GB VIADRUS K4H Navod K Obsluze A Instalaci 49 2016

VIADRUS K4
Manual for boiler operation and installation
GB_2016_49
GB_2015_31
Table of Contents page
General Information
1 Produced Versions of the Boilers ............................................................................................................ 4
2 Boiler Application and Benefits ................................................................................................................ 4
3 Technical Data ......................................................................................................................................... 5
4 Boiler Description .................................................................................................................................. 16
4.1 Boiler Design .................................................................................................................................... 16
4.2 Control Features ............................................................................................................................... 16
4.2.1 Removing the front cover ........................................................................................................... 17
4.3 Main Boiler Parts .............................................................................................................................. 18
4.4 A diagram showing flue gas flow in the exchanger .......................................................................... 20
4.5 Delivery and Accessory .................................................................................................................... 21
4.6 Instructions before Putting into Operation ........................................................................................ 21
User
5 Boiler Attendance by the User ............................................................................................................... 22

5.1 Modes of Operation .......................................................................................................................... 22
5.2 Lockout condition codes ................................................................................................................... 25
5.3 Blocking codes ................................................................................................................................. 26
5.4 Additional Functions ......................................................................................................................... 27
5.4.1 LCD symbols test ....................................................................................................................... 27
5.4.2 Air purge function ....................................................................................................................... 27
5.5 OpenTherm communication ............................................................................................................. 28
5.5.1 History information ..................................................................................................................... 28
5.6 Installer mode ................................................................................................................................... 28
5.6.1 “tS” as Transparent Parameters mode (TSP) ............................................................................ 28
5.6.2 “In” as Inquiry mode ................................................................................................................... 29
5.6.3 “Hi” as History mode .................................................................................................................. 29
5.6.4 “rES” as Reset of the History information .................................................................................. 29
6 Maintenance .......................................................................................................................................... 30
7 IMPORTANT NOTICES ........................................................................................................................ 31
8 Instructions for Product Disposal After Its Service Life ......................................................................... 32
9 Warranty and Liability for Defects ......................................................................................................... 32
2
General Information
Servicing
10 Placement and Installation .................................................................................................................... 33
10.1 Standards and regulations ............................................................................................................... 33
10.2 Possible Placement .......................................................................................................................... 34
10.3 Boiler Installation .............................................................................................................................. 35
10.4 Connecting to the Heating System and Water Filling ...................................................................... 37
10.5 Gas Connection ................................................................................................................................ 37
10.6 Electric Power Supply Connection ................................................................................................... 37
10.7 Condensate Discharge ..................................................................................................................... 37
10.8 Flue Gas Ducting .............................................................................................................................. 37
10.9 Boiler Electrical Wiring ..................................................................................................................... 38
10.9.1 Main components of boiler electrical equipment........................................................................ 38
10.9.2 Connection of the higher-level regulation and external boiler sensors ...................................... 38
10.9.3 Connecting terminal ................................................................................................................... 39
11 Flue Gas Ducting ................................................................................................................................... 46
11.1 Flue gas ducting – examples of correct connection of flue duct and air supply............................... 48
11.2 Flue gas ducting – examples of incorrect connection of flue duct and air supply ............................ 48
11.3 STARR D80 and FLEX 80 system connection................................................................................. 48
11.3.1 STARR, 2 x D 80 mm flue ducting diagram ............................................................................... 49
11.3.2 FLEX, 2 x D 80 mm flue ducting diagram .................................................................................. 50
11.4 LIK 60/100, 80/125 system connection ............................................................................................ 51
11.4.1 Diagram for flue gas ducting of the LIK type, version 60/100 mm (max. length 5 m), or 80/12552
11.5 Pressure Losses of Chimney Flue Elements in Case of VIADRUS K4 Boiler Usage...................... 53
12 Commissioning ...................................................................................................................................... 54
12.1 Instructions before Putting into Operation ........................................................................................ 55
12.2 Boiler Setting .................................................................................................................................... 56
12.3 Conversion to a different type of fuel ............................................................................................... 57
12.4 Boiler Electronics Setting ................................................................................................................. 58
12.4.1 K4GXH24X - Honeywell electronics parameters set in the manufacturing factory (service parameters
list neXsys S4962V3224)........................................................................................................... 58
12.4.2 K4GXH33X - Honeywell electronics parameters set in the manufacturing factory (service parameters
list neXsys S4962V3224)........................................................................................................... 59
13 Servicing Inspection of the Boiler .......................................................................................................... 61
3
General Information
Dear Customer
Thank you for your purchase of the VIADRUS K4 boiler and for your confidence in VIADRUS a.s.
To become familiar with a proper operation of your new product since the beginning, please read carefully the
presented user´s manual, especially Chapter No. 5 – Boiler Attendance by the user, Chapter No. 6 – Maintenance,
and Chapter No. 7 – IMPORTANT NOTICES. We ask you to follow the information presented below and especially
to perform the prescribed annual inspections to be performed by an authorized specialized company, which
guarantees a long-term boiler operation free of failures to both your and our satisfaction.
1 Produced Versions of the Boilers

In your order specify the order specification code:
VIADRUS K4 X1X2X3X4X5X6
X1 Exchanger: G: stainless Sermeta
X2 Water heating: 1: without installed three-way valve with a pump
2: three-way valve, pump, HSW exchanger
3: with a three-way valve with a pump
X3 Electrical equipment: H: Honeywell
X4 Output: 24: 24 kW
33: 33 kW
X5 Fuel: Z: natural gas
P: propane
X6 Cover color: W: white
R: red
S: silver
B: black
Conversion of the VIADRUS K4 boiler from natural gas to propane and vice-versa can be performed by a
contracted service provider only.
Chimney flue made by ALMEVA has been certified for this boiler. If you use chimney flue made by a
different producer, it is necessary to use a system with identical parameters as for the certified type of the
chimney flue.
2 Boiler Application and Benefits

The VIADRUS K4 condensing boiler has been designed for combustion of low pressure natural gas.
The size of the condensing boiler is suitable for heating of family houses and recreational facilities as well as for
reconstruction of heat sources in individual apartment units. The condensation heat output is 5 – 24 kW,
10 – 33 kW.
The boiler body efficiency at the 50/30 °C temperature gradient varies in a range of 101 – 105 % depending on the
required output.
Boiler Benefits:
• Low gas consumption
• High combustion efficiency
• Smooth output modulation
• Easy attendance and maintenance
• The boiler enables connecting to a reservoir of hot service water heater and ensures its preferential heating
• Reliability of the regulation and safety components
• Low weight
• Equithermal boiler regulation
4
General Information
3 Technical Data
Tab. №. 1 Sizes, operation temperature and electrical variables - VIADRUS K4GXH24XX
K4G1H24PX
K4G2H24PX
K4G3H24PX
K4G1H24ZX
K4G2H24ZX
K4G3H24ZX
Fuel type [-] ZP Propane ZP Propane ZP Propane
Category of appliance [-] I2H I2E I3P I2H I2E I3P I2H I2E I3P
Version C13,C33, C43, C53, C83
Weight [kg] 26 27.5 26.5
Water volume [l] 2 3 2
Boiler dimensions – width [mm] 460
– depth [mm] 350
– height [mm] 720
Ø of combustion air connection [mm] 80 / 100 (see fig. no 10)
Ø flue gas socket [mm] 80, 60
Working water overpressure [bar] 3
Testing water overpressure [bar] 5
Pressure loss [-] See diagram 1
Maximum permitted working
[°C] 85
temperature
Heating water setting range [°C] 25 - 85
Hot water setting range [°C] - 35 - 60 35 - 60
Connecting overpressure of fuel [mbar] 20 37 20 37 20 37
Noise level [dB] < 50
Boiler connection
- heating water output [Js] 3/4“
- heating water input to the heater [Js] - 1/2“ 1/2“
- return heating water input [Js] 3/4“
- return water input from the heater [Js] 1/2“ 3/4“
- system water filling inlet [Js] 1/2" - -
- condensate outlet [mm] Ø 25
- safety valve output [mm] Ø 21,2
- gas inlet [Js] 3/4“
Connecting voltage 1/N/PE 230VAC 50 Hz, TN-S
El. power input including pump [W] 110
El. covering IP 40
Tab. №. 2 Thermal – technical parameters - VIADRUS K4GXH24XX

comparison conditions 15 °C and 101.325 kPa, dry gas
K4G1H24PX
K4G2H24PX
K4G3H24PX
K4G1H24ZX
K4G2H24ZX
K4G3H24ZX
Boiler output range [kW] 5 - 24

Nominal output 80/60 °C [kW] 22,2
Nominal output 50/30 °C [kW] P=24
Minimum output 50/30 °C [kW] P=5
Maximum nominal heat input [kW] Q=22.8
Minimum nominal heat input [kW] Q=4.6
-1
DHW flow with ∆T [l.min ] - See diagram 2 -
Boiler efficiency at the nominal output 80/60°C [%] Up to 98
3 -1
Volume flow rate of fuel [m .h ] 0.5-2.4 0.2-0.9 0.5-2.4 0.2-0.9 0.5-2.4 0.2-0.9
-1
Mass flow rate of flue gas [kg.h ] 8 - 45
Nox class [-] 5
Flue gas temperature (max.) [°C] 85
5
General Information
Tab. №. 3 Sizes, operation temperature and electrical variables - VIADRUS K4GXH33XX
K4G1H33PX
K4G2H33PX
K4G3H33PX
K4G1H33ZX
K4G2H33ZX
K4G3H33ZX
Fuel type [-] ZP Propane ZP Propane ZP Propane
Category of appliance [-] I2H I2E I3P I2H I2E I3P I2H I2E I3P
Version C13,C33, C43, C53, C83
Weight [kg] 28 29,5 28,5
Water volume [l] 3 4 3
Boiler dimensions – width [mm] 460
– depth [mm] 350
– height [mm] 720
Ø of combustion air connection [mm] 80 / 100
Ø flue gas socket [mm] 80, 60 (see fig. no 10)
Working water overpressure [bar] 3
Testing water overpressure [bar] 5
Pressure loss [-] See diagram 1
Maximum permitted working
[°C] 85
temperature
Heating water setting range [°C] 25 - 85
Hot water setting range [°C] - 35 - 60 35 - 60
Connecting overpressure of fuel [mbar] 20 37 20 37 20 37
Noise level [dB] < 50
Boiler connection
- heating water output [Js] 3/4“
- heating water input to the heater [Js] - 1/2“ 1/2“
- return heating water input [Js] 3/4“
- return water input from the heater [Js] 1/2“ 3/4“
- system water filling inlet [Js] 1/2" - -
- condensate outlet [mm] Ø 25
- safety valve output [mm] Ø 21,2
- gas inlet [Js] 3/4“
Connecting voltage 1/N/PE 230VAC 50 Hz, TN-S
El. power input including pump [W] 110
El. covering IP 40
Tab. №. 4 Thermal – technical parameters - VIADRUS K4GXH33XX

comparison conditions 15 °C and 101.325 kPa, dry gas
K4G1H33PX
K4G2H33PX
K4G3H33PX
K4G1H33ZX
K4G2H33ZX
K4G3H33ZX
Boiler output range [kW] 6,5 - 33

