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Title: This CEB is for the following applications:
CM2350 Midrange and Heavy Duty Tier 4
Final - Electronic Subsystem Technical Automotive Industrial Marine
Package
G-Drive
Date: 18 March 2019 Refer to CEB00044 for Safety Practices, CEB Number: 00503
Guidelines and Procedures
Engine models included: Tier 4F QSF3.8<75hp, QSF3.8>75hp (SCR), QSF3.8>75hp (DOC+SCR), QSB4.5,
QSB6.7 (DOC+SCR), QSB6.7 (DOC/DPF+SCR), QSL9 (DOC+SCR), QSL9
(DOC/DPF+SCR), QSX15 and QSG12
The CM2350 Technical Package for QSB4.5, QSB6.7, QSF3.8, QSL9, QSX15 and QSG12 Tier 4F Midrange and
Heavy Duty Industrial Applications will cover the following electronic aspects of the engines:
- Electronic Features,
- New Features for Tier 4F:
- Inducements (DEF low level , DEF Quality, and Tampering/Malfunction) (See
CEB00502)
- Immobilizer
- Dual Fan
- Air Intake Restriction Monitor
- Reversible Fan
- POI Lamp
- Electronic Components,
- New Components for Tier 4F:
- CM2350 Electronic Control Module
- OEM 96-Pin Connector
- Aftertreatment Connectors/Relays/Lamps/Switches/Sensors (See CEB00502)
- SCR, DEF Supply Module, DEF Dosing Module and Decomposition Reactor Tube
(DRT) (See CEB00502)
- Pressure Relief Valve (PRV)
- Installation and Interfacing,
- Diagnostics and Datalinks.
Internal Use Only - For business use only by employees and authorized non-Cummins entities with a need to know basis per CORP-00-24-00-00.
Revision 21, 18 March 2019 Page 1 of 181 © Copyright 2019 Cummins Inc.
CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
Power Connections
Maximum Continuous Current Draw 30 Amps
Maximum Operating Voltage @ ECM 17 Volts for 12 Volt Application.
32 Volts for 24 Volt Application.
Minimum Operating Voltage @ ECM 9 Volts for full ECM functionality.* (Fuel system may
Note: The Diesel Exhaust Fluid Supply Module is powered from the not be fully functional)
ECM. A UL2 DEF supply module (used in QSG12 engines) requires the 11 Volts required for full fuel system functionality.
battery voltage to be 10-32V; a Bosch DEF supply module (used in
QSB4.5/QSB6.7/QSL9/QSX15 engines) requires 9-16V for 12V
systems and 18-32V for 24V systems.
Minimum Voltage During Engine Cranking @ ECM (both 12 V and 24V 6 Volts
system) Note: Cummins requires 6V minimum. At this voltage
the module shall be executing software, and be
capable of starting engine. Some module I/O may be
out of spec limits. Module must not reset at or above
this voltage.
Maximum Total Circuit Resistance: from Battery(+) to the ECM power 0.040 Ohms
pins (1, 25, 26, 27, 28) plus from ECM return pins (49, 50, 51, 52, 73) to
the Battery(-)
Maximum Return Circuit Resistance: from ECM return pins (49, 50, 51, 0.020 Ohms
52, 73) to the Battery(-)
Wire Size 16 AWG
Note: Must meet total circuit resistance listed
above.
Internal Use Only - For business use only by employees and authorized non-Cummins entities with a need to know basis per CORP-00-24-00-00.
Revision 21, 18 March 2019 Page 2 of 181 © Copyright 2019 Cummins Inc.
CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
General
Wire Size 20 AWG
Indicator Lamps/LEDs
Minimum Luminous Intensity ~ 2 Cd / Visible In Bright Sun Light
Maximum Continuous Current Draw Per Lamp 0.5 Amps
Minimum Current Draw for Valid Load Detection 0.002 Amps
Maximum Leakage Current In Off Condition @ 12V 0.00012 Amps
Maximum Leakage Current In Off Condition @ 24V 0.0003 Amps
Output Drivers
Maximum Current (A rms) From Each PWM/On-Off Driver 2.0 Amps rms
Maximum Leakage Current Each PWM/On-Off Driver 0.105 mA (V batt<16V) & 0.264 mA (V batt>16V) for
Low Side Drivers
0.4 mA for High Side drivers
Maximum Current Through ECM General Return 6.0 Amps each
Internal Use Only - For business use only by employees and authorized non-Cummins entities with a need to know basis per CORP-00-24-00-00.
Revision 21, 18 March 2019 Page 3 of 181 © Copyright 2019 Cummins Inc.
CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
Internal Use Only - For business use only by employees and authorized non-Cummins entities with a need to know basis per CORP-00-24-00-00.
Revision 21, 18 March 2019 Page 4 of 181 © Copyright 2019 Cummins Inc.
CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
25 The DPF Filter connector and wiring MUST 26 The ECM OEM Connectors (96 Pin OEM
be adequately protected from the radiated heat. Connector) and the Particulate Filter sensor
connector MUST have silver-plated terminal
Note: DPF Filter Connector and wiring is contacts and must not have protective grease
applicable ONLY to QSX15, QSG12, QSB6.7 applied.
(DOC/DPF+SCR) and QSL9 (DOC/DPF+SCR).
27 Maximum voltage differential or peak-peak 28 Vehicle accessory circuits MUST not use the
voltage differential between the engine ECM engine block ground stud for a connection point or
block ground stud and battery negative MUST not path back to Battery (-).
exceed 500 mV under any combination of loads
or operating conditions.
29 Grid Heater is required for Industrial Midrange 30 The Coolant Level Sensor or Coolant Level
engines and optional for Tier 4F Industrial Heavy Switch must comply with AEB 24.18 Coolant
Duty engines. System Design – Installation requirements for
proper installation.
31 Some means of starter lockout protection is 32 The Water-in-Fuel (WIF) sensor is required.
required for all Tier 4F Industrial engines with
Cummins branded starters. (Refer to AEB 24.53
for required testing as part of the IQA).
33 Mandatory lamps MUST be hardwired or 34 Any inductive devices connected in parallel with
multiplexed using J1939 messages. If these keyswitch circuits must contain coil “back emf”
lamps are integrated into a Graphical User suppression.
Interface (GUI) or multi function electronic display,
the panel indication must be equivalent to
hardwired indicators and is clearly visible to the
operator when the lamp is active. These lamps
must be easily identified by the operator.
35 The operating environment for the ECM must not 36 Sharp bends or excessive tension in the
exceed -40 °C (-40 °F) to 85 °C (185 °F) connector/sensor lead wire(s) can result in open
(Mounting temperature) and 105 °C (225 °F) conductors and damaged wire insulation. If the
(Ambient/Storage). wire tension is applied perpendicularly to the
conenctor/sensor, distortion of the rubber
grommet (wire seal) may occur causing increased
environmental susceptibility. Any harness bend
must not disrupt the integrity of the wire seals in
the connector body and any bend radius
SHOULD be greater than or equal to 1 inch.
37 The OEM must not apply lubricant to the NOx
Sensor ECU mating connector.
Note: The use of the term MUST denotes a requirement that must be followed for an approved application
installation. Likewise, items in this section which include the statement, “This is a requirement”, are
Requirements. The term SHOULD denote a recommended practice that should be followed for best performance.
Cummins Recommendations reflect good wiring practices that should be followed for best performance.
Deviations from the Recommendations should only be performed if specific information or testing is available for
the particular application that confirms the deviation is appropriate. Deviations from Requirements should only be
performed with the approval of a Cummins Application Engineer.
Internal Use Only - For business use only by employees and authorized non-Cummins entities with a need to know basis per CORP-00-24-00-00.
Revision 21, 18 March 2019 Page 5 of 181 © Copyright 2019 Cummins Inc.
CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
Table of Contents
Internal Use Only - For business use only by employees and authorized non-Cummins entities with a need to know basis per CORP-00-24-00-00.
Revision 21, 18 March 2019 Page 6 of 181 © Copyright 2019 Cummins Inc.
CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
2.7.4 Switched Outputs (Dual Output) with Engine Shutdown ----------------------------------------------- 41
2.7.5 Speed Signal to Tachometer ------------------------------------------------------------------------------------- 41
2.7.6 Electronic Fan Clutch ----------------------------------------------------------------------------------------------- 42
2.7.7 Dual Fan Clutch ------------------------------------------------------------------------------------------------------- 42
2.7.8 Fan Type ---------------------------------------------------------------------------------------------------------------- 43
2.7.9 Hydraulic Fan Drive System -------------------------------------------------------------------------------------- 45
2.7.10 Immobilizer ------------------------------------------------------------------------------------------------------------- 45
2.8 Engine Protection ------------------------------------------------------------------------------------------------------------ 45
2.8.1 Engine Protection ---------------------------------------------------------------------------------------------------- 45
2.8.2 Engine Protection - OEM Pressure, OEM Temperature and OEM Switch Input ----------------- 45
2.8.3 Engine Protection – Air Intake Restriction Monitor ------------------------------------------------------- 46
2.8.4 Engine Protection – Overspeed --------------------------------------------------------------------------------- 46
2.8.5 Engine Protection Shutdown Override (Refer to Section 2.14.1) ------------------------------------- 46
2.8.6 Water in Fuel Sensor ------------------------------------------------------------------------------------------------ 46
2.8.7 Air Intake Shut Off (ASO) ------------------------------------------------------------------------------------------ 46
2.8.8 Injector Performance Test (IPT) --------------------------------------------------------------------------------- 47
2.9 J1939 --------------------------------------------------------------------------------------------------------------------------- 48
2.9.1 Multiplexing ------------------------------------------------------------------------------------------------------------ 48
2.9.2 Multiple Unit Synchronization ----------------------------------------------------------------------------------- 49
2.10 Miscellaneous Features ------------------------------------------------------------------------------------------------- 49
2.10.1 Electrical System Voltage ----------------------------------------------------------------------------------------- 49
2.10.2 Multilevel Security --------------------------------------------------------------------------------------------------- 49
2.11 Starter Lockout ------------------------------------------------------------------------------------------------------------ 49
2.11.1 General Feature Description ------------------------------------------------------------------------------------- 49
2.12 Engine Maintenance / Monitoring Features ------------------------------------------------------------------------ 50
2.12.1 Maintenance Monitor ----------------------------------------------------------------------------------------------- 50
2.12.2 Trip Information ------------------------------------------------------------------------------------------------------ 50
2.12.3 Reset Trip Information --------------------------------------------------------------------------------------------- 51
2.13 Sensors --------------------------------------------------------------------------------------------------------------------- 51
2.13.1 OEM Temperature 1 Sensor (Auxiliary Temperature) ---------------------------------------------------- 51
2.13.2 Auxiliary Pressure 1 Sensor (OEM Pressure)--------------------------------------------------------------- 51
2.13.3 Vehicle Speed Source ---------------------------------------------------------------------------------------------- 51
2.13.4 Tachograph ------------------------------------------------------------------------------------------------------------ 51
2.13.5 CAC out Temperature Sensor------------------------------------------------------------------------------------ 51
2.14 Switches -------------------------------------------------------------------------------------------------------------------- 51
2.14.1 Engine Protection Shutdown Override ----------------------------------------------------------------------- 51
2.14.2 Clutch Switch---------------------------------------------------------------------------------------------------------- 52
2.14.3 Service Brake Switch ----------------------------------------------------------------------------------------------- 52
3. OEM Components ----------------------------------------------------------------------------------------- 52
3.1 Introduction -------------------------------------------------------------------------------------------------------------------- 52
3.2 How to Use This Section --------------------------------------------------------------------------------------------------- 52
3.2.1 Purpose ----------------------------------------------------------------------------------------------------------------- 52
3.2.2 Usage -------------------------------------------------------------------------------------------------------------------- 52
3.2.3 Contents ---------------------------------------------------------------------------------------------------------------- 52
3.3 Component List -------------------------------------------------------------------------------------------------------------- 53
3.4 Connectors -------------------------------------------------------------------------------------------------------------------- 56
3.4.1 2-Pin Fuel Heater Connector ------------------------------------------------------------------------------------- 56
3.4.2 4-Pin Intake Air Temperature/Pressure Sensor Connector (TBAP): --------------------------------- 57
3.4.3 J1939 9-Pin Datalink Interface Connector ------------------------------------------------------------------- 57
3.4.4 J1939 Datalink Connectors (3-pin connector for Engine Side Tool Port)-------------------------- 58
3.4.5 OEM 96 Pin Connector --------------------------------------------------------------------------------------------- 59
3.4.6 24-Pin Crossover Connector ------------------------------------------------------------------------------------- 60
3.5 Lamps -------------------------------------------------------------------------------------------------------------------------- 61
3.5.1 Exhaust System Cleaning (Regen) Lamp -------------------------------------------------------------------- 61
3.5.2 Diesel Exhaust Fluid (DEF) Lamp------------------------------------------------------------------------------- 61
3.5.3 High Exhaust System Temperature (HEST) Lamp -------------------------------------------------------- 61
3.5.4 Exhaust System Cleaning (Regen) Disabled (Inhibit) Lamp ------------------------------------------- 61
Internal Use Only - For business use only by employees and authorized non-Cummins entities with a need to know basis per CORP-00-24-00-00.
Revision 21, 18 March 2019 Page 7 of 181 © Copyright 2019 Cummins Inc.
CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
3.5.5 Stop Lamp -------------------------------------------------------------------------------------------------------------- 62
3.5.6 Wait to Start Lamp --------------------------------------------------------------------------------------------------- 62
3.5.7 Warning Lamp--------------------------------------------------------------------------------------------------------- 62
3.5.8 Power on Indicator (POI) Lamp ---------------------------------------------------------------------------------- 63
3.6 Relays -------------------------------------------------------------------------------------------------------------------------- 63
3.6.1 Fan Clutch Relay ----------------------------------------------------------------------------------------------------- 63
3.6.2 Fuel Heater Relay ---------------------------------------------------------------------------------------------------- 63
3.6.3 Intake Air Heater Relays ------------------------------------------------------------------------------------------- 64
3.6.4 Idle Shutdown Relay ------------------------------------------------------------------------------------------------ 65
3.6.5 Standard Relay-------------------------------------------------------------------------------------------------------- 65
3.6.6 Starter Lockout Relay ---------------------------------------------------------------------------------------------- 66
3.6.7 Dual Outputs Relay -------------------------------------------------------------------------------------------------- 67
3.7 Sensors ------------------------------------------------------------------------------------------------------------------------ 68
3.7.1 Accelerator Pedal or Lever Position Sensor (w/Idle Validation Switch) --------------------------- 68
3.7.2 Accelerator Pedal or Lever Position Sensor (w/o Idle Validation Switch) ------------------------- 68
3.7.3 Dual Analog Accelerator Position Sensor ------------------------------------------------------------------- 68
3.7.4 Coolant Level Sensor ----------------------------------------------------------------------------------------------- 68
3.7.5 Vehicle Speed Sensor (Digital VSS) Input ------------------------------------------------------------------- 69
3.7.6 Vehicle Speed Sensor (Magnetic Pickup VSS) ------------------------------------------------------------- 70
3.7.7 Tachograph Vehicle Speed Sensor (VSS)-------------------------------------------------------------------- 72
3.7.8 OEM Temperature Sensor ----------------------------------------------------------------------------------------- 73
3.7.9 OEM Pressure Sensor ---------------------------------------------------------------------------------------------- 75
3.7.10 Water-In-Fuel Sensor ----------------------------------------------------------------------------------------------- 76
3.7.11 CAC Out Temperature Sensor ----------------------------------------------------------------------------------- 77
3.7.12 Fan Speed Sensor (Digital) Input ------------------------------------------------------------------------------- 78
3.8 Switches ----------------------------------------------------------------------------------------------------------------------- 80
3.8.1 Switch Conventions ------------------------------------------------------------------------------------------------- 80
3.8.2 Switch Specifications ----------------------------------------------------------------------------------------------- 80
3.8.3 Switch Characteristics --------------------------------------------------------------------------------------------- 81
3.8.4 Alternate Droop Switch -------------------------------------------------------------------------------------------- 81
3.8.5 Alternate Low Idle Switch ----------------------------------------------------------------------------------------- 82
3.8.6 Constrained Operation Curve Switch ------------------------------------------------------------------------- 83
3.8.7 Switch Applications ------------------------------------------------------------------------------------------------- 83
3.9 Suppliers ----------------------------------------------------------------------------------------------------------------------- 94
4. Interfaces and Installation ------------------------------------------------------------------------------ 95
4.1 Introduction -------------------------------------------------------------------------------------------------------------------- 95
4.1.1 Requirements Summary ------------------------------------------------------------------------------------------- 95
4.2 How to use this section ----------------------------------------------------------------------------------------------------- 96
4.2.1 Purpose ----------------------------------------------------------------------------------------------------------------- 96
4.2.2 Usage -------------------------------------------------------------------------------------------------------------------- 96
4.2.3 Content ------------------------------------------------------------------------------------------------------------------ 96
4.3 Wiring Diagram --------------------------------------------------------------------------------------------------------------- 97
4.4 ECM Pin Mapping Guide -------------------------------------------------------------------------------------------------- 97
4.4.1 J2 OEM 96-Pin Connector for QSB4.5, QSB6.7, QSL9, QSX15, QSF3.8 and QSG12 ----------- 97
4.4.2 OEM 24-pin Crossover Connector ---------------------------------------------------------------------------- 103
4.5 Pin Specifications by Type ---------------------------------------------------------------------------------------------- 104
4.5.1 5V Sensor Voltage Source -------------------------------------------------------------------------------------- 104
4.5.2 Switch (pull to ground) Input ----------------------------------------------------------------------------------- 104
4.5.3 APS1 (Accelerator Position Sensor 1) Supply Voltage (5 V) and Return ------------------------ 106
4.5.4 ECM Return ---------------------------------------------------------------------------------------------------------- 106
4.5.5 ECM Power (Battery+) and ECM Return (Battery-) ------------------------------------------------------ 107
4.5.6 Ratiometric Analog Input ---------------------------------------------------------------------------------------- 107
4.5.7 Resistive Analog Input ------------------------------------------------------------------------------------------- 107
4.5.8 Keyswitch Input ---------------------------------------------------------------------------------------------------- 108
4.5.9 Switched Sink Driver Output ----------------------------------------------------------------------------------- 109
4.5.10 Switched Source Driver Output ------------------------------------------------------------------------------- 110
4.5.11 Tachometer Sink Driver Output ------------------------------------------------------------------------------- 111
Internal Use Only - For business use only by employees and authorized non-Cummins entities with a need to know basis per CORP-00-24-00-00.
Revision 21, 18 March 2019 Page 8 of 181 © Copyright 2019 Cummins Inc.
CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
4.5.12 Intake Air Heaters (Grid Heaters) ----------------------------------------------------------------------------- 112
4.5.13 Power and Ground Requirements ---------------------------------------------------------------------------- 113
4.5.14 Switch and Sensor Grounding Requirements and Recommendations -------------------------- 115
4.5.15 Solenoid Grounding Requirements -------------------------------------------------------------------------- 116
4.5.16 Datalink Grounding ------------------------------------------------------------------------------------------------ 116
4.5.17 Temperature Specifications ------------------------------------------------------------------------------------ 116
4.5.18 Keyswitch (Ignition) Requirement ---------------------------------------------------------------------------- 116
4.6 OEM Installation Requirements ---------------------------------------------------------------------------------------- 117
4.6.2 Harness Boot Requirements ----------------------------------------------------------------------------------- 119
4.6.3 Remote Mount ECM ----------------------------------------------------------------------------------------------- 120
4.6.4 OEM Connector Grounding and Strain relief ------------------------------------------------------------- 120
4.6.5 Welding Requirements ------------------------------------------------------------------------------------------- 120
4.6.6 Miscellaneous Notes ---------------------------------------------------------------------------------------------- 121
5. Datalinks and Diagnostics---------------------------------------------------------------------------- 122
5.1 Introduction ------------------------------------------------------------------------------------------------------------------ 122
5.1.1 J1939 Physical Layer --------------------------------------------------------------------------------------------- 122
5.1.2 Recommendations ------------------------------------------------------------------------------------------------- 123
5.2 Diagnostics ------------------------------------------------------------------------------------------------------------------ 123
5.2.1 Advanced Diagnostics ------------------------------------------------------------------------------------------- 123
5.2.2 Diagnostics ---------------------------------------------------------------------------------------------------------- 123
5.2.3 External Diagnostic Tools --------------------------------------------------------------------------------------- 124
5.3 Serial Communications --------------------------------------------------------------------------------------------------- 124
5.3.1 CM2350 Controller Serial Communications --------------------------------------------------------------- 124
5.3.2 Introduction ---------------------------------------------------------------------------------------------------------- 124
5.3.3 J1939 Public Datalink Installation Information ----------------------------------------------------------- 125
5.3.4 Connections: -------------------------------------------------------------------------------------------------------- 126
5.3.5 CUMMINS Engine Network -------------------------------------------------------------------------------------- 126
5.3.6 J1939 Cable and Connector Suppliers ---------------------------------------------------------------------- 126
5.3.7 Messages Supported on CM2350 modules ---------------------------------------------------------------- 130
5.3.8 Messages Supported on J1939 -------------------------------------------------------------------------------- 130
5.3.9 Key to Messages Supported on J1939 Table ------------------------------------------------------------- 130
5.3.10 Cummins Specific Information for PGNs------------------------------------------------------------------- 158
5.4 Network Utilization--------------------------------------------------------------------------------------------------------- 161
5.4.1 J1939 Network Utilization --------------------------------------------------------------------------------------- 161
5.5 Diagnostics Supported over Engine Controller Datalinks -------------------------------------------------------- 163
5.5.1 Supported Messages and Source Addresses for Clearing Faults --------------------------------- 163
5.5.2 Engine Controller Diagnostic Information ----------------------------------------------------------------- 163
Frequently Asked Questions on Cummins Datalinks ---------------------------------------------------------------------- 165
Appendix A: SAE Diagnostic Trouble Codes and Cummins Fault Codes ------------------------------------------- 166
Appendix B: Component ID ----------------------------------------------------------------------------------------------------- 167
5.6 Revision History: ----------------------------------------------------------------------------------------------------------- 168
List of Figures
Figure 2-1 Low Speed Governor ......................................................................................................................19
Figure 2-2 High Speed Governor ........................................................................................................................20
Figure 2-3 All Speed (Variable Speed) Governor ...............................................................................................21
Figure 2-4 Automotive (Min/Max) Governor........................................................................................................22
Figure 2-5 Example Variable ISC Resistor Network Wiring .................................................................................27
Figure 2-6 HSG Alternate Droop .........................................................................................................................28
Figure 2-7 PWM Output Signal ...........................................................................................................................39
Figure 2-8 Example of Duty Cycle Monitor .........................................................................................................40
Figure 2-9 Tachometer Signal ............................................................................................................................41
Figure 2-10 Electronic Fan Control Circuit Example (Spal Fan type) ...................................................................44
Figure 2-11 CM2350 ASO Wiring Diagram...........................................................................................................47
Figure 2-12 IPT Flow Chart ...................................................................................................................................48
Figure 3-1 9- Pin Datalink Interface Connector....................................................................................................58
Internal Use Only - For business use only by employees and authorized non-Cummins entities with a need to know basis per CORP-00-24-00-00.
Revision 21, 18 March 2019 Page 9 of 181 © Copyright 2019 Cummins Inc.
CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
Figure 3-2 J1939 Datalink Engine Side Tool Port 3-pin Connectors ...................................................................58
Figure 3-3 OEM 96-Pin Connector ......................................................................................................................60
Figure 3-4 24-Pin Crossover Connector ..............................................................................................................61
Figure 3-5 Intake Air Heater Relay ......................................................................................................................64
Figure 3-6 Standard Relay Diagram ....................................................................................................................65
Figure 3-7 Suppression Diode notes ...................................................................................................................66
Figure 3-8 Example Standard Relay ....................................................................................................................66
Figure 3-9 Dual Outputs Relay A and B Diagram ...............................................................................................67
Figure 3-10 Coolant Level Sensor Input ..............................................................................................................69
Figure 3-11 Digital VSS - Signal ..........................................................................................................................70
Figure 3-12 Digital VSS - Simplified Circuit ..........................................................................................................70
Figure 3-13 Voltage Detection Threshold – Magnetic Pickup VSS ......................................................................71
Figure 3-14 Magnetic Pickup VSS - Simplified Circuit .........................................................................................72
Figure 3-15 Tachograph Output Signal ................................................................................................................72
Figure 3-16 Example OEM Temperature Sensor ................................................................................................74
Figure 3-17 OEM Temperature Sensor Kit ..........................................................................................................75
Figure 3-18 Fuel Filter with Water-In-Fuel Sensor ...............................................................................................76
Figure 3-19 Switch Diagram Examples................................................................................................................79
Figure 3-20 Switch Diagram Examples................................................................................................................80
Figure 3-21 Alternate Droop Switch Diagram ......................................................................................................82
Figure 3-22 Alternate Low Idle Switch Diagram...................................................................................................83
Figure 3-23 Air Conditioner Pressure Switch .......................................................................................................84
Figure 3-24 Auxiliary Governor Switch Diagram ..................................................................................................84
Figure 3-25 Cruise Control On/Off Switch ...........................................................................................................85
Figure 3-26 Clutch Switch Diagram .....................................................................................................................85
Figure 3-27 Diagnostics On/Off Switch ................................................................................................................86
Figure 3-28 Air Intake Shut Off Test Switch..........................................................................................................86
Figure 3-29 Air Intake Shutoff Manual Switch.......................................................................................................87
Figure 3-30 Engine Brake Switch Configuration (Compression Braking) .............................................................88
Figure 3-31 Engine Brake Switch Configuration (VGT Braking, Exhaust Throttle) ..............................................88
Figure 3-32 Engine Protection Shutdown Override (Momentary) Switch .............................................................88
Figure 3-33 Fan Control Accessory Switch Diagram ...........................................................................................89
Figure 3-34 Increment/Decrement- Set/Resume Switch Diagram........................................................................90
Figure 3-35 ISC Switch ........................................................................................................................................90
Figure 3-36 Brake Switch Diagram ......................................................................................................................91
Figure 3-37 Exhaust System Cleaning (Regen) Disabled (Inhibit) Switch Diagram ............................................91
Figure 3-38 Manual (Non-Mission) Exhaust System Cleaning Initiate Switch Diagram ......................................91
Figure 3-39 Remote Accelerator On/Off Switch...................................................................................................92
Figure 3-40 Service Brake Switch Diagram .........................................................................................................92
Figure 3-41 Coolant Level Switch Input ...............................................................................................................93
Figure 3-42 Coolant Level Switch Equivalent Circuit ............................................................................................93
Figure 3-43 Reversible Fan Purge/ Inhibit Switch ...............................................................................................94
Figure 4-1 Type 1 Switch (Pull-to-Ground) Input Simplified Circuit ...................................................................105
Figure 4-2 Type IV Switch (Pull-to-Ground) Input Simplified Circuit ...................................................................105
Figure 4-3 Ratiometric Analog Input Simplified Circuit .......................................................................................107
Figure 4-4 Resistive Analog Input Simplified Circuit ..........................................................................................108
Figure 4-5 Switched Pull-down Input Circuit ......................................................................................................109
Figure 5-1 J1939-11/15 Network Topology........................................................................................................122
Figure 5-2 Example Fault Code Sequences ......................................................................................................124
Figure 5-3 Typical J1939 Topology for Off-Highway Applications ......................................................................128
Figure 5-4 Typical J1939-15 Topology using J1939-11 connector for Off-Highway Applications ......................129
Figure 5-5 ECM Connector Plate - CM2350 .......................................................................................................130
Figure 5-6 Example of SAE J1939 Byte/Bit Numbering Convention: .................................................................132
Figure 5-7 Example: PGN 61444 (00F004) Electronic Engine Controller 1 - EEC1...........................................132
Figure 5-8 Re-Scheduling of Collided Messages................................................................................................164
Figure 5-9 Re-Scheduling the Response to a Requested Message ..................................................................164
Internal Use Only - For business use only by employees and authorized non-Cummins entities with a need to know basis per CORP-00-24-00-00.
