SENR5673

Component Location Chart December 1992

Machine Schematic Machine Schematic Harness Connector Location Chart Wire Description Chart
Component Component
Location Location Location Location Machine Schematic Machine Schematic Wire Wire Wire Wire
Connectors Harness And/Or Components Connectors Harness And/Or Components Description Description
1 Alarm - Backup A-15 28 Solenoid - Proportional B-14 Location Location Location Location Number Color Number Color
3
XX - 7E-9211 A - 102-8602 Power Distribution Circuits Lighting Circuits (Cont'd.)
F Alarm Engine Overspeed E-8 36 Solenoid - Shutter B-9 70 Contacts * A-5 14 E F-9
Engine Control F - 102-8963 101 RD BAT 635 BU PAYLOAD MON RED LAMP
G Alarm - Fault (EMS) C-2 35 Solenoid - Steering Bleed A-10 A - 102-8602 A - 102-8602 102 BU HD LMP 636 GN PAYLOAD MON GREEN LAMP
40 Contacts 2 J B-8 B E-4 103 YL AUX CKT 639 WH LEFT HAND STOP/TAIL LAMP
2 Alternator B-7 31 Solenoid - Up Shift A-14 XX - 7E-9211 T - 6G-9462
6 Contacts 105 BR KEY SW 640 GN RIGHT HAND STOP/TAIL LAMP
F - 102-8963 E - 5T-9412 107 WH ENG SHUT - DOWN FIRE SUPPR Control Circuits
3 Batteries A-2 B Speedometer C-4 * F-7 16 A-14
7 26 Transmission Control U - 5T-9411 109 OR ALT OUTPUT (+) TERM.
D Breakers - Circuit E-14, F15 29 Switch - A/C Press B-9 22
37 Contacts
23 35 21 M - 2A-7119 SS - 8W-3844 112 PU MAIN POWER RELAY OUTPUT 700 PK AETA TEST SW
53 * E-2 15 B-6
C Control - Autolube E-8 37 Switch - Aftercooler Temp (EMS) B-5 33 Auto Retarder Control QQ - 2A-7132 113 OR OPR MON PANEL B+ SWITCHED 703 BU XMSN UP SOL
49 27
12 44 15 16 A - 102-8602 A - 102-8602 115 PK AUX CKT 704 GY XMSN DOWN SOL
E Control - Automatic Retarder F-2 C Switch - Backup Alarm D-8 2 46 25 Contacts 1 J B-10 18 E C-12 120 YL AUX CKT 705 PK XMSN LOCKUP CLUTCH SOL BASIC
10 14 37
50 18 B - 2A-6907 D - 5T-8598
8 31 121 YL BACKUP ALARM TO LAMP 706 BR XMSN RETARDER SW
2 Control - Engine A-5 C Switch - Backup Lamp D-8 42
5 13 20 52
1 A - 102-8602 A - 102-8602 122 BU AUX CKT 707 PU XMSN BED RAISE SW
32 17 3 J B-11 B E-4
C Control - Neutral/Start F-6 D Switch - Body Raise (Trans) D-12 23
40 15 C - 7I-4617 K - 8X-9992 123 WH AUX CKT 709 OR SENSOR POWER SUPPLY
19 38
E Control - Payload Monitor D-13 A Switch - Blower C-5 11
39 A - 102-8602 B - 2A-6907 124 GN A/C 710 GN XMSN SPEED PICKUP SIGNAL
21 45 13 30 D F-13 C C-3
36 16 Diagnostic Connector L - 7I-4618 126 PK XMSN CONT 711 BR XMSN LEVER CODE 1
9 28
23 Control - Start Aid A-8 16 Switch - Body Down (Trans) A-12 29 129 BU AUX CKT 712 WH XMSN LEVER CODE 2
8 11 25 A - 102-8602 B - 2A-6907
* E-6 F B-7 132 PK AETA CONT 713 OR XMSN LEVER CODE 3
C Control - Steering Action C-13 Switch - Brake Master Cyl Overstroke 43 24 Operator Monitor (EMS) QQ - 2A-7132
38 A-12 24 6
4 22 20 Contacts 5 Contacts 135 BU AUX CKT 714 YL XMSN LEVER CODE 4
E Control - Traction Aid D-13 (EMS) 17 51 D - 5T-8598 M - 2A-7119
* D-13 E E-2 138 GN AUTO LUBE PUMP TO PAYLOAD MON 715 GN XMSN LEVER CODE 5
C Traction Aid Control BB - 7I-4733 139 OR AUX CKT 716 BU XMSN LEVER CODE 6
E Control - Transmission F-7 Switch - Brake Master Cyl Overstroke B
39 A-12 E F - 102-8963 Q - 7I-4619 A-11 149 PU AUX CKT 720 PU XMSN BRAKE SW
C Control Steering Bleed E-9 (EMS) 4 J B-13 7 D-1
F A G - 102-9096 Customer Data Connector 150 OR EUI (ADEM) 721 BR XMSN GEAR CODE 1
G
E Converter - 24/ 12 Volt C-15 Switch - Brake Master Cyl Overstroke QQ - 2A-7132 R - 6T-4301 176 OR AUX CKT 722 WH XMSN GEAR CODE 2
39 A-11 D * D-13 H C-5 176 YL AUX CKT 723 OR XMSN GEAR CODE 3
Payload Monitor Cont S - 6T-4300
G Distributor - Transmission E-9 (EMS) Ground Circuits 724 YL XMSN GEAR CODE 4
D - 5T-8598 QQ - 2A-7132 725 GN XMSN GEAR CODE 5
4 Dryer - Air B-14 18 Switch - Brake Oil Temp (EMS) B-12 14 Contacts 5 J B-12 D D-14
E - 5T-9412 Customer Data Connector 200 BK MAIN CHASSIS 726 BU XMSN GEAR CODE 6
C Flasher F-5 G Switch - Brake Retract D-8 A - 102-8602 A - 102-8602 201 BK OPR MON PANEL CMS 733 BR SWITCHING GEAR CODE 1 FRONT
6 D-13 B E-4
D Fuses D-15 E Switch - Brake System Air Press (EMS) C-14 H - 2A-6492 K - 8X-9992 202 BK XMSN CONT 734 WH SWITCHING GEAR CODE 2 FRONT
REAR COMPARTMENT (AREA E) REAR COMPARTMENT SIDEWALL (AREA J) RIGHT
A - 102-8602 A - 102-8602 203 BK CHASSIS DIAGNOSTIC 735 OR SWITCHING GEAR CODE 3 FRONT
B Gauge - Brake Oil Temp D-5 40 Switch - Converter/Retarder Temp (EMS) B-7 6 E-13 H D-3 207 BK STARTER DIAGNOSTIC 736 YL SWITCHING GEAR CODE 4 FRONT