Nominal output 80/60 °C [kW] P=30,5
Nominal output 50/30 °C [kW] P=33
Minimum output 50/30 °C [kW] P=6,5
Maximum nominal heat input [kW] Q=31,4
Minimum nominal heat input [kW] Q=6,3
-1
DHW flow with ∆T [l.min ] - See diagram 3 -
3 -1
Volume flow rate of fuel [m .h ] 0,68-3,3 0,28-1,28 0,68-3,3 0,28-1,28 0,68-3,3 0,28-,28
-1
Mass flow rate of flue gas [kg.h ] 11 - 62
Nox class [-] 5
Flue gas temperature (max.) [°C] 85
6
General Information
Diagram no. 1 A diagram of the boiler heating circuit hydraulic loss
Fig. №. 1 The main boiler dimensions
7
General Information
K4G2H24..
K4G2H24.. HotOhřev
waterTV - ∆T 25°C
heating - ∆T 25 °C
16,50
14,50
12,50
Výkon kotle (kW)
Boiler power (kW)
10,50
8,50
6,50
4,50
2,50 3,50 4,50 5,50 6,50 7,50 8,50 9,50
Průtok
Hot TV flow
water (l/min)
rate (l/min)
K4G2H24..
K4G2H24.. Ohřev
Hot waterTV - ∆T=30°C
24,00
19,00
Výkon kotle (kW)
Boiler power (kW)
14,00
9,00
4,00
2,00 3,00 4,00 5,00 6,00 7,00 8,00 9,00 10,00 11,00
Hot water
Průtok flow rate (l/min)
TV (l/min)
K4G2H24..
K4G2H24.. HotOhřev
waterTV - ∆T 35°C
23,00
21,00
19,00
Výkon kotle (kW)
17,00
Boiler power (kW)
15,00
13,00
11,00
9,00
7,00
2,50 3,50 4,50 5,50 6,50 7,50 8,50 9,50
Hot water
Průtok TV flow rate (l/min)
(l/min)
Graph No. 2 Dependence of boiler power on flow rate of heated hot water
(version VIADRUS K4G2H24XX)
8
General Information
K4G2H33..Hot
K4G2H33.. Ohřev TVheating
water -∆T 35°C- ∆T 25 °C
24,00
19,00
Výkon kotle (kW)
Boiler power (kW)
14,00
9,00
4,00
3,00 5,00 7,00 9,00 11,00 13,00 15,00
Průtok
Hot waterTVflow
(l/min
rate) (l/min)
K4G2H33..
K4G2H33.. Ohřev
Hot TV heating
water - ∆T 30°C - ∆T 30 °C
34,00
29,00
24,00
(kW)
kotle (kW)
19,00
power
Boiler Výkon
14,00
9,00
4,00
2,00 4,00 6,00 8,00 10,00 12,00 14,00 16,00
Hot water
Průtokflow rate (l/min)
TV (l/min)
K4G2H33..Hot
K4G2H33.. Ohřev TVheating
water -∆T 35°C- ∆T 35 °C
34,00
29,00
24,00
Výkon kotle (kW)
Boiler power (kW)
19,00
14,00
9,00
4,00
3,00 5,00 7,00 9,00 11,00 13,00
Průtok
Hot waterTVflow
(l/min
rate) (l/min)
Graph No. 3 Dependence of boiler power on flow rate of heated hot water
(version VIADRUS K4G2H33XX)
9
General Information
Information requirements for boiler space heaters, boiler combination heaters
and cogeneration space heaters
Model(s): VIADRUS K4G1H24XX
Condensing boiler: yes
Low-temperature (**) boiler: no
B1 boiler: no
Cogeneration space heater: no If yes, equipped with a supplementary heater:
Combination heater: no
Symbol
Symbol
Value
Value
Item
Item
Unit
Unit
Seasonal space heating energy
Rated heat output Prated 24 kW ƞs 90 %
efficiency
For boiler space heaters and boiler combination heaters: For boiler space heaters and boiler combination heaters:
Useful heat output Useful efficiency
At rated heat output and high- At rated heat output and high-
P4 24 kW ƞ4 97,53 %
temperature regime (*) temperature regime (*)
At 30 % of rated heat output
At 30 % of rated heat output and
and low-temperature regime P1 4 kW ƞ1 105,72 %
low-temperature regime (**)
(**)
Auxiliary electricity consumption Other items
At full load elmax 0,02 kW Standby heat loss Pstby 0,045 kW
Ignition burner power

At part load elmin 0,011 kW Pign - kW
consumption
mg/
In standby mode PSB 0,003 kW Emissions of nitrogen oxides NOx 25
kWh
VIADRUS a.s.
Contact details Bezručova 300
Bohumín
735 81
Czech Republic
(*) High-temperature regime means 60 °C return temperature at heater inlet and 80 °C feed temperature at heater
outlet.
(**) Low temperature means for condensing boilers 30 °C, for low-temperature boilers 37 °C and for other heaters 50 °C
return temperature (at heater inlet).
10
General Information
B1 boiler: no
Combination heater: yes

Symbol
Symbol
Value
Value
Item
Item
Unit
Unit
efficiency
P4 24 kW ƞ4 97,53 %
(**)

consumption
mg/
kWh
For combination heaters:
Declared load profile XL Water heating energy efficiency ƞwh 84 %
Daily electricity consumption Qelec 0,204 kWh Daily fuel consumption Qfuel 23,215 kWh
VIADRUS a.s.
Bohumín
735 81
Czech Republic
(*) High-temperature regime means 60 °C return temperature at heater inlet and 80 °C feed temperature at heater outlet.
11
General Information
B1 boiler: no

Symbol
Symbol
Value
Value
Item
Item
Unit
Unit
efficiency
P4 24 kW ƞ4 97,53 %
(**)

consumption
mg/
kWh
VIADRUS a.s.
Bohumín
735 81
Czech Republic
12
General Information
B1 boiler: no
Combination heater: no
Symbol
Symbol
Value
Value
Item
Item
Unit
Unit
efficiency
P4 30,3 kW ƞ4 98,4 %
(**)

consumption
mg/
kWh
VIADRUS a.s.
Bohumín
735 81
Czech Republic
(*) High-temperature regime means 60 °C return temperature at heater inlet and 80 °C feed temperature at heater
outlet.
13
General Information
B1 boiler: no

Symbol
Symbol
Value
Value
Item
Item
Unit
Unit
efficiency
P4 30,3 kW ƞ4 98,4 %
(**)

consumption
mg/
kWh
VIADRUS a.s.
Bohumín
735 81
Czech Republic
14
General Information
B1 boiler: no

Symbol
Symbol
Value
Value
Item
Item
Unit
Unit
efficiency
P4 30,3 kW ƞ4 98,4 %
(**)

consumption
mg/
kWh
VIADRUS a.s.
Bohumín
735 81
Czech Republic
15
General Information
4 Boiler Description
4.1 Boiler Design
The boiler elementary structure consists in a condensing exchanger made of stainless steel pipes. It is checked for
tightness by test overpressure 5 bar. The boiler is further equipped with a premix burner. The combustion mixture is
mixed in a mixer in the preset air-gas ratio within the entire output range. Air is supplied to the mixer by a
modulation fan.
The boiler is made in three versions:

VIADRUS K4G1HXXXX version designed for heating only is equipped with a circulation pump
VIADRUS K4G2HXXXX version with a circulation pump and flow type hot water (hereafter referred to as “DHW”)
heater
VIADRUS K4G3HXXXX version with a circulation pump and a three-way valve ready to be used in combination
with a reservoir type hot water heater
The Honeywell automatics is an electronic control and ignition automatics designed for gas-fired central heating
boilers with a modulated fan and burner with preliminary mixing.
The combustion air inlet and the flue gas outlet may be implemented by several means as follows:
- to the chimney,
- through the wall,
- through the roof (either inclined or horizontal),
- to a joint shaft.
The boiler is an appliance in version C, i.e., a closed appliance with electronic ignition and flame ionization.
4.2 Control Features
1 electronic panel with the control panel

2 pressure gauge
3 valve for adding water to the heating system
Fig. №. 2 The VIADRUS K4 boiler control panel
16
General Information
4.2.1 Removing the front cover
• Remove the bolts (1)
• Pulling the cover side detach the Velcro strip (2)
• Remove the front cover

Fig. №. 3 Removing the boiler front cover
17
General Information
4.3 Main Boiler Parts
1 three-way valve (only for versions K4G2HXXXX and

K4G3HXXXX)
2 HSW temperature sensor (only for version K4G2HXXXX)
3 HSW exchanger (only for version K4G2HXXXX)
4 gas valve
5 siphon
6 safety valve
7 circulation pump
8 gas supply pipe
9 bleeder valve
10 boiler electronics
11 burner plate
12 heating water temperature sensor
13 mixer
14 safety thermostat
15 combination electrode
16 boiler frame
17 exchanger
18 fan
19 expansion tank
20 pressure gauge
21 boiler front cover
Fig. №. 4 The VIADRUS K4 boiler assembly (version shown - K4G2HXXXX)
18
General Information
1 condensing exchanger 6 output of hot water from the exchanger

2 input of return water to the exchanger 7 input of hot water to the radiators
3 pump 8 filling valve
4 input of return water to the pump 9 pressure relief valve
5 heating system (radiators)
Fig. №. 5 VIADRUS K4G1HXXXX with only water heating for the system
(hydraulic diagram of the version and the sketch of the hydro-block)
1 condensing exchanger 7 input of hot water to the radiators

2 input of return water to the exchanger 8 three-way valve
3 pump 9 flow type water heater
4 input of return water to the pump 10 input of water to the flow type water heater
5 heating system (radiators) 11 output of water from the flow type water heater
6 output of hot water from the exchanger 12 pressure relief valve
Fig. №. 6 VIADRUS K4G2HXXXX with a flow type heater
19
General Information
1 condensing exchanger 9 filling valve

2 input of return water to the exchanger 10 output of hot water from the heater
3 pump 11 refilling of water to the system
4 input of return water to the pump 12 reservoir type water heater
5 heating system (radiators) 13 relief valve of the heater
6 output of hot water from the exchanger 14 input of water to the heater
7 input of hot water to the radiators 15 pressure relief valve
8 three-way valve
Fig. №. 7 VIADRUS K4G3HXXXX the boiler version
4.4 A diagram showing flue gas flow in the exchanger
first heat exchange
water output
water input water output water input
50°C
30°C
flue gas after

water
condensation
burner
40 °C
condensation partition
condensate outlet condensate
flue gas after the first heat exchange

gorące
hot fluespaliny
gas gazu flue gas after the second heat exchange
Fig. №. 8 A diagram showing flue gas flow in the exchanger
20
General Information
4.5 Delivery and Accessory
The VIADRUS K4 boiler is delivered as assembled on a pallet, packed in a carton cover. Flue gas ducting is
delivered in accordance with the customer requirements based on the actual connection of air inlet and flue gas
outlet (see chapter 11).
Standard accessory for all boiler versions:

Mounting bracket 1 pc
Dowel - 8 x 40 mm 5 pcs
Bolt - 5 x 40 5 pcs
Chimney opening reducer piece 1 pcs
External sensor 1 pc
Screening (for changing-over to propane) 1 pc
Blinding plug D80 1 pc
Operation and installation manual, including the warranty certificate
For version VIADRUS K4G3HXXXX:
sensor QAZ 36.526/109 1 pc
Recommended accessory for all boiler versions:

Room thermostat 1 pc
ALMEVA flue gas ducting, Type: LIK, STAR or FLEX
Water filter
Opentherm (Honeywell CR 04 or CR 05)
The recommended accessory is not included in the boiler standard price.
4.6 Instructions before Putting into Operation

The boiler can only be commissioned by organizations that are authorized and trained for this purpose by
the manufacturer.
The installation shall comply with the regulations that are applicable for this equipment. The boiler shall be
compatible with the local connecting conditions (checking the parameters of the boiler with the information on the
name plate).
During the first start of operation of the boiler it is necessary to instruct the user in accordance with this
manual and to hand over this manual to the user.
Then it is necessary to perform:

- inspection revision before commissioning,
- inspection for any water leakages,
- inspection of instrumentation and safety controls.
Notice:
The ABS boiler cover is protected by a protection foil. This foil needs to be removed before commissioning of the
boiler or 1 month from unpacking the boiler from the packaging carton at the latest. Removing the foil after this
period may be more difficult.
21
User
5 Boiler Attendance by the User
Description of the control panel
K1 CH setpoint adjustment (+)

K2 CH setpoint adjustment (-)
K3 Info mode selection
K4 RESET mode
K5 OFF / DHW / CH+DHW modes enabling
K6 DHW setpoint adjustment (-)
K7 DHW setpoint adjustment (+)
DG1 7 segments digit

S1 DHW mode
S2 reset request
S3 dot
S4 CH mode
S5 centigrade degree
S6-S7-S8 burner power indication
S9 solar mode
S10 .. S17 water pressure level indication
(x.x resolution)
S18 service request
The backlight of the LCD is realized by two blue leds.

