NATIONAL UNIVERSITY OF ENGINEERING

FACULTY OF MECHANICAL ENGINEERING

Exp. No

NAME OF THE AUTHOR: ALIN EDUARDO GARCIA GABINO Lsasa

CODE: _20091023C_ESPECIALIDAD: ING. MECHATRONIC

PERIOD OF
DISCHARGE BY ORCE: 2019-2_

TITLE:
Automation and optimization of the packaging process Suture SURGICAL

APPROVED BY:

_____________________________________
Adviser
Ing ._______________________________
Date: ____________________________
_____________________________________
President
Professional Qualification Commission
MSc. Tito Vilchez Vilchez
Date: _________________
 Automation and optimization of the packaging process Suture
SURGICAL

DEDICATION
I dedicate this future thesis to my parents for having forged as the person I am today; many of my
accomplishments I owe to you. They formed me some rules and freedoms, but at the end, I was
constantly motivated to achieve my goals.
My girlfriend and trust his words, for your love and give me the time to fulfill myself
professionally.
GRATITUDE
The university welcomed me into their classrooms, opportunities given to me are incomparable.
Thank you very much for the help of my teachers, my classmates and the university in general for
all the above together with all the copious knowledge has given me.
SUMMARY
This project aims to contribute to improving both the company using it as for operators
who perform the process of conditioning of sutures, as currently in Peru has been used
very classical methods that cause economic problems and development for industries
They engaged in the business of manufacturing and marketing of the product.
Through the mechanical and electronic implementation of a device that can help improve
the process both in efficiency and production at larger scales it is desired to bring the
number of units that are performed annually, and producing less effect of muscle
problems operators responsible for this task.

ABSTRAC
The present project AIMS to to Contribute the improvement Both for the company That
use it and for the operators That carry out the suture conditioning process, since
Currently in Peru very classic methods are used That cause economic and development
problems for the industries That are dedicated to the manufacturing and
commercialization of Said product.
Through the mechanical and electronic implementation of a device, Which can help
Improve the process in Both efficiency and production, it is Desired to take the amount of
units That are performed Annually to higher scales, and producing a lower effect of
muscle problems to the operators This work in charge of.
 INDEX

DEDICATION
THANKS
SUMMARY
ABSTRAC
FOREWORD
GENERAL INDEX
CHAPTER I: INTRODUCTION................................................................
1.1 Background ......................................................... reference.

1.2 The approach of the problematic reality .......................................

1.3 General Purpose ........................................................................
1.3.1 Specific objective ...............................................................
.............................................................................. Hypothesis 1.4.
CHAPTER II: THEORETICAL....................................................
CHAPTER III: CALCULATION AND / OR APPLICATIONS AND ACHIEVING RESULTS
CHAPTER IV: Analysis of results and hypothesis testing
CHAPTER V: CONCLUSIONS....................................................
CHAPTER VI: RECOMMENDATIONS .................................................
Chapter IX: BIBLIOGRAPHIC REFERENCES......................................
CHAPTER X: ATTACHMENTS...............................................................

1.1 BACKGROUND REFERENCE

 THERA650

THERA650 thermoforming machine, through a special system own, performs a foil

packet with "window" Tyvek, to allow passage of the ETO gas during sterilization. This
solution is an intelligent evolution of the classic double expensive packaging involving
double packing suture needles in a first foil packet then repackages into a second bag of
plastic film and paper doctor or Tyvec.
 After sterilization, these packs takes the cutting machine, again of our design,
where they are automatically welded and cut with an integral slicer to give a pack
with "superior easy peeling". This prevents contamination of the needle after its
opening, which is opened with both hands and is deposited directly on the work
surface.
 This new package allows a reduction of up to 35% in the cost of materials needed
for packaging sutures: as the outer packaging is no longer needed.
  THERMO SEMIAUTOMATIC SEALING

Sealants thermos semiautomatic MULTIVAC can be used in various industrial

applications: food packaging, medical and pharmaceutical products as well as industrial
and consumer goods. Allow welding trays of different materials such as, p. g., plastic,
aluminum, paperboard and foamed materials, as well as the most diverse types of foil to
cap. The trays are processed safely and carefully. These machines can be used to make
packaging MAP and EMAP, and the vacuum packaging the Skin type. Its compact
dimensions allow use them flexibly.
1.2 APPROACH problematic reality
Today we observe day the industry in the country is being ravaged by imports of finished
products and raw materials.
Based on this premise we sentence that domestic production can not compete with
foreign industries, lack of technology in their production processes.
When we can implement automation in business, we manage to reduce costs and the
same time to produce more, we will begin to compete in the international market.