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CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
List of Tables
Table 2-1 Default Variable ISC Voltage Values ..................................................................................................26
Table 2-2 Engine Braking......................................................................................................................................31
Table 2-3 Air Intake Restriction Monitor Fault Code .............................................................................................32
Table 2-4 Settings for Dedicated PWM Output Type ..........................................................................................40
Table 2-5 Input parameters for Switched outputs feature...................................................................................41
Table 2-6 Electronic Fan Clutch Parameters ........................................................................................................42
Table 2-7 Dual Fan Parameters ............................................................................................................................43
Table 3-1 Component List ....................................................................................................................................53
Table 3-2 2-Pin Fuel Heater Connector - Example ..............................................................................................56
Table 3-3 4-Pin Intake Air Temperature/Pressure Sensor Connector - Example................................................57
Table 3-4 4-Pin Intake Air Temperature/Pressure Sensor (TBAP) Pin out Information .......................................57
Table 3-5 9-Pin Datalink Interface Connector – Example ....................................................................................57
Table 3-6 J1939 Datalink (3-pin) Connectors - Example .....................................................................................59
Table 3-7 J1939 Datalink (3-pin) Connector Pin out Information..........................................................................59
Table 3-8 OEM 96 Pin Connector Specifications.................................................................................................60
Table 3-9 24-Pin Crossover Connector - Example ..............................................................................................60
Table 3-10 Stop Lamp Specifications ..................................................................................................................62
Table 3-11 Wait to Start Lamp Specifications ......................................................................................................62
Table 3-12 Warning Lamp Specifications ............................................................................................................63
Table 3-13 Power on Indicator Lamp Specifications ...........................................................................................63
Table 3-14 Intake Air Heater Relay Specifications ..............................................................................................64
Table 3-15 Example Intake Air Heater Relay Part List ........................................................................................64
Table 3-16 Standard Relay Specifications ...........................................................................................................65
Table 3-17 Dual Outputs Relay Specifications ...................................................................................................67
Table 3-18 Coolant Level Sensor Specifications .................................................................................................69
Table 3-19 Digital VSS Specifications .................................................................................................................69
Table 3-20 Magnetic Pickup VSS Specifications .................................................................................................71
Table 3-21 Tachograph Specifications ................................................................................................................72
Table 3-22 OEM Temperature Sensor Specifications .........................................................................................73
Table 3-23 OEM Temperature Sensor Sample Calibration Table .......................................................................73
Table 3-24 Example OEM Temperature Sensor Part List ...................................................................................74
Table 3-25 Example OEM Temperature Sensor Kit Part List ..............................................................................75
Table 3-26 Water-In-Fuel Sensor (Example) .......................................................................................................76
Table 3-27 Fuel Filter with Water-In-Fuel Sensor, Part List.................................................................................77
Table 3-28 WIF Sensor electronic specifications .................................................................................................77
Table 3-29 CAC Out Temperature Sensor Specifications ....................................................................................77
Table 3-30 CAC Out Temperature Sensor Sample Calibration Table ..................................................................77
Table 3-31 Example CAC out Temperature Sensor Part ....................................................................................78
Table 3-32 Digital Fan Speed Sensor Specifications ..........................................................................................78
Table 3-33 Type “A” Switch (SPST Toggle) Specifications .................................................................................80
Table 3-34 Type B Switch (SPST (On)-Off & SPST On-(Off)) Specifications .....................................................80
Table 3-35 Alternate Droop Switch Specifications ...............................................................................................82
Table 3-36 Low Idle Switch Specifications ...........................................................................................................83
Table 3-37 Auxiliary Governor Switch Specifications ..........................................................................................84
Table 3-38 Increment/Decrement - Set/Resume Switch Specifications ..............................................................90
Table 3-39 Coolant Level Switch Specifications ..................................................................................................93
Table 3-40 Supplier Contact List ..........................................................................................................................94
Table 4-1: Recommendations on Twisting Circuits ..............................................................................................97
Table 4-2 Industrial CM2350 96-pin Mapping (QSB, QSL, QSX, QSF and QSG) ..............................................97
Table 4-3 Industrial CM2350 24-pin Mapping (QSB, QSL, QSF, QSX and QSG) ............................................103
Table 5-1 Network Topology Parameters Table ................................................................................................122
Table 5-2 Messages Supported on J1939 .........................................................................................................134
Table 5-3 J1939 Messages Non-multiplexed -vs- Multiplexed ..........................................................................162
Table 5-4 J1939 Messages and Authorized Addresses ....................................................................................163
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Revision 21, 18 March 2019 Page 11 of 181 © Copyright 2019 Cummins Inc.
CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
1. Overview
This document is intended to help in understanding and working with various electronic aspects of the QSB4.5,
QSB6.7, QSL9, QSF3.8, QSX15, and QSG12 Tier 4F engines. In this overview section, a comprehensive list of all
the references used throughout the document is mentioned, in addition to definitions of frequently used terms and
commonly used acronyms. Information is provided to help the OEM, distributor, or customer interface the engine’s
electronics with vehicle or equipment electronics and properly integrate the engine into industrial equipment.
Requirement: The Electronic System must meet the requirements outlined in this document.
The major sections of this document, in addition to this section, are as follows:
Electronic Features and OEM Adjustments
OEM Components
Interfaces and Installation
Datalinks and Diagnostics
Each section consists of an introduction with an overview that describes the section’s purpose, usage, and contents.
CEB00550 Regulatory Compliance for Limited Power Curves / Alternate Droop / Intermediate Speed / J1939
Control Features
CEB00536 CM2880B Electronic Subsystem Technical Package – Industrial Tier4 Final / Stage IIIB
AEB 24.53 Cummins Branded Starters, Alternators, and Fuel Shut-off Solenoids - Industrial Application
Requirements
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CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
SAE J1939 Recommended Practice for a Serial Control and Communications Network (April
2000). Provides a list of all of the J1939-xx documents that are planned. It provides
a brief tutorial about the overall set of documents and basic operation of the network.
SAE J1939-11 Physical 250 Kbps, Twisted Shielded Pair (December 2016). Operates at 250K
bits/sec, linear bus with shielded twisted pair cable with a drain.
SAE J1939-13 Off-board Diagnostic Connector (October 2016). Specifies 9-pin Deutsch “Type 1”
and “Type 2” connectors that will provide a connection to that specific J1939 datalink
and also designates pin-outs such as Unswitched power and ground.
SAE J1939-15 Physical Layer (August 2015). Operates at 250K bits/sec, Un-Shielded Twisted Pair.
Physical Layer, 250 Kbps, Un-shielded Twisted Pair (August 2015). The J1939-15
network was designed as a reduced 1939-11 network for connecting standard ECUs
on a vehicle (e.g. Engine, ABS, Transmission…). The J1939-15 network allows the
vehicle integrator to design a reduced network to meet design and cost goals with
comparable performance to the J1939-11 network.
SAE J1939-21 Data Link Layer (March 2016). Specifies CAN 2.0b as the message protocol to be
used. Also defines an interface to the application layer of J1939.
SAE J1939-71 Vehicle Application Layer (October 2016 and 1Q01 committee approvals) Defines
transmitted parameter value interpretation rules that allow receiving devices to
determine if the sending device is able to supply all parameters associated with the
parameter group, if any of the parameters has an error condition or if the signal is
valid.
SAE J1939DA Digital Annex of Serial Control and Communication Heavy Duty Vehicle Network Data
- February 2017. Provides all of the SPNs, PGNs, and other J1939 data in a
spreadsheet format. SAE J1939 DA contains all of the content published in SAE
J1939-71 Appendices.
SAE J1939-73 Diagnostic Application Layer (May 2017)–Diagnostics. Defines capability required to
perform diagnostics on J1939 strategy to identify the least repairable subsystem that
failed, how it failed, read and clear diagnostics fault codes, communication of
diagnostic lamp status and providing a variety of parameters for monitoring by the
service tool.
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1.2 Definitions
Accelerator The physical device used by the operator to command speed/torque to the engine. It can be in the
form of a foot pedal, hand throttle, or other similar device to provide operator command levels.
A/D Analog to digital. Typically a sensor that converts an analog input (like pressure) into a digitized format (usually
voltage).
APS Signal Voltage The voltage output of the accelerator pedal sensor that varies with the mechanical position of
the accelerator pedal or lever.
APS1 Accelerator position sensor number 1 of a sensor assembly with multiple independent position sensors
integrated into a single physical package.
APS2 Accelerator position sensor number 2 of a sensor assembly with multiple independent position sensors
integrated into a single physical package.
Automotive Governor A fueling governor relating accelerator position to engine torque.
Auxiliary Pressure Also referred to as OEM Pressure. An OEM input that takes an analog pressure sensor signal
and provides OEM selectable features based on that input.
Auxiliary Temperature Also referred to as OEM Temperature. An OEM input that takes a variable resistance
temperature sensor and provides OEM selectable features based on that input.
CC; PTO/ISC Cruise Control and Power Take-Off / Intermediate Speed Control. May be used together as shown
or individually. The term ISC is used instead of PTO for Industrial applications.
CM2350 Electronic Control Module used on Industrial Tier 4F engines.
Component An electrical connector, lamp, relay, sensor, or switch that must be installed by the OEM for the
associated engine feature to function properly. A component may be Optional, Required, or Standard.
Confidence Test A startup sequence where all lamps are lit for a few seconds after engine startup. This gives the
driver a visual verification that all lamps are working.
Dual Analog Accelerator Pedal Sensor An accelerator pedal sensor having two independent analog output
signals that correlate to the position of the accelerator device. Also referred to as Dual Potentiometer Throttle.
ECM Electronic Control Module. Provided by Cummins and attached to the engine, the ECM controls the engine
and supported features. The OEM interfaces with the ECM through the OEM 96-Pin and 24-Pin Connectors.
Electronic Accelerator Pedal Sensor Interface The term electronic accelerator pedal sensor interface refers to
the electrical characteristics of the accelerator pedal sensor and engine control module (ECM) accelerator pedal
sensor input circuit. In automotive and some industrial applications, an accelerator pedal sensor provides the
mechanism to communicate the operator’s demand for speed/torque to the engine control system.
Falling Edge (Electronics) Measuring a change from the “high” state to the “low” state to enact the desired
transition. For example, if “x” is considered to happen on the falling edge of a switch, “x” occurs when the switch
transitions from ON to OFF.
Feature An organizational concept used to describe a set of engine control characteristics designed to perform a
task or set of tasks. For example, all of the logic and programming designed for automatic engine speed control is
called the “Engine Speed Cruise Control” feature.
Hall Effect Sensor A magnetic pickup sensor that counts gear teeth rotation or other magnetic irregularity to provide
an input for vehicle speed calculation.
Hysteresis A parametric value difference used to filter a signal so that the output does not respond to small changes
in the input. For example, Output 1 may turn ON when the input exceeds the selected threshold, but not turn it off
until the input drops 5 % below the selected threshold. This prevents rapid switching on and off as the input drifts
around the threshold.
IVS Idle Validation Switch. The CM2350 uses two of these switches to ensure a reliable idle or not-idle detection.
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Latched A switch action characteristic indicating the switch will maintain that position at rest once initially moved
into it. Examples: A light switch in a home, The Caps Lock key on a computer keyboard.
Min-Wins A method of selecting from a group of parameters with only one output. This selection method is typically
used for limits like engine torque or speed. Several features submit a limit, and the lowest limit “wins”, or are the
actual limit applied to the engine.
Constrained Operation Curve A condition where the range of engine operation is temporarily constrained from
full capability due to engine operation or a required equipment limitation.
Max-Wins A method of selecting from a group of parameters with only one output. This selection method is typically
used for limits like engine torque or speed. Several features submit a limit and the highest, or maximum limit ‘wins’,
or is the actual limit applied to the engine.
Maximum Accelerator Voltage The voltage output of the accelerator pedal sensor when the treadle is in the fully
depressed, open position.
Minimum Accelerator Voltage The voltage output of the accelerator pedal sensor when the treadle is in the fully
relaxed, closed position.
Momentary A switch action characteristic indicating that the switch will not stay in that position at rest. Examples:
A windshield wiper pulse switch, most keys on a keyboard.
NC and NO For relays and switches - refers to normally closed (NC) or normally open (NO) contacts.
Non-Stationary An application that has a vehicular propulsion component, or a major moving part which affects
control/balance of the machine.
Normally Closed Reference to a switch or relay configuration. Switch: A “normally closed” switch indicates the
switch is momentary in the open position and will return to closed at rest. Relay: A “normally closed” relay indicates
the contacts switched by the relay will be closed in the un-powered state of the relay, and the contacts will be open
in the powered state. “Normally closed” does not imply the switch or relay will usually be in the closed position, as
something mechanical may regularly hold it in the not “normal” position. See Normally Open for an example.
Normally Open Reference to a switch or relay configuration. Switch: A “normally open” switch indicates the switch
is momentary in the closed position and will return to open at rest. Relay: A “normally open” relay indicates the
contacts switched by the relay will be open in the un-powered state of the relay, and the contacts will be closed in
the powered state. “Normally open” does not imply the switch or relay will usually be in the open position, as
something mechanical may regularly hold it in the not “normal” position. For example, the Clutch Switch is a normally
open switch, but the switch is installed such that the clutch pedal will hold the switch in the closed position when
the pedal is not depressed.
OEM Original Equipment Manufacturer; for the purposes of this Technical Package, the organization installing the
Cummins engine into a machine.
OEM Pressure Also referred to as Auxiliary Pressure. Refer to Auxiliary Pressure definition.
OEM Temperature Also referred to as Auxiliary Temperature. Refer to Auxiliary Temperature definition.
On/Off (With respect to a feature) Activating or deactivating a feature with a switch or other normal means. ‘ON’
is grounded for switch and ‘Off’ is open for switch. Not the same concept as enable/disable.
On-Off Refers to a switch’s latching and momentary action. (On)-Off indicates a switch latches in the "Off" position
and is momentary in the "On" position. On-(Off) indicates a switch latches in the "On" position and is momentary in
the "Off" position. A standard cruise control Set/Resume switch, momentary On to either side of a central "Off"
position, would be denoted (On)-Off-(On).
PowerMatch A Cummins developed application tool that allows the Cummins Application Engineer to set up a
calibration for their customer’s machine. They can use this application to load the modified calibration into the ECM
with an appropriate service tool.
Pull-down Resistor A resistor connecting a circuit to ground.
Pull-up Resistor A resistor connecting a circuit to a source voltage; may be connected to battery or some other
supplied voltage.
Pulse Width Modulated A periodic electronic signal consisting of a square wave of fixed amplitude and frequency
with a varied duty-cycle (or pulse width).
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Ratiometric Analog Input A sensor with a supply voltage where the readout provides information from the ratio of
voltage drop across a variable resistor compared to the supply voltage.
Rising Edge (Electronics) Measuring a change from the “low” state to the “high” state to enact the desired transition.
For example, if “x” is considered to happen on the rising edge of a switch, “x” occurs when the switch transitions
from OFF to ON.
SAE J1939 A high-speed communications network designed to support real-time closed loop control functions
between electronic control units that may be physically distributed throughout the vehicle. It is the Recommended
Practice for Serial Control and Communication Vehicle Net-work.
Signal Mapping The pre-determination of which connector pins the ECM will support for which functions.
VBatt + This refers to the vehicle Electrical System Voltage. While the ECM will run on transient voltages with a
range of 9-32 VDC, QSB, QSL and QSX platforms only support base nominal voltages of 12 V and 24 V.
Warning Lamp Maintenance Event An event performed by the ECM to notify the operator of a maintenance
occurrence. The ECM performs a maintenance event by flashing the Warning lamp each 0.5 seconds for 30
seconds after the startup lamp sequence.
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2.1 Introduction
The Electronic Control Features and OEM Adjustments section is written to assist OEMs, Distributors and Engine
Customers in understanding and adjusting the Industrial Electronic Features. Please refer to the following link on
GCE for further details on these control features.
https://gce.cummins.com/ice/ice_generic/html/Features/functional_decriptions.htm
2.3 Governors
There are several types of governors available on the Cummins Industrial Tier 4F engines: Low Speed Governor,
High Speed Governor, All Speed Governor, Min/Max (Automotive style) Governor, and Engine Speed Cruise
Control, Vehicle (Road) Speed Cruise Control, Road Speed Governor, and Intermediate Speed Control.
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Related functions are in Sections 2.4.5, 2.4.2, and 2.5.1. (The Droop of the Low Idle always equal to
0.)
3. Programming Dependencies: None
4. Hardware Required:
Accelerator Position Sensor (refer to Section 3.7.1)
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3. Programming Dependencies: Refer to Section 2.4.2, Switchable Droop to learn how to change the
droop and speed settings.
4. Hardware Required:
Acceleration Position Sensor or APS (Refer to Section 3.7.1)
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'LSI Curve'
'HSI Curve'
Commanded Accelerator_Position = 50%
Commanded Accelerator_Position = 1%
0
Engine Speed /Rpm
'No Fueling Torque Curve'
Commanded Accelerator_Position = 0%
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8. No droop capability.
The use of Auxiliary Speed Governors helps reduce installation costs by eliminating external devices
to maintain speed. Applications such as Rock Crushers and Ski Lifts use this feature.
b. The Auxiliary Pressure Governor is an isochronous type governor that controls the speed (RPM)
of the engine to maintain a constant pressure of an auxiliary pressure input (OEM Pressure input).
This is accomplished when a desired pressure is requested by a potentiometer (throttle input) &
the ECM can then control the engine speed to maintain the desired pressure.
When in "PRESSURE CONTROL" mode, the feature will output a Throttle based Commanded Pressure
Reference representing the reference value in units of pressure. Additionally,
1. The Auxiliary Governor Switch must go from an OFF to ON state to activate the feature.
2. When the Accelerator Based Pressure Control feature is activated by Auxiliary Governor Switch,
the accelerator pedal must be at 0 percent and the Low Speed Governor must be in control before
the Accelerator Based Pressure Control feature can take over control of the Engine speed.
3. The Auxiliary Pressure governor will adjust fueling to keep the auxiliary pressure at a constant
value consistent with the throttle pedal position.
4. No droop capability.
The use of Pressure Governors helps reduce installation costs by eliminating an additional or external
pressure governor. This feature is use by Air Compressors, Water Pumps or any other applications
where constant pressure is required.
3. Programming Dependencies: The Auxiliary Speed Governor and Auxiliary Pressure Governor are
mutually exclusive, and cannot be running at the same time. Engine speed must be set at low idle speed
in order for the transition between All Speed Governor and Auxiliary Governor to take place.
4. Hardware Required:
Auxiliary Governor Switch
Accelerator pedal
Either a Tail-shaft Speed Sensor or an OEM Pressure Sensor
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c. Active - Cruise control governor is controlling engine fueling to maintain the desired engine speed.
The accelerator pedal can be used to increase the speed beyond the cruise control set speed (up
to the high idle engine governor speed). When the pedal is released, cruise control will remain
active when vehicle speed reached the previously set speed. To return to active mode, if cruise is
in standby mode, the operator must enable either the set or the resume switch. Momentary
enabling the set switch will establish a new set speed at the current engine speed. Momentary
enabling of the resume switch will return cruise control to the previously established engine speed
cruise.
While in the active mode, the coast feature of the set switch is used to decrease the engine speed and
establish a new lower engine speed. By holding the set switch closed, the engine speed decreases
until the switch is released; the speed at release becomes the new set speed. All these switches can
be multiplexed through a J1939 datalink. The Service Brake switch may be multiplexed and its value
obtained through the J1939 datalink (Refer to Section 2.9.1 Multiplexing).
The accelerate feature of the resume switch, is used to increase the engine speed and establish a new
higher set speed. By holding this switch closed, the engine speed increases until the switch is released;
the speed at release becomes the new set speed.
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4. Select Vehicle Speed. If the Set speed function is used to select the speed for activation, the
vehicle speed will be the lower of either the existing vehicle speed, or the maximum vehicle speed
parameter set in the ECM. If the Resume function is used for activation, then the vehicle speed
will be the most recently selected vehicle speed.
5. Active Operation. The CC feature will maintain vehicle speed at the selected vehicle speed. The
driver can use the accelerator to temporarily increase vehicle speed beyond the selected vehicle
speed. When the operator releases the accelerator, the CC feature resumes vehicle control at the
selected vehicle speed.
6. Adjust Selected Vehicle Speed. When the CC feature is active, the driver can increase or
decrease the selected vehicle speed. To increase, the increment (also called the Accel) function
of the CC Set/Resume switch is used. The selected vehicle speed cannot exceed the Cruise
Control Maximum Vehicle Speed. To decrease, the decrement (also called the Coast) function of
the CC Set/Resume switch is used. The lowest selectable vehicle speed is the minimum vehicle
speed threshold.
7. Deactivation. The driver may manually deactivate the CC feature by placing the CC On/Off switch
to OFF, or by pressing the service brake pedal or Clutch pedal if so equiped. If the engine speed
falls below a minimum threshold or vehicle speed falls below a minimum threshold, the Deactivation
will occur automatically. The CC feature also automatically deactivates if the driver presses the
clutch pedal or if the ECM detects an out-of-gear condition.
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d. Validation Input
One of the switch inputs could be configured for use as a validation input (if used, the ECM pin for
Switched Set Speed 3 will be used). If this is the case, ISC requests are not recognized unless the
validation interlock input is on and the ISC switch has transitioned from OFF to ON. The ECM
calibration will use the ECM pin used for ISC switched set speed 3 as a validation input and only 2
Intermediate Speed Control speeds will be available while the 5 variable Intermediate Speed
Control inputs will be available if selected.
e. Adjust Selected Engine Speed
An increment / decrement switch may be used to adjust the 3 preset Switched Set Speeds. These
preset speeds will not exceed the low or high idle governor engine speed limits. There is provision
in the calibration to save these adjusted speeds such that they are retained even after a key cycle.
Please contact your Cummins Service or Customer Engineering Representative to avail of this.
The 5 Intermediate Speed Control Variable Speed Control set speeds (Set Point 1, Set Point 2, Set
Point 3, Set Point 4, and Set Point 5) are adjustable by the service tool, but not adjustable with the
increment / decrement switch.
f. Deactivation
Deactivated by switching OFF all three Intermediate Speed Control switches. Variable Speed ISC
is deactivated when the OEM installed hand lever is returned to its default position, or when any of
the other ISC switches are ON and have higher priority.
3. Programming Dependencies: Intermediate Speed Control and Cruise Control may not be active at
the same time.
Remote Accelerator and Variable Speed Intermediate Speed Control may NOT both be used on the
same engine.
4. Hardware required:
ISC Switch 1 (Refer to Section 3.8.7, Item 13)
ISC Switch 2 (Refer to Section 3.8.7, Item 13)
ISC Switch 3 / ISC Validation Switch (Refer to Section 3.8.7, Item 13)
ISC Increment/Decrement Switch (Refer to Section 3.8.7, Item 12)
Note: The ISC Switch 1, 2, and 3 may also be replaces by a single ISC multi-position switch. If
validation is being used, then a separated validation switch will have to be installed.
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At times the constraint is not a limiting of the torque but a limiting of the engine speed. This can be required
by an OEM due to a drive component attached to the engine or to provide levels of performance for a
machine such as economy mode, standard mode, and performance mode. This idea of levels of
performance is often done on machines which use hydraulics to accomplish a given task. By adjusting the
pump’s speed (and therefore hydraulic fluid flow) the speed of machine operation can be affected as well
as fuel economy. Sometimes the engine’s speed is limited in order to protect a driven component from
being driven too fast. An engine attached to an alternator may not be allowed to go past a given speed or
risk damage to the alternator. The OEM may choose not to allow the engine to go past some speed limit to
help protect the alternator from damage.
Please refer to CEB00346 (Machine Constrained Engine Operation – Installation requirements) and
CEB00550 (Regulatory Compliance for Limited Power Curves / Alternate Droop / Intermediate Speed /
J1939 Control Features) for further details on the usage of this feature.
Note: The Constrained curve cannot be implemented in the ECM. It has to be set up and controlled by a
machine controller.
2.4.2 Switchable Droop
General Feature description
1. Overview: This feature provides, depending on OEM requirements, the ability to select up to 3 droop
settings by way of an OEM supplied switch or up to 10 droop settings (including the primary droop
setting) through datalink multiplexing (refer to Section 2.9.1, Multiplexing). Each droop setting provides
the ability to select the breakpoint speed and droop percent for the HSG and droop percent for the All
Speed governor. The breakpoint speed determines at what position on the engine torque curve the
HSG will start to limit engine torque output.
2. Operation:
All Speed Governor: There are three droop percentages available. There are calibrated values of
minimum and maximum reference speeds associated with each droop switch setting. The minimum
reference speed decides the speed at 0% acceleration and the maximum reference speed at 100%,
while the intermediate speeds are interpolated. Note that these reference speed settings are not
available to the tool. Only the droop percentages can be set through the service tool.
High Speed Governor: There are three sets of adjustable droops, breakpoint speeds and isochronous
speeds available. The first calibrated droop percentage is available for the first setting of the droop
switch or it may be used as the default value in the absence of a droop switch. Two other calibrated
droop values are available for the second and third settings of the droop switch. The feature is
illustrated in Figure 2-6. If the droop value is set to zero, then the engine is governed at a calibrated
isochronous speed for that switch position. Both droop settings and breakpoint speeds are available
for modification by the service tool.
IS O C H R O N O U S
L O W ID L E S P E E D
M AX TORQ UE CURVE
H IG H S P E E D B R E A K P O IN T
TORQUE 1 : N o rm a l D ro o p
2 : A lte r n a te D r o o p 2
3 : A lte r n a te D r o o p 3
3 2 1
E N G IN E S P E E D
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to override the pending ramp down during the warning period may also be selected by the
customer. This option will prevent a ramp down from occurring and the engine will remain at
normal idle.
d. Coolant temperature threshold for Idle Ramp Down: The OEM can specify a coolant
temperature threshold under which the Idle Ramp Down will not be initiated, or will be
cancelled. This threshold is present to ensure that the engine stays warm during cold ambient
conditions. If the coolant temperature is under this threshold, Idle Ramp Down will not be
engaged even if all other conditions are met. Similarly, if the engine is running on the ramped
down speed, and coolant temperature goes under this threshold, the speed will ramp up to the
regular low idle. The default value for this threshold is 200 °F.
e. Engine load threshold Idle Ramp Down: The OEM can specify an engine loading threshold
over which the Idle Ramp Down will not be initiated, or will be cancelled. This threshold is
present to ensure that the engine torque output will meet the application requirement if the load
on the engine is high. If the load on the engine is over this threshold, Idle Ramp Down will not
be engaged even if all other conditions are met. Similarly, if the engine is running on the
ramped down speed, and engine load goes over this threshold, the speed will ramp up to the
regular low idle. The default value for this threshold is10% of the maximum load that the engine
can sustain.
f. Throttle position for Idle Ramp Down: The OEM can specify a throttle position threshold over
which the Idle Ramp Down will not be initiated, or will be cancelled. This threshold is the main
determinant of the operator activity. If the throttle position is over this threshold, Idle Ramp
Down will not be engaged even if all other conditions are met. Similarly, if the engine is running
on the ramped down speed, and throttle position goes over this threshold, the speed will ramp
up to the regular low idle. The default value for this threshold is 5%.
g. Ramp rates for Idle Ramp Down: The OEM can specify that rate in RPM per second at which
the engine speed must ramp down or ramp up when going in and out of Idle Ramp Down.
These ramp rates may need to be controlled to meet the engine stability requirements on
certain applications. The default values for these rates are: 25 RPM/second for ramp down
and 50 RPM/second for ramp up during recovery back to normal low idle speed.
3. Programming Dependencies: None
4. Hardware Required: None
2.4.8 Engine Brakes
General Feature Description
1. Overview: The Engine Brake feature operates Engine Compression Brakes, a Variable Geometry Turbo
(VGT) brake, or an Exhaust Throttle, depending on the hardware installed on the engine and switches
installed by the OEM. Engine Brakes can now be controlled via the VGT, which can be used as an exhaust
brake. See Table 2-2 for engine braking availability.
1. Note: This is the same as the 2007 automotive offering. The previous exhaust brake used for Tier 3 is
no longer needed (As this is replaced by the VGT brake or Exhaust Throttle). Compression Brakes are
not available on the QSB or QSG.
2. Note: Engine Brakes will only assist in slowing down a vehicle. The primary Service Brake is needed
to stop the vehicle.
Table 2-2 Engine Braking
Engine Models Braking Available
Exhaust
VGT Compression
Throttle
QSF3.8
QSB4.5 x
QSB6.7 x
QSL9 x x
QSG12 x
QSX15 x
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Idle validation provides a secondary input to the ECM to provide fault detection and permit limp home
capability.
Limp Home: In some applications, it is highly desired to provide the ability to continue equipment
operation after a throttle failure occurs. When the throttle failure is present the idle validation switches
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are used to determine if the throttle is in the on idle or the off idle position. The engine will ramp to a
predetermined fueling value when the throttle is in the off idle position. The Throttle Limp Home feature
provides this capability in the case of some throttle failures. These throttle failures are any out of range
throttle conditions or idle validation errors. Idle Validation Switch (IVS) is needed to use the Throttle
Limp Home feature.
Note: The Limp Home feature is available only when a primary throttle, the Automotive (All Speed)
governor, and an idle validation switch is used. This feature is not recommended for industrial
applications.
Industrial Throttle Default: The Industrial Throttle Default feature determines the default throttle
values to be used when certain throttle system errors become active. The Throttle value will default to
one of two calibratable values, depending on an out of range high or low fault. The Industrial Throttle
Default feature is recommended for industrial applications.
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2. Programming: If the Remote Accelerator feature is available and enabled, then set Remote
Accelerator Pedal or Lever Option to the required enumerated value for acceleration type.
Switch Controlled Remote Accelerator Pedal or Lever: The Remote Accelerator Select Switch
feature uses a switch to select between primary and remote accelerators. Once the switch is
flipped, the ECM completely ignores the other acceleration input. For example, if the operator
switches from Primary Acceleration to Remote Acceleration, the ECM will run on the Remote
Acceleration input only. Max wins and Min wins does not apply for this feature.
Switch Controlled Remote Accelerator Pedal or Lever with Transition Verification: The
Remote Acceleration Interlock feature uses a switch to select between primary and remote
accelerators. The interlock inhibits the transition from primary to remote accelerator or from the
remote accelerator to the primary until the selected accelerator input is below the commanded
acceleration. Max wins and Min wins does not apply for this feature.
Minimum Accelerator Pedal or Lever: The minimum value between the primary and the
secondary acceleration is used as the commanded acceleration. This feature is only available
when two accelerator inputs are provided to the ECM.