Backlight is switched ON by pressing any push button.
Backlight is automatically switched OFF after 15 seconds after the last push button pressing.
5.1 Modes of Operation

The controller has a number of operation modes:
• OFF mode, heat demands are ignored except for CH and DHW frost protection calling
• STAND-BY
• CH mode
• DHW mode
• TEST or INSTALLER MODE, option for the installer to test and set boiler parameters
• ERROR/FAULT conditions like high temperature, lockout, sensor fault, etc.
The priority of operating modes is fixed as follows:

1. Error/fault mode
2. Test or Installer mode
3. DHW mode
4. CH mode
5. Stand-by mode
6. OFF mode
In case of normal operation in DHW or CH mode and no error conditions it is always possible to enter the test
mode as the higher priority mode of operation. This implies that there are no error conditions present. If there was
an error condition, test mode can be entered after normal operating conditions are present again.
22
User
OFF mode
K5
This is mode is selected by mean of the push button.
When selected, LCD is indicating:
STAND-BY mode
K5
By mean of push button it possible to select boiler STAND-BY
modes selecting Winter (both DHW and CH modes are enable) or Summer
(only DHW mode is enable) working conditions.
When Winter is selected, an no head demand is present, LCD is indicating:
When Summer is selected, an no head demand is present, LCD is indicating:
In case of water pressure switch usage, Supply temperature value is shown rather than water pressure
value/indication (scale).
In STAND-BY mode the fan is off, the gas valve is closed, Supply pump is switched off and the 3WV is in DHW
position.
Presetting CH supply temperature

K2 K1
Operate (decrease) and (increase) pushbuttons to select CH
supply temperature within 20°C and CH user set point maximum value. This
value is called CH user set point.
K2 K1
When or is operated, the LCD displays the temperature setting in
1°C steps in flashing mode:
K2 K1
5 sec. since last acting on K 2 or has been made, LCD come back
to the previous display condition.
Presetting DHW temperature

K6 K7
Operate (decrease) and (increase) pushbuttons to select DHW
temperature within 30°C and DHW user set point maximum value. This value
is called DHW user set point.
K6 K7
When or is operated, the LCD displays the temperature setting in
1°C steps in flashing mode:
K6 K7
5 sec. since last acting on or has been made, LCD come back to
the previous display condition.
Burner ignition
In case of valid heat demand request, ignition sequence will be started. In case of failed ignition, controller will try to
reignite for a defined number of times. At the first ignition trial, the burner will ignite with fan speed set by Ignition
fan speed value. As soon as the flame presence is validated, fan speed moves according to the heat demand type.
If no successful ignition after programmed number of retrials, flame lockout error will be indicated.
CH mode
Operation in the CH mode is possible only when Winter is enabled.
CH heat demand can be generated by Room Thermostat SELV input or by OpenTherm control unit. If remote
control is connected and communication is validated, room thermostat input is ignored.
23
User
ON/OFF control (no OTC – no OpenTherm room unit)
Closure of Room Thermostat contact generates an heat demand in CH mode.
Supply pump is switched on.
Flame indication is showing:

HD + Flame ON + power < 30%
HD + Flame ON + power > 30% <75%
HD + Flame ON + power > 75%
If a higher priority operating demand is received, the function in progress is stopped to meet this demand.
ON/OFF control (OTC – no OpenTherm room unit)

Outdoor temperature sensor must be connected to the controller.
100
[°С]topné vody [°C]
95
křivka
OTC 30 30
curve
90
85
80
OTC curve
křivka 25 25
teplota
75
point
70
Žádaná
křivka
OTC 20 20
curve
65
CH set
60
OTC curve
křivka 16 16
55
50
OTC curve
křivka 12 12
45
40
OTC curve
křivka 8 8
35
30
křivka
OTC 4 4
curve
25
20
20,0 15,0 10,0 5,0 0 -5,0 -10,0 -15,0 -20,0
Outside temperature [°С]
Fig. №. 9
i K3
By pressing pushbutton twice, it is possible to see following information:
1time PT1000 temperature (solar sensor temperature), if sensor is not connected,
LCD shows ---
2time OTC temperature, if sensor is not connected, LCD shows ---
i K3
Value stays on the LCD for 5 sec. (after releasing push button):
Frost protection
Frost protection is enabled in all the specified operating modes.
Legionella protection
The design of the boiler tank is activated protection against legionella.
Supply over temperature on DHW mode

This functionality is valid for all of 5 DHW mode configurations.
During a DHW heat demand, the temperature value read by the supply sensor is continuously monitored.
24
User
5.2 Lockout condition codes
Lockout condition is given with the capital "E" (error) on the status display and error
code on the temperature display:
Symbols or are being shown only in case of lockout condition which
needs to be solved by Service people or pushing push button.
Error code Description

E01 Ignition Lockout indication
E02 False flame indication
E03 High limit temperature protection (supply or return sensor)
E05 No frequency feedback from fan after 1 minute
E08 Flame circuit failure
E09 Valve feedback error
E12 EEPROM integrity lockout
E15 Drift sensors check failed
E16 Supply sensor stuck_at test failed
E17 Return sensor stuck_at test failed
E18 Cracked sensor test failed
E21 Adc failure
E33 Return water temperature sensor error
E35 Supply water temperature sensor error
E82 Flame loss
E01 Lockout signal after no flame and all ignition trials are expired.
This error condition is stopping the boiler and to get to the normal operation again, manual/remote reset is
required.
E02 If flame signal is measured with no heat demand currently present, error 2 is created. This error condition is
stopping the boiler and to get to the normal operation again, manual/remote reset is required.
E03 High limit temperature protection detected on supply or return sensor.
This error condition is stopping the boiler and to get to the normal operation again, manual/remote reset is
required.
E05 Fan driving problem – if the controller doesn’t detect the expected tacho signal from the fan for 1 minute
longer, error will be set. This error condition is stopping the boiler and to get to the normal operation again,
manual/remote reset is required.
E08 Flame circuit failure – The detected flame level is outside expected bounds, meaning a problem on
electronic components.
E09 Feedback error – The valve feedback doesn’t respect controller commands.
E12 The EEPROM check fails. The data in EEPROM are corrupted.
E15 Drift sensors check failed. Manual/remote reset is required.
E16 Stuck_at test on Supply sensor failed. Manual/remote reset is required.
E17 Stuck_at test on Return sensor failed. Manual/remote reset is required.
E18 Crack sensor test failed. Manual/remote reset is required.
E21 Adc failure. The adc test executed at runtime fail, that detect a major fault on electronic components.
E33 Return sensor out of normal operating range (short circuit or open circuit). If NTC sensor goes outdoor the
range (00÷125 °C), error will be generated. In case sensor is back to the normal operating range, lockout
can be cleared by manual/remote reset. In error mode, heat demands will be disabled. In case 2 or more
sensors are broken, controller will pick up the first that was outside the operating range. Resolving situation
can be achieved only if the sensor is within operating range again. The lockout error on this sensor is
necessary because is it used for high limit protection.
E35 Supply sensor out of normal operating range (short circuit or open circuit). If NTC sensor goes outdoor the
range (00÷125 °C), error will be generated. In case sensor is back to the normal operating range, lockout
can be cleared by manual/remote reset. In error mode, heat demands will be disabled. In case 2 or more
sensors are broken, controller will pick up the first that was outside the operating range. Resolving situation
can be achieved only if the sensor is within operating range again. The lockout error on this sensor is
necessary because is it used for high limit protection.
E82 Flame loss. The loss of flame during actual HD is counted and if it reaches a defined number of losses (#3)
error is set. This error condition is stopping the boiler and to get to the normal operation again,
manual/remote reset is required. The counter is cleared if flame is not lost for a defined time (4 minutes) or
the HD is removed.
25
User
5.3 Blocking codes
Temporary blocking condition is given with the capital "F" on the status display and
error code on the temperature display:
The boiler controller recognizes also the fault situations that can block the heat
demands but do not lead to lockout condition. When the error condition becomes
resolved, error will disappear but will be also written into the history data.
Symbols is being shown only in case of lockout condition which needs to be
solved by Service people.
Blocking
Popis
code
F07 Exhaust gases temperature is too high
F13 Remote reset volatile lockout
F34 Low power supply from mains
F37 Water pressure is too low (blocking code is shown alternatively with WP value if WPS is used)
F39 Outdoor sensor error
F40 The water pressure in the CH installation is too high
F41 Water filling (auto) is running
F42 Water filling (auto) not completed
F43 Low water pressure after auto water filling attempts
F47 Water pressure sensor not connected
F50 DHW solar storage tank BOTTOM sensor error (only when DHW configuration is 2 or 4)
F51 PT1000 temperature sensor error (only when DHW configuration is 2 or 4)
F52 DHW water temperature sensor error
F53 Exhaust gases temperature sensor error
F81 Drift test waiting
F07 If the exhaust gases temperature becomes higher than Maximum exhaust gases temperature controller will
stop indicating F07. The blocking timer of 15 minutes is set. If the exhaust temperature is within normal
levels after this time expired, F07 will be resolved by itself. Error can be reset by switching off and on the
power supply if the temperature is back in range.
F13 All the attempts to reset the error remotely, either from OT unit or by button, are wasted. It is a volatile
lockout which disappears after removing supply.
F34 Low Mains voltage (less than 170 VAC) will trigger this error. In case of boiler running, burner is switched
off. When mains brought back (over 170 VAC), error is resolved.
F37 Low water pressure error can be caused by the low water pressure (water pressure lower than Water
pressure low limit or water pressure switch contact opens). In error mode, the heat demand and the supply
pump are switched off. Heat demands are ignored.
Diverting 3WV is moved in CH position (if it is not already there).
Water filling parameter 0 (disable)
Error is self resolved when water pressure value comes back over the Water pressure nominal or water
pressure switch contact is being closed.
Water filling parameter 1 (enable)
By pressing K4 push button, water filling valve is activated for a period of time equal to Water filling timeout.
If during, that period, water pressure value gets higher than the Water pressure nominal or water pressure
switch contact is being closed, error code is cancelled and the water filling valve is switched off.
Otherwise, if at the end of the Water filling timeout, water pressure value is still below the Water pressure
low limit value or water pressure switch contact is still open, error code becomes blinking.
Another manual water filling attempt, is allowed only after a power down (power up) of the main voltage.
F39 Outdoor sensor out of normal operating range (short circuit or open circuit). If NTC sensor goes in short
circuit and this condition lasts for more than 3 seconds, error is generated. In case sensor is back to the
normal operating range, error is gone. Normal operating range for the outdoor sensor is from -40°C till
+50°C. With sensor broken in a way that he makes an open circuit, error will be generated only if a curve is
selected: OTC will be disabled but heating mode will be possible. In case 2 or more sensors are broken,
controller will pick up the first that was outside the operating range. Resolving error situation can be
achieved only if the sensor is within operating range again.
F40 High water pressure error, caused by the water pressure sensor. Water pressure is higher than Water
pressure high limit. In error mode, the heat demand and the pumps are switched off.
F41 – F42 – F43 Water filling (automatic). Auto water filling functionality is disabled if boiler is set in OFF mode.
26
User
F47 Water pressure sensor not connected. In error mode, the heat demand and the pumps are switched off.
Resolving error situation can be achieved only if the sensor is connected again.
F50 DHW sensor out of normal operating range (short circuit or open circuit). If NTC sensor goes outside the
range (-5÷125 °C), error will be generated. In case sensor is back to the normal operating range, error is
gone. In error mode, heat demands will be disabled. In case 2 or more sensors are broken, controller will
pick up the first that was outside the operating range. Resolving situation can be achieved only if the
sensor is within operating range again.
F51 Solar panel sensor (PT1000) out of normal operating range (short circuit or open circuit). If NTC sensor
goes outside the range (-20÷150°C), error will be generated. In case sensor is back to the normal operating
range, error is gone. In error mode, heat demands are not disabled. In case 2 or more sensors are broken,
controller will pick up the first that was outside the operating range. Resolving situation can be achieved
only if the sensor is within operating range again.
F52 DHW sensor out of normal operating range (short circuit or open circuit). If NTC sensor goes outside the
range (-5÷125 °C), error will be generated. In case sensor is back to the normal operating range, error is
gone. In error mode, heat demands will be disabled. In case 2 or more sensors are broken, controller will
pick up the first that was outside the operating range. Resolving situation can be achieved only if the
sensor is within operating range again.
F53 Exhaust sensor out of normal operating range (short circuit or open circuit). If NTC sensor goes outside the
range (-5÷125 °C) and this condition lasts for more than 3 seconds, error will be generated. In case sensor
is back to the normal operating range, error is gone. In error mode, heat demands will be disabled. In case
2 or more sensors are broken, controller will pick up the first that was outside the operating range.
Resolving situation can be achieved only if the sensor is within operating range again.
F81 Drift test waiting. System is waiting for sensor drift test.
5.4 Additional Functions