789B Truck
H - 2A-6492 R - 6T-4301
B Gauge - Engine Coolant Temp D-5 B Switch - Diagnostic Enable (Eng) D-8 210 BK CONVERTER OUTPUT (24/12 VOLT) 737 GN SWITCHING GEAR CODE 5 FRONT
4 5 F - 102-8963 A - 102-8602 212 BK AETA CODING PIN 16 767 WH AETA PICKUP POWER
20 * E-8 19 E D-9
E Ground - Cab E-13 43 Switch - Disconnect A-2 6 Shift Lever Switch QQ - 2A-7132 213 BK AETA CODING PIN 17 768 OR AETA PICKUP XMSN
14

Electrical System
1 G - 102-9096 B - 2A-6907 214 BK AETA CODING PIN 18 769 BU WHEEL SPEED PICKUP LEFT
6 Ground - Cab/Frame B-12 G Switch - Dome Lamp D-2 8 A-13 13 F-1
9 V - 7T-3418 L - 7I-4618 215 BK AETA CODING PIN 19 770 GN WHEEL SPEED PICKUP RIGHT
C Ground - Engine A-4 A Switch - Dome Lamp E-5 19 18 10 3 2 10 Contacts 216 BK AETA CODING PIN 20 772 BR AETA RETARDER SW
12 L - 7I-4618 E - 5T-9412
7 F-1 * B-14 217 BK XMSN ID CODE 2 773 GY AETA SERVOVALVE
2 Ground - Engine (Alternator) B-7 42 Switch - Engine Coolant Flow (EMS) B-4 Q - 7I-4619 4 Way Solenoid
218 BK XMSN ID CODE 1 774 YL AETA SOL - LEFT
6 Ground - Frame B-9 19 Switch - Engine Coolant Temp (Shutter) B-8 G M - 2A-7119 F - 102-8963 219 BK XMSN ID CODE 0 775 BR AETA SOL - RIGHT
* E-3 20 E D-12
Auto Retarder Control Body Raise Switch 227 BK XMSN ID CODE 3 777 PU BRAKE RELEASE MOTOR
8 Ground - Frame/Engine A-12 43 Switch - Engine Flood Lamp E-1
B Indicator - Transmission Gear E-6 43 Switch - Engine Shutdown A-5
A
*
V - 7T-3418
Transmission Switch
A-13 *
F - 102-8963
Transmission Gear Indicator
E-6
229
231
BK
BK
EUI CONT
XMSN SW
794
799
YL
WH
PAYLOAD MON XMSN SPEED
SENSOR POWER
7EK1-277
B
F - 102-8963 Q - 7I-4619 250 BK PAYLOAD MON - CUSTOMER GROUND 801 PK AUTO LUBE SOL OR MOTOR
B Lamp - Engine Air Filter E-8 G Switch - Fog Lamp D-2 C D
* F-7 4 Contacts B-2
22 251 BK PAYLOAD MON - SYSTEM GROUND 818 BR SERIAL DATA (TRANSMIT)
Transmission Control X - 7I-5124
B Lamp - Engine Control Fault D-8 45 Switch - Fuel Filter Press (EMS) B-5 F E 280 BK XMSN CONT IDENT CODE 4 819 GY SERIAL DATA (RECEIVE)
A - 102-8602 Q - 7I-4619 A215 BK AUTO RETARDER CONTROL HARNESS CODE 0 820 BU TRANSMIT KEY
3 13 6 9 E C-9 24 F-1
B Lamp - Engine Overspeed Warning E-8 A Switch - Headlight Dimmer F-3 22 17 J - 8W-0639 X - 7I-5124
26 24 A216 BK AUTO RETARDER CONTROL HARNESS CODE 1 858 GY PAYLOAD MON RIGHT FRONT SENSOR
24
B Lamp - Action (EMS) D-4 C Switch - Key D-8 32
A - 102-8602 Q - 7I-4619 A217 BK AUTO RETARDER CONTROL HARNESS CODE 2 859 YL PAYLOAD MON LEFT FRONT SENSOR
10 E C-9 23 B-1
19 37 J - 8W-0639 Y - 7I-5382 A218 BK AUTO RETARDER CONTROL HARNESS CODE 3 860 PK PAYLOAD MON RIGHT REAR SENSOR
B Lamp - Retarder D-3 43 Switch - Ladder Lamp D-1 45 44 15 17 50 9 Contacts Basic Machine Circuits 861 PU PAYLOAD MON LEFT REAR SENSOR
2 42 A - 102-8602 Q - 7I-4619
53
C Meter - Service D-9 G Switch - Ladder Lamp D-2 14 51 38 39 * F-6 7 E-1 863 BU PAYLOAD MON TRANSMIT LCD OUT
49 33 8 4 16
16 Neutral/Start Control Y - 7I-5382
23 11 46 18 31 1 306 GN STARTER RELAY COIL TO NEUT START SW OR 864 BR PAYLOAD MON CLOCK LCD OUT
15 Module - Stop/Tail Lamp B-14 46 Switch - Left Hoist Screen Press (EMS) A-10 36 30 15 A - 102-8602 AAA - 8X-2419
21 12 11 28 8 25 B F-6 21 B-8 KEY SW 865 GY PAYLOAD MON LATCH LCD OUT
13 Service Tool Connector DDD - 8X-0596
B Monitor - Operator (EMS) E-6 B Switch - On/Off (Auto Retarder) E-3 29 20 27 307 OR KEY SW TO NEUT START SW 866 PK PAYLOAD MON TEST/SET
9 35 10 52 22
21 A - 102-8602 HH - 102-8856 308 YL MAIN POWER RELAY COIL 867 PU PAYLOAD MON MODE
16 Motor - Brake Retract B-14 B Switch - Operator Monitor Test (EMS) C-4 7 5 15 F-2 * B-14 310 PU START AID SW TO START AID SOL 891 BU NEUT START CONT TO PAYLOAD MON SYSTEM
