cartridge
Figure 3-17. Ink Leak Check Cartridge

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Do not touch or press the regulator located under the regulator protection plate of the Ink
Leak Measurement Jig.
The Ink Leak Measurement Jig applies pressure by sending air using a syringe into the
ink path, and detects the variation of pressure in the ink path between the self-sealing
valve in the Print Head and the ink supply holes of the ink cartridges to check the
presence of ink leakage. If air leak occurs in the Ink Leak Measurement Jig, the leak
check itself cannot be done. Therefore, before performing the leak check, perform the
test air leak from the Ink Leak Measurement Jig itself. (The air leak test from Leak
Measurement Jig itself is possible by closing the connection port of the Leak Check
Adapter with a finger.)
The ink leak check should be done with the ink tubes secured with the tube clamps and
the CR Cover attached after the joint section of the Print head and the Ink Supply Unit
has been secured. (See."2.3.7.15 Ink Supply Unit (p142)")

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Ink leakage Inspection Condition

Air pressure power: 48 ± 2 kPa
Air pressure hold time: 30 sec
Air pressure judgment standard: Less than 0.4 kPa
Procedure of the Ink Leakage Inspection

Inspection procedure by (Current tool) Ink Leak Measurement Jig
1. Turn each valve of the Ink Leak Measurement Jig as follows:
Valve A: Open
Valve B: Open
2. Connect the Ink Leak Check Cartridge to the Ink Leak Measurement Jig.
Connect tube while pressing here
Tube of Ink Leak Check Adaptor
Figure 3-18. Ink Leak Check Cartridge (1)

3. Install the Ink Leak Check Cartridge into the ink cartridge slot of the printer to check.
4. Press the power button of the pressure gauge.
5. Confirm the value on the pressure gauge is 0.0 kPa. Otherwise, restart the pressure gauge.
6. Pull the plunger up to the 20 mark.
Pull the plunger up to the 20 mark.
Figure 3-19. Ink Leak Check (2)

7. Close the valve B of the Ink Leak Measurement Jig1.

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8. Push the plunger to inject the air out, and confirm the pressure gauge indicates 48±2 kPa, then after the
value has stabilized, shut the valve A. If the value is less than 48±2 kPa, open the valve A and pull out and
push in the plunger 10 seconds until the value reaches 48±2 kPa, then after the value has stabilized,
shut the valve A.The plunger is gradually pushed while seeing the display of the pressure gauge and pressure
is raised.
Release method of the pressure

When pressure becomes over 50kPa
Because the self-sealing off valve shuts, it is not possible to decompress it.Make sure to
remove the print head. Slowly loosen the screw of the ink supply unit.?As a result, the
pressure of the ink tube falls. Because ink might go out of supply connector, put the waste
near the connector.
S2
9. When you do not reach the pressure of the target. Please pull the plunger after closing the valve A.
Open valve A and push the plunger to inject the air out, and confirm the pressure gauge indicates 48±2 kPa
10. Close the valve B, and after waiting 10 seconds for the pressure to stabilize, record the value displayed on the
pressure gauge.
11. After about 30 seconds have passed, check the value on the pressure gauge, and compare it with the recorded
value.
Difference is less than 0.4 kPa: No problem. Go to Step 12.
Difference is 0.4 kPa or more: Air may be leaking. Disconnect the ink tubes of the Ink Supply Unit from the Print-
head, and connect them again correctly. (See "Ink Supply Unit (p142)")
Then, start the check again from "Install the Ink Leak Check Cartridge into the ink cartridge slot of the printer to
check. (p255)".
12. Open the valve B to release the air pressure in the jig.
13. After confirming the value on the pressure gauge is 0.0 kPa, remove the Ink Leak Check Cartridge from the
printer.
14. Repeat from "Install the Ink Leak Check Cartridge into the ink cartridge slot of the printer to check.
(p255)"to "After confirming the value on the pressure gauge is 0.0 kPa, remove the Ink Leak Check Cartridge
from the printer. (p256)" for the rest of the ink cartridge slots to check.
15. After checking all the ink cartridge slots, press and hold the power button of the pressure gauge for about
four to five seconds to turn off.

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Do not leave it for three days or more after the Ink leak check ends.
If the ink Leak check is OK, start the Adjustment program.)
Execute Head cleaning CL1 first and execute initial ink charge.
Decompression (" Release method of the pressure (p256)") is executed when there is a
possibility of leaving it for three days or more after ink Leak is checked, Leak is checked
again, and after head cleaning CL1 is executed, an initial ink charge is executed.