5.4.1 LCD symbols test
If the main power supply is given there is a test of the LCD.
5.4.2 Air purge function

During this function, heat demand is switched off and fan will start with maximum
number of revolutions (see Maximum absolute Fan speed parameter) for
120 seconds.
Also in the same time, supply pump will be switched on for 5 seconds and off for
others 5 seconds continuously.
Diverting 3WV will be moved in CH position for the firsts 30 seconds, then in DHW
position for 30 seconds, then in CH position for 30 seconds and finally in DHW
position for 30 seconds.
In this way, air bubbles disappears and normal operation of the supply pump is
secured.
During the fan on period, there will be an indication on the LCD display:
reset K4
Function can be skipped pressing push button.
This function can be activated in four conditions:
1. If the controller is plugged in to the Mains for the first time.
2. After a manual reset to reset the lockout fault E03: High limit temperature protection.
3. When the central heating water pressure is built up to the normal level after the fault F37 or fault F40.
4. After a manual reset to reset the lockout fault F43: Nominal water pressure not reached within the defined time
(after a manual or automatic filling)
If there is no heat demand afterwards, the controller will switch to standby mode.
27
User
5.5 OpenTherm communication
The OpenTherm remote control is acting as a master and boiler controller is acting as a slave.
5.5.1 History information

The controller board has a possibility to register fault codes and to write some additional history information in non-
volatile
memory:
• Number of hours with Main power supply ON
• Fault history buffer: last 8 errors with the operating hour when they are occurred*
• Number of total burner switching
• Number of burner switching in CH mode
• Number of burner switching in DHW mode
• Number of CH hours of operation
• Number of DHW hours of operation
• Number of burner off hours
• Number of CH Pump ON hours of operation
Error codes can be accessed via OT room unit, via display and via PC.
The reset of the history information can be accessed via PC and via display.
5.6 Installer mode

reset K4
By pressing push button for 10 seconds, is possible to enter the Installer mode.
K5
By pressing push buttton for 1 second is possible to leave Installer mode.
LCD starts showing: “tS” flashing.
K6 K7
By means of the and push buttons is possible to select following menu:
means “Transparent parameter”
means “Inquiry”
means “History”
means “Reset”
Active mode is indicated by flashing.

reset K4
By pressing push button is possible to enter required mode.
5.6.1 “tS” as Transparent Parameters mode (TSP)

Selecting “tS” the display starts with showing P00.
K6 K7
By means of the and push buttons is possible to select the parameters; between P00 and P36.
K1 K2
Selecting one of these parameters, by means of the and push buttons is possible to adjust his value
(not flashing).
The value is automatically saved.
List of supported TSP, is defined in to the System Parameters List and default settings table (see chapt. 12.4).
In case of any modification the value is automatically saved.
K4
reset
By pressing push button for 1 second is possible to come back to the “tS”, then by pressing K4 once
again, escape from the Transparent Parameter mode.
K5
By pressing push buttton for 1 second is possible to leave the Installer mode.
If no action has been taken, the display automatically leaves this mode after 2 minutes.
28
User
5.6.2 “In” as Inquiry mode
Selecting “In” the display starts with showing i00.
K6 K7
By means of the and push buttons is possible to select the parameters.
K1 K2
Selecting one of these parameters, by means of the and push buttons is possible to see his value (not
flashing; only in case of negative outdoor temperature the value is flashing).
i00 Supply sensor Temperature (°C) 00 - 125

i01 Return sensor Temperature (°C) 00 - 125
i02 DHW sensor Temperature (°C) 00 - 125
i03 DHW sensor Temperature - Tank (°C) 00 - 125
BOTTOM (solar)
i04 Solar panel sensor Temperature (°C) 00 - 125
i05 Exhaust sensor Temperature (°C) 00 - 125
i06 Outdoor sensor Temperatur (°C) between (2 digits)
i07 Actual Fan Speed (rpm x 10)
i08 DHW Flow If DHW Flow switch is selected, display
shows the switch status ON or OFF
i09 Actual water pressure (bar)
i10 Actual Flame Current (µA/100) 000 - 999
i11 Firmware version
In case of sensors in short circuit or open circuit, the display visualizes: “—“.
Actual Fan Speed is showed always in terms rpm x 10.
Actual Flame Current is showed always in terms of uA/10.
K4
reset reset K4
By pressing push button for 1 second is possible to come back to the “In” list, then by pressing
once again, escape from the Inquiry mode.
K5
i K3
Inquiry mode can be activated also by mean of push button for 10 sec.
5.6.3 “Hi” as History mode

K6 K7
Selecting “Hi” the display starts with showing H01. By means of the and push buttons is possible to
K1 K2
select the parameters. Selecting one of these parameters, by means of the and push buttons is
possible to see his value (not flashing).
H01 History buffer 1 (the lastest) – Exx or Fxx

H02 History buffer 2 - Exx or Fxx
K4
reset reset K4
By pressing push button for 1 second, is possible to come back to the “Hi” list, then by pressing
once again, escape from the History Mode.
K5
5.6.4 “rES” as Reset of the History information
K5
By pressing the push button for 5 seconds longer, is possible to reset all the History information; to
confirm that, the system automatically leave the Installer mode.
29
User
6 Maintenance
Before cleaning always turn off the equipment.
The plastic cover of the product does not require any extensive maintenance. The cover of the boiler can be wiped
off by a dry cloth or by a cloth dipped in a detergent lotion. Never use solvents or abrasive agents for cleaning of
the boiler surface.
While checking the tightness of the gas distribution and the valve connection, it is necessary to be careful
not to wet the coil of the gas valve!
All maintenance can be performed only by the contracted servicing organization trained by the
manufacturer.
The user is obliged to ensure regular inspection of the gas boiler once a year. When these conditions are
not observed, the user cannot claim warranty repairs.
Burner sealing shall be replaced approximately every 2 years of operation or when damaged.
Use only original spare parts approved by the manufacturer in order to ensure safety and long service life
of the boiler.
30
User
7 IMPORTANT NOTICES
Boiler installation and setting can be performed only by a servicing organization trained by the
manufacturer.
The boiler can be used only for the purpose for which it has been designed.
Only adult persons are allowed to operate the boiler in compliance with this manual.
The boiler is not designed for the use by persons (incl. children) whose physical, sensual or mental
disability or lack of experience and knowledge prevent them from a safe use of the appliance unless
they are supervised or if they were not instructed on the use of appliance by a person responsible for
their safety.
Children should be supervised in order to ensure that they do not play with the appliance.
The boiler is fully automatic therefore we do not recommend disconnecting it from electric power.
The boiler is equipped with automatic anti-freezing protection (if electric power is supplied).
It is forbidden to intervene with any secured parts.
No flammable objects can be placed, built or suspended near the boiler and flue gas ducting (a safe
distance of the appliance from flammable materials in the main radiation direction is 50 mm and 10 mm
in other directions).
If any building reconstructions are performed in the close vicinity of the boiler, turn off the boiler with a
sufficient lead time and protect it from polluting.
Avoid cleaning of the boiler by flammable or explosive agents.
In winter (if leaving for a holiday, for instance) it is necessary to ensure the necessary inspection of
functionality of the boiler and the entire heating system in order to avoid possible water freezing
resulting in equipment damage due to some external reasons (such as electricity or heating gas supply
outage, and so on).
The manufacturer recommends the use of antifreeze Alphi 11 manufactured by Fernox or X500
manufactured by Sentinel approved for the Sermeta heat exchangers.
In case of boilers with flue gas exhaust into the surrounding environment through the peripheral
external wall of the building it is necessary to check whether the condensed water from flue gas in the
exhaust basket does not freeze in a frosty weather.
The boiler is fed with 230 V/50 Hz electric power supply.
While checking the tightness of the gas distribution and the valve connection, it is necessary to be
careful not to wet the coil of the gas valve!
In case of fire, extinguish the boilers as electric equipment.
Pay attention to any gas leakage (in case of any suspicion of gas leakage, shut off the gas intake and
ventilate the area - call a service firm). The gas valve under the boiler must always be kept freely
accessible.
It is necessary to avoid combustion air pollution with halogen hydrocarbons (contained, for example,
in sprays, solvents, paints, glues) and with dust.
During assembly, installation and operation of the appliance it is necessary to comply with the
standards that apply in the relevant country of destination.
If you fail to meet these conditions you cannot require guarantee repairs.
31
User
8 Instructions for Product Disposal After Its Service Life

VIADRUS a.s. is a contractual partner of EKO–KOM a.s., its client number being EK – F00060715
Packaging is in compliance with EN 13427.
We recommend disposing the packaging in the following way:
- plastic foils, carton cover, use the Scrap Materials
- the wood base is intended for single using and it cannot be further reused. Its disposal is subjected to Act No.
477/2001 Coll. and 185/2001 Coll. as amended.
We recommend disposing the individual boiler parts as follows:
- exchanger, use the Scrap Materials
- pipe distributions, use the Scrap Materials
- other metal parts, use the Scrap Materials
- boiler frame insulation material, through a contractor dealing with waste collection and disposal
Upon losing the utility value of the product, it is possible to return the product back (if applicable), in case
the originator states it is waste, the waste should be disposed according to the provisions of the effective
legislation in the particular country.
9 Warranty and Liability for Defects