Decelerator: The remote accelerator value is subtracted from the primary accelerator value to give
the commanded acceleration value. This allows for improved equipment operation due to the ability
to maneuver without changing primary accelerator position. This mode prevents unintended
accelerations from occurring when there are active out-of-range acceleration errors.
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The deceleration accelerator has two options of operation: normal and optimized.
- An optimized deceleration accelerator pedal is based on voltage inputs and therefore the
deadband is eliminated in the pedal operation. In this case, increasing the remote accelerator
position will have an immediate effect on reducing the engine speed. The speed will continue to
be reduced as the remote acceleration is increased until the engine speed reaches idle. Depressing
(or increasing) the remote accelerator beyond the point where idle speed has been achieve will not
result in further engine speed reduction.
- If a normal deceleration throttle (accelerator) pedal is used then dead band is inherent. The
default setup for a remote throttle used for deceleration is to have the acceleration dead band occur
at the beginning of the remote accelerator movement. This means the remote accelerator does
not affect the engine speed until it passes the primary accelerator setting. This will result in the
remote accelerator being at 100% (fully depressed) when the engine speed has been reduced to
idle.
Maximum Accelerator Pedal or Lever: The maximum value between the primary and the
secondary accelerator is used as the commanded acceleration. This feature is only available when
two accelerator inputs are provided to the ECM.
Combined Accelerator Pedal or Lever with Rescale: The Accelerator Rescale feature allows
the accelerator defined as the minimum accelerator to be rescaled over the remaining accelerator
range, which yields a greater resolution in accelerator control.
Switchless Remote Accelerator Pedal or Lever: The commanded acceleration toggles between
a user overridden accelerator pedal value and the remote accelerator value.
d. Deactivation. The deactivation procedure of the Remote Accelerator feature is based on the mode
the feature is configured to (refer to Active Operation above) When the Remote Accelerator feature
deactivates, the remote accelerator relinquishes control of engine fueling and the cab accelerator
commands engine fueling. Deactivation occurs automatically if a remote accelerator fault becomes
active.
3. Programming Dependencies: None
4. Hardware Required:
Acceleration Position sensor (Refer to Section 3.7.1)
Remote Accelerator On/Off switch (Refer to Section 3.8.716)
Remote Acceleration Position sensor (specifications same as Acceleration Position Sensor, Refer to
Section 3.7.1)
Note: The Acceleration Position Sensor and Remote Accelerator On/Off switch may or may not be
required based on the mode the feature is configured to.
Parameter Descriptions:
Remote Accelerator Pedal or Lever
1. Application: The Remote Accelerator Pedal or Lever parameter enables or disables the Remote
Accelerator Pedal or Lever feature.
2. Programming: If the vehicle uses the Accelerator Pedal or Lever Settings feature, set the Accelerator
Pedal or Lever Settings parameter to Enable.
Remote Accelerator Pedal or Lever Mode
1. Application: The Remote Accelerator Pedal or Lever Mode parameter is used the select the nature of
interaction between the Primary Accelerator and the Remote Accelerator.
2. Programming: Choose one of the display enumerations corresponding to the required functionality as
outlined in the Operation section of the General Feature Description above.
2.5.5 Frequency Accelerator (Throttle)
General Feature Description
1. Overview: The Frequency Throttle feature converts a throttle frequency input into a requested throttle
percentage. The frequency signal must conform to the standards set forth in CEB00549. There is only
one default in case of an out of range error.
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2. Operation: The ECM converts the frequency signal to a percent throttle value for commanding engine
speed. The Frequency Throttle offers advantages over analog throttles because of the increased
electrical noise immunity that frequency modulation offers. Also, the frequency throttle signal is less
affected by parasitic wiring resistances thus the frequency throttle may located much farther from the
engine than is possible with an analog throttle. A frequency throttle is well suited for marine and haul
truck applications where operator to engine distances are large and electrical noise is a problem.
- The Frequency Throttle feature must be enabled in the calibration and must be set up for the type
of frequency throttle assembly in use.
- Idle validation switches are not used. Signal out of range diagnostics are provided in the ECM to
indicate if there has been a frequency throttle failure.
- A frequency throttle signal power up delay time is provided to prevent erroneous faults if the
frequency throttle assembly powers up at a different rate of time than the ECM.
- Frequency throttle out of range fault diagnostics are ignored if the engine is cranking (engine
speed > 50 RPM and < 400 RPM).
3. Hardware Required: Frequency Throttle Assembly
Example 1 (Normal Operation): (Mid-range settings, actual times may vary depending on engine model)
EWP Overall Time = (Time to reach oil pressure threshold) + (3 seconds) + (EWP Delay Time based on
coolant temperature (see below)).
Maximum EWP Overall Time = 300 seconds (Actual time may vary depending on engine model).
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Example 2 (Oil Pressure Sensor Error at Engine Start): (Mid-range settings shown)
EWP Overall Time = (3 seconds) + (EWP Delay Time based on coolant temperature).
Example of EWP Delay Time based on coolant temperature: (Actual times may vary depending on engine
model)
Coolant Temp Delay Time
(Deg. C) (Seconds)
-40.000 15.00
-35.000 12.00
-30.000 10.00
-25.000 10.00
-20.000 8.00
-15.000 5.00
-10.000 3.00
-5.000 1.00
0.000 0.00
5.000 0.00
10.000 0.00
15.000 0.00
20.000 0.00
EWP Overall Time = (Time to reach oil pressure threshold) + (3 seconds) + (EWP Delay time based on
time to reach oil pressure threshold).
Maximum EWP Overall Time = 300 seconds (Actual time may vary depending on engine model).
Example of EWP Delay Time based on time to reach oil pressure threshold: (Actual times may vary
depending on engine model)
Time to Reach Oil Delay Time
Pressure (Seconds) For example:
Threshold At engine start, if it takes 4 seconds to reach Engine Oil
(Seconds) Pressure Threshold.
0.00 0.00
1.00 2.00 Then EWP Overall Time will be:
2.00 4.50 4 seconds + 3 seconds + 9.5 seconds = 16.5 seconds
3.00 7.00
4.00 9.50
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5.00 12.00
6.00 15.00
8.00 20.00
10.00 20.00
12.00 20.00
14.00 20.00
16.00 20.00
18.00 20.00
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From the parameters listed in Table 2-6 Electronic Fan Clutch Parameters, Coolant temperature and IMT
are required for the fan clutch control.
The software supports three different fan clutch hardware types, On-Off, Variable Speed and Closed Loop
Fan. For the On-Off type, each of the analog parameters listed above has both a Fan ON threshold and a
Fan OFF threshold. Whenever the parameter value is greater than the Fan ON threshold, the Fan output
is turned ON. It remains ON until the parameter value drops below the Fan OFF threshold. For the Variable
Speed type, each of the parameters listed above has an associated table which provides the relationship
of duty cycle versus the parameter units of either temperature or pressure. The logic for the variable speed
type is simply that the duty cycle output is the final percent fan request as determined by the parameters
listed above. The output signal is from a source driver output. The Fan Clutch output, from the ECM, can
be set up as either “High voltage output turns fan fully ON” or “Low voltage output turns fan fully ON”
(Default). For Closed Loop Fan Control with Fan Speed Input, the fan is driven by the same parameters
as the Variable Speed fan type. Additionally it is controlled by fan speed feedback from the built-in fan
sensor, allowing the fan speed output to respond to variable conditions maintaining optimal airflow. The
ECM monitors fan speed and adjusts the PWM signal duty cycle to achieve desired machine cooling needs.
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When enabled, the Dual Fan output will be based on the parameter that is requesting the greatest fan on
time. The OEM can select which channels to be supported by this feature. For example, consider that the
application is using OEM Temperature 1, IMT and CAT Outlet Temperature to determine the fan output. If
the OEM Temperature1 was requesting a Fan-On duty cycle of 70%, the IMT was requesting a Fan-On
duty cycle of 40%, and the CAC Outlet Temperature was requesting a Fan-On duty cycle of 90%, then the
CAC Outlet Temperature requirement would have control and the final percent fan request would be 90%.
The minimum amount of time for which the fan will remain ON can be calibrated. Note: The ECM calculated
fan PWM duty cycle is periodically broadcasted on J1939 PGN 64817 at a transmission rate of 1 second.
The OEM may choose to read this data off the J1939 datalink to control the fan from an output other than
the Cummins ECM output.
The software supports three different fan clutch hardware types: On-Off, Variable Speed and Closed Loop
Fan. For the On-Off type, each of the analog parameters listed above has both a Fan ON threshold and a
Fan OFF threshold. Whenever the parameter value is greater than the Fan ON threshold, the Fan output
is turned ON. It remains ON until the parameter value drops below the Fan OFF threshold. For the Variable
Speed type, each of the parameters listed above has an associated table which provides the relationship
of percentage fan request versus the parameter units of either temperature or pressure. The percentage
fan request for each of the channels is then used to select the maximum fan request which will drive the
fan output. The output signal is from a source driver output. The Fan Clutch output, from the ECM, can be
set up as either “High voltage output turns fan fully ON” or “Low voltage output turns fan fully ON” (Default).
For Closed Loop Fan Control with Fan Speed Input, the fan is driven by the same parameters as the
Variable Speed fan type. Additionally it is controlled by fan speed feedback from the built-in fan sensor,
allowing the fan speed output to respond to variable conditions maintaining optimal airflow. The ECM
monitors fan speed and adjusts the PWM signal duty cycle to achieve desired machine cooling needs.
2.7.8 Fan Type
General Feature Description
Overview: The Fan Type parameter defines the type of the fan clutch installed, allowing the ECM to
configure its fan control signal. The types of fan clutches which are compatible with the Fan Control feature
are described below. Fan impedance should be less than 200 Ω to prevent false Open Load (OL) faults
from occurring. It may be necessary for the OEM to add an external resistor in parallel to the fan clutch
input. Resistance value of 120 – 180 Ω is recommended (see Figure 2-10).
a) On-Off: These fan clutches have two fixed operating modes, either full on/off or full on/partial
engagement. The partial engagement mode in these fan clutches is a fixed slip amount which is not
varied by the fan controls. The ECM will command either full on or full off with this mode.
b) Variable Speed: These fan clutches can vary the fan speed over a wide range between off and full
engagement. The fans can operate at the fan speed requested by the subsystem, regardless of engine
speed, until locked up. A Variable-Speed fan clutch needs to be able to utilize a PWM signal of
frequency defined by the Variable Speed Fan Frequency parameter as the variable speed input. These
fan clutches are generally hydraulically driven and are controlled by the fluid allowed to pass through
the hydraulic drive.
c) Electronic Viscous without Speed Sensor: These fan clutches use a viscous coupling to control the
speed of the fan. The volume of viscous fluid in the working chamber of the viscous coupling determines
the speed of the fan. The volume of fluid is controlled by the PWM Fan Control signal from the ECM.
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d) Electronic Viscous with Speed Sensor: These fan clutches also use a viscous coupling to control the
speed of the fan. In addition, a speed signal from the fan drive is provided to the ECM for use in a closed
loop control of the fan speed. Two types are supported: Borg Warner and Horton High Frequency.
e) Electronic Variable Speed without Speed Sensor: These fan clutches use the PWM Fan Control
signal from the ECM to control the speed of the fan.
f) Data Link Output: These fan clutches use the SAE J1939 Data Link Requested Percent Fan Speed
datalink message from the engine ECM to control the speed of the fan. It is intended for OEMs that
have their own fan driver circuits and do not want to use the engine ECM fan driver output. Note: The
ECM’s fan clutch driver output pin SHOULD be left open when using the Data Link Output type of fan.
The Fan Control Type parameter should be set to the type of fan that is installed.
g) Reversible Fan
Reversible fan can be used as a base fan which serves the dual purpose of cooling the engine as well
as purging the radiator of excess debris. These fans are particularly useful in applications, such as
chippers and rock crushers, susceptible to a high amount of debris which can reduce the effectiveness
of the radiators. On a periodic cycle, or as requested by the operator on how the feature is configured,
air flow of the fan can be reversed to help clear debris lodged in the radiator. Depending on the type of
fan being used, the air flow reversal is accomplished either by changing pitch of the fan blade or the
direction of rotation of the fan.
This feature can also be implemented when an array of electric fan motors are used. The multiple fans
can be controlled via a single PWM control signal from the ECM provided that the total current draw of
the PWM signal is less than the circuit’s capability. The ECM will be able to provide a PWM control
signal to at least 8 fans. When this type of implementation is used, an external resistor needs to be
added by the OEM in parallel to the Electrical fan to pull enough current through the signal line so that
the diagnostics would work. The value of this Resistor should be around 120-180 Ohms. Figure 2-10 is
an example of the Electronic Fan control circuit and on how the external resistance needs to be added.
Figure 2-10 Electronic Fan Control Circuit Example (Spal Fan type)
The feature also supports inhibit option, where the purging operation is inhibited based on the signal
from purge inhibit switch as well as maximum percent fan request as compared to the inhibit fan request
threshold.
The Purge cycle can be inhibited based on either the command from the Operator or Engine status. If
the operator flips on the purge inhibit switch, Purge cycle won’t happen. Also if Engine condition is such
that it demands a level of cooling which is above a certain threshold, the purge cycle will be overridden.
In this situation, the feature will behave as a normal fan with cooling functionality.
While the purge cycle is a benefit to high dust and dirt environments, the main function of the fan is still
to cool the engine. The control logic for the cooling mode of the reversible fan is the same as that of the
base fan used primarily to cool the engine. Maximum fan request from the enabled channels will control
the fan speed. Also, percent fan request can be issued via the datalink.
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Based on the maximum fan request from different sensor channels, including datalink request, ECM
commands a PWM signal to the pressure control valve. The control valve acts as an interface between the
hydraulic system and the ECM and controls the pressure of the hydraulic fluid and thus the fan speed. The
pump is typically driven by the gear train accessory drive on the engine gear housing or through a similar
pump drive on the transmission. The pump pressurizes the fluid. The fluid transmits the power in the system
which rotates the fan.
With these systems, fan and cooling package do not need to be in front of the engine and a wider range
of fan speeds are supported.
2.7.10 Immobilizer
General Feature Description
Overview: This anti-Theft feature provides a method for an operator to lock the engine so that the engine
cannot be operated without a valid password
This feature allows for the support of vehicle security and can support any third party immobilizer controller
(IMMO) that conforms to the Cummins Engine Network (CEN) Message Group.
2.8.2 Engine Protection - OEM Pressure, OEM Temperature and OEM Switch Input
General Feature Description
Overview: The OEM pressure sensor, OEM temperature sensor, and OEM switch can also be utilized to
activate the Engine Protection feature. However, it requires certain customer specific information to activate
this functionality.
- Speed and/or Torque derate
- Time based or severity based derates
- Derate threshold values (Torque derate is same as the standard Torque derate value)
- Shutdown threshold values (if required)
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For IPT Verification Test procedure refer to “CEB00344, Attachment B or C - Tier 4 Final IPT Verification
Test Procedure”.
Start
No
No Yes
No
Is application
Is application required to run What is load reduced to?
Disable IPT Yes Yes sensitive to rapid Yes
at set speeds i.e. genset or Does it make it below high
engine speed
similar? parasitic criteria?
changes
No
No
Enable IPT
2.9 J1939
2.9.1 Multiplexing
General Feature Description
1. Overview: J1939 Multiplexing is used to transfer discrete and analog I/O data over the J1939 datalink
rather than through physical wires. By re-allocating physical input connections to multiplexed inputs,
the system is more flexible and can accommodate a larger number of input variables. Multiplexing is
most commonly employed with OEM specific control modules, thus the protocols for transferring the
data must be platform independent. Note: If a parameter is multiplexed, the CM2350 ECM will not re-
broadcast the value it received.
2. Operation: If the OEM sets a switch multiplexing parameter to Multiplexed and assigns the switch a
source address, the ECM ignores the normal hardware input of the switch and reads the value from
the J1939 datalink instead. If a given pinout supports more than one switch, the ECM only ignores
signals on that pinout for the multiplexed switch.
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2. Operation:
This feature monitors the engine run time, fuel consumed, vehicle distance traveled, type of oil used,
fuel in oil dilution mass and the operating oil temperature to determine when to provide the indication
to the operator that it is time to change the oil. The requirements here are intended to cover both
industrial and automotive needs. Four options of oil change interval calculation designed for customer
to select are:
This algorithm may be reset by tool or by a sequence of operation performed by the operator. When
reset, this algorithm logs data to keep the history of OCM data resets, errors, and oil change intervals.
With the Keyswitch in ON Position, lamp test sequence completed, and Engine RPM = 0, perform
the following sequence of events.
1. With throttle fully depressed, cycle the Regen Switch or Service Brake Switch ON and OFF
3 times.
2. Fully release throttle.
3. With throttle fully depressed, cycle the Regen Switch or Service Brake Switch ON and OFF
3 times.
4. Fully release throttle.
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2.13 Sensors
2.13.1 OEM Temperature 1 Sensor (Auxiliary Temperature)
General Description
1. Overview: This feature provides an interface with the Auxiliary Temperature 1 sensor.
2. Operation: The feature, if available, indicates the Auxiliary Temperature 1, and the voltage sensed by
the ECM for this sensor. Optionally, the sensor may be multiplexed and the corresponding value may
come over the J1939 datalink (Refer to Section 2.9.1 Multiplexing).
2.13.2 Auxiliary Pressure 1 Sensor (OEM Pressure)
General Description
1. Overview: This feature provides an interface with the Auxiliary Pressure 1 sensor.
2. Operation: The feature, if available, indicates the Auxiliary Pressure 1, and the voltage sensed by the
ECM for this sensor. Optionally, the sensor may be multiplexed and the corresponding value may come
over the J1939 datalink (Refer to Section 2.9.1 Multiplexing).
2.13.3 Vehicle Speed Source
General Feature Description
1. Overview: The Vehicle Speed Source feature allows the ECM to choose from several different types
of vehicle speed signals and interpret them. It also allows adjustments to related parameters to
correctly calculate the vehicle speed.
2. Operation: The ECM uses the parameters in this feature with inputs from the VSS to calculate the
vehicle’s speed and the current gear ratio.
3. Programming Dependencies: These parameters are always in use, as this feature does not have an
Enable.
4. Hardware Required: None
2.13.4 Tachograph
General Feature Description
Overview: The ECM uses the Tachograph signal to calculate vehicle speed if the Vehicle Speed Source
Type parameter is set to Tachograph. The single-ended Tachograph signal provides transmission tailshaft
speed similar to the Digital Vehicle Speed Source.
2.14 Switches
2.14.1 Engine Protection Shutdown Override
General Feature Description
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Overview: The Engine Protection Shutdown Override Switch signal controls the Engine Protection Manual
Override function of the Engine Protection feature. This allows the vehicle operator to continue running the
engine for a calibrated time period in order to move the vehicle to a safe stopping location. Please note
that Engine Protection Override is not intended as a means of avoiding an engine shutdown for extended
periods. This would constitute an abusive situation which could result in progressive damage and will void
warranty.
2.14.2 Clutch Switch
General Feature Description
1. Overview: The Clutch Switch feature tells the ECM if a hard-wired clutch switch is installed.
2. Operation: The Clutch switch has two positions, PEDAL PRESSED (Clutch Disengaged) and PEDAL
RELEASED (Clutch Engaged). The PEDAL RELEASED position indicates a closed switch connecting
the circuit to ground, and does not affect any other features. The PEDAL PRESSED position indicates
an open switch disconnecting the circuit from ground. This position inhibits or exits certain operational
states dependent on clutch engagement. For example, PEDAL PRESSED (clutch disengaged) will
disengage engine brakes.
2.14.3 Service Brake Switch
General Feature Description
1. Overview: This provides the interface for the service brake switch. This input is generally associated
with Section 2.3.6 Engine Speed Cruise Control, and may not be used unless this feature is enabled.
2. Operation: This feature is enabled at the calibration level, and provides a monitor parameter for
determining if the state of the service brake switch is on or off. The Service Brake switch may be
multiplexed and its value obtained through the J1939 datalink (Refer to Section 2.9.1 Multiplexing).
3. OEM Components
3.1 Introduction
The OEM components section is written to assist OEMs in understanding and choosing appropriate
components for their applications
All manufacturer part numbers are subject to change without notice. Contact a manufacturer’s representative
for current part number listing.
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4. Typical usage
Connectors
This section describes the connectors needed to connect to the CM2350 ECM.
Lamps
This section describes the electronic characteristics of the OEM-supplied lamps used with the CM2350
ECM.
Relays
This section describes the electronic characteristics of OEM-supplied relays and solenoids used with the
CM2350 ECM.
Sensors
This section describes the required electronic characteristics of the OEM-supplied sensors used by the
CM2350 ECM. Where appropriate, an example sensor that meets the requirements is listed in this section.
Switches
This section describes the electronic characteristics of OEM-supplied switches used with the CM2350
ECM. Common specifications tables are provided at the end of the Switches section and referenced from
those switches using the common specifications.
Any switch with unique specifications will have a specifications table within that switch description. Each
switch has a switch diagram showing the Open-Closed positions of the switch and listing how the ECM
uses each position.
Supplier Contact List Section
This section provides manufacturer contacts for components listed.
Please note: Cummins does not warrant the durability or reliability of any non-Cummins related part.
CONNECTORS
2-Pin Water In Fuel Deutsch 2-Pin DT QSB4.5, QSB6.7, QSL9, QSF3.8, RQD
Sensor Connector Connector QSX15 and QSG12
4-Pin Intake Air Framatome/ QSB4.5, QSB6.7, QSL9, QSF3.8, RQD
Temperature/Pressure Sumitomo 4-Pin QSX15 and QSG12
Sensor Connector (TBAP) Connector
J1939 9-Pin datalink Deutsch HD10 QSB4.5, QSB6.7, QSL9, QSF3.8, RQD
Interface Connector Connector QSX15 and QSG12
OEM 96 Pin Connector Delphi 96-Pin QSB4.5, QSB6.7, QSL9, QSF3.8, RQD
(OEM Connector “J2”) Connector QSX15 and QSG12
24-Pin Crossover
Framatome F934000 QSB4.5, QSB6.7, QSL9, QSF3.8,
Connector RQD
QSX15 and QSG12
(OEM Connector)
J1939 Datalink Deutsch DT QSB4.5, QSB6.7, QSL9, QSF3.8, OPT
Connectors Connector. 3-Pin QSX15 and QSG12
Receptacle.
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LAMPS
Exhaust System Cleaning Amber Incandescent QSB4.5, QSB6.7, QSL9, RQD
(Regen) Lamp (Refer to or LED QSF3.8>75hp, QSX15 and
CEB00502) QSG12
Diesel Exhaust Fluid Lamp Amber Incandescent QSB4.5, QSB6.7, QSL9, RQD
(Refer to CEB00502) or LED QSF3.8>75hp, QSX15 and
QSG12
High Exhaust System Amber Incandescent QSB4.5, QSB6.7, QSL9, RQD
Temperature (HEST) or LED QSF3.8>75hp, QSX15 and
Lamp (Refer to CEB00502) QSG12
Exhaust System Cleaning QSB4.5, QSB6.7, QSL9, RQD
Amber Incandescent
(Regen) Disabled (Inhibit) QSF3.8>75hp, QSX15 and
or LED
Lamp (Refer to CEB00502) QSG12
Red Incandescent or QSB4.5, QSB6.7, QSL9, QSF3.8,
Stop Lamp RQD
LED QSX15 and QSG12
White Incandescent QSB4.5, QSB6.7, QSL9, QSF3.8,
Wait to Start Lamp RQD
or LED QSX15 and QSG12
Amber Incandescent QSB4.5, QSB6.7, QSL9, QSF3.8,
Warning Lamp RQD
or LED QSX15 and QSG12
Power on Indicator (POI) Amber Incandescent QSB4.5, QSB6.7, QSL9, QSF3.8,
OPT
Lamp or LED QSX15 and QSG12
RELAYS / SOLENOIDS
QSB4.5, QSB6.7 (DOC+SCR),
12 V or 24 V SPST RQD
QSL9 (DOC+SCR), QSF3.8
Relays
Intake Air Heater Relays
QSG12 OPT
QSB6.7 (DOC/DPF+SCR), QSL9 RQD
24V SPST Relay
(DOC/DPF+SCR)
QSB4.5, QSB6.7 (DOC+SCR),
12 V or 24 V SPST
QSL9 (DOC+SCR), QSF3.8,
Relay
Idle Shutdown Relay QSX15 and QSG12 OPT
QSB6.7 (DOC/DPF+SCR), QSL9
24V SPST Relay
(DOC/DPF+SCR)
QSB4.5, QSB6.7, QSL9, QSF3.8,
Fan Clutch Relay SPST Relay OPT
QSX15 and QSG12
SPST Relay QSB4.5, QSB6.7 (DOC+SCR),
(12 V / 50 A or QSL9 (DOC+SCR), QSF3.8,
Fuel Heater Relay 24 V / 30 A) QSX15 and QSG12 OPT
24V / 30A SPST QSB6.7 (DOC/DPF+SCR), QSL9
Relay (DOC/DPF+SCR)
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3.4 Connectors
3.4.1 2-Pin Fuel Heater Connector
1. Overview: The Fuel Heater Connector does not connect directly to the ECM, but the OEM must provide power
and ground. The fuel heater connector is located on the fuel filter head.
2. Hardware: See Table 3-2 for a 2-Pin Fuel Heater Connector example
Table 3-2 2-Pin Fuel Heater Connector - Example
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Table 3-4 4-Pin Intake Air Temperature/Pressure Sensor (TBAP) Pin out Information
1 Cummins does not warrant the durability or reliability of any non-Cummins related part.
2 Terminal Position Assurance (TPA) – a Secondary Lock
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3.4.4 J1939 Datalink Connectors (3-pin connector for Engine Side Tool Port)
1. Overview: All vehicles containing an SAE J1939 backbone should have the J1939 Datalink connectors
associated with the Engine side tool port; the three J1939 Datalink connector descriptions follow: a Plug,
Receptacle, and a Termination Receptacle.
2. Hardware:
a. Plug Hardware: The Plug connects the backbone to a node on the backbone side. There should be a Plug
on the backbone at each node. This connector consists of a 3-way Deutsch DT series plug and requires a
locking insert. The Plug uses gold-plated sockets.
b. Receptacle Hardware: The Receptacle connects a node to the backbone on the node side. There will be
a Receptacle for each node and Plug. This connector consists of a 3-way Deutsch DT series receptacle
and requires a wedge lock. The Receptacle uses gold-plated pins.
Termination Receptacle Hardware each ends of the backbone uses a Termination Receptacle. This pre-
assembled connector assembly consists of a DT04-3P receptacle, blue W3S-1939 wedge lock, gold-plated
pins, cavity plugs, and a 120-ohm resistor. There will be two Termination receptacles for each J1939 network.
Cummins does not warrant the durability or reliability of any non-Cummins manufactured part. See Table 3-6
J1939 Datalink (3-pin) Connectors - Example
Figure 3-2 J1939 Datalink Engine Side Tool Port 3-pin Connectors
3 Cummins does not warrant the durability or reliability of any non-Cummins related part.
4 Deutsch does not allow the use of connector lubricant with any of their connectors.
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Please refer to Table 3-7 for J1939 connector pin out information. J1939+ (CAN_H) uses the yellow color-coded
insulator and J1939- (CAN_L) uses the green color- coded insulator. All connections for connectors should utilize
this color scheme to avoid any misconnections.
5 Cummins does not warrant the durability or reliability of any non-Cummins related part.
6 Deutsch does not allow the use of connector lubricant with any of their connectors.
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7 Cummins does not warrant the durability or reliability of any non-Cummins related part.
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2.8 mm Cavity:
Terminal – 54001803 (18-20 AWG)
Plug - 54240002
Figure 3-4 24-Pin Crossover Connector
3.5 Lamps
Note: Mandatory lamps must be hardwired or multiplexed using J1939 messages. If these lamps are integrated
into a Graphical User Interface (GUI) or multi-function electronic display, the panel indication must be equivalent to
hardwired indicators and is clearly visible to the operator. These lamps must be easily identified by the operator.
The Tier 4F Cummins engine products support the use of either an LED or an incandescent lamp (light bulb). An
appropriately sized resistor should be wired in parallel with the LED to prevent the LED appearing ON when actually
OFF. This can occur due to a very small leakage current through the ECM output signal that drives the lamps. A
resistor on the order of 4.0-7.0 kΩ should be sufficient; verify this value for your application
3.5.1 Exhaust System Cleaning (Regen) Lamp
The Exhaust System Cleaning (Regen) Lamp notifies the operator that the Aftertreatment system is ready for
Exhaust System Cleaning and needs assistance from operator to regenerate within the next several hours of engine
operation. Please refer to CEB00502 Industrial Aftertreatment Electronic Technical Package for lamp requirements.
Note: The Regeneration Lamp is also named as Exhaust System Cleaning Lamp in T4F.
3.5.2 Diesel Exhaust Fluid (DEF) Lamp
The Diesel Exhaust Fluid Lamp controls a lamp or LED that alerts a vehicle operator that the DEF is low and
SHOULD be replenished. Diesel Exhaust Fluid Lamp MUST be unobstructed from driver view during all operating
conditions. The lamp illumination MUST be verified. Please refer to CEB00502 Aftertreatment Electronic Technical
Package for lamp requirements.
3.5.3 High Exhaust System Temperature (HEST) Lamp
The High Exhaust System Temperature (HEST) lamp indicates the increase of exhaust system temperature due
regeneration. Please refer to CEB00502 Industrial Aftertreatment Electronic Technical Package for lamp
requirements.