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Inspection procedure by (Previous tool) Ink Leak Measurement Jig

1. Turn each valve of the Ink Leak Measurement Jig as follows:
Valve A: Open
Valve B: Open
Valve C: Open
2. Connect the Ink Leak Check Cartridge to the Ink Leak Measurement Jig.
Connect tube while pressing here.
Tube of Ink Leak Check Adaptor

3. IInstall2 the Ink Leak Check Adapter into the ink cartridge slot of the printer to check.
4. Press the power button of the pressure gauge.
5. Confirm the value on the pressure gauge is 0.0 kPa. Otherwise, restart the pressure gauge.
6. Pull the plunger up to the 20 mark。
Pull the plunger up to the 20 mark.

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7. Close the valve C of the Ink Leak Measurement Jig.

8. Push the plunger to inject the air out, and confirm the pressure gauge indicates 48±2 kPa, then after the
value has stabilized, shut the valve A. If the value is less than 48±2 kPa, open the valve A and pull out and
push in the plunger several times until the value reaches 48±2 kPa, then after the value has stabilized,
shut the valve A. 。
Valve C
Valve B
Valve A
Figure 3-23. Ink Leak Check (3)?

Release method of the pressure
When pressure becomes over 50kPa
Because the self-sealing off valve shuts, it is not possible to decompress it.Make sure to
remove the print head. Slowly loosen the screw of the ink supply unit. As a result, the
pressure of the ink tube falls. Because ink might go out of supply connector, put the waste
near the connector.
S2
9. When you do not reach the pressure of the target. Please pull the plunger after closing the valve A.
Open valve A and push the plunger to inject the air out, and confirm the pressure gauge indicates 48±2 kPa
10. .Close the valve B, and after waiting 10 seconds for the pressure to stabilize, record the value displayed on
the pressure gauge.
11. After about 30 seconds have passed, check the value on the pressure gauge, and compare it with the recorded
value.
Difference is less than 0.4 kPa: No problem. Go to Step 12.
Difference is 0.4 kPa or more: Air may be leaking. Disconnect the ink tubes of the Ink Supply Unit from the Print
Head, and connect them again correctly. (See " Ink Supply Unit (p142)".)
Then, start the check again from Step 3.
12. Open the valve C to release the air pressure in the jig.

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13. After confirming the value on the pressure gauge is 0.0 kPa, remove the Ink Leak Check Cartridge from the
printer.
14. Repeat from Step 3. to Step 13. for the rest of the ink cartridge slots to check.
15. After checking all the ink cartridge slots, press and hold the power button of the pressure gauge for about
four to five seconds to turn off.
Do not leave it for three days or more after the Ink leak check ends.
If the ink Leak check is OK, start the Adjustment program.)
Execute Head cleaning CL1 first and execute initial ink charge.
Decompression (" Release method of the pressure (p259)") is executed when there is a
possibility of leaving it for three days or more after ink Leak is checked, Leak is checked
again, and after head cleaning CL1 is executed, an initial ink charge is executed.

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3.2.4 Head Angular Mecha Adjustment

The following explains the Head Angular Mecha Adjustment.
Adjustment Procedure
1. Turn the printer on. (Start the WF-8510/WF-8590 Series in the Inspection Mode " (p271)")
2. Select the “Head Angular Mecha Adjustment” on the adjustment program.
3. Click the [Print], and print the adjustment pattern.
(Paper feed: Rear ASF Unit / Paper: Matte Paper (A4))
Figure 3-25. Head Angular Mecha Adjustment (1)

4. Check the Adjustment pattern, and forecast the adjustment value when the line space becomes equal
【OK】
【NG】
【NG 】

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5. Turn the printer off.

6. Unlock the CR Unit. "Unlocking the CR Unit (p57)"
7. Move the Print Head to the center.
8. While supporting the bottom of the CR Unit, loosen the four screws that secure the Print Head (by rotating
them 90 degrees counterclockwise).
9. Turn the Head Angular Adjustment Dial by the amount of the value selected in Step 4.
10. Turn the Head Angular Adjustment Dial by one step in the same direction (+ or -) in which the head is
misaligned.
Print Head
Head Angular Adjustment Dial
Screws
+5
-5
+ direction
- direction
Screw
-5
+5
Screw

11. Tighten the four screws, and move the CR Unit to the home position.
12. Turn the printer on. (Start the WF-8510/WF-8590 Series in the Inspection Mode (P.271))
13. print the adjustment pattern, and check it.
14. Repeat Step 1. to Step 13. until the spaces between the adjustment patterns of the Scan sheet are uniformly
distributed.