VIADRUS a.s. provides an extended warranty on the VIADRUS K4 boilers for 72 months from the date of
putting into operation and a maximum of 76 months from the date of shipment from the
VIADRUS a.s.
Within this warranty the manufacturer agrees to remove the defects of the product in the form of a repair
free of charge.
In order to recognize the warranty the manufacturer requires:
- commissioning of the VIADRUS condensing gas boiler by an authorized servicing organization
contracted by the manufacturer. The contracted servicing organization is obliged to send a notification
on commissioning of the VIADRUS condensing gas boiler in writing to the manufacturer not later than
20 days upon commissioning to the following address: VIADRUS a.s., Bohumín, Bezručova 300;
- in accordance with act no. 458/2000 Coll. “on the Conditions for Doing Business and Exercising State
Administration in the Energy Sectors and amending certain acts (the Energy Act) and
ČSN 38 6405 change 1 5/99, EN 1775 to inspect the gas boiler on a regular basis once a year. The
inspections can be performed only by an organization (contacted servicing organization) authorized by
the manufacturer, i.e., by VIADRUS a.s. The contacted servicing organization is obliged to record and
document all records on the implemented warranty and after-warranty repairs and on the execution of
the regular annual inspections of the boiler in the annexure to the warranty sheet in this manual.
Each defect shall be reported immediately after its detection, always by phone as well as in a written form.
A failure to meet the specified instructions shall result in cancellation of the warranty by the manufacturer.
The warranty does not apply to:
• defects caused by improper assembly and improper attendance of the product and defects caused by
improper maintenance, see chap. 6;
• defects and damages caused by failure to observe water quality in the heating system, see chap. no.
10.1 and 10.4;
• defects caused by failure to observe the instructions specified in this manual;
• product damage in the course of transport or another mechanical damage;
• defects caused by unsuitable storage (for example water);
• consumables, i.e. electrodes, water/gas seal and fuses.
• defects caused by natural disasters or force majeure.
The manufacturer reserves the right for changes performed within the product innovation process which
are not necessarily contained in this manual.
32
Servicing
10 Placement and Installation
10.1 Standards and regulations
The heating system shall be filled with water meeting the requirements of ČSN 07 7401 and especially the
water hardness shall not exceed the required parameters.
Tab. №. 5
Recommended values
Hardness mmol/l 1
2+
Ca mmol/l 0,3
Concentration of total Fe + Mn mg/l (0.3)*
*) recommended value
a) to the heating system
ČSN 06 0310 Heating systems in buildings – Designing and installation
ČSN 06 0830 Heating systems in buildings – protecting device
ČSN 07 7401 Water and steam for thermal energy equipments with working pressure up to 8 MPa.
EN 15502-2-1 Gas-fired central heating boilers. Specific standard for type C appliances and type B2,
B3 and B5 appliances of a nominal heat input not exceeding 1 000 kW
EN 677 Gas – fired central heating boilers – Specific requirements for condensing boilers with
a nominal heat input not exceeding 70 kW
b) to the chimney
ČSN 73 4201 Chimneys and flue gas ducting– designing, implementation and connection of fuel
consumers.
c) regarding the fire regulations
ČSN 06 1008 Fire safety of heat installations.
EN 13501-1 +A1 Fire classification of construction products and building elements – Part 1:
Classification using test data from reaction to fire tests
d) to the system of HWS heating
ČSN 06 0320 Heating systems in buildings – Hot water preparation – Designing and planning
ČSN 06 0830 Heating systems in buildings – Safety devices.
ČSN 75 5409 Water installations inside buildings.
e) regarding the electric network
CSN 33 0165 Electrical regulations. Identification of conductors by colours or numerals. Procedure
provisions
ČSN 33 1500 Electrical regulations; revision of electrical equipments
ČSN 33 2000-1 ed. 2 Low-voltage electrical installations – Part 1: Fundamental principles, assessment of
general characteristics, definitions.
ČSN 33 2000-4-41 ed. 2 Low voltage electrical installations - Part 4- 41: Protection for safety - Protection
against electric shock
ČSN 33 2000-5-51 ed. 3 Electrical installations of buildings – Part 5-51: Selection and erection of electrical
equipment – Common rules
ČSN 33 2000-7-703 ed.2 Electrical installations in buildings - Part 7-703: Single-purpose equipment and
equipment in special buildings - Rooms and cabins with sauna stoves.
ČSN 33 2130 ed. 2 Low-voltage electrical installations – Internal electric distribution lines
ČSN 33 2180 Electrical regulations: Connection of electric instruments and appliances
ČSN 34 0350 ed. 2 Safety requirements for flexibile cords and cables
EN 60079-10-1 Explosive atmospheres — Part 10-1: Classification of areas — Explosive gas
atmospheres
EN 60079-14 ed.3 Explosive atmospheres - Part 14: Electrical installations design, selection and erection
EN 60252-1 ed. 2 Capacitors for AC motors – Part 1: In general – Design, testing, dimensioning – Safety
requirements – Instructions for installation and operation.
EN 60 335-1 ed.2 Electric appliances for household and similar purposes – Safety – Part 1: General
requirements
EN 60 335-2-102 Electric appliances for household and similar purposes – Safety – Part 2-102: Special
demands on appliances containing the electric connections and burning the gas, oil
and solid fuels
EN 60445 ed. 4 Basic and safety principles for man-machine interface, marking and identification –
Identification of equipment terminals, conductor terminations and conductors
f) to the gas distribution
33
Servicing
EN 1775 Gas supply. Gas pipework for buildings. Maximum operating pressure less than or
equal to 5 bar. Functional recommendations
EN 12007-1 Gas supply systems - Pipelines for maximum operating pressure up to and including
16 bar - Part 1: General functional recommendations
16 bar - Part 2: Specific functional recommendations for polyethylene (MOP up to and
including 10 bar)
EN 12007-3 Pipelines for maximum operating pressure up to and including 16 bar - Part 3: Specific
functional recommendations for steel
16 bar - Part 4: Specific functional recommendations for renovation
ČSN 07 0703 Boiler room with gas fuel –operated equipments
ČSN 38 6405 Gas equipments. Operating principles
EN 15001-1 Gas supply systems Pipelines for operating pressure greater than 0,5 bar for industrial
use and pipelines for operating pressure greater than 5 bar for industrial and non-
industrial use - Part 1: Detailed functional requirements for design, materials,
construction, inspection and testing
Act No. 458/2000 Coll. on Business Conditions and Public Administration in the Energy Sectors and on
amending certain acts (the Energy Act)
10.2 Possible Placement

The installation and operation of the boiler shall comply with all requirements of ČSN 06 1008.
The boiler placement shall comply with the project documentation. The flue gas exhaust shall comply with the valid
regulations. Ports of individual pipes for supply of combustion air and discharge of flue gases shall be located in
such a way that they are located inside a square with a side of 50cm by the boiler. The boiler can be placed on a
wall with ensured loading capacity only.
At least 0.2 m shall be left free beside the boiler and above the boiler and at least 1 m shall be left free in front of
the boiler for assembly and repairs.
The boiler also can be placed in a room with the basic environment according to ČSN EN 33 2000-1 ed 2.
Fig. №. 10 Main dimensions of the boiler
34
Servicing
Placement of the boiler with respect to fire regulations:
A safe distance from flammable materials:
− when installing and operating the boiler it is necessary to keep a safe distance of 200 mm from the materials
of combustibility grade A1, A2, B and C (D);
− for easily combustible materials of combustibility grade E (F), which quickly burn and burn themselves even
after removal of ignition source (such as paper, cardboard, asphalt and tar paper, wood and woodfiber boards,
plastics, floor coverings) the safe distance has to be doubled, i.e. to 400 mm;
− safe distance should be doubled also where the grade of reaction to fire has not been proved.
A safe distance from surfaces of materials with individual degrees of flammability and information of the
flammability degree of common building materials, if necessary, for appliances which can be operated in the
immediate vicinity of walls made of flammable materials will be defined with the maximum permissible
temperatures of surface or wall temperature increase according to ČSN EN 13 501 – 1 + A1.
Tab. №. 6 Grade of reaction to fire

Examples of building materials and products included in the reaction to fire
Grade of reaction to fire
(Extract from ČSN EN 13501-1 + A1)
A1 – incombustible granite, sandstone, concrete, bricks, ceramic tiles, mortars, fireproof plasters, …
A2 – combustible with difficulty acumin, izumin, heraklit, lignos, boards and basalt felt, fibreglass boards,...
B – hardly combustible Beech and oak wood, hobrex boards, plywood, werzalit, umakart, sirkolit,...
C (D) – medium combustible Pinewood, larch, whitewood, chipboard and cork boards, rubber flooring,…
Asphaltboard, fibreboards, cellulose materials, polyurethane, polystyrene,
E (F) – easily combustible
polyethylene, PVC,…
10.3 Boiler Installation

Using the installation stencil (the stencil is printed at the bottom of the carton packaging of the boiler) attach the
enclosed bracket to the wall using 3 pieces of dowels with diameter of 8 mm and bolts. Mount the VIADRUS K4
boiler on the bracket and using the marked outlets the boiler is connected to the heating system incl. hot water (if
used) and gas distribution pipe according to Fig. no. 11. The connection of condensate outlet should be in
compliance with the effective valid ČSN and EN standards. Then the flue gas exhaust is connected according to
the project documentation. Remove the protection foil from the front cover.
Fig. №. 11 Mounting bracket, connecting dimensions
35
Servicing
NOTICE: The manufacturer recommends installing water filter to the heating system.
1 … heating water outlet 3/4"

2 … condensate outlet Ø 25
3 … safety valve outlet Ø 21,2
4 … gas inlet 3/4"
5 … filling valve
7 … system water filling inlet 1/2"

8 … heating water inlet 3/4"
Fig. №. 12 VIADRUS K4G1HXXXX – Boiler connections, bottom view of the boiler

3 … hot water outlet 1/2"
5 … filling valve
7 … system water filling inlet +
hot water heating inlet 1/2"
Fig. №. 13 VIADRUS K4G1HXXXX –Connections of the boiler with a flow type heater, bottom view of the
boiler

2 … water inlet to the heater 3/4"
6 … filling valve
7 … water inlet from the heater 3/4"
8 ... hot water heating inlet 1/2"
Fig. №. 14 VIADRUS K4G1HXXXX – Connections of the boiler with a reservoir type heater, bottom view of
the boiler
The manufacturer recommends placing these products in closed heating systems.