43 40 L - 7I-4618 Stop/Tail Lamp Module
A Motors - Blower C-4 G Switch - Panel Dimmer D-2 23
A - 102-8602 QQ - 2A-7132
311 WH START AID SOL TO TEMP SW 892 BR EUI HS DATA LINK (-)
F E-3 17 B-6 315 GN START AID BKR TO START AID RELAY 893 GN EUI HS DATA LINK (+)
B Panel - Payload Monitor Operator C-5 E Switch - Parking Brake Press (EMS) C-15 M - 2A-7119 RR - 8W-3843
317 YL START AID RELAY TO START AID SOL 913 BU SHUTTER CONT TEMP SW TO PRESS. SW
Pickup - Engine Speed C - 7I-4617 AAA - 8X-2419 321 BR BCKP ALARM LAMP TRAVEL ALARM 914 YL PRESS. SW TO SHUTTER CONT SOL
17 B-7 49 Switch - Refrigerant Press (A/C) B-8 8 Contacts 11 B-15 21 B-9
(Tach/ Automatic Retarder Control) HH - 102-8856 BBB - 8W-9735 326 PU KEY SW "C" TERM. 993 BR EUI SENSOR ANALOG GROUND
L - 7I-4618 327 PK SHUTDOWN SOL 994 GY EUI ENG OIL PRESS.
E Relay - Backup E-15 F Switch - Retarder Press (Auto Retarder) D-3 7 C-2
Q - 7I-4619 360 GN ENGINE SHUTDOWN SIGNAL C 995 BU EUI COOLANT TEMP (ANALOG)
E Relay - Main E-15 F Switch - Retarder Press (Retarder Lamp) D-3 361 OR ENGINE SHUTDOWN SIGNAL D 996 GN ENG SPEED SENSOR V+
QQ - 2A-7132
* C-6 Monitoring Circuits 997 OR EUI SENSOR ANALOG POWER
23 Relay - Start Aid A-7 46 Switch - Right Hoist Screen Press (EMS) A-10 Payload Monitor Op Panel
A Resistor - Blower Speed C-5 G Switch - Running Lamp E-2
Machine Harness Connector and Component Locations A - 102-8602
C-15 403 GN ALTERNATOR (R) TERM.
998
999
BR
WH
EUI SENSOR DIGITAL GROUND
EUI ENGINE SPEED SIGNAL
12 E DD - 5T-9326 405 GY OPR MON OIL PRESS. (LO SETTING) A700 OR EUI SENSOR DIGITAL POWER
G Resistor - Dimmer D-2 E Switch - Secondary Brake Press (Trans) C-15
A - 102-8602 406 PU OPR MON COOLANT TEMP A701 GY EUI CYLINDER SOL 1
13 F-2 407 PK OPR MON CONVERTER/RETARDER OIL TEMP A702 PU EUI CYLINDER SOL 2
23 Resistor - Ether Aid A-8 E Switch - Service Clear (Auto Retarder) E-3 L - 7I-4618
408 WH OPR MON SYSTEM AIR PRESS. A703 BR EUI CYLINDER SOL 3
23 Resistor - Ether Aid A-8 D Switch - Service Clear (Trans) E-6 A - 102-8602
F D-3 409 OR OPR MON NEUT A704 GN EUI CYLINDER SOL 4
M - 2A-7119
18 Sender - Brake Oil (Gauge) B-11 E Switch - Service Set (Auto Retarder) E-3 410 WH OPR MON FAULT ALARM A705 BU EUI CYLINDER SOL 5
A - 102-8602 411 PK OPR MON MASTER FAULT LAMP A706 GY EUI CYLINDER SOL 6
19 Sender - Engine Coolant Temp (Gauge) B-5 D Switch - Service Set (Trans) E-6 7 Contacts * C-13
Steering Action Control 412 BU OPR MON COOLANT FLOW A707 PU EUI CYLINDER SOL 7
20 Sender - Transmission Speed A-13 E Switch - Service/Retarder Press (Tractn) C-14 A - 102-8602 413 BR OPR MON FUEL PRESS. A708 BR EUI CYLINDER SOL 8
* E-9 415 GN OPR MON TEST SW A709 OR EUI CYLINDER SOL 9
Steering Bleed Control
21 Sender - Wheel Speed (Tractn) A-15 E Switch -Service/Retarder Press (Trans) C-14 417 GY PRIMARY STER SW A710 GY EUI CYLINDER SOL 10
A - 102-8602
22 Sender - Wheel Speed (Tractn) B-15 C Switch - Shift Lever E-8 *
Transmission Speed Distributor
E-9 419 YL OPR MON PARKING BRAKE A711 PU EUI CYLINDER SOL 11 © 1992 Caterpillar Printed in U.S.A.
426 BR OPR MON POWER TRAIN OIL FILTER A712 BR EUI CYLINDER SOL 12
E Sensor - Atmospheric Press (Eng) D-6 C Switch - Start Aid D-15 F - 102-8963 430 BU OPR MON AIR FILTER A713 GN EUI CYLINDER SOL 13
All Rights Reserved
* E-6
19 Sensor - Engine Coolant Temp (Eng) B-4 19 Switch - Start Aid Temp B-7 Transmission Gear Indicator 437 BR OPR MON FUEL LEVEL TO FUEL FILTER JUMPER A714 BU EUI CYLINDER SOL 14
MACHINE locations are repeated for connectors located close together. 438 YL OPR MON COOLANT TEMP JUMPER A715 GY EUI CYLINDER SOL 15