3.5.4 Exhaust System Cleaning (Regen) Disabled (Inhibit) Lamp
The Exhaust System Cleaning (Regen) Disabled (Inhibit) Lamp indicates that Exhaust System Cleaning Disabled
(Inhibit) Switch is active, therefore automatic and manual (non-mission) regeneration cannot occur. Please refer to
CEB00502 Industrial Aftertreatment Electronic Technical Package for lamp requirements.
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Note: The Regeneration Inhibit Lamp is also named as Exhaust System Cleaning Inhibit Lamp in T4F.
3.5.5 Stop Lamp
1. Overview: The Stop lamp displays critical operator messages and diagnostics fault codes. The OEM should
prominently display the Stop lamp. All applications require the Stop lamp. If the driver receives a Stop lamp
indication, the driver should cease operation of the vehicle and engine as quickly as safely possible to reduce
damage to the engine.
2. Operation: The ECM illuminates the lamp for the following circumstances: serious fault detected, Engine
Protection Shutdown approaching, Engine Protection Shutdown Override activated, confidence test,
Aftertreatment and diagnostics.
3. Hardware: The Stop Lamp must meet the hardware requirements listed in Table 3-10.
Table 3-10 Stop Lamp Specifications
Item Requirement
Standard SAE Recommended Practice J1211
Type Incandescent or LED
Color Red
Lettering STOP
Typical Voltage 12 or 24 VDC
Minimum Luminosity 2 candle power
Maximum Current 500 mA Steady State
Peak Current (Ipk) 5.5 A
Peak Current duration 50 msec
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3.
4. Hardware: The Warning Lamp must meet the hardware requirements listed in Table 3-12.
Table 3-12 Warning Lamp Specifications
Item Requirement
Standard SAE Recommended Practice J1211
Type Incandescent or LED
Color Amber
Lettering WARNING or CHECK ENGINE
Typical Voltage 12 or 24 VDC
Minimum Luminosity 2 candle power
Maximum Current 500 mA Steady State
Peak Current (Ipk) 5.5 A
Peak Current duration 50 msec
3.6 Relays
3.6.1 Fan Clutch Relay
1. Overview: The Fan Clutch Relay supplies power to or disconnects power from the fan clutch.
2. Operation: The Fan Clutch Relay may operate as a Normally Open or Normally Closed Relay as required by
the application. The ECM signal to turn the Fan Clutch Relay ON may be either a high or low voltage signal.
3. Hardware:
Part Specifications: The Fan Clutch Relay must meet the specifications listed in Section 3.6.5 Standard Relay.
See Figure 3-6 Standard Relay Diagram.
3.6.2 Fuel Heater Relay
1. Overview: The fuel heater relay provides power to the fuel heater. Keyswitch power controls the relay, and
the relay switches power to the fuel heater.
2. Operation: When the keyswitch is ON and the thermostat indicates very cold fuel, the circuit will close and
power will be provided to the fuel heater element. When keyswitch is off or the thermostat indicates acceptable
fuel temperature, the circuit will open and cut power from the fuel heater element.
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3. Hardware: The relay hardware depends on the vehicle system voltage. A 12 V system requires a relay with a
12 V coil and 50 AMP contacts. A 24 V system requires a relay with a 24 V coil and 30 AMP contacts. Section
3.6.5 Standard Relay section meets the specifications for the Fuel Heater Relay. This relay must be wired into
the fuel heater circuit as indicated in interfaces and installation.
3.6.3 Intake Air Heater Relays
1. Overview: The ECM uses the Intake Air Heater Relay to energize the Intake Air Heater during cold weather.
2. Operation: During cold weather the ECM uses the relay to ENERGIZE the heaters and pre-heat the intake air
prior to start. The ECM DE-ENERGIZES the heater during engine cranking.
3. Hardware:
Part Specifications: Any Intake Air Heater Relay must match the specifications from Figure 3-5 Intake Air
Heater Relay and Table 3-14 Intake Air Heater Relay Specifications. Fuse specifications should be considered
for the system voltage selected. Refer to the Interfaces and Installations section for wiring recommendations
for the Intake Air Heater (grid) element.
Figure 3-5 Intake Air Heater Relay
Note A: The 2 A current rating for the relay must not be exceeded. The maximum coil inductance that can be
tolerated is variable depending on the actual maximum current. The coil resistance should be such that (0.5 *
Inductance * Current^2) never exceeds the 80 or 260 mJ limit.
Example Part The following relays and fuses meet the requirements listed in Table 3-14 Intake Air Heater Relay
Specifications. Cummins strongly recommends wiring a suppression diode across the coil terminals if using a relay
without an integral suppression diode. Relays in Table 3-15 Example Intake Air Heater Relay Part List do not
contain a suppression diode.
8 In some applications, the current rating may be higher than the specification shown. The OEM is responsible to
select the intake air heater relay accordingly.
9 Cummins does not warrant the durability or reliability of any non-Cummins related part.
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Note: The installer is responsible for procuring and mounting the Intake Air Heater power relay in a location free of
road splash and also for routing battery connections through the relay contacts to the Intake Air Heater, which is
shipped with the engines. The Intake Air Heater relay must not be mounted on engine.
For wiring recommendations for Intake Air Heater, refer to the Global Customer Engineering (GCE) Industrial site
to access the system wiring diagrams.
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Note B: The 2 A current rating for the relay must not be exceeded. The maximum coil inductance that can be
tolerated is variable depending on the actual maximum current. The coil resistance should be such that
(0.5 * Inductance * Current^2) never exceeds the 80 or 260 mJ limit.
Example Standard Relay The specifications for the relay shown in Figure 3-8 Example Standard Relay and
meet the listed requirements for a Fan Clutch Relay and a Fuel Heater Relay. Cummins makes no warranty of
the reliability and durability of any non-Cummins manufactured part.
The OEM can mount the relay anywhere, but Cummins recommends engine compartment or in-cab mounting.
If you choose to use one of the example relays, choose the relay corresponding to the vehicle system voltage.
The relay mates to any standard DIN base. Figure 3-8 Example Standard Relay shows it mating to a Packard
bracket mount socket supplied with a terminal retainer. The OEM may mount this socket individually on a single
stud, or interlocked with other relays.
Figure 3-8 Example Standard Relay
Operation
The starter lockout relay will allow power to the starter relay or lock power out from the starter relay. The
standard configuration uses a Normally Closed relay which locks out the starter. The relay opens when the
engine is running. A normally open relay configuration can also be used which closes when the Ignition is ON
and the engine is not running.
However, a normally-open relay should be avoided as stated below.
1. In cases of low battery voltage, the ECM voltage can drop below the minimum requirement causing
the starter relay to open. Once this occurs, the voltage may rise above the minimum requirement
causing the ECM to re-engage the starter. This resultant cycling of the starter may cause premature
starter failure.
2. Typically this occurs for the following reasons:
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Hardware
The Starter Lockout Relay must meet the specifications for an either a normally open or normally closed
Standard Relay.
Item Requirement
Relay Type 1 Form C or as required by application
Minimum No. of Terminals Five: Terminals 1,2,3,4, and 5 (reference only)
Minimum No. of States Two: ENERGIZED or DEENERGIZED
- DEENERGIZED Terminals 3-4 closed, Terminals 3-5 open
- ENGERIZED Terminals 3-4 open, Terminals 3-5 closed
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3.7 Sensors
3.7.1 Accelerator Pedal or Lever Position Sensor (w/Idle Validation Switch)
1. Overview: The Accelerator Pedal or Lever Position Sensor with Idle Validation Switch (IVS) (Primary), also
known as the Single Potentiometer Throttle, is defined in CEB00549. Any Accelerator Position Sensor used
with Tier 4F CM2350 products must meet the specifications defined in this CEB.
2. Operation: The Accelerator Pedal or Lever Position Sensor (w/IVS) uses a potentiometer with 2 switches (Idle
ON and Idle OFF switches) to help the ECM determine when the acceleration request is non-zero. Refer to
Section 2.5.2 Accelerator Pedal or Lever Settings (Single Potentiometer Throttle).
Note: This cannot be used with Remote Accelerator input.
3. Hardware:
Part Specifications: The Primary Accelerator Position Sensor must meet the specifications defined in
CEB00549.
3.7.2 Accelerator Pedal or Lever Position Sensor (w/o Idle Validation Switch)
1. Overview: The Accelerator Pedal or Lever Position Sensor without Idle Validation Switch (IVS) (Primary or
Remote), also known as the Single Potentiometer Throttle, is defined CEB00549 (Electronic Accelerator Pedal
Position Performance Specification). Any Accelerator Position Sensor used with Tier 4F CM2350 products
must meet the specifications defined in this CEB.
2. Operation: The Accelerator Pedal or Lever Position Sensor (w/o IVS) uses a potentiometer to help the ECM
determine the acceleration request. Refer to Accelerator Pedal or Lever Settings (Single Potentiometer
Throttle).
3. Hardware:
Part Specifications: The Primary or Remote Accelerator Position Sensor must meet the specifications defined
in CEB00549.
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3. Hardware: Part Specifications: The Coolant Level Sensor must have the electronic characteristics listed in
Table 3-18 Coolant Level Sensor Specifications. For mounting instructions, see the manufacturer’s information
for the sensor you have chosen that meets the voltage requirements. Reference Figure 3-10 Coolant Level
Sensor Input for wiring to the ECM. When using a two level resistive sensor, place sensor between J2–35 and
J2-32.
Table 3-18 Coolant Level Sensor Specifications
Item Requirement
Source Voltage (from ECM) 4.75 - 5.25 V (nominal 5 V)
Source Current 15 mA maximum
Voltage in fluid 0.75 - 1.75 VDC
Intermediate Voltage (3 level only - Warning Low) 2.0 - 3.0 VDC
Voltage out of fluid 3.25 - 4.25 VDC
Note that a short or open circuit will not fit the specified range for this sensor.
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V ih (maximum) 32 V
V ih (minimum) 3.35 V
V iL (maximum) 1.65 V
Maximum Frequency 15 kHz
Note: There are two wire and three wire digital vehicle speed sensor options available in the market. The sensor
should be wired according to the guidelines specified in the datasheet.
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2. Operation: A Magnetic Pickup VSS supplies a differential input of approximately sinusoidal AC voltage. Two
wires supply this input, one designated signal (+) and one designated signal. The VSS generates one cycle for
each tooth on the tone wheel. The ECM uses this value to determine the rotational speed of the transmission
output shaft. This with other OEM programmed values allows the engine to determine vehicle speed for use
by many features such as Broadcast of Vehicle Speed and Cruise Control. Any differential input voltage that
is greater than or equal to Voltage Detection Threshold 1 and transition to 0V to a voltage of less than or equal
to Voltage Detection Threshold 2 will be seen as a valid speed signal input transition. The input voltages require
for detecting speed signals increases as a function of frequency. Please see Figure 3-13 for reference.
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Low State
3. Hardware: The installed Tachograph must meet the specifications in Table 3-21 Tachograph Specifications.
Table 3-21 Tachograph Specifications
Item Requirement
Output Signal Type Single-Ended Pulse Train
Output Signal Pulses per Kilometer 6-20
Frequencies Supported 2-8500 Hz (0.1176 - 500 ms periods)
Output Signal Number of States Two: HIGH or LOW
Output Signal Maximum High State Voltage 5.0V
Output Signal Maximum Low State Voltage 0.9 V
Output Signal Minimum High State Voltage 3.2 V
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Example Part: The reported temperature vs. resistance curves of these two sensors match the calibration in Table
3-23 OEM Temperature Sensor Sample Calibration Table for the OEM Temperature sensor. The sensors differ
only in one using Metric hardware and the other using English hardware. The English sensor uses a 13/16-in integral
hex and 9/16-18 UNF-2A thread. The Metric sensor also uses a 13/16-in integral hex and 9/16-18 UNF-2A thread.
Cummins recommends OEM purchase these sensors with the OEM Temperature Sensor Kit and Mating Connector
Boot. Cummins distributors sell limited quantities of both sensors. Cummins does not warrant the reliability or
durability of any non-Cummins manufactured part.
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* These part numbers can change without notice, please check with the manufacturer.
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1) Derate the engine speed and/or torque for engine protection. In addition, an engine protection shutdown may
also be commanded. The OEM can specify the pressure thresholds under or over which the Derate/shutdown
should take place, along with the associated delay and warning periods.
2) A change in the pressure read by the ECM can be used to change the state of a discrete output of the ECM.
This output’s state can be changed exclusively because of OEM pressure OR in conjunction with several other
engine parameters. In addition, an engine shutdown can also be commanded. See features Switched (Dual)
Outputs Based on Sensed Parameters and Switched (Dual) Outputs with Engine Shutdown for more details.
3) If the application uses the electronic fan clutch feature, then the fan operation can be controlled from the OEM
pressure read by the ECM. If an ON/OFF type fan is used, the fan can be turned ON when the OEM pressure
goes over a specified threshold. If a variable speed fan is used, then the duty cycle of the fan output signal can
be modulated as a function of the OEM pressure.
3. Hardware Required:
Auxiliary Pressure Sensor or Datalink
3.7.10 Water-In-Fuel Sensor
1. Overview: The Water-In-Fuel (WIF) Sensor detects the presence of water in the fuel filter. The sensor consists
of two conductivity probes in the bottom of the fuel filter.
2. Operation: When the conductivity probe indicates a conductivity change consistent with water, the ECM lights
the Warning Lamp at next Key-ON to indicate the potential that there may be water in the fuel. The
Water-In-Fuel (WIF) Sensor is connected to the Cummins supplied engine wiring harness at Connector C5.
These two pins are connected to J2-62 (return) and J2-13 (signal) of the ECM.
3. Hardware: Fleetguard manufactures an integrated WIF sensor and fuel filter, which meets the specifications
for Tier 4F CM2350 based Industrial Cummins engines. The sensor mates to a Deutsch DT series connector
and requires gold contacts and a special wedge lock. Use the Fleetguard sensor or the electronic equivalent.
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1. Overview: CAC (Charge Air Cooler) is used to cool engine air after it has passed through a turbocharger, but
before it enters the engine. The idea is to return the air to a lower temperature, for the optimum power for the
combustion process within the engine. The CAC out temperature sensor senses the output temperature of the
charge air cooler.
2. Operation: The CAC out temperature sensor converts detected temperature into a resistance. This resistance
is detected by ECM and converted into CAC out temperature using a table with breakpoints. Temperatures
between breakpoints are calculated by linear interpolation. Therefore, the more nonlinear the basic sensor
curve is, the more breakpoints you should enter to match the nonlinear curve.
3. Hardware:
Part Specifications: Any acceptable CAC out Temperature sensor must meet the electrical requirements listed
in Table 3-29 CAC Out Temperature Sensor Specifications
Table 3-29 CAC Out Temperature Sensor Specifications
Item Requirement
Sensor Type Resistive Temperature
Minimum No. of Terminals Two: Signal and Return
Temperature Range Based on selected temperature sensor, Maximum range: (-40 °C
to 150 °C) or (-40 °F to 302 °F)
Output Voltage Range 0.16 to 4.91 V
Resistance @ Temperature Refer to Table 3-30 CAC Out Temperature Sensor Sample
Calibration Table
Maximum Output Current 1 mA
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2. Operation: The Digital fan speed sensor outputs a positive square wave pulse stream with a constant duty
cycle and variable frequency. It requires a power supply for 3-wire type and a return to be provided by the ECM.
The sensor ground should be at the same level as the ECM ground to ensure that readings are accurate. The
minimum threshold for detecting a logic high is +3.35 V between the sensor input pin and the ECM battery
return. The maximum threshold for a logic low detection is +1.65 V. The output of the fan speed sensor to the
ECM is either high or low. An Op Amp in the ECM monitors this input and provides the information to the
microprocessor which uses the information to calculate the signal frequency and corresponding fan speed.
3. Hardware Required: The Fan speed sensor specifications are listed in Table 3-33.
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Note: There are two wire and three wire digital fan speed sensor options available in the market. The sensor
should be wired according to the guidelines specified in the datasheet. The figure below shows the output signal
from the fan speed sensor to the ECM.
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3.8 Switches
3.8.1 Switch Conventions
1. Overview: This section uses standardized switching definitions. The document describes each switch with two
features: configuration and characteristics.
Switch Configuration
The number of poles and number of throws on a switch determine the configuration. The number of
electrically independent switch contacts affected by one switch movement determines the number of poles.
The number of switch positions resulting in an electrical contact determines the number of throws. The
document uses a convention for each prose descriptions and symbol illustrations.
Descriptions
Word definitions indicate the number of poles with ‘X’ P, and the number of throws with ‘X’ T. The number
determines the prefix (‘S’ for single, ‘D’ for double, 3, 4, etc.). For example, SPDT identifies a single-pole,
double-throw switch.
Symbols
Pictures use a dashed line between switch wipers to indicate poles. The number of connected wipers
equals the number of poles. The number of output terminals (a closed circle attached to an open numbered
circle) to which a switch wiper may connect determines the number of throws. The wiper with the greatest
number of throws determines the number of throws for the entire switch.
Figure 3-20 Switch Diagram Examples
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LOW IDLE
2
1
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Part Specifications: The Auxiliary Governor Switch must meet the specifications listed in Table 3-37 Auxiliary
Governor Switch Specifications. The switch should meet the configuration in Figure 3-23 Auxiliary Governor
Switch Diagram.
1
1: ON
2: OFF
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1 1: ON
2: OFF
Example Part - The specifications of this switch match the electrical requirements of an SPST On-Off switch
for Cummins engines shown in Table 3-33 Type “A” Switch (SPST Toggle) Specifications.
Clutch Switch
1. Overview: The Clutch Switch detects the position of the clutch pedal.
2. Operation: The switch has two positions, ON or OFF. The ON position indicates a closed switch connecting
the circuit to ground. The OFF position indicates an open switch opening the circuit.
3. Hardware: Standard switch.
4. Part Specifications: The normally open SPST Off-(On) Clutch Switch must meet the requirements in Figure
3-26 Clutch Switch Diagram and Table 3-34 Type B Switch (SPST (On)-Off & SPST On-(Off)) Specifications.
Figure 3-26 Clutch Switch Diagram
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ON
ASO Manual Switch
2
1 - OFF 1
2 - ON
OFF
Engine Brake Level Switch (Not available on QSF3.8, QSF4.5, QSF6.7, & QSG12)
1. Overview: The Engine Brake Level Switch regulates the maximum engine braking level usable by any feature
in the ECM. The Engine Brakes allow the engine to absorb torque from the vehicle and slow the vehicle down.
The engine braking level is regulated by the Variable Geometry Turbocharger and any cylinder compression
brake installed on the engine. The installation of an auxiliary exhaust pipe type engine brake is not allowed on
Tier 4F engines. This functionality is provided by the Variable Geometry Turbocharger or Exhaust Throttle.
2. Operation: The Engine Brake Level Switch is only used on engine models with compression brakes installed.
It is not required with VGT braking or Exhaust Throttle because they provide 1 level of braking, On (full braking
request) or Off. The engine brake level switch is used to select between 3 levels of braking, High (full capability),
Medium, and Low. The brake level switch should be configured in series with the Engine Brake On/Off switch.
Engines with compression brakes should use a SPST On/Off switch with a second High/Med/Low 3 position
switch (see the 3-position engine brake level switch diagram below). Engines with VGT braking or Exhaust
Throttle will only use the SPST On/Off switch (see the engine On/Off switch diagram below). Devices requesting
engine braking via the J1939 datalink will override these requested levels.
3. Hardware: On/Off Switch, Engine Brake Level Switch, Engine Brake hardware, Datalink (optional).
Engine Brake On/Off Switch (Not available on QSF3.8)
1. Overview: The Engine Brake On/Off switch enables the operation of the engine VGT brake or Exhaust Throttle
as well as the engine compression brakes. Engines with compression Engine Brakes use this switch in series
with the Engine Brake Level Switch.
2. Operation: The Engine Brake On/Off switch has two switch positions, ON and OFF. The ON position indicates
a closed switch connecting the circuit to ground, permitting engine brake engagement when commanded by
the Engine Brake feature. The OFF position indicates an open switch and circuit, disengaging Engine Brakes
and preventing future braking engagement. J1939 devices may still engage Engine Brakes with this switch
OFF.
3. Hardware: The Engine Brake On/Off switch must meet the configuration of Figure 3-30 or Figure 3-31 Engine
Brake Switch Configuration and specifications in Table 3-33 Type “A” Switch (SPST Toggle) Specifications.
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Figure 3-31 Engine Brake Switch Configuration (VGT Braking, Exhaust Throttle)
Engine Protection Shutdown Override Switch
1. Overview: The Engine Protection Shutdown Override Switch allows the driver to delay engine shutdowns
when a condition more critical than engine destruction exists during the engine shutdown warning period
initiated by the Engine Protection Feature. OEMs typically install the switch for transit vehicles that use the
Engine Protection Shutdown feature.
2. Operation: The normally open Engine Protection Override Switch has two positions: PRESSED and
RELEASED. The PRESSED position indicates a CLOSED switch, while the RELEASED position indicates an
OPEN switch. When the operator cycles the switch, the ECM resets the shutdown timer to 30 seconds. Refer
to 2.14.1 Engine Protection Shutdown Override for additional details.
3. Hardware: The OEM should use a prominent momentary push button for this SPST (On)-Off switch. The
switch must conform to the configuration of Figure 3-32 Engine Protection Shutdown Override (Momentary)
Switch and the specifications in Table 3-34 Type B Switch (SPST (On)-Off & SPST On-(Off)) Specifications.
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Increment/Decrement (Intermediate Speed Control and Low Speed Governor) or Set/Resume Switch
(Cruise Control)
1. Overview: The Increment/Decrement - Set/Resume Switch operates the following features on a single
installation: Diagnostics (5.2.2) Engine Speed Cruise Control (2.3.6), Vehicle Speed Cruise Control (2.3.7), ISC/
Industrial PTO (2.3.9), and Adjustable Low Idle Speed (2.4.4). The selected feature depends on engine and
vehicle conditions.
2. Operation: The three-position Increment/Set - Decrement/Resume switch has the following positions: a
momentary up position, a momentary down position, and a return to center position. The switch closes and
grounds a different circuit in each momentary position, activating functions in either position; the center position
leaves both circuits open. Functions activated at these switch positions vary with the selected feature and OEM
switch programming strategy.
Figure 3-32 Increment/Decrement – Set/Resume Switch Diagram briefly illustrates the possible switch
operations. Terminal numbers are shown for illustration.
3. Part Specifications: The OEM usually installs a manual switch in the dashboard next to the Engine Speed
CC/ISC On/Off switch for this switch. Any switch used must meet the specifications listed in Table 3-38
Increment/Decrement – Set/Resume Switch Specifications.
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3. Hardware: Part Specifications: The normally open SPST Off-(On) Brake Switch must meet the requirements
in Figure 3-36 and Table 3-34 Type B Switch (SPST (On)-Off & SPST On-(Off)) Specifications.
Figure 3-37 Exhaust System Cleaning (Regen) Disabled (Inhibit) Switch Diagram
Regen Permit
2
1
Regen Inhibit
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3. Hardware:
Part Specifications: The Coolant Level Switch must have the specifications listed in Table 3-39 Coolant Level
Switch Specifications. For mounting instructions, see the manufacturer information for the switch chosen that
meets the electrical requirements. Refer to Figure 3-41 Coolant Level Switch Input for wiring to the ECM and
Figure 3-42 for Coolant level Switch Equivalent circuit.
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1 1: ON
2: OFF
3.9 Suppliers
Table 3-40 Supplier Contact List
Casco Products Corporation Cutler-Hammer Delphi Connection Systems
380 Horace St. Newark Electronics P.O. Box 431
PO Box 5421 (800) 463-9275 Warren, OH 44486
Bridgeport, CN 06610-0241 http://www.ch.cutler- (330) 759-6000
http://www.cascoproducts.com/ hammer.com/ http://www.delphi.com/connect/e
http://www.newark.com/ connectors/automotive/
Ladd Industries –Deutsch Electronic Hardware Electroswitch Electronic
Connector Products http://www.ehcknobs.com/ Products
4849 Hempstead Station Drive http://www.newark.com/ 2010 Yonkers Rd.
Kettering, OH 45429 (800) 752-1680 Raleigh, NC 27604
Phone: 1-800-223-1236 (888) ROTARYS
http://www.laddinc.com/ http://www.electro-nc.com/
Ell-Tron Mfg. Co. Hi-Stat Robert Shaw
PO Box 416 Stoneridge North American Sales Siebe Fluid Systems
Vanderbilt, MI 49795 2350 Franklin Road, Suite 200 14109 Atlanta
http://www.elltron.com/ Bloomfield Hills, MI 48302-0385 Laredo, TX 78046
(248) 332-2280 (956) 717-3835
http://www.histat.com/
Siemens Stancor/White-Rodgers Wabash Technologies
Newark Electronics 9797 Reavis Rd 1375 Swan Street
(800) 463-9275 St Louis, MO 63123 P.O. Box 829
http://www.siemens.com/ (314) 865-8799 Huntington, IN 46750-0829
http://www.newark.com/ http://www.stancor.com/ (219) 356-8300
http://www.wabashtech.com/
Amtek/Prestolite Switch Teleflex Industrial Williams Controls
2220 Corporate Drive 640 N. Lewis Road 14100 SW 72nd Avenue
Troy, OH 45373 Limerick, PA 19648 Portland, OR 97224
(937)440-0843 (610) 495-7011 503-684-8600
http://www.powerandswitchprodu http://www.TeleflexMorse.com http://www.wmco.com
cts.com
M.C.S. Accelerator Pedals M.C.S. Accelerator Pedals BorgWarner Inc
Inside U.S. Outside U.S. World Headquarters
Arens Controls Company, LLC M.C.S. 3850 Hamlin Road
855 Commerce Parkway Rue du Doyenne, 32 Auburn Hills, MI, USA 48326
Carpentersville, IL 60110-1721 B-1180 Brussels-Belgium Web:
847-844-4700 (Telephone) Tel : +32-2-345.18.10 http://www.borgwarner.com/
847-844-4791 (Fax) Fax: +32-2-343.94.23 248.754.882 (Telephone)
email: info@arenscontrols.com e-mail: info@mcs-belgium.com
web: www.arens.com web: www.mcs-belgium.com
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4.1 Introduction
This section gives details regarding the CM2350 pins and wiring. Installation requirements and guidelines are
also included.
Conductor requirements:
Wire insulation type TXL (per SAE J1128)
Individual lead 20 AWG stranded, unless noted:
- Power supply: 16 AWG stranded
- Doser pins and Key switch: 18AWG stranded
- Intake Air Heaters: 2 AWG or 6 AWG stranded (depending on system voltage)
- Fuel heater: 10 AWG or 12 AWG stranded (depending on system voltage)
EMI considerations:
- Twisted leads: Tachometer, primary accelerator, remote accelerator, and variable ISC feature
- Twisted leads: J1939 datalink
- Common ground plane: continuous shields grounded one end only
- Terminals on OEM connector (24 Pin Crossover), including serial datalink connectors, must be
gold-plated.
Harness routing requirements:
- Mounted adjacent to vehicle frame rail. No routing over sharp edges.
- Bend radius at least 4x bundle diameter. Bends begin at least 7.6 cm (3 in) from connector
backshell.
- Connectors mounted horizontally. Open connectors plugged and sealed.
- Harness supports and wire ties at least 7.6 cm (3 in) from connector backshell.
- The connector wire seal and insulation type must provide an adequate seal from dirt and moisture
intrusion when the wire is inserted through the connector seal. Connector failures such as water
intrusion and pin fretting are known to happen caused by improper wire insulation outside diameter
and wires that are not routed straight for a minimum distance from connector. Follow the connector
manufacturer’s recommendations for insulation outside diameter and bend radius. For additional
protection against moisture intrusion and vibration, the use of a Backshell, boot or similar protective
connector accessory, if available, is recommended.
- For any component with wiring approaching from above, make sure to provide a drip loop to help
prevent water intrusion.
- ECM to Vehicle Connect Procedure: ECM power and control interface connects must be made
prior to connection to vehicle battery supply. Battery (-) connects are required prior to making the
Battery (+) connects. Keyswitch must not be turned on prior to completing all battery connects.
ECM is not to be energized outside of the vehicle system unless using a factory-approved power
supply device.
- Service datalink: 9-pin Deutsch. Preferrably located in vehicle cab if vehicle cab exists.
- Datalink Device Power Connects: When connecting other devices/tools to the ECM via serial
datalinks (J1939), the devices must share a common connection to Battery (-). The external device
power supply grounds must also share the common connection to Battery (-).
- ECM positive power wiring must be 16 AWG if 380 cm (150 in) or less. If longer than 150 inches, it
must have a resistance of .02 Ohms or less.
- Vehicle chassis must be connected to battery ground in only one location, either at the battery or
at a common ground location.
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- ECM I/O wiring must provide adequate vibration and moisture intrusion protection and provide a
low impedance circuit to the ECM.
- Intake Air Heaters and wiring must meet specifications, and be wired as shown in the Wiring
Diagrams. For wiring recommendations for Intake Air Heater, refer to the Global Customer
Engineering (GCE) Industrial site to access the system wiring diagrams located at the following
links: QSB Tier 4F and QSL Tier 4F.
- All switches and sensors wired directly to the ECM must be wired to an ECM Return and must not
return through chassis or engine block grounds.
- The vehicle ignition keyswitch must be directly connected to the ECM with no other switches or
relay contacts between the keyswitch and the ECM unless reviewed and approved by Cummins.