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Operation after the adjustment
In this printer, the cap of the Cap Unit follows the inclination of the Print Head. However, if hardened ink is
accumulated on the cap, capping may not be done properly and printing failure may result. After the adjustment
is complete, make sure to perform the operation check of the cap following the procedure below.
1. Push the cap of the Cap Unit to the rear and confirm the cap surely returns to the original position.
2. Push the cap of the Cap Unit to the home position and confirm the cap surely returns to the original position.
3. Repeat Step 1. to Step 2. a few times. If the action of the cap is too slow or awkward, or does not return to the
original position, replace the Cap Unit with a new one.
Step 1 Cap Step 2
Cap Unit
Figure 3-28. Operation check of the cap

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3.2.5 SMAP Runout Adjustment

This section describes SMAP Runout Adjustment.
Purpose
Correct the banding by the paper feed speed difference.
Preparation
1.Paper ： Photo Matte Paper
2.Paper feed entrance: Rear ASF
3.The number of sheets : 2-10 pieces
Flow Chart (outline)
Figure 3-29. Flow chart (outline)

PF/EJ Adjustment ( Initialize PF value and EJ value )
(1) Input & Check
Smap set 0 & Eject set 0
(2) Push “Input” button.
(3) Push “Finish” button.
（1）（2）
0
0
0 （1）
（3）
（1）
Figure 3-30. Initialize Smap and EJ

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SMAP runout adjustment

Flow Chart (outline)
Figure 3-31. Flow chart (Set the Value)

Decided the value from the Adjustment pattern
Print Adjustment patten
　　　 (1).Check “Adjustment pattern”.
(2).Click “Print” button and print Adjustment pattern.keep the printing result.
（2）
（1）
Figure 3-32. Print Adjustment pattern

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Fix the Block Number

1. Find block number (A) that is the longest space between the upper block and the under block. and find block
number(B) that is the longest overlap between the upper block and the under block.
2. Compare length of the (A) and length of the (B).
3. When length of the (A) is longer than length of the (B), decide "White". When length of the (B) is longer than
(A),decide "Black".
0
1 A djustment pattern print result
2
（A)
9
10
11
（B)
PF Count
Figure 3-33. Adjustment pattern print result
There might be only space or only overlap by the printer.

If all are the spaces, fix "White" and find block number (A) that is the longest space
between the upper block and the under block.
If all are the overlap, fix "Black" and find block number (B) that is the longest overlap
between the upper block and the under block.
Input of confirmation pattern parameter
1. Input "White" and "Black" And, the block number

2. Input 0 to Factor
3. Input the value of PF Count. See “ Figure3-33“
4. Click Input button
5. Click Confirmation pattern.
6. Click “Print” button and print out confirmation pattansheet . keep the print result.

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7. Repeat from step 3) to step 5) and input Factor as following individual value 5,10,15,20.keep the printing
result.
6
5
Figure 3-34. Print Adjustment pattern

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8. Decision of SMAP runout adjustment parameter

The standard of “OK” is as follows.
The density of all pattern A areas is lower than that of pattern B area. or The density of pattern A area in one
place is the same as the one in pattern B area, and another density of pattern A area is lower than pattern B area.
A djustment pattern print result

Pattan B 　 Pattan A
Factor=5
Factor =0
Factor=10 Factor=15 Factor=20
Figure 3-35. Comparison by Factor difference

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Judgment by confirmation pattern

　　 Compare density differences of pattern A and pattern B.
　　Judgment 1: When the density of all pattern A areas is lower than that of pattern B area.it makes it to OK.
Judgment 2: When the part where the density of pattern A is higher than that of pattern B is one or less,
it makes it to OK.
When the density of pattern A is higher than that of pattern B, it is judged NG.
if there is no OK in five confirmation patterns. It does over again from the decision of the block
number . see " Fix the Block Number (p266)"
Figure 3-36. Judgment by confirmation pattern

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Input of SMAP runout adjustment parametes

Should input the following values that have been decided. The parameter is memorized and when the printer
prints and it is reflected.
1. Input the value of PF Count. See “ Figure3-33“
2. Input "White" and "Black" And, the block number
3. Input Factor. see "8 Decision of SMAP runout adjustment parameter (p268)"
4. Click Input button
4
2
Figure 3-37. Input of SMAP runout adjustment parametes
Do PF/EJ adjustment again after it completely assembles printer because the PF/EJ
regulation has been initialized.