44 Sensor - Engine Oil Pressure (Eng) B-4 33 Switch - Steering High Press A-11 * = Connector is located at the component. 441 OR ENG COOLANT TEMP GAGE A716 PU EUI CYLINDER SOL 16
17 Sensor - Engine Speed (Eng) B-4 50 Switch - Steering Low Press A-11 B = Connectors behind dash. 446 PU BRAKE OIL TEMP GAGE A721 WH EUI CYLINDER SOL 1 RETURN
C = Connectors in console. 449 BU SPDOM SENDER (SIGNAL NO. 1) A722 YL EUI CYLINDER SOL 2 RETURN
24 Sensor - Left Front Strut Press (Payld) A-6 E Switch - Stop Lamp Press (Module) C-13 D = Connectors behind seat. 450 YL TACH SENDER (+) A723 OR EUI CYLINDER SOL 3 RETURN
25 Sensor - Left Rear Strut Press (Payld) A-12 A Switch - Thermostat (A/C) C-5 E = Connectors in rear compartment. 451 BR TACH SENDER (-) A724 WH EUI CYLINDER SOL 4 RETURN
F = Connectors in front compartment. 454 GN RETARDER INDICATOR LAMP A725 YL EUI CYLINDER SOL 5 RETURN
19 Sensor - Turbo Inlet Press (Eng) B-4 B Switch - Throttle Bypass (Eng) D-8 H = Connectors behind air conditioning controls. 470 PU CANE SW NEUT A726 OR EUI CYLINDER SOL 6 RETURN
26 Sensor - Right Front Strut Press (Payld) A-6 Switch - Torque Converter Inlet Filter J = Connectors on rear compartment sidewall. 472 OR PARKING BRAKE SW TO OVERSTROKE SW A727 PK EUI CYLINDER SOL 7 RETURN
53 A-10 Flash Code Conversion Component Identifier (CID) List 473 GY OVERSTROKE SW TO OVERSTROKE SW A728 WH EUI CYLINDER SOL 8 RETURN
27 Sensor - Right Rear Strut Press (Payld) A-12 (EMS) 474 WH OVERSTROKE SW TO OVERSTROKE SW A729 YL EUI CYLINDER SOL 9 RETURN
A Sensor - Throttle Position (Eng) D-6 Switch - Torque Converter Outlet Screen
Flash Component Failure Mode CID No. Component
481 GN CONVERTER TEMP SW TO BRAKE OIL TEMP SW A730 OR EUI CYLINDER SOL 10 RETURN Electrical Schematic Symbols And Definitions Harness And Wire Electrical Schematic Symbols
Code Identifiers ¹ Identifiers ² 001 Cylinder 1 Injector Solenoid
51 A-10 A430 OR EUI CONT FAULT OUTPUT A731 WH EUI CYLINDER SOL 11 RETURN
19 Sensor - Turbo Outlet Press (Eng) B-4 (EMS) 12 267 02 002 Cylinder 2 Injector Solenoid A446 PU ELECTRONIC PUMP CONT LINKAGE CONT FAULT A732 YL EUI CYLINDER SOL 12 RETURN
28 Solenoid - 4 Way B-14 C Switch - Traction Aid Test D-8 003 Cylinder 3 Injector Solenoid #2 A733 OR EUI CYLINDER SOL 13 RETURN
16 281, 282, 283 05, 06 A489 BU OPR MON STEERING SPEED CONTROL SW A734 PK EUI CYLINDER SOL 14 RETURN A AA 1 1
29 Solenoid - Air Conditioner Compressor A-8 52 Switch - Transmission A-14 004 Cylinder 4 Injector Solenoid
17 168 00, 01 A490 GN OVER STROKE SW TO OVERSTROKE SW A735 WH EUI CYLINDER SOL 15 RETURN 1 2 2
005 Cylinder 5 Injector Solenoid A491 WH TRANS SUPPLY SW TO TORQUE CONV INLET A736 YL EUI CYLINDER SOL 16 RETURN
30 Solenoid - Air Start B-13 53 Switch - Transmission Filter (EMS) A-11 18 284, 285, 286 05, 06
006 Cylinder 6 Injector Solenoid FILTER SW A746 PK EUI BOOST PRESSURE
F Solenoid - Automatic Retarder D-3 53 Switch - Transmission Supply (EMS) A-11 Typical representation of a Typical representation of a
21 262, 263 03, 04 A492 OR HOIST FILTER SW TO HOIST FILTER SW A747 GY EUI ATMOSPHERIC PRESSURE SIGNAL
007 Cylinder 7 Injector Solenoid Deutsch connector. The Sure-Seal connector. The
F Solenoid - Automatic Retarder Supply D-3 A Switch - Turn Signal F-4 A493 YL HOIST FILTER SW TO T.C. SW A748 GY EUI TIMING WHEEL CAL
24 100 03, 04 T Plug Receptacle
008 Cylinder 8 Injector Solenoid Accessory Circuits A980 GY SERVICE METER B+ TO ENG OIL PRESS. SW plug contains all sockets plugand receptacle contain
32 Solenoids - Cylinder Head (1 per cylinder) A, B-3 D Tachograph F-12 A983 BU ENG THROTTLE CONT - SIGNAL