- An ECM Return must not exceed 6 Amps.
- Single-ended (digital) signals must be grounded to the same reference as the ECM.
- Multiplexed systems must meet the standards in Section 5.3.
All lamps must be wired through the accessory position on the Keyswitch. The lamps can be multiplexed
and are also available with the DM1 message.
4.2.3 Content
Wiring diagrams
This section provides the wiring diagrams for the CM2350 Industrial Application for Tier 4F.
Pinout Mapping Guide
This section one table describing the pin maps for both CM2350 electronic subsystems. The Pinout Mapping
Tables provide:
a. Pin number
b. Pinout type
c. Signal name
d. Applications typically using the signal
Note: The OEM should not wire an input signal to the ECM, which is being controlled by the J1939 data bus.
ECM Pin Specifications by Type
This section contains an entry for each ECM pin type to which the OEM connects. Each entry contains one or
more of the following sections: Overview paragraph, Operation paragraph, and Specifications table.
a. Overview. This paragraph describes the function and purpose of the pin and describes typical OEM
interface circuitry and connection guidelines. The OEM vehicle harness must meet these requirements to
ensure reliable operation of the pin.
b. Operation. This paragraph provides a functional description of the pin interface circuit as required for proper
wiring design.
c. Specifications Table. This table provides circuit performance requirements that dictate minimum electrical
requirements for any circuit connected to the ECM pin.
The OEM vehicle harness must meet these requirements to ensure reliable operation.
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Installation Specifications
This section provides guidelines for the installation of vehicle wiring harnesses and other subsystems that
affect the CM2350 electronic subsystems.
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Switch (pull to
43 IDLE VALIDATION 2 OFF IDLE SWITCH Available On All Applications
ground)
Switch (pull to
44 IDLE VALIDATION 1 ON IDLE SWITCH Available On All Applications
ground)
45 J1939 (-) DATALINK 4 CAN Data link SPARE On All Applications
MUST be used On All
46 J1939 (-) DATALINK 1 CAN Data link
Applications
Switch (pull to
47 OEM SWITCH/MUS SW 3 Available On All Applications
ground)
MUST be used On All
Exhaust System Cleaning (Regen) Inhibit
Applications except
48 Lamp Low side PWM QSF3.8<75hp
SPARE Available on QSF3.8<75hp
49 BATTERY RETURN (-) Battery Return (-) All applications
MUST be used On All
50 BATTERY RETURN (-) Battery Return (-)
Applications
MUST be used On All
51 BATTERY RETURN (-) Battery Return (-)
Applications
MUST be used On All
52 BATTERY RETURN (-) Battery Return (-)
Applications
MUST be used On QSB4.5,
DEF DOSING INJECTOR VALVE LOW (-) QSB6.7, QSL9, QSX15,
QSF3.8>75hp Applications
53 PWMINJ(-)
UL2 DEF DOSING INJECTOR VALVE
MUST be used On QSG12
LOW
SPARE Available on QSF3.8<75hp
MUST be used On QSB4.5,
DEF PUMP MOTOR RETURN/FAN
QSB6.7, QSL9, QSX15,
RETURN ECM Return
54 QSF3.8 Applications
(general)
UL2 PUMP MOTOR RETURN/FAN
MUST be used On QSG12
RETURN
Hall Effect Sensor
55 FREQUENCY THROTTLE 1 Available On All Applications
(47.5 k Ohms)
Analog Input Pull-up
56 OEM TEMPERATURE Available On All Applications
(5.62K Ohms)
TANK HEATER RELAY/DEF REVERTING Available On All Applications
VALVE ECM Return except QSF3.8<75hp
57
(general)
SPARE Available on QSF3.8<75hp
58 SPARE VR Sensor Input Available On All Applications
59 VEHICLE SPEED LO VR Sensor Input Available On All Applications
60 VEHICLE SPEED HI VR Sensor Input Available On All Applications
ECM Return MUST be used On All
61 PEDAL POSITION 2 RETURN
(Sensor) Applications
ECM Return (Switch MUST be used On All
62 OEM SWITCH/OEM SENSOR (RETURN)
/ Temp / Level) Applications
Analog Input Pull-
63 REMOTE THROTTLE/VARIABLE ISC down Available On All Applications
(47.5 K Ohms)
Analog Input Pull-
MUST be used On All
64 PEDAL POSITION 2 down
Applications
(47.5 K Ohms)
Analog Input Pull-up
65 SPARE Available On All Applications
(5.62K Ohms)
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Switch (pull to
66 ISC 2 Available On All Applications
ground)
Switch (pull to
67 REMOTE ACCEL ON/OFF SWITCH Available On All Applications
ground)
Switch (pull to
AIR SHUT OFF VALVE TEST SWITCH Available On All Applications
ground)
69
REVERSIBLE FAN PURGE / INHIBIT Switch (pull to
Available On All Applications
SWITCH ground)
AXG SWITCH/MUS ENABLE/PARKING Switch (pull to
70 Available On All Applications
BRAKE SWITCH ground)
MUST be used On All
71 RED STOP LAMP Low side driver
Applications
MUST be used On All
72 AMBER WARNING LAMP Low side driver
Applications
MUST be used On All
73 BATTERY RETURN (-) Battery Return (-)
Applications
High Side On/Off
AIR SHUT OFF VALVE Available On All Applications
Driver
High Side On/Off Available On QSX15 and
74 DUAL OUTPUT B
Driver QSG12.
High Side On/Off Available as Option on All
IDLE SHUTDOWN RELAY
Driver Applications.
MUST be used On All
75 High Side On/Off QSB6.7, QSL9, QSB4.5,
INTAKE_AIR_HEATER_RELAY (IAH)
Driver QSF3.8 Applications.
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There are two types of pull-to-ground switch inputs: Type I and Type IV. The Type I switches are typically
used for Parking Brake Switch, OEM Switch, MUS Switch, Cruise Resume and Increment Switch,
Intermediate Speed Control Switch, Idle Validation On/Off Switch. The rest of the switch inputs are Type IV.
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Operation
The Type I pull-to-ground switch Input exists in one of two states: Closed (Grounded) or Open (Not
Grounded). In the Open state, the input pin is pulled up to the 5VDC source through a pull-up resistor inside
the ECM. The Closed state of the switch provides the current return path from the 5VDC source to the ground.
Item Requirement
Operational States Two: OPEN or CLOSED
Nominal Current with Switch Closed 7-14 mA
Maximum CLOSED Resistance* ≤ 125 Ω
Minimum OPEN Resistance* ≥ 50 kΩ
Maximum Low Voltage* 0.9 VDC
Minimum High Voltage* 3.8 VDC
Maximum High Voltage* 5.25 VDC
*The resistance and voltage are measured from the ECM Switch input pin to the ECM Return
(dedicated return for switch return) pin.
Operation
The Type IV pull-to-ground switch Inputs are interfaced to a MSDI interface IC. The switch input exists in one
of two states: Closed (Grounded) or Open (Not grounded). In normal operation, the switch sources a current
from the battery supply and the input voltage is compared with an internal reference voltage to determine the
state of the switch, Open or Closed. The IC then communicates the state of the switch to the microprocessor.
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Temperature Sensor Return pin. This is the only exception to this return being dedicated to switches and
temperature sensors.
All other OEM Components whose signals initiate in the ECM should return on one of the OEM sensor return
pins. All returns to the ECM should be isolated from chassis and engine block grounds to prevent voltage
offsets and ground loops that may damage the ECM.
Note: For proper operation, follow the requirements in the Installation Specifications section.
Operation
The APS1 5 V voltage supply provides power to the ratiometric sensor whenever the ECM is powered and
Ignition is ON. This generates a voltage signal from the ratiometric sensor, which is applied to the Analog
Input. An Analog to Digital (A/D) converter measures the sensor voltage relative to ECM ground and supplies
this reading to the ECM. Since the A/D converter is also ratiometric, any variation in the supply voltage going
to the sensor is also being applied to the A/D. The effects from voltage variations are therefore cancelled and
the resulting signal is proportional only to the measured variable.
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The Resistive Analog Input detects the signal from an OEM-supplied resistive sensor. These two-wire resistive
sensors provide a continuously variable resistance that represents a measured analog parameter like
temperature. One side of the sensor connects to the input and the other side connects to the ECM Return.
Operation
The ECM provides current through the pull-up resistor whenever the ECM Ignition is ON. This results in a
voltage drop between the pull-up resistor and the sensor. An “A/D” converter measures the voltage drop
across the sensor relative to ECM ground and provides this measured value to the ECM.
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Note: When using an LED with the switched Sink Driver Output it may be necessary to wire an appropriately
sized resistor in parallel with the LED to prevent the LED appearing ON when it’s actually OFF. This may
occur due to a small leakage current through the ECM circuitry which controls the output. A resistor on the
order of 4.0-7.0k Ohms should be sufficient. This value should be verified for each application.
Operation
The Switched Sink Driver Output signal exists in one of two states: SINK (low impedance) or OFF (high
impedance). An ECM-controlled transistor switch controls these states as follows:
- Sink State When in the SINK state current is allowed to flow, energizing the Lamp/LED (OEM load).
Voltage can be measured at the output pin with respect to ECM ground. When the transistor switch is
closed, load current is present through the output pin.
- Off State When in the OFF state current flow stops, de-energizing the Lamp/LED (OEM load). When
the transistor switch is opened, minimal output current is still present through the pull-down resistor.
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Operation
The Switched Source Driver Output exists in one of two states: SOURCE or OFF. A microprocessor-controlled
transistor switch determines these states as follows.
- Source State When in the SOURCE state, current is allowed to flow, energizing the solenoid/relay.
When the solid-state switch closes, it provides current, energizing the OEM Load.
- Off State When in the OFF state current flow stops, de-energizing the OEM load. When the solid-state
switch is open, the ECM has a very small leakage current through the solid-state switch and the OEM
Load resistance. This leakage current level will not exceed 400 µA.
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Item Requirement
Operational States Two: SOURCE or OFF
Number of Modes Two: 2-STATE or PWM
Nominal Voltage On Vbatt+ +/- 0.5 volts
Maximum Leakage Current 10 mA
Maximum Current 2A
Minimum Load Resistance 6 Ohms @ 12 V, 12 Ohms @ 24 V
Maximum Load Resistance (non-inductive load) 7.75k Ohms
Maximum Load Capacitance (non-inductive load) 5 nF
Frequency Range (PWM) 2-200 Hz or On/Off
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Note: The installer is responsible for procuring and mounting the Intake Air Heater power relay in a location free
of road splash and also for routing battery connections through the relay contacts to the Intake Air Heater, which
is shipped with the engines. The Intake Air Heater relay must not be mounted on engine.
It is recommended that the OEM procure and install a heavy duty solenoid switch with the following
characteristics:
- 12 & 24 VDC SPST (as an example: Ametek Prestolite switch SBJ-4201 for 12 V and SBJ-4401 for 24 V))
- 200 amps steady state continuous current rating
- Break current 200 amps
- 600 Amp In rush capability
- Water resistant
For wiring recommendations for Intake Air Heater, refer to the Global Customer Engineering (GCE)
Industrial site to access the system wiring diagrams or see below.
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Cab and chassis components should have common ground points to reduce ground loops. Frame ground
returns are often a source of problems and should be avoided. The frame ground alternative adds more
resistance to a return circuit. The vehicle chassis must be grounded to either the engine block grounding stud
or to the battery negative, but not to both. The grounding of the vehicle chassis to one and only one of the two
recommended locations is a requirement. Cummins requires a braided grounding strap for this purpose.
ECM Ground
The ECM should be grounded to an engine block grounding stud provided for this purpose. The ECM Negative
Power Return (Ground) must be connected to the engine block and from the engine block directly back to the
battery return with a resistance of 20 milliohms or less. This is a requirement.
Minimum wire size
The preferred method of connecting the ECM power supply to the batteries is by maintaining the required number
of stranded 16 AWG wires over the entire length of the connection (see each engine family wiring diagram).
Due to time degradation, cold-start requirements, and high-frequency impedance constraints, wire size smaller
than 16 AWG will not meet the requirements. If power supply length is longer than 380 cm (150 in), it must have
a resistance 20 milliohms or less. Total circuit resistance must not exceed 40 milliohms, but 10 milliohms is
desirable. This circuit resistance limit includes the OEM-supplied circuit protection system and any switches or
interconnects. Note: It is acceptable to use a larger gauge wire from the power source (battery or buss bar)
before splicing into the 16 AWG wires at the ECM 96 pin connector provided the ECM power and ground circuit
meets the total resistance requirement as specified.
ECM Power Supply Connection
Proper operation of the engine requires proper connection of the ECM to the battery.
1. ECM to Vehicle Connection Procedure: The following elements are requirements for connecting ECM
power to vehicle power:
a. All ECM power and I/O connections must be made before connecting the vehicle batteries into the
vehicle electrical system. Ensure the 96 pin OEM connector is fully inserted by lightly pulling back on
the connector.
b. The Battery (+) connection to the ECM must be connected after the Battery (-) connection and
disconnected before the Battery (-) connection.
c. The ECM must be connected to the battery only when the keyswitch is OFF.
d. The ECM should never be powered from a source outside the vehicle chassis, unless using a device
specifically approved by Cummins.
2. Direct Battery Connection (Positive side): Utilizing one of the two following recommended procedures is a
requirement:
a. The OEM must connect the positive connections of the ECM directly to the battery. This ensures the
ECM always receives at least minimum voltages, and minimizes interference from other electric circuits
and electronic devices.
b. Or a low impedance bus system directly connected to the batteries is also acceptable.
3. Battery Disconnect Switch: The ECM must not be connected to a battery disconnect device unless dictated
by statutory regulation. The ECM power must be connected directly to battery power. In installations where
the OEM desires a battery disconnect for end user convenience it is recommended to install one as shown
in the figure below which maintains direct connection of the ECM power to the battery. Where battery
disconnects are required please consult your application engineer for proper steps to ensure the issues
mentioned in Item 5. Engine Power-down are avoided.
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a. Ensure ECM has power after Key off for at least 100 seconds (70 seconds for QSG 12). Failure to
provide the ECM proper power-down time will result in a fault code 1117.
b. Disconnect the POSITIVE Battery Cable.
c. Disconnect the NEGATIVE Battery Cable.
d. Disconnect ECM Power and I/O connectors.
Note: If a device is required that removes battery power to the ECM, it must be installed on the positive
circuit. The device should remove battery voltage from all devices. The use of a positive side disconnect
reduces the possibility of ground loops that could damage the ECM or other vehicle electronic devices.
5. Engine Power-down: The Engine Control Module has operational data such as fault history and engine run
time information that needs to be stored when its switched power is removed (keyswitch turned off). In order
to ensure this data will be properly stored, the ECM requires the unswitched battery supply be maintained
for at least 100 seconds (70 seconds for QSG 12) following the removal of the switched power (keyswitch
power). In addition, J1939 datalink requests issued after the keyswitch has been deactivated can corrupt
the data storage. Consequently, all J1939 datalink requests/commands should be inhibited following
deactivation of the keyswitch power.
Fusing
The OEM must protect the engine ECM with OEM-supplied circuit protection (fuses) in the power supply
harness. Cummins recommends the use of fuses rather than circuit breakers. The OEM-supplied circuit
protection will open the circuit in case of a reverse polarity connection.
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keyswitch must ensure battery voltage is removed from the ECM’s Keyswitch input when the keyswitch is
moved from the Ignition position to the OFF or Accessory positions. The Keyswitch must maintain battery
voltage to the ignition input while transitioning between and while in the Crank position.
It should be noted that utilizing the keyswitch signal or an Alternate Stop Switch signal does not guarantee
the engine will shutdown under all circumstances. Additional engine shutdown methods may be required
depending on the engine application, engine operation or engine operating environment (Ref: CEB00314
KTA38GCSLB Industrial Natural Gas Setup Procedure for Commissioning for additional Air Shutdown
devices – May be applicable in environments where combustible vapors are present).
Fusing
The keyswitch signal must be fused independently, so that an electrical short due to some other component
does not affect voltage at the ECM keyswitch input. The fuse should be sized to provide an adequate signal
to the ECM. A 5 amp fuse is typically used to do this; however, the Ignition input will draw less than 60 mA.
Inductive Load Sharing
The keyswitch signal must not share its circuit with unsuppressed inductive loads. This is a requirement.
Relay coils or DC motors (fans) on the same circuit should be avoided. However, if a relay is used, it should
contain an EMI suppression diode. This will isolate noise that impairs the reliability of the key-switch input.
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safeguard for use with tin-plated or nickel-plated contacts to reduce the risk of fretting corrosion. In the cab
area, tin plating should be on wire-to-wire and wire-to-switch interconnections. This is a minimum
requirement.
9. Recommended Plating - A detailed review of the termination and connector uses is to be conducted with
the connector supplier. A sample of typical connector supplier recommendations for plating subsystems
used in low current signal applications is shown in the Recommended Plating Systems table. Additional
information may be found in CES 98187.
Table 4-14 Recommended Plating Systems Table
Surface Plating Underplating Terminal material
Gold, cobalt hardened Nickel, matte Brass
120-200 Knoop 180-300 Knoop
50-80 micro-inches 80-110 micro-inches
10. Plating Systems Not Recommended - The following plating systems are not recommended: Tin with >250
micro-inches per terminal pair (male + female interface), gold with underplating barrier, brass, silver, or
copper.
11. Dissimilar Metals - The use of dissimilar metals for any terminal pair (male + female interface) is not
recommended. Use of dissimilar metals will cause galvanic corrosion, resulting in terminal pitting and
premature circuit failure.
12. Throttle Circuit - It is recommended that the connector terminal between the base throttle pedal and ECM
be gold plated. This recommendation also applies to the remote accelerator circuit and the variable ISC
throttle circuit.
13. OEM Sensor Circuit - It is recommended that the connector terminals between the OEM temperature
sensor and the ECM and between the OEM pressure sensor and the ECM be gold plated.
Protective Covering
The protective covering for the OEM wiring harness should have high abrasion and cut resistance,
continuous temperature capability to 125 °C (257 °F) and intermittent temperature capability to 150 °C (302
°F). The material should also have high chemical resistance to fuel, engine oil and engine coolant. The
harness covering should not strain the wire or the wire seal at the connector and typically should be
terminated approximately 1/2 inch from the connector shell. While convoluted tubing, woven braid, or over
foamed are all recommended as protective coverings, over foaming the harness at the ECM provides strain
relief at the 96 pin connector preventing terminals from backing out of ECM connectors.
1. Convoluted Tubing - If convoluted conduit is selected, nylon material should be specified. The material
should be split lengthwise and have drainage provisions for fluids. Conduit ends should be secure to
prevent unraveling.
2. Woven Braid - If woven braid is selected, the material should consist of a nylon core with a vinyl
covering. The covering should be a minimum of 12 picks per inch and a tight, non-slip covering over the
cables should be provided. The braid tail should be secured to prevent unraveling.
10
Bosch does not allow its electrical connectors to be lubricated. The Bosch DEF Supply Module and DEF Dosing Module
connectors must not be lubricated.
11
The NOx sensors’ ECU connector terminals should not be lubricated because these sensors are required to “breathe”.
Lubricant can clog the sensor’s vent path causing sensor failure.
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The physical routing and support of the OEM wiring harness should minimize strain in the wire seals and of all
connectors and should protect the harness from damage due to abrasion, heat, and sharp objects. The harness
should be clamped at any location on the engine/machine where support is required to protect the harness from
strain damage. Wherever possible, wires associated with the OEM harness should be routed physically close
to metals connected to battery (-) (e.g. frame rails, engine block) to minimize electromagnetic interference with
other electronic subsystems in the vehicle. All wiring should be kept free from sharp bends around components
that can cause nicks, cuts or other damage. The harness should be routed away from sharp objects, exhaust
system components and other high temperature components.
The installation of the Rubber Boot will provide protection from grit and other foreign material from restricting
movement for the locking lever.
Accessing the ECM connector can be done by clipping off the wire tie at the rear and folder the boot sides.
Installation is done the same way, but in reverse order. The wire tie secures and prevents the boot from falling off
during use.
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"For programs that the OEM's receive the 96-way connector boot and wire tie in a kit (Example: QSF3.8),
the provided parts are to be installed on the Cummins engine wiring harness J1-96 way connector."
The OEM MUST use a cable clamp on the ECM for the OEM harness connector. Make sure the harness bundle
size is small enough to allow cable clamp to fit properly, 21.5 mm (0.85 in) maximum. Convolute tubing should end
before the harness enters the clamp. In a fully populated connector there will only be enough room for a small
amount of tape around the harness. Do not use the captive screws to forcibly draw the clamp over a wire harness
that is too large. Once the clamp is properly installed, the cable ties need not be removed unless adding additional
wires to the harness. Install the connector to the ECM completely before tightening the cable clamp. Be sure the
clamp is fully seated onto the ECM before tightening the captive screws. Tighten the captive screws to 8 – 10 Nm
(5.90 ft-lb – 7.38 ft-lb). Always fully seat the clamp between the ECM towers before tightening the captive screws.
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cable no more than 0.61 meters (two feet) from the part being welded. Never connect the ground cable of the
welder to the ECM.
Figure 4-14 shows the damaged wire #2 on the jumper harness caused due to fastening zip ties directly on
wires.
Figure 4-14: Damaged wire caused due to fastening zip ties directly on wires
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5.1 Introduction
The Datalink and Diagnostics section contains information on how to design and interface with the SAE 1939
datalink. It includes the diagnostic codes supported by the CM2350 based engines as well as the J1939 messages
supported. Note: The SAE 1939 documentation will take precedence unless indicated in the following
documentation.
All required engine fault lamps must be hardwired or multiplexed using J1939 messages. If J1939 messages are
being used there must be a panel indication that is equivalent to hardwired indicators that are clearly visible to the
operator and is easily identified. An amber lamp indicates warning; a red lamp indicates engine stop or engine
failure, with the (red) stop warning lamp being the highest severity fault level. Note that the amber and red lamps
interact with the Aftertreatment system (see CEB00502) and as a redundant fault notification system. The Wait to
Start lamp indicates the driver has turned the key switch to an engine run position, but should wait to start the
vehicle.
5.1.1 J1939 Physical Layer
Table 5-1 Network Topology Parameters Table
Parameter Network Specification Maximum Units
Bus Length (L) SAE J1939-11 40 m
SAE J1939-15 40 m
Node Stub Length SAE J1939-11 1 m
(S) SAE J1939-15 3 m
Number of Nodes SAE J1939-11 30
SAE J1939-15 10 1)
Diagnostic Stub SAE J1939-11 0.66 m
Length (Sd) SAE J1939-15 2.66 m
Diagnostic Tool SAE J1939-11 5 m
Cable Length (St) SAE J1939-15 5 m
Terminating SAE J1939-11 120 (Nominal) Ohms
Resistor (R) SAE J1939-15 120 (Nominal) Ohms
Shield SAE J1939-11 Required
SAE J1939-15 Not Required
1) At a given time, the maximum number of nodes that can be connected to the backbone is 10 and up to 30 nodes,
per the specification, ‘may be connected by varying the inter-stub spacing to avoid the effects of reflections’.
J1939 interconnect pins for the CM2350 Tier 4F products must be gold plated (per CES 98187).
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5.1.2 Recommendations
Use of a diagnostic switch in the cab.
To reduce the chance of electrical noise affecting the datalink, it is recommended that the wires not be placed
adjacent to circuits with extremely high current loads or switching currents. It is recommended that the installer
design flyback diodes on all relays to prevent system noise issues.
When developing a new device that will interact with our engine via the J1939 datalinks, it is strongly
recommended that you contact your application engineer.
5.2 Diagnostics
5.2.1 Advanced Diagnostics
Advanced diagnostics are included to make the engines straightforward to repair and service. Diagnostic
examination of a fault or maintenance condition can occur through onboard or offboard systems.
Onboard Diagnostics
1. Extensive fault detection fault capability within the ECM
2. Flash out of fault codes
3. Fault lamps located on the cab dash to indicate warning/stop
Offboard Diagnostics
INSITE a windows-based PC service tool for Cummins CM2350 based Tier 4F engines. It is used to help
troubleshoot and repair the engines. This tool is capable of doing diagnostics and programming.
5.2.2 Diagnostics
Fault Detection:
Faults are detected while the Keyswitch is on, during the operation of the machine itself. If a fault becomes active
(currently detected) at this time, a fault is logged in memory and a snapshot of engine parameters is logged. In
addition, certain faults may illuminate the warning lamp (amber) or the stop lamp (red).
1. Flash Out of Fault Codes: Fault flash out mode can be entered through the use of a diagnostic switch or
the accelerator pedal. The diagnostic switch or clutch brake switch may also be multiplexed on the J1939
datalink.
a. Entering Diagnostic Mode:
1. To enter the fault flash out the keyswitch must be on with the engine not running.
2. When a diagnostic switch is used to enter the mode, the ECM will automatically flash the first
fault code after the switch is turned on. The diagnostic increment/ decrement is used to
sequence forward or backwards through the active faults. If the increment/decrement
switches are not present, each active fault shall flash out twice, wrapping around to the first
fault code at the end.
3. To enter fault flash out mode using the accelerator pedal, the pedal must be cycled from less
than 30% to more than 70% 3 times within 5 seconds. Once in diagnostic mode, cycling the
accelerator pedal will sequence forward through the active faults.
b. Flashing of Fault Codes:
1. The diagram below depicts the pattern of the fault code flash out scheme as indicated by the
stop lamp. A blink is equivalent to the stop lamp being on for 0.5 seconds, and off for 0.5
seconds. A pause between fault code digits has duration of 2 seconds.
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2. Fault Lamps: The CM2350 controller systems use up to 7 indicator lamps: the Stop, Warning, Wait-to-
start, HEST, Exhaust System Cleaning (Regen), DEF Low and Exhaust System Cleaning (Regen) Inhibit.
If the Keyswitch is turned on but the diagnostic switch remains off, the indicator lamps will illuminate for
approximately two seconds and then go off, one after the other, to verify they are working and wired
correctly. They all go on and then go off one at a time, at an interval of approximately 0.5 seconds each.
- Warning Lamp - The warning lamp provides important operator messages. These messages require
timely operator attention. The warning lamp is also used to delineate diagnostics fault codes.
- Stop Lamp - The stop lamp provides critical operator messages. These messages require immediate and
decisive operator response. The stop lamp is also used to flash out diagnostic fault codes. It is possible,
through OEM wiring, to configure the system to use the red/stop lamp for Engine Protection Faults. This is
done through wiring the red lamp to both the red/stop lamp input and the Engine Protection lamp input on
the ECM.
- Wait-to-Start Lamp - The wait-to-start lamp indicates that the pre-start intake manifold heater warm-up
sequence is active. A Cummins supplied grid heater will automatically heat the intake manifold based on
the Intake Manifold Temperature when needed prior to engine starting. Intake manifold heating improves
engine starting in cold temperatures and reduces white smoke.
- See CEB00502 Aftertreatment Electronic Technical Package for lamps related to aftertreatment (Exhaust
System Cleaning (Regen), DEF Low and Exhaust System Cleaning (Regen) Inhibit).
5.2.3 External Diagnostic Tools
INSITE is the windows-based PC service/programming/diagnostic tool for Cummins CM2350 based engines for
Tier 4F. It is used to help troubleshoot and repair the engines with extended fault diagnostics and processing power.
INSITE allows the user to view active and inactive faults and clear the inactive faults. It provides a monitor function
that allows the service technician to monitor measured parameters, actuator status and some calculated values. It
also provides the technician with the capability to turn on certain drivers such as the grid heaters and lift pump as
well as running diagnostic tests such as single cylinder cutout. Currently, INSITE capability is different for each.
Detailed descriptions of such tests are mentioned in Electronic Control Features and OEM Adjustments.
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transmission, etc.) to influence each other’s operation, communication of subsystem operation state. Datalinks also
provide a means for on and off board diagnostic work to be done.
The CM2350 controllers have been designed with four independent serial communications ports. All four ports
provide access to SAE J1939, only the ports on OEM harness are available to the OEM. There is no support for
SAE J1587/J1708/J1922.
SAE J1939 datalink is a high-speed network for machines that operate at 250K baud. It is capable of supporting
control, information sharing, diagnostics, multiplexing, and proprietary communications. The J1939 (physical layer)
datalink uses a differential line driver circuit and allows a maximum bus length of 40 meters. The network can have
a maximum of 30 node connections at a given time. The J1939-15 network can have a maximum of 10 node
connections and up to 30 nodes1) at a given time.
J1939 datalinks on the engine controller are active within 1 second when the machine key-switch is turned on.
For J1939-15 compliance, the backbone is an un-shielded twisted pair and requires terminating resistor
same as J1939-11 at each end of the network. 1) At a given time, the maximum number of nodes that can
be connected to the backbone is 10 and up to 30 nodes, per the specification, ‘may be connected by varying
the inter-stub spacing to avoid the effects of reflections’. This physical layer eliminates the need for shield
required in J1939-11. The J1939-15 topology is typically used for automotive/ on-highway applications and
their trailers as well as off-highway ‘Industrial’ equipment, and agricultural equipment and implements.
2. Stub Refer to table 5-1 for physical layer specifications of SAE J1939-11 and SAE J1939-15.
3. Shield Electrical connection to the shield is achieved by the drain wire at bus connection points for the
nodes (electronic controllers) and at the main bus interconnects. Also note that the shield should be
grounded only at one point with a connection to the battery negative. Although the shield does not provide
coverage in the area where connections are made to the linear bus or at the stub connector (read section
below for details) locations, it is connected electrically to the next segment of the shielded cable, and
provides sufficient coverage to provide the necessary electromagnetic compatibility (EMC) improvements.