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3.2.6 Touch Panel Adjustment

This section describes the Touch Panel adjustment
Purpose
To adjust the origin of the Touch Panel.
Tools
Touch pen (without a sharp end such as a plastic stick)
During in the Inspection mode, operations such as menu selection can be done by pressing the
following buttons on the panel.
[3] [6]
Power Moves up menu selection. Moves down menu selection
[Color]
Enter
Figure 3-38. Panel Operation in Touch Panel Adjustment Mode

1. Start the printer in the Touch Panel Adjustment mode by turning it on with the [HOME] button (1), [*] (2),
[Stop] (3), and [Power] button (4) on the panel simultaneously.
1 2
Figure 3-39. Touch Panel Adjustment (1)

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2. On the displayed menu screen, select “4. Touch Screen Inspection” and press the [Color] button.
Inspection Mode
Run:Color / Select:[3][6]
1.Mechanism Inspection
2.Special Inspection
3.FAX Inspection
4.Touch Screen Inspection
5.Development Mode
6.FAX Development Mode

7.Status Sheet Print Mode
8.Nomal Mode

3. On the displayed menu screen, select “1. Touch Screen Calibration” and press the [Color] button.
Touch Screen Mode

1.Touch Screen Calibration
2.Touch PNL Measurement Mode

4. Press “Push this Area. [OK]” to display the adjustment screen. To abort the adjustment, press “Push [Stop]
button. [Cancel]”.
Touch Panel to coordinate them.
Push this Area. [OK]
Push [Stop] button. [Cancel]

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5. Press “+” displayed on the four corners in order using the touch pen.
+ << Please Touch
6. When performing the adjustment again, press “Push this Area. [Cancel]” and start from Step 4 again. To save
the adjustment result, press “Push this Area. [Save]”.
Calibration Check
Push this Area. [Save]
Push this Area. [Cancel]
7. Press the red boxes (x 5) being displayed in the order given below with the Touch Pen.
Touch Red Area

1 3
2 4

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8. When “Complete!” appears on the Touch Panel, press the [Color] button to finish the adjustment.
Complete !
Push [Color] Button.
9. If “Retry Check” appears on the Touch Panel, press “Push this Area. [OK]” to start from Step 5 again.
Retry Check
Push this Area. [OK]

To exit the Inspection Mode:
10. Press the [Stop] button to display the screen shown in Figure 3-23.
11. Press the [Power] button to display the screen below.
12. Press the [Power] button one more time to exit the Inspection Mode.
Flag Check
Initial Charge Flag: OFF

Inspection Flag: OFF
Push [Power] button.

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CHAPTER 4
MAINTENANCE
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4.1 Overview
This section provides information to maintain the printer in its optimum condition.
4.1.1 Cleaning
Except for the printhead, there are no other mechanical parts or units that require periodic cleaning. However, if
need arises, clean the component observing the following instructions.
Instructions for cleaning
Exterior parts such as housing
Wipe dirt off with a soft clean cloth moistened with water. For glossy or transparent parts, use of unwoven cloth is
recommended to avoid scratching those parts.
Inside of the printer
Remove paper dust with a vacuum cleaner.
Rubber or plastic rollers such as an LD roller/Pickup Roller used to feed paper
If paper dust adhered to the rollers decreases the frictional force of the rollers and the rollers cannot properly feed
paper, wipe off the paper dust with a soft cloth moistened with diluted alcohol.
Instructions for cleaning ink stains
Wipe the stains off with a cloth wrung out of diluted alcohol.
Do not use alcohol for cleaning the transparent parts. Doing so may cause them to get
cloudy.
When wiping paper dust off the LD roller/Pickup Roller, be careful not to rub against the
surface asperity.
To minimize the effect on the parts, use diluted alcohol such as 70% diluted ether.
After using alcohol for cleaning, make sure to wipe the part off with a soft dry dust-free
cloth to remove alcohol traces fully.
4.1.2 Lubrication
The type and amount of the grease used to lubricate the printer parts are determined based on the results of the
internal evaluations. Therefore, refer to "4.2 Lubrication Points and Instructions (p277)" for the repairing
procedures below, and apply the specified type and amount of the grease to the specified part of the printer
mechanism.
Grease
Type Name EPSON Part Code Supplier
Grease G-96 1590700 EPSON