1.3 GENERAL PURPOSE

The overall purpose of the work is automation for packaging of surgical sutures based on
an electromechanical model to improve the development of the traditional way of that
process.
1.3.1 Specific Objective
- Establish the concepts of model pair electromechanical systems design and
operation of a device that performs the work of winding strands.
- Set the new method of conditioning and supports to improve the process of
inserting surgical needles
- .

1.4 HYPOTHESIS
The design and implementation of the proposed device allows you to specify automatic
with a formal and defined base, decreasing time-conditioned and development of the
activities of operatives and also increasing the performance of these within the context of
enterprise automation.

2. THEORETICAL
An engine is a machine capable of transforming the energy stored in fuel, batteries or other
sources into mechanical energy capable of doing work. There are several types, being common
classified as: a) heat engines, when the work is obtained from thermal energy. b) internal
combustion engines are heat engines in which a combustion engine fluid occurs, transforming
chemical energy into thermal energy, from which mechanical energy is obtained. The working
fluid before initiating combustion is a mixture of an oxidizer (such as air) and a fuel, such as
derivatives of petroleum, natural gas or of biofuels. c) external combustion engines are heat
engines in which combustion occurs in a different fluid to the working fluid. The engine fluid
reaches a temperature higher energy state by transmitting energy through a wall. d) electric
motors, when the work is obtained from an electric current. Within this engine, we find AC and
DC. AC motor In an AC motor, electrical energy to mechanical energy is converted, as the name
implies to drive the AC motor is used instead AC DC. The purest form of an AC motor, the
induction motor is. Operation of an AC motor is supplied as AC power to the stator winding, the
field generated between the poles alternating with the AC power applied, in doing so, the field is
set from zero to a maximum in one direction is reduced, again it passes through zero and then
repeats the cycle in the opposite direction. The rotor of the basic AC motor behaves as if a
permanent magnet. When you start applying an alternating current to the electromagnetic stator, at
time T0, no magnetic field originates between the poles of the stator, since the current is zero.
However over time, elapsed between T0 and T1, a field that is increased with increased current
applied originates. The stator is set in motion and thus gives rise to magnetic. As the poles of the
same repel each other, the first rotor is repelled by the magnetic field. Then, as opposites attract,
the rotor will continue to rotate until its north and south poles are opposite poles of the stator. As
used alternating current, the field current starts to decrease after time T1 and the rotor continues
coasting. At time T2, when the current applied to the ceo value becomes, the stator magnetic field
is also nullified. However, between T2 and T3, the alternation of power is set in the opposite
direction. Polarity magnetic poles of the stator is reversed and the rotor is repelled again. The rotor
rotates in the same direction as a hand of the clock until it reaches repulsion, to the maximum
field, where again stationary be maintained by the attractive force of the stator if the AC not
diminish and may make the inertia, will drive beyond the way this without field and again in this
position AC power is supplied to the alternating field again to reverse the field and the cycle is
repeated to keep turning the rotor. The inertia of the rotor is important because it makes it possible
to continue the action of the motor. AC has some special properties that make it possible to use it
to produce a rotating magnetic field in the stator of an AC motor. The alternating current has
cycles up and down following a pattern called sine wave, and this cycle is repeated at the
frequency of alternating current. Two different alternating currents at the same frequency can be in
or out of phase. It can be said that they are in phase when simultaneously increase and decrease; or
that are offset when a value begins to rise from zero and, simultaneously, the other begins to
decrease from zero. Speed Synchronous Natural rotational speed of the magnetic field of the stator
is called synchronous speed, which depends on the frequency of the alternating current applied
and the number of poles containing the stator. A walking cycle alternating current, the field in the
main plane of a bipolar motor is reversed once and then returns its natural state, which means that
at the time of a cycle alternating current, the magnetic field of the stator will be effected a
complete revolution. The equation of the synchronous speed is: Speed Synchronous speed which
can reach AC motor depends on the speed of the rotor. AC motors can also be made with more
than two main poles, when this happens, the fields may intensify and be rotated more smoothly for
better performance. In the four-pole stator, at the end of a sine wave alternating current, the field
rotates only 180 degrees, so synchronous speed is half of the two-pole motor. Induction motor and
induction motor squirrel cage An engine operates based induction electromagnetic induction of the
rotor field is intense, the induction motor can be started by itself and produce sufficient torque
without slip rings. The only power fed to the rotor is produced by the electromagnetic induction of
the stator. In the induction motor, the stationary part called the stator and the rotating rotor part.
Many times in an induction motor is very difficult to count the poles. The rotor used more
induction motors is the "rotor squirrel cage", consisting of an iron core rolling and scoring, these
slots are placed conductors solid copper pressure. When power is applied to the stator of a
practical induction motor, a rotating magnetic field originates. A the start rotating field, the flux
lines intersect the turns in short circuit, which are embedded around the cylindrical surface of the
rotor squirrel cage and voltage generated in it by electromagnetic induction. Then circulating
currents in the rotor produce their own strong magnetic fields. These flux changes produce their
own poles, which will be attracted to the rotating field. Thus, the rotor rotates in the main field.
Powered by starting the rotating field capacitance split phase difference fas between the windings
starting and operating is less than 90 degrees. The starting torque motor which produces a split
phase stator is less than the maximum that could be obtained with a difference ideal 90 ° phase. A
shift can be obtained nearest phase 90 if a system boot to cause capacitor is used in a rotary field
stator. Then a starting capacitor is connected in series with the starting winding of the stator for
phase shift of 90 ° for the starting current. Starting torque increases relative to the common system
of split phase. The starting winding of the stator boot capacitor has a low resistance, a greater
number of turns than the split phase, and is very efficient. As is the case with ours, with capacitor
start winding is connected in the circuit even after the start, getting better performance in our
engine. A simple method to reverse the direction of rotation of a split phase motor is reverse
connections to the tips of the starting winding. the starting winding with capacitor is connected in
the circuit even after the start, getting better performance in our engine. A simple method to
reverse the direction of rotation of a split phase motor is reverse connections to the tips of the
starting winding. the starting winding with capacitor is connected in the circuit even after the start,
getting better performance in our engine. A simple method to reverse the direction of rotation of a
split phase motor is reverse connections to the tips of the starting winding.