Shield termination is not applicable to the J1939-15 physical layer.
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5.3.4 Connections:
1. Engine Connection: The engine controller can be connected to the backbone by a three pin unshielded
connector called stub connector. This is illustrated by the manner in which the electronic control unit 1
(ECU 1) is connected to the backbone in Figure 5-3 Typical J1939 Topology for Off-Highway Applications.
The sub connector has a special keying (SYLE 1 Keying) and is shown in Figure 5.3. As “A” and “A” MATE,
where “A” MATE is the mating half. For a connection type as shown for ECU 1, one of the three pins is
used to pass the drain wire through to the mating half (A MATE) of the stub connector in order to allow the
electrical continuity of the shield to be maintained. Two other alternatives for connecting electronic
controllers to the backbone as supported by SAE J1939 are shown in the same figure. It should be noted
that the connection of ECU 2 provides the best case EMC improvement (i.e. shortest possible stub).
2. Diagnostic Connections: The diagnostic connector is a 9-pin Deutsch which provides a connection to
J1939 ‘Type 1’ and ‘Type 2’ datalinks as well as pin-outs such as a second CAN network connection is
available for OEM device datalink, unswitched power, and ground (see Figure 5-3 Typical J1939 Topology
for Off-Highway Applications). Refer to Table 5-1 for maximum allowed distance specifications of
Diagnostics connections.
For the heavy-duty and Midrange vehicles, the SAE J1939-13 preferred location of the connector is in the
cab area or controls panel (air compressors do not have a cab for example) on the driver’s side and
should be easily accessible for service engineers. For the construction and agricultural equipment, SAE
J1939-13 preferred location for the connector bus is behind the operator’s seat or under the dash and
should be labeled as diagnostics connector for easy identification.
3. Bulkhead Connection: The J1939 datalink may be routed through the OEM bulkhead connector. To
reduce the chance of electrical noise affecting the datalink, it is recommended that the wires not be placed
adjacent to circuits with extremely high current loads or switching currents. It is recommended that the
installer design flyback diodes on all relays to prevent system noise issues.
J1939 compatible connectors and cabling are now available through many local and national distributors. For
application information and to locate distributors in your area, contact the following companies:
Connectors
Deutsch Industrial Products Division
37140 Industrial Avenue
Hemet, CA 92543
Phone: (714) 929-1200
(909) 765-2250
Fax: (714) 652-9784
http://www.deutschipd.com/Products/products.html
Deutsch Distributor
Ladd Industrial Sales
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CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
1-800-223-1236
Cabling
Belden Wire and Cable Company Champlain Cable Corporation
2200 U.S. Highway 27 South 12 Hercules Drive
P.O. Box 1980 Colchester, Vermont 05446
Richmond, IN 47345 Phone: 1-800-451-5162
Phone: 800-235-3361 http://www.champcable.com/
Fax: (765) 983-5737
http://www.belden.com/
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CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
1). Backbone-twisted pair (shielded on J1939-11 only) with a drain wire and a maximum
length of 40 meters (approximately 131 feet). It has termination resistors at each end.
The figure illustrates a linear topology.
iii. ECU n has the stub cable wired directly to the OEM connector
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CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
Figure 5-4 Typical J1939-15 Topology using J1939-11 connector for Off-Highway Applications
Backbone- Un-shielded twisted pair (UTP) with a maximum length of 40 m (approximately 131 ft). The
1).
backbone does not have shield terminal and is terminated at each end with a 120 Ohm terminating resistor.
Types of Connectors: The type of connectors is not specified for J1939-15, recommendation is to use
connectors meeting requirements in SAE J1939-11. For the 3-pin connector described in SAE J1939-11
3).
document, the shield wire shall not be used and a sealing plug will be installed. Diagnostic Connector type will
be same as described in SAE J1939-13.
4). i. ECU connected to the network via a stub connector meeting Connector Electrical Performance
Requirements in SAE J1939-11. For the 3-pin connector described in SAE J1939-11 document,
the shield wire shall not be used and a sealing plug should be installed.
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CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
Also, SA/DA refers to the Source Address/Destination Address and listing of SAE defined PGN numbers given. As
an example, the combination of PGN 00000–TSC1 and Trans (3)/Engine (0) should be interpreted as TSC1 is
sourced from the Transmission (J1939 address 3) and received by Engine (J1939 address 0). Also note that any
PGN can be requested by any source with a J1939 address. Where this is not true, the specific addresses have
been listed.
Some PGNs are not completely defined in SAE J1939-71, -73, or -21. They are denoted with a superscripted
asterisk “*”. Please refer to the notes at the end of the table for details.
Columns 4 & 5 shows the Byte and Bit location. See SAE J1939 examples below for additional information.
Column 6 indicates which Cummins defined category the parameter falls in.
Cummins has identified six categories of J1939 capability. They are:
- Powertrain Control (PT) - The powertrain control category comprises of parameters exchanged between the
engine and devices such as transmission.
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CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
- Information Sharing (IS) - This category has parameters pertaining to general engine operation. These
parameters can be broadcast as well as be provided upon request from a remote system, e.g. engine coolant
temperature, engine oil pressure, etc.
- Diagnostics (DG) - This category comprises of parameters that are used to convey fault information, have
capability to command system tests, access test results, clear active and inactive diagnostic trouble codes and
access emissions related active diagnostic trouble codes separately from other diagnostic trouble codes
(DTCs).
- Multiplexing (MX) - What is Multiplexing - J1939 Multiplexing is sending or receiving of input and output control
commands using J1939 datalink instead of individual hard wires. The enables for multiplex parameters are
service trims and can be adjusted via Service Tools. The source address from which the parameter is
multiplexed is also Service Tool trimmable.
- General (G) - All other nonproprietary J1939 requirements that are not covered in the other 5 categories are
grouped under General. For example: Acknowledgment (ACK/NACK), Transport Protocol.
- Service/Proprietary (SP) - This category comprises J1939 messages that can be used to convey proprietary
information, e.g. PGN for Proprietary A.
Please note that there are cases where the parameter may belong to more than one category. For example -
Parameter “engine Derate Switch” belongs to both IS/MX.
1. Under a non-multiplexed case, the parameter value is transmitted (TX) from engine.
The broadcast of certain J1939 Parameters shall be dependent upon the override trims for those parameters.
These trims can only be changed (enabled/disabled) prior to the power up sequence. When the overrides have
been enabled, J1939 Parameters for those System Names shall be broadcast with N/ A (112 for switches and FF16
for analog values.)
Note: Multiplexing – if the hardwire is still attached to the ECM for that particular switch/sensor and the
parameter is set to be multiplexed, the ECU will ignore the hardwire input.
The following examples are for the purpose of helping the user of this document to better understand
the data in Table 5-1“Messages Supported by J1939”.Please consult SAE J1939-71, J1939-73 or J1939-
21 documentation for additional information.
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CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
SAE Definition
Figure 5-7 Example: PGN 61444 (00F004) Electronic Engine Controller 1 - EEC1
18F00400 F8 70 AF 80 3E 00 0F 7D
SPN 899 Engine Torque Mode; SPN 4154 Actual Engine -% Torque High Resolution
Bits 7-0 = Source Address = Engine (0)
Bits 23-16 = PF = F0
Bits 15 - 8 = PS = 04
PGN = 00F004;
PGN = Electronic Engine Controller 1
Below are explanations on how to determine the values of Byte #3 and Bytes #4 & 5 from the PGN 61444
example above:
Byte 3, or Actual Engine Percent Torque, is 1 byte in length and has a hexadecimal (HEX) value of ‘AF’.
To determine the Actual Engine Percent Torque, convert the (HEX) ‘AF’ value to a decimal (DEC) value,
and apply the resolution of 1% / bit, -125% offset (J1939-71):
Byte 4 & 5, or Engine Speed, is 2 bytes in length. The hexadecimal (HEX) value for Byte 4 = ’80’ and for
Byte 5 = ‘3E’.
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CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
It is very important when computing values of parameters that contain more than one byte, to
begin with the Most Significant Byte (MSB) and end with the Least Significant Byte (LSB).
Therefore, bytes 4 & 5 will be ‘swapped’ (since 5 is the MSB), to get the HEX value ‘3E80’.
To determine the Engine Speed, convert the (HEX) ‘3E80’ value to a decimal (DEC) value, and apply the
resolution of 0.125 rpm / bit, 0 offset (J1939-71):
The following explanation and example is for Transport Layer Protocol Data Transfer
When 9 up to 1785 data bytes are needed to express a given Parameter Group, the communication of this
data is done in multiple CAN Data Frames. Thus, the term multipacket is used to describe this type of
Parameter Group Number. When a particular Parameter Group has 9 or more data bytes to transfer, the
“Transport Protocol Function” is used. The Transport Protocol Function’s Connection Management capability
is used to set up and close out the communication of the multipacket Parameter Groups. The Transport
Protocol Data Transfer capability is used to communicate the data itself in a series of CAN Data Frames
(packets) containing the packetized data. Additionally, the Transport Protocol Function provides flow control
and handshaking capabilities for destination specific transfers. See Section 5.10 in SAE J1939-21 for more
details.
Parameter Groups that are defined as multipacket only use the transport protocol when the number of data
bytes to send exceeds eight.
EXAMPLE: The following illustrates the message format for the DM1 message.
Given:
a=lamp status
b=SPN
c=FMI
d=CM and OC
Message form will be as follows: a,b,c,d,b,c,d,b,c,d,b,c,d....etc. In this example, the transport layer protocol
of SAE J1939-21 will have to be used to send the information because it requires more than 8 data bytes.
Actually, any time there is more than one fault the services of the transport layer protocol will have to be
used.
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PGN Message Update Byte Bit Use SPN Parameters QSB QSB QSL9 QSX QSF QSG
Name Rate 4.5 6.7 15 3.8 12
SA/DA
0 Torque/Speed 0.01 s 1 1-2 PT 695 1) Engine Override Control Mode RX RX RX RX RX RX
Control A) Override disabled (00)
B) Speed control (01)
(See Engine Requested Speed
/Speed Limit below (4))
C) Torque control (10)
(See Engine Requested
Torque/Torque Limit below (5))
D) Speed/torque limit control
(11)
(Refer to 4 & 5 below)
Message #1 – 1 3-4 PT 696 2) Engine Requested Speed RX RX RX RX RX RX
TSC1 Control Conditions
TSC1 to
Engine
1 5-6 PT 897 3) Override Control Mode Priority RX RX RX RX RX RX
2-3 1-8 PT 898 4) Engine Requested RX RX RX RX RX RX
Speed/Speed Limit
Trans(3) / 4 1-8 PT 518 5) Engine Requested RX RX RX RX RX RX
Engine(0) Torque/Torque Limit
ABS(11) / 5 1-3 PT 3349 6) TSC1 Transmission Rate NA NA NA NA NA NA
Engine(0)
ASR(33) / 5 4-8 PT 3350 7) TSC1 Control Purpose NA NA NA NA NA NA
Engine(0)
6 1-4 PT 4191 8) Engine Requested Torque - RX RX RX RX RX RX
High Resolution
8 1-4 PT 4206 9) Message Counter RX RX RX RX RX RX
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CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
PGN Message Update Byte Bit Use SPN Parameters QSB QSB QSL9 QSX QSF QSG
Name Rate 4.5 6.7 15 3.8 12
SA/DA
5 1-2 None 1655 7 Vehicle Limiting Speed NA NA NA NA NA NA
Governor Decrement Switch
5 3-4 None 1654 8) Vehicle Limiting Speed NA NA NA NA NA NA
Governor Increment Switch
5 5-6 None 1653 9) Vehicle Limiting Speed NA NA NA NA NA NA
Governor Enable Switch
6 1-2 IS/MX 3695 10) Aftertreatment Regeneration TX TX TX TX TX TX
Inhibit Switch RX RX RX RX RX RX
6 3-4 IS/MX 3696 11) Aftertreatment Regeneration TX TX TX TX TX TX
Force Switch RX RX RX RX RX RX
6 5-6 None 1666 12) Automatic Gear Shifting NA NA NA NA NA NA
Enable Switch
6 7-8 None 1656 13) Engine Automatic Start NA NA NA NA NA NA
Enable Switch
7 1-4 None 1683 14) Auxiliary Heater Mode NA NA NA NA NA NA
Request
7 5-6 None 1685 15) Request Engine Zone Heating NA NA NA NA NA NA
7 7-8 None 1686 16) Request Cab Zone Heating NA NA NA NA NA NA
8 1-8 None 2596 17) Selected Maximum Vehicle NA NA NA NA NA NA
Speed Limit
59392 Acknowledgm As 1 1-8 G 2541 1) Control Byte =0; Positive TX TX TX TX TX TX
J1939 ent Message Needed Acknowledgement
-21 Engine(0) / 2 1-8 2542 a) Group Function NA NA NA NA NA NA
Any
5 1-8 3290 b) PGN being acknowledged TX TX TX TX TX TX
60160 Transport On 1 1-8 G 2572 1) Sequence Number TX/ TX/ TX/ TX/ TX/ TX/
J1939 Protocol-Data Request RX RX RX RX RX RX
-21 Transfer
Any/Engine 2-8 1-8 2573 2) Packeted Data TX/ TX/ TX/ TX/ TX/ TX/
(0) RX RX RX RX RX RX
Any/Retarder
(41)
Engine
(0)/Any
60416 Transport As 0-15 G 2556 1) Control Byte, identifies CM TX/ TX/ TX/ TX/ TX/ TX/
J1939 Protocol- Needed message type RX RX RX RX RX RX
-21 Connection
Management
Any / 9- 2557 2) Total Message Size, number of TX/ TX/ TX/ TX/ TX/ TX/
Engine(0) 1785 bytes RX RX RX RX RX RX
Any/Retarder 2-255 2558 3) Total Number of Packets TX/ TX/ TX/ TX/ TX/ TX/
(41) RX RX RX RX RX RX
Engine 1 2560 4) Parameter Group Number of TX/ TX/ TX/ TX/ TX/ TX/
(0)/Any Packeted message RX RX RX RX RX RX
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PGN Message Update Byte Bit Use SPN Parameters QSB QSB QSL9 QSX QSF QSG
Name Rate 4.5 6.7 15 3.8 12
SA/DA
60928 Address At 1 1-8 G 2837 Identity Number (LSB) TX/ TX/ TX/ TX/ TX/ TX/
J1939 Claimed Power- RX RX RX RX RX RX
-81 ACM up and 2 1-8 G 2837 Second byte of identity number TX/ TX/ TX/ TX/ TX/ TX/
as RX RX RX RX RX RX
Claim: required
3 1-5 G 2837 Most significant 5 bits of Identity TX/ TX/ TX/ TX/ TX/ TX/
Retarder(15) Number RX RX RX RX RX RX
or (41) / 3 6-8 G 2838 Least significant 3 bits of TX/ TX/ TX/ TX/ TX/ TX/
Global (255) Manufacturer Code RX RX RX RX RX RX
4 1-8 G 2838 Manufacturer code (MSB) TX/ TX/ TX/ TX/ TX/ TX/
Claim:
RX RX RX RX RX RX
Engine (0) / 5 1-3 G 2840 ECU Instance TX/ TX/ TX/ TX/ TX/ TX/
Global (255) RX RX RX RX RX RX
5 4-8 G 2839 Function Instance TX/ TX/ TX/ TX/ TX/ TX/
Cannot RX RX RX RX RX RX
Claim:
6 1-8 G 2841 Function TX/ TX/ TX/ TX/ TX/ TX/
Null RX RX RX RX RX RX
(254) / Global 7 2-8 G 2842 Vehicle System TX/ TX/ TX/ TX/ TX/ TX/
(255) RX RX RX RX RX RX
8 1-4 G 2843 Vehicle System Instance TX/ TX/ TX/ TX/ TX/ TX/
RX RX RX RX RX RX
8 5-7 G 2846 Industry Group TX/ TX/ TX/ TX/ TX/ TX/
RX RX RX RX RX RX
8 8 G 2844 Arbitrary Address Capable TX/ TX/ TX/ TX/ TX/ TX/
RX RX RX RX RX RX
61441 Electronic 0.1s 1 1-2 none 561 1) ASR engine control active NA NA NA NA NA NA
Brake
Controller 1
EBC1 1 3-4 none 562 2) ASR brake control active NA NA NA NA NA NA
IS 1 5-6 none 563 3) Anti-lock braking (ABS) active NA NA NA NA NA NA
Engine(0) / 1 7-8 none 1121 4) EBS brake switch NA NA NA NA NA NA
None
2 1-8 none 521 5) Brake pedal position NA NA NA NA NA NA
MX 3 1-2 none 575 6) ABS offroad switch NA NA NA NA NA NA
OEM 3 3-4 none 576 7) ASR offroad switch NA NA NA NA NA NA
Specified/
None
3 5-6 none 577 8) ASR “hill holder” switch NA NA NA NA NA NA
3 7-8 none 1238 9) Traction control override switch NA NA NA NA NA NA
4 1-2 none 972 10) Accelerator interlock switch NA NA NA NA NA NA
4 3-4 none 971 11) Engine derate switch NA NA NA NA NA NA
4 5-6 MX 970 12) Auxiliary engine shutdown RX RX RX RX RX RX
switch
4 7-8 MX 969 13) Remote Accelerator enable TX/ TX/ TX/ TX/ TX/ TX/
switch RX RX RX RX RX RX
5 1-8 none 973 14) Engine retarder selection TX TX TX TX TX TX
6 1-2 none 1243 15) ABS fully operational NA NA NA NA NA NA
6 3-4 none 1439 16) EBS red warning signal NA NA NA NA NA NA
6 5-6 none 1438 17) ABS/EBS amber warning NA NA NA NA NA NA
(lamp) signal (powered vehicle)
6 7-8 none 1793 18) ATC/ASR information signal NA NA NA NA NA NA
7 1-8 none 1481 19) Source address of controlling NA NA NA NA NA NA
device for brake control
8 1-2 none 2911 20) Halt Brake Switch NA NA NA NA NA NA
8 3-4 none 1836 21) Trailer ABS status NA NA NA NA NA NA
8 5-6 none 1792 22) ABS trailer warning lamp state NA NA NA NA NA NA
61442 Transmission 0.01s 1 1-2 PT 560 1) Transmission Driveline NA NA NA NA NA NA
Message #1 – engaged
ETC1
1 3-4 PT 573 2) Transmission Torque converter NA NA NA NA NA NA
lockup engaged (If converter
lockup is sensed, Eng Brakes will
not engage. If transmission is
automated send a zero(0))
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CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
PGN Message Update Byte Bit Use SPN Parameters QSB QSB QSL9 QSX QSF QSG
Name Rate 4.5 6.7 15 3.8 12
SA/DA
1 5-6 PT 574 3) Transmission Shift in process NA NA NA NA NA NA
Trans(3)/none 2-3 1-8 PT 191 4) Transmission Output shaft RX RX RX RX RX RX
speed
4 1-8 none 522 5) Percent clutch slip NA NA NA NA NA NA
5 1-2 PT 606 6) Engine momentary overspeed RX RX RX RX RX RX
enable
5 3-4 PT 607 7) Progressive shift disable RX RX RX RX RX RX
6-7 1-8 none 161 8) Transmission Input shaft speed NA NA NA NA NA NA
8 1-8 none 1482 9) Source address of Controlling NA NA NA NA NA NA
Device for Transmission Control
61443 EEC2 - 0.05 s 1 1-2 PT 558 1) AP 1 low idle switch TX/ TX/ TX/ TX/ TX/ TX/
Electronic RX RX RX RX RX RX
Engine
Controller #2
PT 1 3-4 PT/M 559 2) AP kick down switch TX TX TX TX TX TX
X
Engine(0) / 1 5-6 PT/M 1437 3) Road Speed Limit Status TX TX TX TX TX TX
None X
1 7-8 PT 2970 4) Accelerator pedal 2 low idle NA NA NA NA NA NA
switch
MX 2 1-8 PT/M 91 5) Accelerator pedal position 1 TX/ TX/ TX/ TX/ TX/ TX/
X RX RX RX RX RX RX
OEM 3 1-8 PT 92 6) Engine percent load at current TX TX TX TX TX TX
Specified/Non speed
e
4 1-8 PT/M 974 7) Remote Accelerator pedal TX/ TX/ TX/ TX/ TX/ TX/
X position RX RX RX RX RX RX
5 1-8 None 29 8) Accelerator pedal position 2 NA NA NA NA NA NA
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CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
PGN Message Update Byte Bit Use SPN Parameters QSB QSB QSL9 QSX QSF QSG
Name Rate 4.5 6.7 15 3.8 12
SA/DA
2 7-8 DG 3038 Flash Malfunction Indicator Lamp NA NA NA NA NA NA
(MIL)
3 1-8 DG 1214 SPN, 8 least significant bits of SPN TX TX TX TX TX TX
(most significant at bit 8)
4 1-8 DG 1214 SPN, second byte of SPN TX TX TX TX TX TX
(most significant at bit 8)
5 1-5 DG 1215 Failure Mode Identifier TX TX TX TX TX TX
5 6-8 DG 1214 SPN, 3 most significant bits TX TX TX TX TX TX
(most significant at bit 8)
6 1-7 DG 1216 Occurrence Count TX TX TX TX TX TX
6 8 DG 1706 SPN Conversion Method TX TX TX TX TX TX
Note 1: If more than one fault code is active,
Transport Protocol will be used to broadcast this
message. In this case, bytes 3-6 will repeat for
each active fault code.
Note 2: This PGN broadcasts information about
active service only fault codes.
64722 DM54 - On 1 1-2 DG 987 Protect Lamp Status NA NA NA NA NA NA
J1939 Previously Request (maintenance lamp)
-73 Active 1 3-4 DG 624 Amber Warning Lamp Status TX TX TX TX TX TX
Service Only
Diagnostic 1 5-6 DG 623 Red Stop Lamp Status TX TX TX TX TX TX
Trouble
Codes 1 7-8 DG 1213 Malfunction Indicator Lamp Status NA NA NA NA NA NA
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CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
PGN Message Update Byte Bit Use SPN Parameters QSB QSB QSL9 QSX QSF QSG
Name Rate 4.5 6.7 15 3.8 12
SA/DA
3 3-4 IS 3703 Diesel Particulate Filter Active NA TX TX TX NA TX
Regeneration Inhibited Due to DOC/ DOC/
Inhibit Switch DPF+ DPF+
SCR SCR
3 5-6 IS 3704 Diesel Particulate Filter Active NA TX TX TX NA TX
Regeneration Inhibited Due to DOC/ DOC/
Clutch DPF+ DPF+
Disengaged SCR SCR
3 7-8 IS 3705 Diesel Particulate Filter Active NA TX TX TX NA TX
Regeneration Inhibited Due to DOC/ DOC/
Service Brake Active DPF+ DPF+
SCR SCR
4 1-2 IS 3706 Diesel Particulate Filter Active NA TX TX TX NA TX
Regeneration Inhibited Due to DOC/ DOC/
PTO Active DPF+ DPF+
SCR SCR
4 3-4 IS 3707 Diesel Particulate Filter Active NA TX TX TX NA TX
Regeneration Inhibited Due to DOC/ DOC/
Accelerator Pedal Off Idle DPF+ DPF+
SCR SCR
4 5-6 IS 3708 Diesel Particulate Filter Active NA TX TX TX NA TX
Regeneration Inhibited Due to Out DOC/ DOC/
of Neutral DPF+ DPF+
SCR SCR
4 7-8 IS 3709 Diesel Particulate Filter Active NA TX TX TX NA TX
Regeneration Inhibited Due to DOC/ DOC/
Vehicle Speed Above Allowed DPF+ DPF+
SCR SCR
Speed
5 1-2 None 3710 Diesel Particulate Filter Active NA NA NA NA NA NA
Regeneration Inhibited Due to
Parking Brake Not Set
5 3-4 IS 3711 Diesel Particulate Filter Active NA TX TX TX NA TX
Regeneration Inhibited Due to DOC/ DOC/
Low Exhaust Gas Temperature DPF+ DPF+
SCR SCR
5 5-6 IS 3712 Diesel Particulate Filter Active NA TX TX TX NA TX
Regeneration Inhibited Due to DOC/ DOC/
System Fault Active DPF+ DPF+
SCR SCR
5 7-8 None 3713 Diesel Particulate Filter Active NA NA NA NA NA NA
Regeneration Inhibited Due to
System Timeout
6 1-2 None 3714 Diesel Particulate Filter Active NA NA NA NA NA NA
Regeneration Inhibited Due to
Temporary System Lockout
6 3-4 None 3715 Diesel Particulate Filter Active NA NA NA NA NA NA
Regeneration Inhibited Due to
Permanent System Lockout
6 5-6 IS 3716 Diesel Particulate Filter Active NA TX TX TX NA TX
Regeneration Inhibited Due to DOC/ DOC/
2Engine Not Warmed Up DPF+ DPF+
SCR SCR
6 7-8 IS 3717 Diesel Particulate Filter Active NA TX TX TX NA TX
Regeneration Inhibited Due to DOC/ DOC/
Vehicle Speed Below Allowed DPF+ DPF+
Speed SCR SCR
7 1-2 None 3718 Diesel Particulate Filter Automatic NA NA NA NA NA NA
Active Regeneration Initiation
Configuration
7 3-5 IS/MX 3698 Exhaust System High TX TX TX TX TX TX
Temperature Lamp Command With
SCR
7 6-8 IS 4175 Diesel Particulate Filter Active NA TX TX TX NA TX
Regeneration Forced Status DOC/ DOC/
DPF+ DPF+
SCR SCR
64586 SCR System 1.0 s 1 1-3 IS/MX 6915 SCR System Cleaning Lamp TX TX TX NA TX NA
Cleaning and on Command DOC+ DOC+ With
change SCR SCR SCR
2 3-4 IS 6916 SCR System Cleaning Status TX TX TX NA TX NA
DOC+ DOC+ With
SCR SCR SCR
3 1-2 IS 6917 SCR System Cleaning Inhibited TX TX TX NA TX NA
Status DOC+ DOC+ With
SCR SCR SCR
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CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
PGN Message Update Byte Bit Use SPN Parameters QSB QSB QSL9 QSX QSF QSG
Name Rate 4.5 6.7 15 3.8 12
SA/DA
3 3-4 IS 6918 SCR System Cleaning Inhibited TX TX TX NA TX NA
Due to Inhibit Switch DOC+ DOC+ With
SCR SCR SCR
3 5-6 IS 6919 SCR System Cleaning Inhibited TX TX TX NA TX NA
Due to Clutch Disengaged DOC+ DOC+ With
SCR SCR SCR
3 7-8 IS 6920 SCR System Cleaning Inhibited TX TX TX NA TX NA
Due to Service Brake Active DOC+ DOC+ With
SCR SCR SCR
4 1-2 IS 6921 SCR System Cleaning Inhibited TX TX TX NA TX NA
Due to PTO Active DOC+ DOC+ With
SCR SCR SCR
4 3-4 IS 6922 SCR System Cleaning Inhibited TX TX TX NA TX NA
Due to Accelerator Pedal Off DOC+ DOC+ With
Idle SCR SCR SCR
4 5-6 IS 6923 SCR System Cleaning Inhibited TX TX TX NA TX NA
Due to Out of Neutral DOC+ DOC+ With
SCR SCR SCR
4 7-8 IS 6924 SCR System Cleaning Inhibited TX TX TX NA TX NA
Due to Vehicle Speed Above DOC+ DOC+ With
Allowed Speed SCR SCR SCR
5 1-2 None 6925 SCR System Cleaning Inhibited NA NA NA NA NA NA
Due to Parking Brake Not Set
5 3-4 IS 6926 SCR System Cleaning Inhibited TX TX TX NA TX NA
Due to Low Exhaust DOC+ DOC+ With
Temperature SCR SCR SCR
5 5-6 IS 6927 SCR System Cleaning Inhibited TX TX TX NA TX NA
Due to System Fault Active DOC+ DOC+ With
SCR SCR SCR
5 7-8 None 6928 SCR System Cleaning Inhibited NA NA NA NA NA NA
Due to System Timeout
6 1-2 None 6929 SCR System Cleaning Inhibited NA NA NA NA NA NA
Due to Temporary System
Lockout
6 3-4 None 6930 SCR System Cleaning Inhibited NA NA NA NA NA NA
Due to Permanent System
Lockout
6 5-6 IS 6931 SCR System Cleaning Inhibited TX TX TX NA TX NA
Due to Engine Not Warmed Up DOC+ DOC+ With
SCR SCR SCR
6 7-8 IS 6932 SCR System Cleaning Inhibited TX TX TX NA TX NA
Due to Vehicle Speed Below DOC+ DOC+ With
Allowed Speed SCR SCR SCR
7 1-2 None 6933 SCR System Cleaning Automatic NA NA NA NA NA NA
Initiation Configuration
7 6-8 IS/MX 6934 SCR System Cleaning Forced TX TX TX NA TX NA
Status DOC+ DOC+ With
SCR SCR SCR
64908 Aftertreatment 0.5 s 1-2 1-8 None 3609 Diesel Particulate Filter Intake NA NA NA NA NA NA
1 Gas Pressure 1
Parameters
3-4 1-8 IS 3610 Diesel Particulate Filter Outlet NA TX TX TX NA TX
Pressure 1 DOC/ DOC/
DPF+ DPF+
SCR SCR
64946 Aftertreatment 0.50 s 5-6 1-8 IS 3251 Aftertreatment 1 Diesel Particulate NA TX TX TX NA TX
1 Filter Differential Pressure DOC/ DOC/
Intermediate DPF+ DPF+
Gas SCR SCR
64914 Engine 0.25 s 1 1-4 IS 3543 Engine Operating State TX TX TX TX TX TX
Operating
Information
64947 Aftertreatment 0.50 s 1-2 1-8 None 3245 1) Aftertreatment 1 Exhaust Gas NA NA NA NA NA NA
1 Outlet Gas Temperature 3
2 3-4 1-8 IS 3246 2) Aftertreatment 1 Diesel NA TX TX TX NA TX
Particulate Filter Outlet Gas DOC/ DOC/
Temperature DPF+ DPF+
SCR SCR
5 1-5 None 3247 3) Aftertreatment 1 Exhaust Gas NA NA NA NA NA NA
Temperature 3 Preliminary FMI
6 1-5 None 3248 4) Aftertreatment 1 Diesel NA NA NA NA NA NA
Particulate Filter Outlet Exhaust
Gas Temperature Preliminary FMI
Internal Use Only - For business use only by employees and authorized non-Cummins entities with a need to know basis per CORP-00-24-00-00.