Grease G-97 1635441 EPSON
Tools
Name Availability EPSON Part Code
Injector O* ---
Brush O* ---
Note "*": Use tools whose specifications are specified in "4.2 Lubrication Points and Instructions (p277)".
Maintenance Overview 276

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4.2 Lubrication Points and Instructions <Lubrication Point>

CR Shaft
<Lubrication Point>
<Type>
CR Guide Frame
CR Shaft G-97
<Type>
<Application Amount>
G-97
Appropriate amount
<Remarks>
Appropriate amount
Apply with brush.
<Remarks>
Lubricate with injector on
the contact surface
between CR Guide Frame
and CR Unit.
CR Guide Frame
Application point
Application point
Figure 4-2. Lubrication of the CR Shaft
Figure 4-1. Lubrication of the CR Guide Frame
<Lubrication Point> <Lubrication Point>

Right PG Adjustment Left PG Adjustment Lever
Lever
Right PG Adjustment Lever <Type>
<Type> G-97
G-97
<Application Amount> Appropriate amount
Appropriate amount
<Remarks>
Left PG Adjustment Lever
<Remarks> Lubricate with brush on
Lubricate with brush on the contact surface
the contact surface between Left PG
between Right PG Adjustment Lever and
Adjustment Lever and CR APG Gear.
Bearing.
Application point Application point
Figure 4-3. Lubrication of the Right PG Adjustment Lever Figure 4-4. Lubrication of the Left PG Adjustment Lever
277
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<Lubrication Point> <Lubrication Point>

Transmission Gear CR Driven Pulley
<Type> <Type>
G-96 G-97
<Application Amount> <Application Amount>
0.1g φ 1 mm × 1 mm
<Remarks> <Remarks>
Lubricate with brush on Lubricate with injector on
the entire circumference of the hole on CR Driven
Transmission Gear. Pulley.
CR Driven Pulley
Transmission Gear Application point Application point
Figure 4-5. Lubrication of the Transmission Gear Figure 4-6. Lubrication of the CR Driven Pulley
278
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4.3 Firmware Update

Perform the firmware update as follows.
Required items
PC (Windows 7, Windows Vista or Windows XP)
USB Cable
Procedure
Epson Firmware Updater
Firmware Update 279

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4.4 Initialization of Password

The following explains how to initialize the password.
1. Push the [#] button and [Power] button simultaneously.
[3] [6]
Power Moves up menu selection. Moves down menu selection.
[#]
Figure 4-7. Initialization of Password (1)
2. On the displayed menu screen, select “3. Password initialization” and press the [Color] button.
User Special Mode
1.
2.Password Initialization
3.
4.

3. Press the [Stop] button for Yes or press the [Power] button for No.
Password Initialization
Initialize the Admin Password?
Yes : Press [Stop] Button
No : Press [Power] Button
Initialization of Password 280

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4. Press the [Power] button.

1. Push the [OK] button and [Power] button simultaneously.
[Power] Moves up menu selection. [OK]
Moves down menu selection.
2. When “2. Password init” is displayed on the menu screen, press the [OK] button.
User SP Mode
2.Password Init
3. Press the [Stop] button for Yes or press the [Power] button for No.
Initialize the
Admin Password?
Yes :Press [Stop]
No :Press [Power]
4. Press the [Power] button.
Initialization of Password 281

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CHAPTER 5
APPENDIX
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5.1 Connector Diagram
Ink End Sensor
WIreless LAN Module Ink End Sensor
Ink End Sensor

USB Ink End Sensor
ADF/ Scanner Unit APG Encoder Sensor
WF-8510/WF-8590 Series only APG Phase Sensor
Front Cover Microswitch

Speaker
Panel Board
Power Supply Unit
PF Encoder Sensor CN32

CN9 CN3 CN5 CN2 CN77 CN81 CN501
B
M
CSIC CSIC Board
Y
CN705
C
CN701
CN702
Print Head
CN703
CN704
CR Unit
CR Encoder Sensor CN30 CD44 MAIN
PW Sensor
CC97 IF CN20 CN4 USB

CN1
CN1 USB
CR Motor CN10 Ethernet

CN61
PF Motor CN78
ASF Motor CN79 CN69 CN75 CN45 CN39 CN707 CN74
Pick Up Roller Motor
Solenoid Rear Cover End Sensor