25 272, 273 03, 04 009 Cylinder 9 Injector Solenoid Pressure Temperature Level Flow and the receptacle contains both pins and sockets.
31 Solenoid - Down Shift A-14 B Tachometer D-5 Off Machine Switch Specifications 513 OR A/C COMPRESSOR/REFRIGERANT PRESS. SW B427 BU TORQUE CONV INLET FILTER SW TO HOISE
Symbol all pins.
26 274 03, 04 010 Cylinder 10 Injector Solenoid
515 GY BLOWER MOTOR (HI) SCREEN SW Symbol Symbol Symbol 2
23 Solenoid - Ether 1 A-7 011 Cylinder 11 Injector Solenoid Part No. Function Actuate Deactuate Contact Position 516 GN BLOWER MOTOR (MEDIUM) B447 PU STEERING (HIGH) PRESS SW TO LOW PRESS
27 110 03, 04
45 kPa MAX 5 kPa MIN Normally 517 BU BLOWER MOTOR (LO) (STEERING)
23 Solenoid - Ether 2 A-7 012 Cylinder 12 Injector Solenoid 2M9346 Brake Air Pressure (Stop Lamp)
29 275 03, 04 (6.5 psi MAX) (0.5 psi MIN) Open 521 YL A/C SW TO REFRIGERANT SW B748 BR STEERING SPEED CTL SPEED IN
31 Solenoid - Lockup A-13 013 Cylinder 13 Injector Solenoid
Service/Retarder Press (Tractn) 55.2 ± 13.8 kPa - Normally 522 WH A/C CLUTCH TO THERMOSTAT SW B771 BR FAN CONTROL SOLENOID RETURN Pin or Socket
32 091 08 3L6306
014 Cylinder 14 Injector Solenoid Service/Retarder Press (Trans) (8 ± 2 psi) - Closed 537 GN TURN SIGNAL SW TO FLASHER B926 GY START AID TIMER OUTPUT Number
E Solenoid - Lube D-15 34 190 02 015 Cylinder 15 Injector Solenoid 539 BU TURN SIGNAL INDICATOR BASIC/RIGHT B948 BR ENG OVERSPEED CONT TO INDICATOR LAMP
Machine locations are repeated for components located close together. Parking Brake Press (EMS) 656 ± 35 kPa 552 ± 35 kPa Normally
39 276 03, 04 3T3195 540 WH TURN SIGNAL INDICATOR LEFT B994 GN A/C CLUTCH SOL TO SHUTTER CONT PRESS. SW
A = Components in operators compartment. 016 Cylinder 16 Injector Solenoid Secondary Brake Press (Trans) (95 ± 5 psi) (80 ± 5 psi) Open Lighting Circuits C915 GY ADEM DIAGNOSTIC CODES
Wire, Cable, or Harness Component
B = Components in dash. 42 100, 261, 272, 273, 274, 275, 276 13 091 Throttle Position Sensor 27.6 ± 3.4 kPa - Normally C940 GN EUI THROTTLE BYPASS - LO Normally open switch that will close with an increase of a specific condition (temp-press-etc.). Assembly Identification Part Number
4D4785 Retarder Press (Warning)
C = Components in console. 52 253 02 100 Engine Oil Pressure Sensor (4.0 ± .5 psi) - Open 600 BR DASH LAMP BASIC C972 YL ELEVATED LOW IDLE ENABLE SW Single Wire
D = Components behind seat. Fuel Filter Press (EMS) 119 ± 14 kPa - Normally 601 GY DASH LAMP HI D740 BR PARASITIC HYDRAULIC LOAD SOLENOID Connector
54 248 09 110 Coolant Temperature Sensor 7N4447 602 WH DOME LAMP D741 YL OIL COOLER DIVERTER SOLENOID
E = Components in rear compartment. Torque Converter Inlet Filter (EMS) (17.0 ± 2.0 psi) - Closed
F = Components in front compartment. 55 - -
168 Electrical System Voltage 604 OR STOP LAMP D772 PU LEFT TURBO INLET PRESS SENSOR Normally open switch that is closed due to an applied condition, and will open again with a C A A AA 9X-1123
Brake Oil Temp (EMS) 123.9 ± 2.8°C 112.8°C MIN Normally 605 YL TURN LAMP - LEFT D982 PK EUI TIMING CALIB
G = Components in overhead console. 190 Engine RPM Sensor 7N7854
56 268 02 Converter/Retarder Temp (EMS) (255 ± 9°F) (235°F MIN) Closed 606 GY TURN LAMP - RIGHT D984 GN AUTO RETARD CONT RESUME SW specific decrease in that condition. 325-PK-14 1 325-PK-14
248 CAT Data Link 607 PK FLOOD LAMP - FRONT D985 BR AUTO RETARD ON SW
71 001 05, 06 21.1 ± 2.8°C 12.8°C MIN Normally
253 Personality Module Mismatch 7X5988 Engine Coolant Temp (Start Aid) 608 GN FLOOD LAMP - REAR D986 PK AUTO RETARD OFF SW
(69.8 ± 5°F) (55°F MIN) Closed Pin Socket Wire