Revision 21, 18 March 2019 Page 140 of 181 © Copyright 2019 Cummins Inc.
CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
PGN Message Update Byte Bit Use SPN Parameters QSB QSB QSL9 QSX QSF QSG
Name Rate 4.5 6.7 15 3.8 12
SA/DA
64948 Aftertreatment 0.50 s 1-2 1-8 IS 3241 1) Aftertreatment 1 Exhaust Gas NA TX TX TX NA TX
1 Intake Gas Temperature 1 DOC/ DOC/
2 DPF+ DPF+
SCR SCR
3-4 1-8 IS 3242 2) Aftertreatment 1 Diesel NA TX TX TX NA TX
Particulate Filter Intake Gas DOC/ DOC/
Temperature DPF+ DPF+
SCR SCR
5 1-5 None 3243 3) Aftertreatment 1 Exhaust Gas NA NA NA NA NA NA
Temperature 1 Preliminary FMI
6 1-5 None 3244 4) Aftertreatment 1 Diesel NA NA NA NA NA NA
Particulate Filter Intake Gas
Temperature Preliminary
FMI
64966 Cold Start As 1 1-2 IS 626 Engine Start Enable Device 1 TX TX TX TX TX TX
Aids required
1 3-4 None 1804 Engine Start Enable Device 2 TX TX TX TX TX TX
Internal Use Only - For business use only by employees and authorized non-Cummins entities with a need to know basis per CORP-00-24-00-00.
Revision 21, 18 March 2019 Page 141 of 181 © Copyright 2019 Cummins Inc.
CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
PGN Message Update Byte Bit Use SPN Parameters QSB QSB QSL9 QSX QSF QSG
Name Rate 4.5 6.7 15 3.8 12
SA/DA
7-8 1-8 MX 1624 14) Tachograph vehicle speed RX RX RX RX RX RX
65164 Auxiliary On 1 1-8 IS/MX 441 1) Auxiliary Temperature 1 TX/ TX/ TX/ TX/ TX/ TX/
Analog request(I RX RX RX RX RX RX
Information S)
Pressure /
Temperature
IS 2 1-8 none 442 2) Auxiliary Temperature 2 TX/ TX/ TX/ TX/ TX/ TX/
RX RX RX RX RX RX
Engine (0) 0.5 s 3 1-8 IS/MX 1387 3) Auxiliary Pressure 1 TX/ TX/ TX/ TX/ TX/ TX/
/None (MX) RX RX RX RX RX RX
4 1-8 none 1388 4) Auxiliary Pressure 2 NA NA NA NA NA NA
MX 5-6 1-8 None 3087 5) Auxiliary level NA NA NA NA NA NA
OEM 7 1-8 None 354 6) Relative humidity NA NA NA NA NA NA
Specified/
None
65178 Turbocharger 1.0 s 1-2 1-8 IS 1172 1) Engine Turbocharger 1 TX TX TX TX TX TX
Information 2 Compressor Inlet Temperature
3-4 1-8 None 1173 2) Engine Turbocharger 2 NA NA NA NA NA NA
Compressor Inlet Temperature
5-6 1-8 None 1174 3) Engine Turbocharger 3 NA NA NA NA NA NA
Compressor Inlet Temperature
7-8 1-8 None 1175 4) Engine Turbocharger 4 NA NA NA NA NA NA
Compressor Inlet Temperature
65188 Engine 1.0 s 1-2 1-8 None 1135 1) Engine Oil Temperature 2 NA NA NA NA NA NA
Temperature
2
3-4 1-8 IS 1136 2) Engine ECU Temperature TX TX TX TX TX TX
Internal Use Only - For business use only by employees and authorized non-Cummins entities with a need to know basis per CORP-00-24-00-00.
Revision 21, 18 March 2019 Page 142 of 181 © Copyright 2019 Cummins Inc.
CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
PGN Message Update Byte Bit Use SPN Parameters QSB QSB QSL9 QSX QSF QSG
Name Rate 4.5 6.7 15 3.8 12
SA/DA
65217 High 1-4 1-8 IS 917 1) High Resolution Total Vehicle TX TX TX TX TX TX
Resolution 1.0 s Distance
Vehicle 5-8 1-8 IS 918 2) High Resolution Trip Distance TX TX TX TX TX TX
Distance
Internal Use Only - For business use only by employees and authorized non-Cummins entities with a need to know basis per CORP-00-24-00-00.
Revision 21, 18 March 2019 Page 143 of 181 © Copyright 2019 Cummins Inc.
CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
PGN Message Update Byte Bit Use SPN Parameters QSB QSB QSL9 QSX QSF QSG
Name Rate 4.5 6.7 15 3.8 12
SA/DA
Note 1: If more than one fault code is active,
Transport Protocol will be used to broadcast this
message. In this case, bytes 3-6 will repeat for
each active fault code.
Note 2: This PGN broadcasts information about
previously active fault codes.
65228 DM3 On None NA DG 1) Diagnostic Data RX RX RX RX RX RX
J1939 Request Clear/Reset of
-73 Previously Active
Any / DTCs.
Engine(0)
Diagnostic Note: When this PGN is
Data requested, diagnostic info
Clear/Reset related to PREVIOUSLY ACTIVE
of Previously trouble codes is erased
Active DTCs
65229 DM4 On 1 1-8 DG 1217 1) Freeze Frame Length TX TX TX TX TX TX
J1939 Freeze Frame request
-73 Parameters using
PGN 2 1-8 DG 1214 2) SPN, 8 least significant bits of TX TX TX TX TX TX
59904 SPN
(most significant at bit 8)
3 1-8 DG 1214 3) SPN, second byte of SPN TX TX TX TX TX TX
(most significant at bit 8)
4 1-5 DG 1215 4) FMI (most significant at bit 8) TX TX TX TX TX TX
Internal Use Only - For business use only by employees and authorized non-Cummins entities with a need to know basis per CORP-00-24-00-00.
Revision 21, 18 March 2019 Page 144 of 181 © Copyright 2019 Cummins Inc.
CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
PGN Message Update Byte Bit Use SPN Parameters QSB QSB QSL9 QSX QSF QSG
Name Rate 4.5 6.7 15 3.8 12
SA/DA
OEM 1 7-8 701 RX RX RX RX RX RX
Specified / 4) Auxiliary I/O #01
None
2 1-2 708 5) Auxiliary I/O #08 NA NA NA NA NA NA
Internal Use Only - For business use only by employees and authorized non-Cummins entities with a need to know basis per CORP-00-24-00-00.
Revision 21, 18 March 2019 Page 145 of 181 © Copyright 2019 Cummins Inc.
CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
PGN Message Update Byte Bit Use SPN Parameters QSB QSB QSL9 QSX QSF QSG
Name Rate 4.5 6.7 15 3.8 12
SA/DA
8 7-8 None 3240 9) Aftertreatment 2 Exhaust Dew NA NA NA NA NA NA
Point
65248 Vehicle 100 ms 1-4 1-8 IS 244 1) Trip Distance TX TX TX TX TX TX
Distance
5-8 1-8 IS 245 2) Total Vehicle Distance TX TX TX TX TX TX
65251 Engine 5.0 1-2 1-8 PT 188 1) Engine speed at idle, point 1 TX TX TX TX TX TX
Configuration s/10%
1 chg
3 1-8 PT 539 2) Percent torque at idle, point 1 TX TX TX TX TX TX
Engine(0) / 4-5 1-8 PT 528 3) Engine speed at point 2 TX TX TX TX TX TX
None
6 1-8 PT 540 4) Percent torque at point 2 TX TX TX TX TX TX
7-8 1-8 PT 529 5) Engine speed at point 3 TX TX TX TX TX TX
9 1-8 PT 541 6) Percent torque at point 3 TX TX TX TX TX TX
10-11 1-8 PT 530 7) Engine speed at point 4 TX TX TX TX TX TX
12 1-8 PT 542 8) Percent torque at point 4 TX TX TX TX TX TX
13-14 1-8 PT 531 9) Engine speed at point 5 TX TX TX TX TX TX
15 1-8 PT 543 10) Percent torque at point 5 TX TX TX TX TX TX
16-17 1-8 PT 532 11) Engine speed at high idle, TX TX TX TX TX TX
point 6
18-19 1-8 no 545 12) Gain (KP) of endspeed NA NA NA NA TX TX
governor
20-21 1-8 PT 544 13) Reference engine torque TX TX TX TX TX TX
22-23 1-8 PT 533 14) Maximum momentary engine TX TX TX TX NA NA
override speed, point 7
24 1-8 PT 534 15) Maximum momentary engine TX TX TX TX TX TX
override time limit
25 1-8 PT 535 16) Requested speed control TX TX TX TX TX TX
range lower limit
26 1-8 PT 536 17) Requested speed control TX TX TX TX TX TX
range upper limit
27 1-8 PT 537 18) Requested torque control TX TX TX TX TX TX
range lower limit
28 1-8 PT 538 19) Requested torque control TX TX TX TX TX TX
range upper limit
29-30 1-8 PT 1712 20) Extended Range Requested TX TX TX TX TX TX
Speed Control Range Upper Limit
31-32 1-8 PT 1794 21) Engine Moment of Inertia TX TX TX TX TX TX
33-34 1-8 PT 1846 22) Engine Default Engine Torque TX TX TX TX TX TX
Limit
35 1-8 None 3344 23) Support Variable Rate TSC1 NA NA NA NA TX TX
Message
36 1-8 None 3345 24) Support TSC1 Control NA NA NA NA TX TX
Purpose Group 1
37 1-8 None 3346 25) Support TSC1 Control NA NA NA NA NA NA
Purpose Group 2
38 1-8 None 3347 26) Support TSC1 Control NA NA NA NA NA NA
Purpose Group 3
39 1-8 None 3348 27) Support TSC1 Control NA NA NA NA NA NA
Purpose Group 4
65252 [Idle] 1.0 s 1 1-2 IS 593 1) Idle Shutdown has shutdown TX TX TX TX TX TX
Shutdown engine
IS 1 3-4 IS 594 2) Idle Shutdown driver alert mode TX TX TX TX TX TX
Engine(0) / 1 5-6 IS 592 3) Idle Shutdown timer override TX TX TX TX TX TX
None
1 7-8 IS 590 4) Idle Shutdown timer state TX TX TX TX TX TX
MX 2 7-8 IS 591 5) Idle Shutdown timer function TX TX TX TX TX TX
OEM 3 1-2 IS/MX 985 6) A/C high pressure fan switch TX/ TX/ TX/ TX/ TX/ TX/
Specified / RX RX RX RX RX RX
None
3 3-4 none 875 7) Refrigerant low pressure switch NA NA NA NA NA NA
3 5-6 none 605 8) Refrigerant high pressure NA NA NA NA NA NA
switch
4 1-2 IS 1081 9) Wait to start lamp TX TX TX TX TX TX
Internal Use Only - For business use only by employees and authorized non-Cummins entities with a need to know basis per CORP-00-24-00-00.
Revision 21, 18 March 2019 Page 146 of 181 © Copyright 2019 Cummins Inc.
CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
PGN Message Update Byte Bit Use SPN Parameters QSB QSB QSL9 QSX QSF QSG
Name Rate 4.5 6.7 15 3.8 12
SA/DA
5 1-2 IS 1110 10) Engine Protection system has TX TX TX TX TX TX
shutdown engine
5 3-4 IS 1109 11) Engine Protection system TX TX TX TX TX TX
approaching shutdown
5 5-6 IS 1108 12) Engine Protection system TX TX TX TX TX TX
timer override
5 7-8 IS 1107 13) Engine Protection system TX TX TX TX TX TX
timer state
6 7-8 IS 1111 14) Engine Protection system TX TX TX TX TX TX
configuration
7 1-2 None 2815 15) Engine alarm acknowledge NA NA NA NA NA NA
Internal Use Only - For business use only by employees and authorized non-Cummins entities with a need to know basis per CORP-00-24-00-00.
Revision 21, 18 March 2019 Page 147 of 181 © Copyright 2019 Cummins Inc.
CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
PGN Message Update Byte Bit Use SPN Parameters QSB QSB QSL9 QSX QSF QSG
Name Rate 4.5 6.7 15 3.8 12
SA/DA
8 1-8 none 111 7) Coolant level (Discrete value of TX TX TX TX TX TX
high or low)
65264 PTO - Power 0.1 s 1 1-8 None 90 1) Power takeoff oil temperature NA NA NA NA NA NA
Takeoff
Information
2-3 1-8 none 186 2) Power takeoff speed NA NA NA NA NA NA
IS 4-5 1-8 IS/MX 187 3) Power takeoff set speed TX TX TX TX TX TX
Engine(0) / 6 1-2 IS/MX 980 4) PTO enable switch NA NA NA NA NA NA
None
6 3-4 IS/MX 979 5) Remote PTO preprogrammed NA NA NA NA NA NA
speed control switch
MX 6 5-6 IS 978 6) Remote PTO variable speed NA NA NA NA NA NA
control switch
OEM 7 1-2 IS/MX 984 7) PTO set switch NA NA NA NA NA NA
Specified /
None
7 3-4 IS/MX 983 8) PTO coast/decelerate TX/ TX/ TX/ TX/ TX/ TX/
RX RX RX RX RX RX
7 5-6 IS/MX 982 9) PTO resume switch NA NA NA NA NA NA
7 7-8 IS/MX 981 10) PTO accelerate switch TX/ TX/ TX/ TX/ TX/ TX/
RX RX RX RX RX RX
8 1-2 none 2897 11) Operator PTO memory select NA NA NA NA NA NA
switch
8 3-4 None 3447 Remote PTO Governor NA NA NA NA NA NA
Preprogrammed Speed Control
8 5-6 None 3448 Auxiliary Input Ignore Switch NA NA NA NA NA NA
65265 Cruise 0.1 s 1 1-2 none 69 1) Two speed axle switch TX/ TX/ TX/ TX/ TX/ TX/
Control/Vehicl RX RX RX RX RX RX
e Speed
1 3-4 PT/M 70 2) Parking brake switch TX/ TX/ TX/ TX/ TX/ TX/
X RX RX RX RX RX RX
IS 1 5-6 none 1633 3) Cruise control pause switch TX TX TX TX TX TX
Engine(0) / 1 7-8 none 3807 4) Park Brake Release Inhibit NA NA NA NA NA NA
None Request
2-3 1-8 PT 84 5) Wheel-based vehicle speed TX TX TX TX TX TX
MX 4 1-2 PT/M 595 6) Cruise control active TX TX TX TX TX TX
X
OEM 4 3-4 PT/M 596 7) Cruise control enable switch TX/ TX/ TX/ TX/ TX/ TX/
Specified / X RX RX RX RX RX RX
None
4 5-6 PT/M 597 8) Brake switch TX/ TX/ TX/ TX/ TX/ TX/
X RX RX RX RX RX RX
4 7-8 PT/M 598 9) Clutch Switch TX/ TX/ TX/ TX/ TX/ TX/
X RX RX RX RX RX RX
5 1-2 PT 599 10) Cruise control set switch TX/ TX/ TX/ TX/ TX/ TX/
RX RX RX RX RX RX
5 3-4 PT/M 600 11) Cruise control coast TX TX TX TX TX TX
X (decelerate) switch
5 5-6 PT 601 12) Cruise control resume switch TX/ TX/ TX/ TX/ TX/ TX/
RX RX RX RX RX RX
5 7-8 PT 602 13) Cruise control accelerate TX TX TX TX TX TX
switch
6 1-8 PT 86 14) Cruise control set speed TX TX TX TX TX TX
7 1-5 none 976 15) PTO governor state TX TX TX TX TX TX
7 6-8 PT/M 527 16) Cruise control states TX TX TX TX TX TX
X
8 1-2 PT/M 968 17) Idle increment switch TX/ TX/ TX/ TX/ TX/ TX/
X RX RX RX RX RX RX
8 3-4 PT/M 967 18) Idle decrement switch TX/ TX/ TX/ TX/ TX/ TX/
X RX RX RX RX RX RX
8 5-6 PT/M 966 19) Engine test mode switch TX/ TX/ TX/ TX/ TX/ TX/
X RX RX RX RX RX RX
8 7-8 PT/M 1237 20) Engine shutdown override TX/ TX/ TX/ TX/ TX/ TX/
X switch RX RX RX RX RX RX
65266 Fuel 0.1 s 1-2 1-8 IS 183 1) Fuel Rate TX TX TX TX TX TX
Economy
(Liquid)
Internal Use Only - For business use only by employees and authorized non-Cummins entities with a need to know basis per CORP-00-24-00-00.
Revision 21, 18 March 2019 Page 148 of 181 © Copyright 2019 Cummins Inc.
CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
PGN Message Update Byte Bit Use SPN Parameters QSB QSB QSL9 QSX QSF QSG
Name Rate 4.5 6.7 15 3.8 12
SA/DA
3-4 1-8 none 184 2) Instantaneous fuel economy TX TX TX TX TX TX
Engine(0) / 5-6 1-8 none 185 3) Average fuel economy TX TX TX TX TX TX
None
7 1-8 IS 51 Throttle 1 position TX TX TX TX TX TX
8 1-8 None 3673 Throttle 2 position NA NA NA NA NA NA
65269 Ambient 1.0 s 1 1-8 IS 108 1) Barometric pressure TX TX TX TX TX TX
Conditions
2-3 1-8 none 170 2) Cab interior temperature NA NA NA NA NA NA
Engine(0) / 4-5 1-8 none 171 3) Ambient air temperature NA NA NA NA NA NA
None
6 1-8 none 172 4) Air inlet temperature NA NA NA NA NA NA
7-8 1-8 none 79 5) Road surface temperature NA NA NA NA NA NA
Note: The below list corresponds to the list of new PGN’s added to Tier 4F.
PGN Message Update Byte Bit Use SPN Parameters QSB QSB QSL QSX QSF QSG
Name SA/DA Rate 4.5 6.7 9 15 3.8 12
Internal Use Only - For business use only by employees and authorized non-Cummins entities with a need to know basis per CORP-00-24-00-00.
Revision 21, 18 March 2019 Page 149 of 181 © Copyright 2019 Cummins Inc.
CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
PGN Message Update Byte Bit Use SPN Parameters QSB QSB QSL QSX QSF QSG
Name SA/DA Rate 4.5 6.7 9 15 3.8 12
Internal Use Only - For business use only by employees and authorized non-Cummins entities with a need to know basis per CORP-00-24-00-00.
Revision 21, 18 March 2019 Page 150 of 181 © Copyright 2019 Cummins Inc.
CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
PGN Message Update Byte Bit Use SPN Parameters QSB QSB QSL QSX QSF QSG
Name SA/DA Rate 4.5 6.7 9 15 3.8 12
Internal Use Only - For business use only by employees and authorized non-Cummins entities with a need to know basis per CORP-00-24-00-00.
Revision 21, 18 March 2019 Page 151 of 181 © Copyright 2019 Cummins Inc.
CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
PGN Message Update Byte Bit Use SPN Parameters QSB QSB QSL QSX QSF QSG
Name SA/DA Rate 4.5 6.7 9 15 3.8 12
AT RX RX RX RX RX RX
5 1-5 Aftertreatment 1 Diesel Exhaust With
3532 Fluid Tank Level Preliminary FMI SCR
IS TX TX TX TX TX TX
5 6-8 Aftertreatment Diesel Exhaust With
5245 Fluid Tank Low Level Indicator SCR
AT Aftertreatment 1 Diesel Exhaust RX RX RX RX RX RX
6 1-5 Fluid Tank 1 Temperature With
4365 Preliminary FMI SCR
IS TX TX TX TX TX TX
6 6-8 Aftertreatment SCR Operator With
5246 Inducement Severity SCR
IS TX TX TX TX TX TX
7 1-8 Aftertreatment 1 Diesel Exhaust With
3363 Fluid Tank Heater SCR
None Aftertreatment 1 Diesel Exhaust NA NA NA NA NA NA
8 1-5 Fluid Tank 1 Heater Preliminary
4366 FMI
1 1-8 1224 NA NA NA NA NA NA
Test Identifier
Test Results 2 1-8 1225 NA NA NA NA NA NA
For Non- Test Type/Component Identifier
On NA NA NA NA NA NA
65232 Continuously 3-4 1-8 1226 Test Value
request
Monitored NA NA NA NA NA NA
Systems 5-6 1-8 1227 Test Limit Maximum
7-8 1-8 1228 NA NA NA NA NA NA
Test Limit Minimum
Electronic IS Engine Exhaust Gas TX TX TX TX TX NA
Engine 1-2 1-8 5829 Recirculation 1 Valve 1 Position
Controller 14 Error
None Engine Exhaust Gas NA NA NA NA NA NA
On 3-4 1-8 5830 Recirculation 1 Valve 2 Position
64962
request Error
5-6 1-8 None 5833 NA NA NA NA NA NA
Engine Fuel Mass Flow Rate
7 1-8 None 5837 NA NA NA NA NA NA
Fuel Type
1 1-8 IS 2623 TX TX TX TX TX TX
Accelerator Pedal #1 Channel 2
Electronic 2 1-8 None 2624 NA NA NA NA NA NA
On Accelerator Pedal #1 Channel 3
64963 Engine
request 3 1-8 None 2625 NA NA NA NA NA NA
Controller 15 Accelerator Pedal #2 Channel 2
4 1-8 None 2626 NA NA NA NA NA NA
Accelerator Pedal #2 Channel 3
None Engine Turbocharger 1 NA NA NA NA NA NA
1-2 1-8 2789 Calculated Turbine Intake
Temperature
None Engine Turbocharger 1 NA NA NA NA NA NA
3-4 1-8 2790 Calculated Turbine Outlet
Temperature
None Engine Exhaust Gas TX TX TX TX TX NA
5-6 1-8 2791 Recirculation 1 (EGR1) Valve
Electronic Control
On
64981 Engine None Engine Variable Geometry NA NA NA NA NA NA
request
Controller 5 7 1-2 2792 Turbocharger (VGT) Air Control
Shutoff Valve
IS Engine Fuel Control Control TX TX TX TX TX TX
7 3-4 5323
Mode
IS Engine Variable Geometry TX TX TX TX TX NA
7 5-7 5457
Turbocharger 1 Control Mode
IS Engine Variable Geometry TX TX TX TX TX NA
8 1-8 2795 Turbocharger (VGT) 1 Actuator
Position
Gross 1-3 1-8 417 NA NA NA NA NA NA
On Gross Combination Weight
64872 Combination
request 4-6 1-8 413 NA NA NA NA NA NA
Vehicle Weight Net Vehicle Weight Change
None Engine Cylinder #1 Ignition NA NA NA NA NA NA
1-2 1-8 1413
Timing
None Engine Cylinder #2 Ignition NA NA NA NA NA NA
3-4 1-8 1414
Ignition Timing On Timing
65154
1 request None Engine Cylinder #3 Ignition NA NA NA NA NA NA
5-6 1-8 1415
Timing
None Engine Cylinder #4 Ignition NA NA NA NA NA NA
7-8 1-8 1416
Timing
Internal Use Only - For business use only by employees and authorized non-Cummins entities with a need to know basis per CORP-00-24-00-00.
Revision 21, 18 March 2019 Page 152 of 181 © Copyright 2019 Cummins Inc.
CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
PGN Message Update Byte Bit Use SPN Parameters QSB QSB QSL QSX QSF QSG
Name SA/DA Rate 4.5 6.7 9 15 3.8 12
Internal Use Only - For business use only by employees and authorized non-Cummins entities with a need to know basis per CORP-00-24-00-00.
Revision 21, 18 March 2019 Page 153 of 181 © Copyright 2019 Cummins Inc.
CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
PGN Message Update Byte Bit Use SPN Parameters QSB QSB QSL QSX QSF QSG
Name SA/DA Rate 4.5 6.7 9 15 3.8 12
and AT RX RX RX RX RX RX
every 3-4 1-8 5032 NOx-Sensor New part deviation With
second NOx_Gain SCR
until the AT RX RX RX RX RX RX
dewpoin With
t signal SCR
Aftertreatment state =
Outlet Gas 1 1 (SPN
NOx Sensor 3238) NOx-Sensor New part deviation
5 1-8 5033
has NOx_Offset
been
received
by the
transmitt
er
AT RX RX RX RX RX RX
1 1-8 5034 NOx-Sensor Correction of With
pressure Lambda SCR
AT RX RX RX RX RX RX
2 1-8 5035 NOx-Sensor Correction of With
Aftertreatment pressure NOx SCR
Outlet Gas 1 AT RX RX RX RX RX RX
On
64782 NOx Sensor 3 1-8 5036 With
request NOx-Sensor NO2-Correction SCR
correction data
part 2 AT RX RX RX RX RX RX
4 1-8 5037 With
NOx-Sensor NH3-correction SCR
AT RX RX RX RX RX RX
5 1-8 5717 NOx Sensor ATO1 Self- With
diagnosis Final Result SCR
AT Aftertreatment 1 Tri (Module 3) RX RX RX RX RX RX
N/
SAE N/A N/A EGTS Cold Junction
A
Proprietary Temperature
Aftertreatment N/ AT Aftertreatment 1 Tri (Module 3) RX RX RX RX RX RX
N/A N/A
65397 1 Tri (Module N/A A EGTS ECU (uC) Temperature
3) EGTS Cold N/ AT Aftertreatment 1 Tri (Module 3) RX RX RX RX RX RX
N/A N/A
Junction A EGTS Cold Junction FMI
Temperature N/ AT Aftertreatment 1 Tri (Module 3) RX RX RX RX RX RX
N/A N/A
A EGTS ECU (uC) FMI
AT Aftertreatment 1 Tri (Module 3) RX RX RX RX RX RX
N/
N/A N/A EGTS Thermocouple 1
A
Temperature
AT Aftertreatment 1 Tri (Module 3) RX RX RX RX RX RX
N/
SAE N/A N/A EGTS Thermocouple 2
A
Proprietary Temperature
Aftertreatment AT Aftertreatment 1 Tri (Module 3) RX RX RX RX RX RX
N/
65396 1 Tri (Module N/A N/A N/A EGTS Thermocouple 3
A
3) EGTS Temperature
Thermocouple N/ AT Aftertreatment 1 Tri (Module 3) RX RX RX RX RX RX
N/A N/A
Temperature A EGTS Thermocouple 1 FMI
N/ AT Aftertreatment 1 Tri (Module 3) RX RX RX RX RX RX
N/A N/A
A EGTS Thermocouple 2 FMI
N/ AT Aftertreatment 1 Tri (Module 3) RX RX RX RX RX RX
N/A N/A
A EGTS Thermocouple 3 FMI
1-2 1-8 AT 3255 RX RX RX RX RX RX
Aftertreatment 2 Intake NOx
3-4 1-8 AT 3256 RX RX RX RX RX RX
Aftertreatment 2 Intake O2
AT Aftertreatment 2 Intake Gas RX RX RX RX RX RX
5 1-2 3257
Sensor Power Status
AT Aftertreatment 2 Intake Gas RX RX RX RX RX RX
5 3-4 3258
Sensor at Temperature
AT Aftertreatment 2 Intake NOx RX RX RX RX RX RX
5 5-6 3259
Reading Stable
Aftertreatment AT Aftertreatment 2 Intake Wide- RX RX RX RX RX RX
61456 50 ms 5 7-8 3260
2 Intake Gas 1 Range % O2 Reading Stable
AT Aftertreatment 2 Intake Gas RX RX RX RX RX RX
6 1-5 3261
Sensor Heater Preliminary FMI
AT Aftertreatment 2 Intake Gas RX RX RX RX RX RX
6 6-7 3262
Sensor Heater Control
AT Aftertreatment 2 Intake NOx RX RX RX RX RX RX
7 1-5 3263
Sensor Preliminary FMI
AT NOx Sensor ATI2 Self-diagnosis RX RX RX RX RX RX
7 6-8 5716
Status
AT Aftertreatment 2 Intake Oxygen RX RX RX RX RX RX
8 1-5 3264
Sensor Preliminary FMI
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PGN Message Update Byte Bit Use SPN Parameters QSB QSB QSL QSX QSF QSG
Name SA/DA Rate 4.5 6.7 9 15 3.8 12
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PGN Message Update Byte Bit Use SPN Parameters QSB QSB QSL QSX QSF QSG
Name SA/DA Rate 4.5 6.7 9 15 3.8 12
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PGN Message Update Byte Bit Use SPN Parameters QSB QSB QSL QSX QSF QSG
Name SA/DA Rate 4.5 6.7 9 15 3.8 12
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PGN Message Update Byte Bit Use SPN Parameters QSB QSB QSL QSX QSF QSG
Name SA/DA Rate 4.5 6.7 9 15 3.8 12
Override IS TX TX TX TX TX TX
Information 2-3 1-8 6878 SCR Operator Inducement With
Override Time Remaining SCR
IS Number of SCR Operator TX TX TX TX TX TX
4 1-8 6879 Inducement Override Events With
Remaining SCR
IS Total Number of SCR Operator TX TX TX TX TX TX
5-6 1-8 6880 Inducement Override Events With
Used SCR
IS/M TX TX TX TX TX TX
1-2 X 6881 SCR Operator Inducement With
Override Switch SCR
Cab Message IS/M Heat Exchanger Debris Purge TX TX TX TX TX TX
34048 1 Sec 3 3-4 7033
2 X Inhibit Switch
IS/M Heat Exchanger Debris Purge TX TX TX TX TX TX
5-6 7034
X Force Switch
IS TX TX TX NA TX NA
Aftertreatment On Aftertreatment 1 SCR System DOC DOC With
64697 5-8 1-8 6941 Time Since Last System
1 Service 2 Request + + SCR
Cleaning Event SCR SCR
IS TX TX TX NA TX NA
Aftertreatment 1 SCR System DOC DOC With
17-20 1-8 6939 Average Time Between System
Aftertreatment + + SCR
On Cleaning Events SCR SCR
64585 1 Historical
Request TX TX TX NA TX NA
Information 2 Aftertreatment 1 SCR System DOC DOC With
21-24 1-8 IS 6940 Average Distance Between + + SCR
System Cleaning Events SCR SCR
1 1-8 2610 NA NA NA NA NA NA
Solar Intensity Percent
2 1-8 2611 NA NA NA NA NA NA
Solar Sensor Maximum
Ambient 3-4 1-8 4490 NA NA NA NA NA NA
64992 1 Sec Specific Humidity
Conditions 2
Calculated Ambient Air NA NA NA NA NA NA
5-6 1-8 5581
Temperature
Barometric Absolute Pressure NA NA NA NA NA NA
7-8 1-8 5685
(High Resolution)
Heat Exchanger Debris Purge
Heat 1 1-2 IS 7035 Status TX TX TX TX TX TX
64574 Exchanger 1 Sec
Debris Purge Heat Exchanger Debris Purge
Information 1 3-4 IS 7036 Approaching TX TX TX TX TX TX
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The J1939 message address for the compression release retarder is 15 for retarder-related PGNs. The
J1939 message address for the exhaust retarder is 41 for retarder-related PGNs. At present, the Engine
Brakes (and thus exhaust and compression retarders are not supported in the applications)
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When a pressure switch is used, the broadcast oil pressure will be either 0 psi or about 55 psi (at sea
level.) The altitude at which the vehicle is operating affects the conversion from absolute pressure to
gage pressure. Only the non-zero value is affected by the altitude.