The expansion tank capacity is 10 liters. This volume is enough for approx. 150 l of water in the heating system. In
case of the capacity of the heating system more than 150 l it is necessary to install an additional expansion tank
with the capacity calculated for the actual capacity of the heating system.
The system should be designed for a temperature gradient of 50/30 °C due to the use of condensation. The
condensing boiler can also be used for old gravitational systems that usually were overdesigned and thanks to this
fact condensation can be efficiently used even for this system but it is necessary to expand this system with a
corresponding expansion tank.
Condensing boilers are equipped with a modulating pump Wilo.
Connecting to the DHW heating system and to the gas pipe is implemented through ball valves.
36
Servicing
10.4 Connecting to the Heating System and Water Filling
Water for filling the boiler and the heating system must be clear and colorless, with no suspended substances, oil
and chemically aggressive substances. The parameters of circulation and refilling water shall meet tab. no. 3.
When the water hardness does not meet the required parameters, it shall be treated accordingly. Several times
reheated water with a higher hardness does not prevent precipitation of salts on the walls of the boiler body. The
precipitation of limestone decreases the heat transfer from metal to water at the particular point by 10 %.
During the heating season it is necessary to keep a constant volume of heating water in the heating system and be
particular about bleeding the heating system. The water from the boiler and the heating system shall never be
discharged or taken for some other use except in cases of emergency like repairs etc. Draining of the heating water
and filling new water increases the danger of corrosion and scaling. If it is necessary to refill water into the
heating system, then add water only when the boiler is cold.
When adding water to the boiler, the system shall be disconnected from electric power supply. The bleeding valve
on the boiler and on the heating system shall be functional and open. Adjust the expansion reservoir to a pressure
which is higher by 10 kPa than the required pressure in the heating system. The system will be pressurized to the
required pressure of approx. 100 kPa and it will be vented again. We recommend using the filter on the inlet to the
heating system for water filling.
The heating system shall have a sufficient number of venting points. The lowest point of the heating system shall
be equipped with a drain valve.
10.5 Gas Connection

Prior to connecting the gas pipeline to the boiler, the gas pipeline shall be tested and subjected to revision
inspection. After connecting the boiler to gas pipeline, all gas connections shall be tested again by means of a
detector or foaming solution. The input pressure of natural gas shall correspond to the value in table no. 1.
While checking the tightness of the gas distribution and the valve connection, it is necessary to be careful
not to wet the coil of the gas valve!
10.6 Electric Power Supply Connection

The boiler is equipped with a flexible mains supply and a plug. According to ČSN EN 60 335–1 ed. 3 the
boiler shall be placed in such a way that ensures that the plug is freely accessible.
A 230 V/50 Hz socket should be located beside the boiler within a distance of 1.5 m. The socket shall correspond
to the effective regulations and it shall be subjected to revision inspection.
10.7 Condensate Discharge

A built-in siphon (trap) serves as the condensate outlet. It must be connected to a sewerage overflow. Prior to the
commissioning of the boiler, it is necessary to check whether the condensate is being drained. The size of a PVC
drain pipe is Ø 24 mm. The pH value of this condensate is > pH 3.
The boiler condensate outlet shall be implemented in such a way that ensures that it does not prevent fluent
discharging of the condensate.
The boiler is equipped with an odor trap (siphon) that needs to be filled with approx. 100 ml of water before starting
of the boiler. Discharging of the condensate to the sewerage is governed by the national or regional (local)
regulations. The drain pipe inclination shall be at least 5° from the boiler to the sewerage and it shall not be blocked
in any way (when the condensate drain pipe is blocked, the boiler furnace will resonate).
10.8 Flue Gas Ducting

See chapter 11 - Flue Gas Ducting
37
Servicing
10.9 Boiler Electrical Wiring
10.9.1 Main components of boiler electrical equipment exchanger ISOTHERMIC
3+1 - K4GXH24XX
Outside sensor 10 kΩ 4+1 - K4GXH33XX
flue gas
THERMOSTAT temperature sensor
Opentherm
thermostat exchanger sensor
NEXSYS S4962V3224
sensor TV 10 kΩ emergency
(option K4G 3) thermostat
combination
electrode
output water sensor output water sensor sensor TV (option K4G2)

NORDGAS NORDGAS NORDGAS fan FIME gas valve Honeywell
TPO1BH1REV TPO1BH1REV TPO2BHIREV PX 118 - K4GXH24XX VK8025VE1003B
PX 128 - K4GXH33XX
Hydroblock OTMA options
Option K4G1 Option K4G2 Option K4G3
- pump: Wilo - pump: Wilo connector - pump: Wilo connector
connector - pressure gauge sensor: Lumberg - pressure gauge sensor:
- pressure gauge - flow switch: 2 x 6,3 Lumberg
sensor: Lumberg - three-way valve: 3 x 6,3 - three-way valve: 3 x 6,3
- exchanger 14 plates - K4GXH24XX
exchanger 18 plates - K4GXH33XX
Venturi tube
45900444B - 003B - K4GXH24XX
45900444B - 002B - K4GXH33XX
Fig. №. 15
10.9.2 Connection of the higher-level regulation and external boiler sensors
Fig. №. 16 Terminal for a boiler
38
Servicing
10.9.3 Connecting terminal
VIADRUS K4G1HXXXX with heating of water for the system only
Connection of the connection terminal of the boiler without a parent control (boiler standard supply):
X201.2
B9 Outdoor sensor
Room thermostat connection:
X201.2 BTr Room thermostat

B9 Outdoor sensor
Parent control connection – controller with communication OPENTHERM:
X201.2
A6 Room device OPENTHERM

B9 Outdoor sensor
Fig. №. 17
39
Servicing
VIADRUS K4G2HXXXX with through-flow heater
X201.2
BTr Room thermostat
B3 Hot water sensor (TV)

B9 Outdoor sensor

BTr Room thermostat
X201.2 B3 Hot water sensor (TV)
B9 Outdoor sensor
X201.2

B9 Outdoor sensor
Fig. №. 18
40
Servicing
VIADRUS K4G3HXXXX in the boiler option
X201.2
BTr Room thermostat

B9 Outdoor sensor
X201.2
BTr Room thermostat

B9 Outdoor sensor
X201.2

B9 Outdoor sensor
Fig. №. 19
41
Servicing
Fig. №. 20 Boiler wiring diagram (extra-low voltage)
42
LEGEND:
A1 CONTROL BOARD WITH LCD SCREEN BT SAFETY THERMOSTAT
A6 ROOM INSTRUMENT OPENTHERM BT1 EXCHANGER THERMAL FUSE
B2 HEATING WATER SENSOR BTr ROOM THERMOSTAT
B3 HOT WATER SENSOR MV1 FAN
B7 RETURN WATER SENSOR PS1 WATER PRESSURE SENSOR
B8 FLUE GAS SENSOR P2 HW FLOW SENSOR
B9 EXTERNAL SENSOR Q1 PUMP
Y100 GAS VALVE
Servicing
bk black
bu blue
bn brown
rd red
wh white
vt purple
og orange
ye yellow
gn green
gnye green-yellow
2 Panel with LCD screen 14 Heating water sensor

3 Fan 15 DHW sensor
4 Pump 16 Water pressure sensor
7 External sensor 17 Water flow sensor
8 Room instrument OPENTHERM 18 Gas valve
9 Room thermostat 22 Upper storage tank sensor
10 Exchanger thermal fuse 28 Connector for connecting the boiler - 8 poles
11 Flue gas sensor 29 Internal bonding connector - 6 poles
12 Safety thermostat 30 Internal bonding connector - 2 poles
13 Return water sensor
Fig. №. 21 Boiler electrical equipment wiring diagram (extra-low voltage)
43
Servicing
LEGEND:
Fig. №. 22 Boiler wiring diagram (low voltage)

A1 CONTROL BOARD WITH LCD SCREEN bk black
IOP IGNITION AND IONIZATION ELECTRODE bu blue
MV1 FAN
bn brown
44
Q1 PUMP
Y100 GAS VALVE
gnye green-yellow
Y3 THREE-WAY VALVE
X60 MV1 fan power connector
X61 Q1 pump power connector
X101 Euro connector – the boiler power supply
X110 bonding connector
Servicing
1. Power mains 230VAC, bk black

2. Panel with LCD screen bu blue
3. Fan, bn brown
4. Pump, gnye green-yellow
5. Three-way valve,
6. Ignition and Ionization electrode,
7. External sensor,
18. Gas valve
24. Euro connector – the boiler power supply
Fig. №. 23 Boiler electrical equipment wiring diagram (low voltage)
45
Servicing
11 Flue Gas Ducting
According to the means of flue gas removal and combustion air inlet the boiler version is classified as C. this
means a close appliance that takes the combustion air from the outside space or from a joint shaft and from which
the flue gases are removed into the outside space or to a joint shaft. The shaft is represented by a structural part of
the building, e.g., a chimney, a duct, etc. The combustion area and the flue gas ducts of the appliance are
separated in a gas-tight way from the area in which the appliance is located.
In the standard version the boiler is supplied with an air flange. The boiler flue gas exhaust is not a part of the boiler
delivery. It is necessary to maintain a 3 % inclination to the boiler. The pressure loss for the flue gas exhaust shall
not exceed 150 Pa. The total pressure loss is the sum total of individual losses of the parts described in this
chapter.
The boiler shall only be installed together with wind protective equipment which meets the requirements of EN
1856-1 (See Annex N). For removal of flue gases through the roof it is necessary to use a concentric chimney
piece.
The boiler shall be installed together with the necessary accessories (pipeline for the combustion air supply and
flue gas exhaust).
The approved and recommended flue ducting versions for the VIADRUS K4 boiler made by ALMEVA are as
follows:
• Star D80mm
• Flex D80 mm
• LIK 60/100 mm
• LIK 80/125 mm
The recommended flue ducting can be ordered together with the boiler.
Fig. №. 24 Flue gas removal and air supply connection options
46
Servicing
The boiler in version C is specified in more detail by a two digit number:
- The first digit in the index refers to the possible boiler installation with regard to the way of combustion air inlet
and flue gas removal,
- The second digit in the index refers to the application and positioning of the built-in fan in the boiler. VIADRUS
K4 is a boiler with a fan that is built-in before the combustion chamber/heat exchanger (boiler body) and is
marked with „3“, the second digit in the index
Version C1
A boiler in version C whose ducting is connected to the protection inlet installed horizontally either on the outside
peripheral wall or on the roof of the building. Terminal outlets of these ducts are either concentric or they are
located so close one to the other that they are subject to the same climatic conditions.
Outlet openings of the terminated separate ducts for supply of the combustion air and for removal of flue gases
shall be located inside a square with a side of 50 cm.
The wind protection equipment can be placed on the wall and/or the roof depending on the installation.
Version C3
A boiler in version C whose ducting is connected to the protection inlet installed vertically. Terminal outlets of these
ducts are either concentric or they are located so close one to the other that they are subject to the same climatic
conditions.
Outlet openings of the terminated separate ducts for supply of the combustion air and for removal of flue gases
shall be located inside a square with a side of 50 cm and the distance between the planes of two openings shall be
lower than 50 cm.
Version C4
A boiler in version C whose ducting or adapter is connected to the joint shaft. Terminal outlets of these ducts are
either concentric or they are located so close one to the other that they are subject to the same climatic conditions.
The boiler shall be installed with the shortest possible length of the ducts for supply of the combustion air and for
removal of flue gases. By its suction effect used for ducting for removal of flue gases the boiler shall not create
negative pressure of 50 Pa. This connection can be implemented using the systems made by ALMEVA.
Version C5
The wind protection equipment on ducts for supply of the combustion air and for removal of flue gases shall not be
placed on the opposite walls of building.
Version C8
A boiler in version C whose ducting or adapter is connected on the air supply side to the protection inlet and on the
flue gas removal side to a separate or joint chimney.
The chimney shall be equipped with a special lining designed for the condensing boilers and a condensate outlet
from the chimney.
For the VIADRUS K4 boiler it is possible to use a plastic lining with temperature resistance 120 °C made e.g. by
ALMEVA.
The boiler shall only be installed together with wind protective equipment which meets the requirements of EN
1856-1 (See Annex N).
In case of using of the fuming system consisted of a small vertical chimney, going through the cold roof, it
is necessary to buy additionally LIK condensate diverter (60/100 - LPKFK5, code for ordering 20 175 or
80/125 - LPKFK8, code for ordering 20 176), which collects condensed water incurred on the surface of the
small vertical chimney.
Design of flue gas ducting and air supply ducts, including their lengths, shall be made by the designer in
the technical documentation on the basis of design documentation provided by VIADRUS.
Note: The quantity of the components for the individual version types depends on the placement of the
boiler.
47
Servicing
11.1 Flue gas ducting – examples of correct connection of flue duct and air supply
Fig. №. 25
11.2 Flue gas ducting – examples of incorrect connection of flue duct and air supply
Fig. №. 26
11.3 STARR D80 and FLEX 80 system connection
1 reducing insert
2 transition piece
3 flue gas exhaust, measuring piece
4 air intake pipe
In case of using the flue gas exhaust with the diameter of 60/100 mm it is
necessary to use reducing insert of the exchanger. In case of using the flue
gas exhaust with the diameter of 80/125 mm, this insert must be removed
from the exchanger.
Fig. №. 27
48
Servicing
11.3.1 STARR, 2 x D 80 mm flue ducting diagram
Plastic chimney capital starr