72 002 05, 06 261 Timing Calibration 610 OR HEAD LAMP BASIC D988 WH AUTO RETARD AIR CONT VALVE Color
344.5 ± 34.5 kPa 172.3 ± 21 kPa Normally
8T8639 Refrigerant Pressure (A/C) 611 PU HEAD LAMP HI D989 BU AUTO RETARD AIR SUPPLY VALVE
73 003 05, 06 262 Analog Sensor Power Supply (50 ± 5 psi) (25 ± 3 psi) Open Normally closed switch that will open with an increase of a specific condition.
612 GY BACKUP LAMP D991 OR AUTO RETARD PRESSURE SW
74 004 05, 06 263 Digital Sensor Power Supply 51.7 ± 2.8°C 43.0°C MIN Normally 614 PU PARK/TAIL/DASH LAMP D992 PU AUTO RETARD MANUAL RETARDER SW
9G3341 Power Train Oil Temperature (EMS)
Resistor and Solenoid Specifications 267 Shutdown Inputs Are Incorrect (125 ± 5°F) (110°F MIN) Closed 619 GN HEAD LAMP LO D993 YL AUTO RETARD SERVICE RESET 2 200-BK-14
75 005 05, 06
517 ± 35 kPa 448 ±35 kPa Normally 620 WH FLOOD LAMP - FRONT (ENG. FLOOD LAMP) D994 BU AUTO RETARD SERVICE CLEAR
Component Part No. Resistance (Ohms)¹ 76 006 05, 06 268 Programmed Parameter Fault 9G8009 Brake Air Pressure (EMS) 622 PU FLOOD LAMP 3-WAY SW JUMPER D996 PU TRANSMISSION CONT SERVICE SET
(75.0 ± 5.0 psi) (65.0 ± 5.0 psi) Open
Resistor - Blower Motor Speed 9G1950 Overall 2.0 ± .1; Tap 1.0± .05 270 Harness Code 623 BU FLOOD LAMP 3-WAY SW JUMPER D997 YL TRANSMISSION CONT SERVICE CLEAR Normally closed switch that is open due to an applied condition, and will close again Circuit Number
77 007 05, 06 362 ± 29 mN (45.6 mm ID point) 303 mN MIN Normally Wire
9X3040 Engine Coolant Flow (EMS) 631 GY FOG LAMP - RIGHT E750 PU BODY UP POSITION SENSOR SIGNAL with a specific decrease in that condition.
Resistor - Panel Dimmer 3T3437 10.0 ± 0.1 272 Turbo Outlet Pressure Calibration (1.3 ± .1 oz, 1.8 in ID point) (1.1 oz MIN) Open Identification Gauge
78 008 05, 06 632 WH FOG LAMP - LEFT
Solenoid - 4 Way 9G9988 24.9 273 Turbo Outlet Pressure Calibration Left Hoist Screen Bypass Press (EMS) 210 ± 70 kPa - Normally 635 BR TURN SIGNAL COMMON
81 009 05, 06 9X7781
274 Atmospheric Pressure Calibration Right Hoist Screen Bypass Press (EMS) (30 ± 10 psi) - Open
Solenoid - Air Start 5T4434 42.0 ± 4.0
82 010 05, 06 275 Turbo Inlet Calibration Torque Converter Outlet Screen (EMS) 210 ± 70 kPa - Normally
Solenoid - Auto Retarder 3E8691 29.8 ± 1.5 9X7781
Transmission Supply (EMS) (30 ± 10 psi) - Open The circle indicates that the component has screw terminals and a wire can be disconnected Electrical Schematic Symbols And Definitions
83 011 05, 06 276 Turbo Inlet Calibration
Solenoid - Down Shift, Up Shift, Lockup 7X1120 33.7
84 012 05, 06 281 Engine Lamp 48.2 ± 13.8 kPa 24.1 kPa MIN Normally from it.
9W0263 Auto Retarder Press
Solenoid - Ether 9X7137 3.3 ± 1 (7.0 ± 2.0 psi) (3.5 psi MIN) Closed FUSE - A component in an electrical circuit that will open the circuit if too much current flows
85 013 05, 06 282 Overspeed Lamp
Engine Coolant Temp (Shutter) 88.0 ± 2.8°C 79.0°C MIN Normally through it.
Solenoid - Proportional 3T0062 16.0 283 Filter Restrict Lamp 7N7849
86 014 05, 06 Aftercooler Temp (EMS) (190.0 ± 5.0°F) (174.0°F MIN) Closed
Solenoid - Shutter 7N9719 68.0 284 EMS System Enable
87 015 05, 06
285 EMS Coolant Lamp 3E7809 Steering Press (Steering Action)
1900 kPa MAX 1400 ± 140 kPa Pins B-C (N.C.) No circle indicates that the wire cannot be disconnected from the component. REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
Solenoid - Steering Bleed 6T8046 20.1 ± 1.0 (275 psi MAX) (205 ± 20 psi) Pins B-A (N.O.)
88 016 05, 06
286 EMS Oil Lamp
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
¹ At room temperature. 11000 kPa MAX 9000 ± 350 kPa Pins B-C (N.C.)