When a pressure sensor is used, the data sent on the network will reflect the sensor reading. Currently,
QSL and QSX engines use an oil pressure sensor, and QSB engines use an oil pressure switch.
PGN 65265 Cruise Control/Vehicle Speed
Parameter 2 Parking Brake Switch supplies information to the engine controller but is only optionally
used in the Aftertreatment Electronic Features.
A multipacket Proprietary PGN 130840 can be used to transmit up to eleven (11) Engine Speed and
Torque Points to the Electronic Control Module. The OEM Machine Controller will use Broadcast
Announce Message (BAM) Transport Protocol (TP) to send this multipacket PGN 130840 every one
second to the Cummins Electronic Control Module to create a runtime torque curve. Based on the
Runtime Torque curve, Torque limits will be applied dynamically based on current Engine Speed. This
feature is applicable to Industrial Tier 4 Final Engine platforms. Alternate Torque Curves may be used
for Tier 3 platforms.
The engine module’s contribution to percent bus utilization may be calculated for J1939 broadcast data by dividing
the network transmission time by the repetition frame time. Computation of Bus Utilization has been done both for
Non-multiplexed and Multiplexed cases. When computing J1939 traffic over a time slice for Non-multiplexed case,
only the ECM broadcast messages are taken in consideration. There may be message traffic from other J1939
devices that the engine module receives but the engine would continue to function with no degradation if it were
not to receive these messages. Therefore the contribution of the engine module towards bus loading is because
of the messages it broadcasts.
In a multiplexed case though, the engine module depends on receiving parameters from the Cab Electronic Control
Unit (ECU). Therefore, bus loading is not only due to messages that the engine module broadcasts but also the
traffic contributed by the multiplexed messages from Cab ECU.
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The equation for calculating bus utilization for J1939 per 2 seconds is provided below:
Where:
N = number of microseconds to send a single J1939 message frame = (128 bits per message) * (4 microseconds
per bit) = 512 microsecond per message
Table 5-2 details the message traffic on J1939 datalink contributed by the controller for the two possible cases –
non-multiplexed and multiplexed. Please read the notes below to understand the contents of the table.
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Note: J1939 messages associated with the multi-unit synchronization feature are not included in this
calculation.
Therefore Network Utilization for Transmitted Messages in 2 seconds, per equation (A):
All diagnostic information pertaining to previously active DTCs is erased when PGN 65228 is received by the engine
controller. Upon completion of this operation, a Positive Acknowledgment (ACK) is sent using J1939-21 PGN 59392.
If the operation is not completed, a Negative Acknowledgment (NACK) is sent using PGN 59392.
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If a collision occurs on a response message to a request, then perform the same bus accessing
procedure as stated before on a regularly scheduled broadcast message. (Refer to Figure 5-8)
Note: The failure mode identifier codes and descriptions for J1939 can be referred in document J1939-73.
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CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
Answer 1)
In such circumstances, Cummins datalink message support can be divided into two categories: (A) powertrain
messages and (B) multiplexed messages. The details are discussed below:
(1) Impact of not receiving J1939 TSC1 powertrain messages: In this scenario, the engine controller reverts to
operator control and responds to appropriate non-TSC1 inputs.
(a) For a vehicle with automated manual transmission, the transmission may not shift.
(b) For a vehicle with ABS, the engine retarder (either engine compression or exhaust type) may not
be disabled during a braking event.
(c) For a vehicle with ASR, torque from the engine may not be reduced during slip or spin conditions.
(1) Impact of not receiving J1939 Multiplexed Messages: If the engine controller has been configured to receive
multiplexed messages and does not receive them, a configuration error is logged in the engine controller. In
this event, calibrated default values for such messages are used.
(a) For multiplexed vehicles, the time from key on until the engine control system starts to detect
message reception timing issues is preset by Cummins to be 30 seconds after key on and after
crank.
(b) For vehicles that supply the engine with output shaft speed in PGN 61442, the engine’s report of
a fault code 241 (lost vehicle speed signal) indicates an issue to be investigated with the controller
that supplies the PGN to the network and not an issue with the engine controller.
(2) Impact of receiving J1939 PGN 61442 with torque converter lockup not engaged: For vehicles with
transmissions that utilize a torque converter, receiving a torque converter lockup engaged parameter as not
engaged prevents the Engine Brakes from enabling.
Question 2)
How do I tell if the coolant level is within normal operating conditions?
Answer 2)
Review the J1939 Diagnostic Trouble Codes for coolant level, SPN 111 and FMI 18.
Question 3)
What happens to the datalink when we key off during the powerdown cycle?
Answer 3)
The datalink will continue to operate after key-off to support required system functions. When the necessary
powerdown functions are complete, the datalink is disabled.
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Appendix B: Component ID
Cummins Use of the Component ID Fields, Model, and Serial Number
Cummins Definition for Model
Byte 2 | * Engine
Byte 3 | Family
* Note: If there is only one letter that represents an engine family, byte 3 should be left as a
blank space (20 hex).
Table C-1 defines how Cummins uses the values for byte 1.
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20 10Jan18 Anup Added text (96 Pin OEM Connector) to the Item 26 of Installation Specifications 5
Rahangdale Requirements Summary.
Added text "24 Pin Crossover" in Section 4.1.1 Requirement Summary: Conductor 93
requirements.
Added text "24 Pin Crossover" in Section 4.6.1 OEM Harness and Harness Routing 115
note 6.
Updated text in note 10. in Section 4.6.1 OEM Harness and Harness Routing. 116
Updated the content for brief physical layer difference between J1939-11 & J1939- 120
15 by adding Table 5-1 & Figure 5-1.
Added the content for SAE J1939/15 to section 5.3.2. 123
Updated the content for J1939 installation information Section 5.3.3. 123
Updated content with reference to Table 5-1. 123,124
19 20Oct17 Anup Deleted text “SAE documentation is available only for a fee from the SAE official 13
Rahangdale website http://www.sae.org. All of the following documents except SAE J1939-11
and SAE J1939-12 can be downloaded for a fee at
http://www.sae.org/servlets/product?PROD_TYP=STD&PARENT_BPA_CD=GV
&TECH_CD=VEHEL SAE J1939-11 can be downloaded for a fee at
http://www.sae.org/servlets/product?PROD_TYP=STD&PARENT_BPA_CD=GV
&TECH_CD=CMBUS Entire SAE J1939 standards on the web can be accessed
for a fee by following instructions at
http://www.sae.org/standardsdev/groundvehicle/j1939a.htm
Added text “SAE documentation is available from the SAE official website. SAE 13
J1939-11, SAE J1939-13, SAE J1939-15 and entire suite of SAE J1939
standards on the web can be accessed at http://www.saemobilus.org.”
Deleted text “Layer (October 1999)” 13
Added text “250 Kbps, Twisted Shielded Pair (December 2016)” 13
Deleted text “(July 1999). Specifies 9-pin Deutsch that will provide a connection to 13
J1939, a second CAN network for implements, unswitched power, and ground.”
Added text “(October 2016). Specifies 9-pin Deutsch “Type 1” and “Type 2” 13
connectors that will provide a connection to that specific J1939 datalink and also
designates pin-outs such as unswitched power and ground.”
Deleted text “(Working draft is ISO 11783 Part 2, February 1999). Operates at 13
250K bits/sec, linear bus with twisted quad cable.”
Added text “(August 2015). Operates at 250K bits/sec, Un-Shielded Twisted Pair.” 13
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18 7Sep17 Larry S. Deleted text “*” and “In order for the Supply Module to operate properly, the ECM 2
Huff battery voltage must be 18-32 Vdc (for 24 Vdc nominal system).”
Added text “Note:” and “A UL2 DEF supply module (used in QSG12 engines) 2
requires the battery voltage to be 10-32V; a Bosch DEF supply module (used in
QSB4.5/QSB6.7/QSL9/QSX15 engines) requires 9-16V for 12V systems and 18-
32V for 24V systems.”
Added text “required.” 2
Added text “(A rms)” and “rms.” 3
Changed text from “0.00012 Amps” to “0.105 mA (V batt<16V) & 0.264 mA (V 3
batt>16V) for Low Side Drivers 0.4 mA for High Side drivers”.
Changed text from “an automotive type fuse (a single fuse) or similarly fast acting 4
circuit breaker” to “a single automotive type fuse”.
Added text “Note: Do not use circuit breaker. Fuses respond differently than circuit 4
breakers. Use a fuse instead of circuit breaker.”
Converted AEBs to CEBs as needed. multiple
Added text “Variable ISC can also be configured using a resistor network as shown 26
in Figure 2-5 Variable ISC Resistor network Wiring.”
Added text “Signal.” 26
Deleted “Resistance” column from Table 2-1. 26
Added Figure 2-5 Example Variable ISC Resistor Network Wiring. 27
Added text “Item.” 27
Added text “or an Exhaust Throttle”. 31
Added text “See Table 2-2 for engine braking availability.” 31
Added text “the” and “or Exhaust Throttle” and “or QSG.” 31
Added text “NOTE: Engine Brakes will only assist in slowing down a vehicle. The 31
primary Service Brake is needed to stop the vehicle.”
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Deleted text “Note: The Intake Air Heater output is supplied through the Keyswitch. 114
This prevents the Intake Air Heaters from being on with the vehicle not ready to
run. However, a short in the Intake Air Heater relay may cause the Keyswitch fuse
to blow. When diagnosing Keyswitch fuse issues, this should not be overlooked.”
from item 2.
Added text “DM13.” 131
Added text “J1939-21.” 132
Changed text from “-21” to “-81.” 132
Corrected formatting for PGN 60928. 133
Added PGN 64721, DM53 message. 134-135
Added PGN 64722, DM54 message. 135
Changed text from “Transfer” to “Transport.” 140, 141
Changed text from “TX” to “NA”. 146
Deleted text “Over” and “(Calculated)” from Fault Code 1976 Description. 177
Changed text from “Moderately” to “Least.” 180, 202, 205
Deleted text “x” from fault codes 2646 and 2659 QSL9 engine. 180
Added engines QSB4.5, QSB6.7 and QSL9 to support FC2973. 182
Changed text from “SAE J1939 Multiplexing PGN Timeout Error” to “Aftertreatment 197
1 Diesel Exhaust Fluid Tank Level.”
Changed text from “524286” to “5018” and from “31” to “14”. 202
Removed text “Circuit.” 202
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Changed text from “Auxiliary Intermediate (PTO) Speed Switch Validation” to “PTO 206
Governor State.”
Added Fault Code 6595. 207
17 7Nov16 Liz McLean Initial creation of CEB from AEB 15.153. All
16 5Aug16 Larry S. Changed text from “DOC+DPF+SCR” to “DOC/DPF+SCR.” Throughout
Huff Changed text from “QSL8.9” to “QSL9.” 1, 208
Changed text from “230” to “200” and from “125” to “100.” 3
Added text “The OEM must not apply lubricant to the NOx Sensor ECU mating 5
connector.”
Changed text from “AEB 15.68” to “CEB00232.” 12
Complete re-write of Section 2.6.1 – Engine Warm-up Protection. 36-37
Changed text from “Breakout” to “Crossover.” 7-9,11,52,59, 100
Added text “Minimum” and “Continuous.” 63
Changed text from “125” to “100.” 63
Changed text from “SBJ-4401” to “SAS-4410.” 63
Changed text from “Stancor” to “White-Rogers.” 63
Changed text from “586-905” to “120-904.” 63
Changed text from “which” to “the relay.” 65
Added text “However, a normally-open relay should be avoided as stated below. 1. 65
In cases of low battery voltage, the ECM voltage can drop below the minimum
requirement causing the starter relay to open. Once this occurs, the voltage may
rise above the minimum requirement causing the ECM to re-engage the starter.
This resultant cycling of the starter may cause premature starter failure. 2.
Typically this occurs for the following reasons: a. Extended cranking of the engine
has depleted the batteries. B. Old/weak batteries in the machine.”
Added Starter Lockout Relay diagram. 65
Changed text from “OEM AAD & SW RETURN” to “OEM SWITCH/OEM SENSOR 97
(RETURN).”
Added footnotes “9 Bosch does not allow its electrical connectors to be lubricated. 114
The Bosch DEF Supply Module and DEF Dosing Module connectors must not be
lubricated” and “10 The NOx sensors’ ECU connector terminals should not be
lubricated because these sensors are required to “breathe”. Lubricant can clog
the sensor’s vent path causing sensor failure.”
Changed text from “44 bytes” to “a variable length of data.” 156
Added text “Depending on the software phase of the calibration, the length can be
44 or 96 bytes or more. The OEM needs to ensure their controllers are
programmed to accept a maximum data length.”
Changed data table for PGN 65259. 156
Added row for fault code 1894. 174
Added text “Amber QSF3.8.” 179
Changed text from “SAE J1939 Multiplexing PGN Timeout Error” to “Coolant Level 189
Sensor.”
Removed Fault Codes 3726, 4241, 4741 and 4742 from Appendix A. 191, 194, 198
Added text “X” and “X with SCR.” 192
Added row for fault code 5938. 202
Changed text from “Moderately” to “Least.” 203
Changed text from “Data not Rational - Drifted High” to “Data Erratic, Intermittent, or 204
Incorrect.”
Changed text from “Most” to “Least.” 204
Added text “6469.” 204
Changed text from “Mechanical system not responding or out of adjustment” to “Data 204
Erratic, Intermittent, or Incorrect.”
Changed text from “Voltage above normal, or shorted to high source” to “Current 205
Below Normal or Open Circuit.”
Changed text from “Amber” to “None.” 206
Added row for fault code 6555. 206
Added rows for fault codes 6619, 6621, 6634, 6726, 6752. 207
15 08Dec15 Larry S. Changed text from “AEB 9.01” to “CEB00044.” 1
Huff Changed text “QSF3.8” to “QSF3.8<75hp, QSF3.8>75hp (SCR), QSF3.8>75hp 1
(DOC+SCR).”
Added text “(DOC+SCR), QSB6.7 (DOC+DPF+SCR).” 1
Added text “(DOC+SCR), QSL8.9 (DOC+DPF+SCR).” 1
Added row for “QSF3.8<75hp”. 2
Added text “>75hp.” 2, 51, 52, 92, 93,
95, 96, 97
Changed text from “32 Volts” to “17 Volts for 12 Volt Application. 32 Volts for 24 Volt 2
Application.”
Changed text from “11 Volts for 12 Volt System. 20 Volts for 24 Volt System.” to “9 2
Volts for full ECM functionality. * (Fuel system may not be fully functional). 11 Volts
for full fuel system functionality.”
Added text “* The Diesel Exhaust Fluid Supply Module is powered from the ECM. In 2
order for the Supply Module to operate properly, the ECM battery voltage must be
18-32 Vdc (for 24 Vdc nominal system).”
Added text “QSB6.7 (DOC+DPF+SCR) and QSL9 (DOC+DPF+SCR).” 5
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Changed text from “AEB 27.10 Attachment L-Tier 4 Final IPT Verification Test 12
Procedure” to “AEB 27.10 Attachment 2 - Tier 4 Final DOC/SCR Calterm Test
Procedures. AEB 27.10 Attachment 3 - Tier 4 Final DPF/SCR Calterm Test
Procedures.”
Added text “Variable ISC Description.” 26
Added text “Validation Input.” 27
Changed text from “the ECM calibration will use the ECM pin used for Switched Set 27
Speed 3 as a validation input and only 2 Intermediate Speed Control speeds will
be available while the 5 variable Intermediate Speed Control inputs will NOT be
available.” to “recognized unless the validation interlock input is on and the ISC
switch has transitioned from OFF to ON. The ECM calibration will use the ECM pin
used for ISC switched set speed 3 as a validation input and only 2 Intermediate
Speed Control speeds will be available while the 5 variable Intermediate Speed
Control inputs will be available if selected.”
Added text “The Idle Shutdown feature also supports an Idle Shutdown Relay that 30
can be used to disconnect power to OEM selected high current devices when the
idle shutdown occurs. The relay may be controlled by a couple of different Source
Driver outputs depending on the application as indicated in Table 4-1.”
Added text “Fan impedance should be less than 200 Ω to prevent false Open Load 41
(OL) faults from occurring. It may be necessary for the OEM to add an external
resistor in parallel to the fan clutch input. Resistance value of 120 – 180 Ω is
recommended (see Figure 2-9).”
Added text “(DOC+SCR)”, “(DOC+SCR)”, and “QSB6.7 (DOC+DPF+SCR) and QSL9 46
(DOC+DPF+SCR) only support 24V calibrations.”
Changed text from “This provides the interface for the service brake switch. This input 48
is generally associated with Section 2.3.6 Engine Speed Cruise Control, and may
not be used unless this feature is enabled.” to “The Clutch Switch feature tells the
ECM if a hard-wired clutch switch is installed.”
Changed text from “This feature is enabled at the calibration level, and provides a 49
monitor parameter for determining if the state of the service brake switch is on or
off. The Service Brake switch may be multiplexed and its value obtained through
the J1939 datalink (Refer to Section 2.9.1 Multiplexing).” to “The Clutch switch has
two positions, PEDAL PRESSED (Clutch Disengaged) and PEDAL RELEASED
(Clutch Engaged). The PEDAL RELEASED position indicates a closed switch
connecting the circuit to ground, and does not affect any other features. The
PEDAL PRESSED position indicates an open switch disconnecting the circuit from
ground. This position inhibits or exits certain operational states dependent on
clutch engagement. For example, PEDAL PRESSED (clutch disengaged) will
disengage engine brakes.”
Added text “(DOC+SCR)” and “(DOC+SCR).” 51, 94
Added row for “24V SPST Relay.” 51
Added row for “Idle Shutdown Relay.” 51
Added row for “24V / 30A SPST Relay.” 51
Added new section “Idle Shutdown Relay.” 61
Changed text from “Digital Vehicle Speed Sensor (VSS) Input” to “Vehicle Speed 66
Sensor (Digital VSS) Input.”
Changed text from “Magnetic Pickup Vehicle Speed Sensor (VSS)” to “Vehicle Speed 67
Sensor (Magnetic Pickup VSS).”
Added text “except QSF3.8<75hp.” 92, 93, 94, 95, 96,
97
Added row for “SPARE.” 92, 93, 94, 95, 96,
97
Added text “QSF3.8<75hp.” 92, 93, 96, 97
Changed text from “Must be used” to “Available.” 93
Changed text from “Spare” to “Reversible Fan Pitch Sensor.” 94
Added text “QSL9 (DOC+DPR+SCR) and QSB6.7 (DOC+DPF+SCR).” 94
Added text “Fan Return.” 95
Added row for “Idle Shutdown Relay.” 96
Changed text from “9” to “6.0.” 104
Changed text from “NA” to “TX DOC+DPF+SCR.” 131, 132, 133,
142
Added text “With SCR.” 132-133, 142-
147,149 -151,
169-171,177-
182,185-192, 194-
196, 198-204
Added text “DOC+SCR.” 132, 133, 199,
203
Changed text from “NA” to “TX, RX With SCR.” 143
Changed text from “NA” to “RX With SCR.” 143
Changed text from “NA” to “TX, RX.” 143
Changed text from “NA” to “RX.” 143
144
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72
Table 3-23 OEM Temperature Sensor Sample Calibration Table”.
73
Updated OEM Temperature Sensor Sample Calibration Table.
Changed text from “uses a 21-mm integral hex and M14 x 1.5-6H threads” to “also
75
uses a 13/16-in integral hex and 9/16-18 UNF-2A thread”.
76-77
Changed text from “FH23000” to “FH23029”.
76
Added new section “CAC Out Temperature Sensor”.
76
Added Table 3-29.
77
Added Table 3-30.
90
Added Table 3-31.
90
Added new section “Reversible Fan Purge/Inhibit Switch”.
94, 98
Added Figure 3-40.
97, 98
Changed text from “QSM12” to “QSG12”.
Changed text from “Available On All Applications” to “Available On QSB4.5, QSB6.7
97
Applications”.
97
Added Reversible Fan Purge / Inhibit Switch information.
99
Deleted text “Air SO Valve” from line 74.
99, 100
Changed text from “Relay” to “Power On Indicator (POI) Lamp”.
100
Changed text from “/Tachograph” to “Speed”.
127
Changed text from “Spare Lamp/Relay” to “Power On Indicator (POI) Lamp”.
130-152
Changed text from “no” to “NA”.
133,134,135,136
Added QSF3.8 and QSG12 information to Table 5-1.
,138,141,143,14
Changed text from “Not Available” to “TX”.
4,145
134
136,145,152,201
Added QSX15 information to 64800.
145
Added 64914, 64947, 64992, 5631, 5632.
145,152
160
Added information to 65279.
Changed text from “TX” to “NA”.
162,163,164,165
Added a new question in Frequently asked questions on Cummins Datalink
,166,167,168,16
Section.
9,170,172,174,1
Added text “X” in 214, 237, 281, 288, 291, 343, 449, 528, 595, 687, 741, 742, 743,
75,176,177,178,
1429, 1679, 1923-1928, 1932, 1938, 1939, 1963, 1964, 1974, 2321, 2322, 2372,
179,180,182,183
2571, 2572, 2659, 2732, 2733, 2754, 2878, 2881, 2964, 2998, 3164, 3232, 3253,
,184,185,187,18
3254, 3316-3318, 3329, 3331,3535, 3724, 3726, 3751, 3753, 3917, 4437, 4517,
9,190,191,195,1
4721, 4722, 4737, 4739, 4769, 4863, 5193, 5215, 5271-5273, 5275-5277, 5391-
97,198,199,200,
5394, 5395, 5396, 5617, 5653, 5654, 9999.
201
193
196
Changed information in 4213.
198
Changed information in 4533 and 4534.
Changed information in 4841.
07 18Nov13 Kiran Updated the engine program names from “QSB, QSL, QSF, QSX” to “QSB4.5, Multiple
Madduri QSB6.7, QSL9, QSF3.8, QSX15”.
Replaced the name of program from “QSM12” to “QSG12”. Multiple
Added text “Reversible Fan”. 1
Removed AEB 15.89 from Reference Documentation section. 13
Added AEB 15.198. 13
Added new Section 2.2 How to Use this Section. 19
Updated Sections 2.3.1, 2.3.2, 2.3.3, 2.3.4, 2.3.5, 2.3.6, 2.3.7, 2.3.8, and 2.3.9 by 20-28
adding Operation, Programming dependencies, Hardware information for each
section.
Added Figures 2-1, 2-2, 2-3, and 2-4.
Updated Sections 2.4.2, 2.4.3, 2.4.4, 2.4.5, 2.4.6 and 2.4.7 by adding Operation, 20-23
Programming dependencies, Hardware information for each section. 29-32
Added Figure 2.5.
Updated Section 2.4.8 by adding more information on Engine brake Operation and 29
added Table 2-2
Updated Section 2.4.10 by adding more information on Air Intake Restriction 32
Monitor Operation and added Table 2-3.
Updated Sections 2.5.2, 2.5.3, 2.5.5, 2.5.6 by adding more description regarding 33
the feature.
Updated Sections 2.6.1, 2.6.2, 2.6.3 by adding more description regarding the 33-37
feature.
Added Table 2-4 and Figure 2-6 for Dedicated PWM Output Feature. 37-38
Updated Sections 2.7.1, 2.7.2, 2.7.3, 2.7.4, 2.7.5. 38, 39
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CM2350 Midrange and Heavy Duty Tier 4 Final - Electronic Subsystem Technical Package CEB 00503
Renamed Appendix from “B” to “A” and made the table header display on every 133
page.
Renamed Appendix from “C” to “B”. 164
Updated AEB by making some formatting changes. multiple
03 25Feb13 Kiran Changed “recommendations” to “requirements”. 12
Madduri Added DEF and DPF to Frequently Used Acronyms section. 16
Included a Note in Section 2.3.1 (Constrained Operation curve). 20
Re-titled Table 2-1; was “Fan Parameters”, is “Electronic Fan Clutch Parameters”. 24
Added “CAC Outlet Temperature” to Table 2-1. 24
Added new section 2.6.7 – Dual Fan Clutch. 24-25
Included a Note in Section 3.4.2 regarding zip ties for TBAP sensor. 32
Changed the OEM 96 pin Connector P/N in Table 3.6 from 13964577 to 13964572. 35
Removed Table 3-14 as the Relay P/N became obsolete. 41
Updated Table 4-1 with below changes: 68-70
Pin J2-14 (Changed 23.87 to 23.75)
Pin J2-21 (Datalink 4+), SPARE on all applications
Pin J2-22 (Datalink 1+)
Pin J2-36 (Pull down 47.5 K Ohms)
Pin J2-45 (Datalink 4 -), SPARE on all applications
Pin J2-46 (Datalink 1-)
Pin J2-66 (Available on all applications).
Updated Section 4.5.16. Updated the sentence saying that relays and solenoids 85
must be referenced to ECM Return.
Changed text from “Requirements” to “ECM”. 89
Updated Table 5-1 with SPN information for all the PGN’s. 102-116
Updated Table 5-1 by including the list of new PGN’s that are added to T4F. 116-125
Updated Appendix B by adding a new column for QSX. 134-163
02 24Oct12 Shwetha Deleted the Air inlet restriction monitor feature. 1
Prasad Added Tampering/Malfunction. 1
Added DEF Supply Module, DEF Dosing Module and Decomposition Reactor Tube 1
(DRT).
Clarified items on the Data Sheet. 2
Wire Gauge Updated to meet the Delphi recommended wire Size for 96 pin OEM 2, 3, 4, 33, 34,
Connector. 36, 65
Added AEB 15.165 to Reference section. 83, 86
Updated Constrained operation curve information. Swapped the information in the 12
parenthesis.
Added Regeneration Lamp. 20
Removed Constrained Operation Switch. 22
Updated Regeneration Disabled Switch and Manual Regeneration Initiate Switch 29, 36
Applications.
Updated 96 pin connector related Part Numbers. 30, 31
Updated the WIF connector and terminal part number, deleted comment about the 35
WIF sensor harness.
Updated Connector pin out details for 96 and 24 pin connectors. 49
Updated ECM requires the unswitched battery supply be maintained for at least 70 69-73
seconds after key off.
Created Section 4.6. 83
Corrected pin number, was 60, is 96. 86, 87, 88-90,
Added Remote mount requirements, Harness boot requirements, grounding and 127-154
Strain relief.
Updated SAE Diagnostics Fault codes table.
Srinivasa Initial Draft All
01 26Oct11
Kurakula
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