Cassette Detection Sensor
Back Tray Paper Detection Sensor
Decompression Motor
Maintenance Box CSIC
Decompression Motor
PE Sensor
APG Motor
Front Manual Feed Detection Sensor
Solenoid
Printer Feed Detection Sensor
Option Cassete
Cassette Paper Detection Sensor
SMAP Phase Paper Detection Sensor
Pick Up Roller Motor Phase Detection Sensor
Hopper Detection Sensor
ASF Encoder Sensor
Figure 5-1. Connector Diagram
Connector Diagram 283

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5.2 Protection for Transportation

This section describes the cautions for packing the printer before returning it to the user.
5.2.1 Securing the CR Unit

Purpose
To prevent damaging the CR Unit by shock during transportation.
Risk if it is not performed.
Fatal error caused by the damage of the CR Unit.
Preparation
Strong tape (Length: 150 mm, width: 30 mm, fold on end: 5 mm)
Method
1. Turn off the printer to set the CR Unit to its home position.
2. Move the CR Unit until it hits the right frame from the home position.
3. Attach the strong tape on the CR Unit as shown below to secure the CR Unit.
CR Unit Strong tape
Middle Housing
Figure 5-2. Securing the CR Unit
Protection for Transportation 284

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SERVICE MANUAL

Revision B Color Ink jet Printer

Copyright © 2016SEIKO EPSON CORPORATION

CHAPTER 2. DISASSEMBLY / REASSEMBLY

Symbols Used in this Manual

May indicate an operating or maintenance procedure, practice or condition that is necessary to

Revision Date of Issue Description

A July 8, 2014 First Release

2.1 Overview ................................................................................................................................................................. 38

2.3.5 Cover Sensors ................................................................................................................................................. 91

3.1 Required Adjustments ........................................................................................................................................... 234

4.1 Overview ............................................................................................................................................................... 276

5.1 Connector Diagram ............................................................................................................................................... 283

1.1.1 Troubleshooting Workflow

 This flowchart is compiled based on the following contents.

Turn on the printer

Printer failure only

Yes Copy an image by ADF

*: In case of “Not Trouble Found”, check fatal error code. Finish*

Figure 1-1. Troubleshooting Workflow (1)

The power-on Error is indicated during

3 Error is indicated during printing nozzle check pattern (p12)

Figure 1-2. Troubleshooting Workflow (2)

Scanning cannot ADF does

Figure 1-3. Troubleshooting Workflow (3)

1.2 Power-On Sequence

The rotation direction of

Figure 1-4. Movement of Components

2. Printhead initialization and fuse inspection

3. Seeking the home position

3-3.The PF Motor rotates counterclockwise and sets the CR lock.

--- CCW ---

Table 1-1. Power-on Sequence

3-5.The CR Motor and PF Motor stop.

--- --- ---

3-7.The PF Motor rotates clockwise and releases the CR lock.

5. Adjustment of CR acceleration delay

6. Measurement of synchronized drive timing correction

7. Low temperature operation sequence*5

7-3.The PF Motor rotates counterclockwise and the CR lock is set.

--- CCW ---

8. Setting the PF Roller origin

Table 1-1. Power-on Sequence

12.CR lock setting

12-2.The CR Motor rotates counterclockwise and the CR Unit moves to the

12-3.The PF Motor rotates counterclockwise and the CR lock is set.

--- CCW ---

13.Set the Hopper up

 Power-on Sequence after Recovering from a Paper Jam Error

1.3 Fatal Error Code List

Table 1-3. Fatal Error List (Printer)

Fatal Error Code List 18

Table 1-3. Fatal Error List (Printer)

Fatal Error Code List 19

Table 1-3. Fatal Error List (Printer)

Fatal Error Code List 20

Table 1-3. Fatal Error List (Printer)

Fatal Error Code List 21

Table 1-3. Fatal Error List (Printer)

Opt Communication error • Communication connector failure

Opt Communication error • Communication connector failure

Opt Communication error • Communication connector failure

Opt Communication error • Communication connector failure

This flowchart is compiled based on the following contents.

: In case of “Not Trouble Found”, check fatal error code. Finish

Power-on Sequence after Recovering from a Paper Jam Error

ADF/Scanner fatal error list (WF-8510/WF-8590 Series only)

Inspection mode error list