¹ See Component Identifier List. 3E6461 Steering Press (Steering Action)
621 Downshift Switch (1600 psi MAX) (1300 ± 51 psi) Pins B-A (N.O.)
² See Failure Mode Identifier List. 622 Upshift Switch A/C Press (Shutter/Compressor) 1862 to 2275 kPa¹ 552 to 827 kPa2 Normally
7X2013
623 Direction Switch Pins 1A-2A (270 to 330 psi) (80 to 120 psi) Open SENDER - A component that is used with a temperature or pressure gauge. The sender
A/C Press (Shutter/Compressor) 241 to 414 kPa³ 1379 to 1586 kPa¹ Normally measures the temperature or pressure. Its resistance changes to give an indication to the
626 Lock Switch 7X2013
Pins 3A-4A (35 to 60 psi) (200 to 230 psi) Closed
This indicates that the component has a wire connected to it that is connected to ground. T gauge of the temperature or pressure.
627 Parking Brake Switch
N.C. Normally Closed
628 Quickshift Switch N.O. Normally Open
Failure Mode Identifier (FMI) List 631 Clutch 1 Solenoid (Reverse) ¹ With a rising pressure.
² Below opening pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
Related Electrical Service Manuals FMI No. Failure Description 632 Clutch 2 Solenoid (Forward)
³ Below closing pressure. It has a coil that makes an electromagnet when current flows through it. The electromagnet
Title Form No.
0 Data valid but above normal operational range. 633 Clutch 3 Solenoid (Speed) This indicates that the component does not have a wire connected to ground. It is grounded can open or close the switch part of the relay.
Actual Gear Indicator SENR4252
1 Data valid but below normal operational range. 634 Clutch 4 Solenoid (Speed) by being fastened to the machine.
2 Data erratic, intermittent, or incorrect. 635 Clutch 5 Solenoid (Speed)
Alternator; 30-SI Series SENR7508 3 Voltage above normal or shorted high. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
637 Start Relay
Automatic Electronic Traction Aid SENR2986 4 Voltage below normal or shorted low. 650 Harness Code much current flows through it. This does not destroy the circuit breaker and it can be reset to
Automatic Retarder Control System SENR5683 5 Current below normal or open circuit. 653 Control Module become part of the circuit again.
Electronic Monitoring System SENR2945 6 Current above normal or grounded circuit. 700 Actual Gear Switch
Electronic Neutral Start Control SENR3889
7 Mechanical system not responding properly. 702 Shift Lever Switch SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
Electronic Troubleshooting
8 Abnormal frequency, pulse width, or period. 710 ARC Supply Solenoid that makes an electromagnet when current flows through it. The electromagnet can open or
SENR5597 9 Abnormal update. close a valve or move a piece of metal that can do work.
3512 And 3516 EUI Engine 711 ARC Control Solenoid
EPTC II For ICM Transmissions SENR5618 10 Abnormal rate of change.
712 Retarder Lamp
11 Failure mode not identifiable. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
Starting And Charging Systems SENR2947 713 ARC On/Off Switch
12 Bad device or component. activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
Truck Payload Measurement System SENR4733 714 Auto Retarder Pressure Switch
13 Out of calibration. that make electromagnet when current flows through them. It also has an internal switch that places
715 Retarder Pressure Switch
CID list applies to Engine, Transmission and Auto Retarder Controls. the latch coil circuit open at the time the coil latches.
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
176-OR L19 HEAD LAMP PARK/
DIAGNOSTIC CONNECTOR L19
L45 L45 A DIMMER SW TURN
PAYLOAD 610-OR-14 2H-1855 Z LAMP
L20 L20