(complete set)
Rain-protection collar
Terminal pipe without socket
Universal distance clamp
Pipe with socket
Inspection T-piece
Inspection door
Pipe with socket
Foot-elbow starr 87° with

anchoring
LIB pipe piece with flange
Inspection T-piece
Pipe with socket
Inspection T-piece with drainage
Elbow 45°
Inspection T-piece with change

of direction
Inspection elbow 87°
Boiler reducing piece - centric Inspection T-piece

with drainage and
change of
direction
Long John siphon

(for overpressure)
Fig. №. 28
49
Servicing
11.3.2 FLEX, 2 x D 80 mm flue ducting diagram
Rain-protection collar
Terminal pipe without

Option 1 socket Option 2
Terminal pipe flex
Plastic chimney capital flex

(complete set)
Plastic chimney capital
starr (complete set)
Universal distance clamp
Inspection door
Ventilation grill
Inspection T-piece
flex/starr
Inspection T-piece flex/flex

Flexible pipe
Adapter starr/flex
Foot-elbow starr 87° with

anchoring
Adaptor
starr/flex 87°
Inspection
T-piece with
drainage and
change of
direction - flex
Long John
siphon (for
overpressure)
Fig. №. 29
50
Servicing
11.4 LIK 60/100, 80/125 system connection
For connection of the LIK 80/125 system it

is necessary to use a 60/100 reducer
piece
4 measuring piece
5 blinding plug D80
8 exchanger reducer piece
Preparation of connection of the terminal

part of the LIK system for connection to
the VIADRUS boiler – the outside air
supply pipe shall be by 35 mm shorter
than the flue gas removal pipe. It is
necessary to ensure a gap of 10 – 15 mm
between the exchanger and the air supply
pipe to ensure air supply to the boiler.
In case that a fume pipe with the diameter

of 60/100 mm is used, it is necessary to
use the adapter of the exchanger. In case
that a fume pipe with the diameter
of 80/125 mm is used, it is necessary to
demount this adapter.
51
Servicing
11.4.1 Diagram for flue gas ducting of the LIK type, version 60/100 mm (max. length 5 m),
or 80/125
Plastic chimney capital

starr (complete set)
LIK pipe piece with flange
Adjustable LIK pipe piece

with clamp
LIL wall clamp
LIK inspection T-piece with

measuring opening

drainage
LIK elbow 45°

change of direction and
measuring opening
LIK elbow 87°
Long John siphon

(for overpressure)
LIK elbow 87° (short)
LIK inspection elbow

87° with measuring
opening
LIK pipe with socket
LIK measuring piece

with 2 measuring
openings
LIK boiler reducing Information on availability of the goods:

piece The LIK – DN 60/100 system available since
October 1, 2012
Fig. №. 30
Design of flue gas ducting and air supply ducts, including their lengths, shall be made by the designer in
the technical documentation.
Note: The quantity of the components for the individual version types depends on the placement of the
boiler.
52
Servicing
11.5 Pressure Losses of Chimney Flue Elements in Case of VIADRUS K4 Boiler Usage
Maximal pressure of fan 150Pa
Multi-piece Chimney Flue - Burnt Gases K4GXH24XX K4GXH33XX

VIADRUS
Code DN Name Loss in Pa
Code
20105 PPSB48 80 Angle piece 45° 1,1 2,0
20107 PPSB98 80 Angle piece 87° 1,7 2,8
20133 PPRM18 80 Tube 1m 3,4 5,7
20111 PPSAS8 80 Chimney plastic head - starr (a set] 2,5 4,2
Multi Piece Chimney Flue - Suction

VIADRUS
Code
20105 PPSB48 80 Angle piece 45° 0,8 1,3
20107 PPSB98 80 Angle piece 87° 1,2 1,9
20133 PPRM18 80 Tube 1m 2,5 3,6
Concentric Chimney Flue

VIADRUS
Code
20158 LPBK45 60/100 Angle piece 45° 5,3 7,8
20160 LPBK95 60/100 Angle piece 87° 7,5 11,1
20199 LPRK15 60/100 Tube 1m 21,9 32,8
20197 LPZTK5 60/100 LIK T-piece for air inlet 5 7,5
LIK tube piece for façade chimney
20235 LPASK5 60/100 10,5 17,1
flue
20221 DPDS45 60/100 Roof extension (a set) 29,8 45,1
20159 LPBK48 80/125 Angle piece 45° 1,5 2,5
20161 LPBK98 80/125 Angle piece 87° 2,1 3,5
20202 LPRK18 80/125 Tube 1m 5,4 8,3
20198 LPZTK8 80/125 LIK T-piece for air inlet 1,5 2,4
LIK tube piece for façade chimney
20236 LPASK8 80/125 3,5 5,4
flue
20225 DPDS48 80/125 Roof extension (a set) 9,1 14,0
60/100-
20169 FVIA01 LIK boiler reducer 2 3,2
80/125
53
Servicing
12 Commissioning
The entire installation shall comply with the regulations that are applicable for this equipment. The boiler shall be
compatible with the local connecting conditions (checking the parameters of the boiler with the information on the
name plate). The boiler can only be commissioned by organizations that are authorized and trained for this
purpose by the manufacturer. The minimum pressure in the heating system is 0,8 bar. It is necessary to open all
closing valves and make sure that no gas is leaking. Connect the boiler to the electric power mains. Check the gas
distribution line after the gas valve. Check the safety valve function. Then check the pump operation. During the
operation of the boiler it is necessary to check removal of the condensate from the boiler and also from the
chimney lining, if applicable.
During the first start of operation of the boiler it is necessary to train the user in accordance with this
manual and to hand over this manual to the user.
Then it is necessary to perform:
- inspection revision before commissioning,
- inspection for any water leakages,
- inspection of instrumentation and safety controls.
• Remove the bolts (1)
• Pulling the cover side detach the Velcro strip (2)
• Remove the front cover

Fig. №. 31 Removing the front cover of the boiler
54
Servicing
12.1 Instructions before Putting into Operation
Expansion tank filling valve. Pressure in the expansion tank shall be set
according to the heating system designing documentation. Pressure in the
expansion tank shall be checked during the regular annual servicing
inspection.
Bleeding valve of exchanger

During bleeding, use for example a silicon hose of ø 6 and a small
container to protect boiler electronics from water leakage.
Loosen a screw at the valve. If the system is being breathed, air starts
coming out from the exchanger. At the moment when water starts coming
out, the exchanger is deaerated. So the screw might be retightenend.
Repeat this procedure several times until the system is completely
deaerated.
Automatic pump bleeder valve may remain permanently open.
The minimum water pressure in the heating system is 0.8 bar, max.
operating pressure is 2,5 bar. When filling and bleeding the system the
pressure in the heating system needs to be adjusted according to the
designing documentation.
55
Servicing
12.2 Boiler Setting
Boiler emissions:
Natural gas: Propane:
CO2 – minimum boiler output CO2 value – 8,5 % CO2 – minimum boiler output CO2 value – 9,5 %
– nominal boiler output CO2 value – 8,5 % – nominal boiler output CO2 value – 9,5 %
When the set parameters do not correspond with the values shown above follow the instructions in the
Servicing Manual.
Activation of the “chimney-sweeper” function:
Control panel Description
K1 K2
By pressing and push button for 10 seconds, is possible
to enter the chimney-sweeper function.
After 10 s to be displayed fan speed (x10).

Can adjust burning at maximum performance.
K2 K1
Operate (decrease) and (increase) pushbuttons to
adjust fan speed.
K2
By long pressing push button the fan speed slows down to a
minimum (x10).
Can adjust burning at minimum performance.
K2 K1
Operate (decrease) and (increase) pushbuttons to
adjust fan speed.
reset K4
By pressing push button to exit the chimney-sweeper
function.
56
Servicing
CO2 setting CO2 setting

at min. at max.
power power
output output
Fig. №. 32 Gas valve adjusting screw
12.3 Conversion to a different type of fuel
1. Venturi tube
2. Clamp
3. Diaphragm
4. Ring
5. Gas supply
6. Gas valve
Depending on the fuel type the connection between the

gas supply (5) and the Venturi tube (1) is equipped with
a diaphragm (3)
Natural gas: diaphragm diameter 6.7 mm

Propane: diaphragm diameter 4.3 mm
Note 3: Sealing
Note 5: Gas valve
Software for propane fuel must be downloaded.
57
Servicing
12.4 Boiler Electronics Setting
Setting parameters
The product meets the values for “Environment Friendly Product”.
Note: The actual values measured depend on the type of connection of the combustion air supply and flue gas
removal for the given appliance.
Checking the boiler parameters settings, entering the servicing menu.

Designed for professional servicing of the product only.
12.4.1 K4GXH24X - Honeywell electronics parameters set in the manufacturing factory

(service parameters list neXsys S4962V3224)
Setting Setting
Parameter
K4G2H24P.
K4G3H24P.
K4G1H24Z.
K4G2H24Z.
K4G3H24Z.
K4G1H24P
Renge
Name
Unit
P00 DHW configuration 1= Instantaneous
2= Instantaneous + Solar
3= Storage tank num. 5 1 3 5 1 3
4= Solar storage tank
5= CH only
P01 Gas type 0=Natural
num. 0 0 0 1 1 1
1=LPG
P02 Ignition fan speed
175-675 rpm/min x 10 400 400 400 400 400 400
P03 Water filling 0= Enable
1= Disable num. 0 0 0 0 0 0
2=Auto
P04 DHW user set point max. 30-65 °C x 65 65 x 65 65
P05 DHW maximum fan speed 175-675 rpm/min x 10 x 675 675 x 675 675
P06 DHW minimum fan speed 175-675 rpm/min x 10 x 175 175 x 175 175
P07 DHW pump overrun time 0 - 255 min. x 1 1 x 1 1
P08 DHW frost protection ON 0 - 50 °C x 8 8 x 8 8
P09 DHW frost protection OFF 0 - 50 °C x 35 35 x 35 35
P10 DHW heat demand type 0=sensor
num. x x 0 x 0 x
1=thermostat
P11 DHW antilegionella set
0 - 70 °C x x 70 x 70 x
point
P12 DHW antilegionella timeout 1-7 day x x 7 x x 7
P13 Supply temperature delta 0 - 20 °C x x 5 x x 5
P14 Maximum supply
0 - 90 °C x x 85 x x 85
temperature
P15 Solar enable temperature 5 - 20 °C x x x x x x
P16 Solar disable temperature 5 - 20 °C x x x x x x
P17 Solar pump min. running
0 - 120 sec. x x x x x x
time
P18 Solar limit temperature 100 - 150 °C x x x x x x
P19 Solar storage tank limit
50 - 100 °C x x x x x x
temperature
P20 Solar mode functionality 0= 0=solar priority
num. x x x x x x
1= parallel
P21 Heat demand delay after
0 - 60 sec. x x x x x x
Solar pump activation
P22 Delta for virtual DHW user
0 - 30 °C x x x x x x
set point
P23 CH user set point
20 - 90 °C 80 80 80 80 80 80
maximum
P24 CH maximum fan speed 175 - 675 rpm/min x 10 675 675 675 675 675 675
P25 CH minimum fan speed 175 - 675 rpm/min x 10 175 175 175 175 175 175
58
Servicing
Setting Setting
Parameter
K4G2H24P.
K4G3H24P.
K4G1H24Z.
K4G2H24Z.
K4G3H24Z.
K4G1H24P
Renge
Name
Unit
P26 CH OFF time 0 - 10 min. 1 1 1 1 1 1
P27 CH pump overrun timer 0 - 255 min. 3 3 3 3 3 3
P28 CH pump 0= Continuous
num. 0 0 0 0 0 0
1= Overrun
P29 CH minimum time 0-5 min. 1 1 1 1 1 1
P30 CH slope rate 0-60 °C/min. 4 4 4 4 4 4
P31 CH frost protection ON 0 - 10 °C 5 5 5 5 5 5
P32 CH frost protection OFF 0 - 10 °C 10 10 10 10 10 10
P33 OTC curve selection 0 - 30 num. 0 0 0 0 0 0
P34 Supply for CH thermostatic
0 - 100 °C 80 80 80 80 80 80
pump overrun OFF
0 - 100 °C 85 85 85 85 85 85
pump overrun ON
P36 System configuration Bit x: cleared / set
num. 4 4 4 4 4 4
Bit 2: WP switch / sensor
P37 DHW request type 0= Fugas Flow sensor
1= Bitron Flow sensor
2= Kramer Flow sensor
num. x 3 x x 3 x
3= Flow switch
2= Honeywell Flow
sensor
12.4.2 K4GXH33X - Honeywell electronics parameters set in the manufacturing factory