3. CALCULATION AND / OR APPLICATIONS AND ACHIEVING RESULTS

DECISION MATRIX

TECHNOLOGIC SOCIAL ECONOMICA ENVIRONME TOTAL

AL NTAL
CLASSICAL 1 1 5 3 eleven
METHOD
MACHINE SHOP 4 3 1 two 12
THERA650
 MACHINE 3 3 4 3 17
ENRROLLADOR
A thread

3.1 DESIGN
3.1.1PLAN WORK

Nov-06
Sep-04

Sep-08

Nov 13
Nov 20
Nov 27
Dec-04
Sep 18
Sep 25
Sep 11

Dec 11
02 Oct
09 Oct
Oct 16
Oct 23
Oct 30
Activity

Choice of design
Selection of materials
and equipment
purchases
Building outer
covering
Installation of
mechanical
processing
equipment
first test

Electrical installation
Assembled internal
and external
structure
Tests and trials
Project delivery and
confirmation

3.1.2DISEÑO MECANICO SOFWARE

 3.2 IMPLEMENTATION AND RESULTS

The device will feature:

 Electric motor

 Aluminum parts

 girdles

 Speed reducers

 Accountant
 Optical sensor

 Rubber rollers

 Arduino or Plc (Optional for speed control)

 Made of stainless steel type 304, and iron structure 8 mm thick

 Engine support plate 1/8 "

 Parts made of Derlin acetal, polycarbonate and graphite bronze

 Use tig welding, milling and lathe

DAP METHOD AND METHOD PROPOSED CLASICO

CLASSICAL METHOD
PROPOSED METHOD
5. CONCLUSIONS

 The number of man / hours is reduced by 46% which is above 25% theoretically
order to validate as a viable project.
 The cost of the electromechanical device will be recovered over a period of 4
months of production per worker.
 Savings monetary value of this new procedure is in s / 3.3 hour, and the company
has 30 workers, making a saving of 100 soles per hour of work, and in total 800
daily in conditioning plant.
 Investment in these devices will recover in the first 3 months of work.
6. RECOMMENDATIONS

 It is recommended to use engines that do not overheat, since this machine will not
be turned off for a long time.
 Have a more specific study of the final total cost of the machine observing,
electricity costs, lifetimes of the machine, etc.
 Make time studies with the most qualified and experienced in what regards to the
process of conditioning staff.
7. BIBLIOGRAPHY

 Maher, BA (Ed.). (1964-1972). Progress on investment and time studies (6 vols.).

New York: Academic Press
 Strunk, W., Jr., and White, EB (1979). The Elements of times (3rd. Ed.). New
York: Macmillan. from second edition