(service parameters list neXsys S4962V3224)
Setting Setting
Parameter
K4G2H33P.
K4G3H33P.
K4G1H33Z.
K4G2H33Z.
K4G3H33Z.
K4G1H33P
Renge
Name
Unit
P00 DHW configuration 1= Instantaneous

2= Instantaneous + Solar
3= Storage tank num. 5 1 3 5 1 3
4= Solar storage tank
5= CH only
P01 Gas type 0=Natural
num. 0 0 0 1 1 1
1=LPG
P02 Ignition fan speed
150-635 rpm/min x 10 400 400 400 400 400 400
P03 Water filling 0= Enable
1= Disable num. 0 0 0 0 0 0
2=Auto
P04 DHW user set point max. 30-65 °C x 65 65 x 65 65
P05 DHW maximum fan speed 150-635 rpm/min x 10 x 635 635 x 635 635
P06 DHW minimum fan speed 150-635 rpm/min x 10 x 150 150 x 150 150
P07 DHW pump overrun time 0 - 255 min. x 1 1 x 1 1
P08 DHW frost protection ON 0 - 50 °C x 8 8 x 8 8
P09 DHW frost protection OFF 0 - 50 °C x 35 35 x 35 35
P10 DHW heat demand type 0=sensor
num. x x 0 x 0 x
1=thermostat
P11 DHW antilegionella set
0 - 70 °C x x 70 x 70 x
point
P12 DHW antilegionella timeout 1-7 day x x 7 x x 7
P13 Supply temperature delta 0 - 20 °C x x 5 x x 5
P14 Maximum supply
0 - 90 °C x x 85 x x 85
temperature
P15 Solar enable temperature 5 - 20 °C x x x x x x
59
Servicing
Setting Setting
Parameter
K4G2H33P.
K4G3H33P.
K4G1H33Z.
K4G2H33Z.
K4G3H33Z.
K4G1H33P
Renge
Name
Unit
P16 Solar disable temperature 5 - 20 °C x x x x x x
P17 Solar pump min. running
0 - 120 sec. x x x x x x
time
P18 Solar limit temperature 100 - 150 °C x x x x x x
P19 Solar storage tank limit
50 - 100 °C x x x x x x
temperature
P20 Solar mode functionality 0= 0=solar priority
num. x x x x x x
1= parallel
P21 Heat demand delay after
0 - 60 sec. x x x x x x
Solar pump activation
P22 Delta for virtual DHW user
0 - 30 °C x x x x x x
set point
P23 CH user set point
20 - 90 °C 80 80 80 80 80 80
maximum
P24 CH maximum fan speed 150-635 rpm/min x 10 635 635 635 635 635 635
P25 CH minimum fan speed 150-635 rpm/min x 10 150 150 150 150 150 150
P26 CH OFF time 0 - 10 min. 1 1 1 1 1 1
P27 CH pump overrun timer 0 - 255 min. 3 3 3 3 3 3
P28 CH pump 0= Continuous
num. 0 0 0 0 0 0
1= Overrun
P29 CH minimum time 0-5 min. 1 1 1 1 1 1
P30 CH slope rate 0-60 °C/min. 4 4 4 4 4 4
P31 CH frost protection ON 0 - 10 °C 5 5 5 5 5 5
P32 CH frost protection OFF 0 - 10 °C 10 10 10 10 10 10
P33 OTC curve selection 0 - 30 num. 0 0 0 0 0 0
0 - 100 °C 80 80 80 80 80 80
pump overrun OFF
0 - 100 °C 85 85 85 85 85 85
pump overrun ON
P36 System configuration Bit x: cleared / set
num. 4 4 4 4 4 4
Bit 2: WP switch / sensor
P37 DHW request type 0= Fugas Flow sensor
1= Bitron Flow sensor
2= Kramer Flow sensor
num. x 3 x x 3 x
3= Flow switch
2= Honeywell Flow
sensor
60
Servicing
13 Servicing Inspection of the Boiler

The user is obliged ensure regular annual servicing inspections of the boiler.
When these conditions are not observed the owner cannot clam warranty repairs.
The instructions for the servicing inspection procedure is available for servicing organizations.
Main points of the inspection:

• Check of liquids leakage from boiler's joints;
• Check of pressure in the expansion tank;
• Check of the adjustment of CO2 of the gas valve (emission), should be performed 1 x per year;
• Disassembling of the burner and check of exchanger and electrodes state;
• Check of siphon clogging for condensate discharge;
• Bleeding of the exchanger;
• Check of chimney flue.
Attention: Before you remove the boiler casing, disconnect the boiler from the electric supply.
Fig. №. 33 Exchanger inspection
61
Servicing
Information for customer
Packaging identification Assessment reference
PE Plastic sacks, folie, corrugated board, iron and plastic fix

line
Identification of principal materials used. Paper, Polyethylene, iron, wood
Part 1: Summary of assessment

Standard/Report Assessment requirement Claim Note
1.1 Prevention by source
YES
reduction
1.2 Heavy metals and ensure below maximum permitted levels
for components YES
(CR 13695-1)
1.3 Other ensure in compliance with
noxious/hazardous (ČSN 77 0150-2, EN 13428) YES
substances
2 Reuse ensure reusability in all terms of the
standard for the functional packaging unit NO
(EN 13429)
3.1 Recovery by material ensure recyclability in all terms of the
recycling standard for the functional packaging unit YES
(EN 13430)
3.2 Recovery in the form ensure that calorific gain is achievable for
of energy the functional packaging unit YES Iron - NO
(EN 13431)
3.3 Recovery by ensure compost ability in all terms of the
composting standard for the functional packaging unit NO
(EN 13432)
NOTE Conformity with EN 13427 requires affirmative responses to sections 1.1; 1.2; 1.3 and to at
least one of 3.1; 3.2; 3.3. In addition, where a claim of reuse is made section 2 should also
record affirmative responses.
Part 2: Statement of conformity

In the light of the assessment results recorded in part I above, this packaging is claimed to comply
with the requirements of EN 13427.
62
Servicing
RECORD OF THE BOILER COMMISSIONING
This side is used to confirm the inspection service and is kept by the customer!!!
Operator (surname, name) ………………………………………………………………………………..
Address (street, city, postal code) ………………………………………………………………………
Phone/Fax/e-mail address ………………………………………………………………………………..
Boiler serial number ................................... Date of commissioning ...............................
Service organization (stamp and signature) …………………………………………………………………
Mandatory service inspection after 1 year of operation
Date …………………… Service organization stamp and signature.............................................
Mandatory service inspection after 2 years of operation
Date …………………… Service organization stamp and signature.... .......................................
Date …………………… Service organization stamp and signature...........................................
63
Annex to the Warranty Certificate for the Customer – User
A record of warranty and after-warranty repairs and regular annual product inspections performed
Contracted service
Date of Customer’s
Activity performed organization
entry signature
(signature, stamp)
64
VIADRUS K4
VIADRUS a.s.
Bezručova 300 | CZ - 735 81 Bohumín
E-mail: info@viadrus.cz | www.viadrus.cz

GB VIADRUS K4H Navod K Obsluze A Instalaci 49 2016

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

GB VIADRUS K4H Navod K Obsluze A Instalaci 49 2016

Uploaded by

Copyright:

Available Formats

VIADRUS K4

Manual for boiler operation and installation

5 Boiler Attendance by the User ............................................................................................................... 22

1 Produced Versions of the Boilers

2 Boiler Application and Benefits

Tab. №. 2 Thermal – technical parameters - VIADRUS K4GXH24XX

Boiler output range [kW] 5 - 24

Tab. №. 4 Thermal – technical parameters - VIADRUS K4GXH33XX

Boiler output range [kW] 6,5 - 33

Diagram no. 1 A diagram of the boiler heating circuit hydraulic loss

Fig. №. 1 The main boiler dimensions

Model(s): VIADRUS K4G1H24XX

Condensing boiler: yes

Low-temperature (**) boiler: no

Cogeneration space heater: no If yes, equipped with a supplementary heater:

Auxiliary electricity consumption Other items

At full load elmax 0,02 kW Standby heat loss Pstby 0,045 kW

Ignition burner power

Model(s): VIADRUS K4G2H24XX

Condensing boiler: yes

Low-temperature (**) boiler: no

Cogeneration space heater: no If yes, equipped with a supplementary heater:

Combination heater: yes

Auxiliary electricity consumption Other items

At full load elmax 0,02 kW Standby heat loss Pstby 0,045 kW

Ignition burner power

For combination heaters:

Declared load profile XL Water heating energy efficiency ƞwh 84 %

Model(s): VIADRUS K4G3H24XX

Condensing boiler: yes

Low-temperature (**) boiler: no

Cogeneration space heater: no If yes, equipped with a supplementary heater:

Combination heater: yes

Auxiliary electricity consumption Other items

At full load elmax 0,02 kW Standby heat loss Pstby 0,045 kW

Ignition burner power

For combination heaters:

Declared load profile XL Water heating energy efficiency ƞwh 81 %

Model(s): VIADRUS K4G1H33XX

Condensing boiler: yes

Low-temperature (**) boiler: no

Cogeneration space heater: no If yes, equipped with a supplementary heater:

Auxiliary electricity consumption Other items

At full load elmax 0,11 kW Standby heat loss Pstby 0,044 kW

Ignition burner power

Model(s): VIADRUS K4G2H33XX

Condensing boiler: yes

Low-temperature (**) boiler: no

Cogeneration space heater: no If yes, equipped with a supplementary heater:

Combination heater: yes

Auxiliary electricity consumption Other items

At full load elmax 0,11 kW Standby heat loss Pstby 0,044 kW

Ignition burner power

For combination heaters:

Declared load profile XL Water heating energy efficiency ƞwh 86 %

Model(s): VIADRUS K4G3H33XX

Condensing boiler: yes

Low-temperature (**) boiler: no

Cogeneration space heater: no If yes, equipped with a supplementary heater:

Combination heater: yes

Auxiliary electricity consumption Other items

At full load elmax 0,11 kW Standby heat loss Pstby 0,044 kW

Ignition burner power