12

1
16
9
20
17
13
14
3
10
11
5
6
2
4
15
18
19
7
8
MONITOR 611-PU-14 540-WH 1 RD 3T-3967 PARK/
A L39 L39 PAYLOAD A A L L Z
L44 RED 611-PU-14 614-PU 2 BR TURN
TACHOGRAPH L44 MONITOR

311-WH
LAMP 614-PU 1 614-PU 614-PU 1 2 BR

109-OR

307-OR
307-OR
307-OR

441-OR
614-PU LAMP

101-RD

601-GY
112-PU

310-PU

105-BR

614-PU
203-BK

207-BK

201-BK
308-YL
A GREEN

522-WH-14

632-WH-14
7D-1513

124-GN-14

619-GN-14

610-OR-14

RD

RD
446-PU-14

149-PU-14

622-PU-14
623-BU-14
200-BK-14
200-BK-14
200-BK-14
200-BK-14

607-PK-14

BK

BK
631-GY-14
200-BK 103-YL 537-GN 8T-9683 6 540-WH 540-WH 2 540-WH 1 RD

521-YL-14
L40 L40 3T-3967
A LAMP
200-BK 891-BU 3 YL-18 NEUTRAL 200-BK-14 3 611-PU-14 Z

203-BK
DD L44 FLASHER 8T-9684
307-OR 409-OR 2 OR-18 OPR PANEL 619-GN-14 2 619-GN-14

BACKUP ALARM RELAY

1 8D-6946 L46 X

2
1

2
1
START/BKUP RETURN
601-GY 409-OR L39 306-GN 1 GN-18 START RELAY 631-GY-14 4 631-GY-14 619-GN-14

L46
L81 L81 L85 2 QQ QQ

L79

GEAR GND VERIFY

123-WH 200-BK L39 A 632-WH-14 5 632-WH-14

NEUTRAL (TPMC)
3

L18
EPTC-II

408-WH

410-WH
612-GY 306-GN 126-PK 1 PK-18 200-BK-14 7 539-BU

SERVICE CLEAR
+ BATTERY

CAT DATA LINK +

113-OR

403-GN

409-OR

PART THROTTLE
405-GY
A489-BU
426-BR

437-BR

406-PU

413-BR
412-BU

NEUTRAL (EMS)
407-PK

CAT DATA LINK -

419-YL
L80 X

START SWITCH
L80 126-PK TRANSMISSION 307-OR 9 OR-18 START SW NEUTRAL/START 200-BK-14 L18 614-PU 200-BK-14

START RELAY

SERVICE SET
XMSN SPEED
L53

BODY UP SW
CONTROL

L78
CONTROL A L LOW BEAM

FRONT GR 5
FRONT GR 4
FRONT GR 3
FRONT GR 2
FRONT GR 1
L53

GND VERIFY
L52
L50
121-YL 470-PU 470-PU 4 PU-18 NEUTRAL 200-BK-14

893-GN

176-OR
L54

892-BR
RETARDER
DOWN SOL

BED RAISE
L78

+ BATTERY
3E-5390

ID CODE 1
7X-1362

ID CODE 0

ID CODE 2
ID CODE 3
HEAD LAMP

ID CODE 4

LKUP SOL

799-WH

799-WH
308-YL 891-BU 200-BK 200-BK 2 BK-18 GROUND 149-PU-14 3 149-PU-14

636-GN
GROUND

635-BU
LEVER 5
LEVER 4
LEVER 3
LEVER 2
LEVER 1
L19 9X-7165

GEAR 4
GEAR 3
GEAR 2
A F

UP SOL

GEAR 5

GEAR 1

BRAKE
101-RD 200-BK 200-BK 200-BK 5 GN-18 607-PK-14 2 607-PK-14

SPARE
X

HOLD
F F

+10V
200-BK 207-BK 207-BK 321-BR 3 200-BK 6 GY-18 622-PU-14 6 622-PU-14 611-PU-14
L38 L56 L56

L76
121-YL 200-BK-14 200-BK-14 121-YL 5 200-BK 7 BU-18 623-BU-14 5 623-BU-14

L16
105-BR 200-BK-14 201-BK 470-PU 6 470-PU-18 8 BR-18 203-BK 4 203-BK
L82

L18
103-YL 121-YL 121-YL 710-GN 4 3 WH-18 L27 522-WH-14 1 200-BK-14 200-BK-14

16
15
14
13
12
11
29
35
34
33
32
31
30
36
10
19
18
17
37
5
4
3
26
25
24
23
22
21
9
1
20
6
7
28
27
8
2
L82 ENGINE CONTROL BREAKER L27 L18 X
105-BR 126-PK 1 892-BR 124-GN-14 7 200-BK-14
START AID F L47 L47 A L46 L46 X

1
2
3
4
5
6
7
8
9
10
107-WH 6N-8589 612-GY 612-GY 202-BK 2 893-GN 601-GY 8 200-BK-14 HIGH BEAM
BREAKER H H F

200-BK-14
712-WH-18

722-WH

2
4
3
1
734-WH
715-GN-18

713-OR-18

723-OR
737-GN
716-BU-18
HEAD LAMP

735-OR

202-BK
A

721-BR

E750-PU
720-PU

707-PU
711-BR-18

710-GN

725-GN

709-OR
126-PK

706-BR
726-BU
714-YL-18
112-PU-10 150-OR-14 126-PK 201-BK

733-BR

724-YL
736-YL

703-BU
704-GY
280-BK

219-BK
218-BK

227-BK
705-PK
3T-8728

217-BK
15A L24 L24 T Q 9X-7166

893-GN
150-OR-14 113-OR A PANEL PANEL 446-PU-14

D997-YL
D996-PU

892-BR
A GG L41 L41

1 4

619-GN-14
611-PU-14
MANUAL RETARD PRESS SW

200-BK-14
200-BK-14
L59
315-GN-12 101-RD-10 720-PU 201-BK B LAMP LAMP 521-YL-14
L62 L62 L59 FOG
L80

20A H T

UNUSED SINKING DRIVER

UNUSED SINKING DRIVER
UNUSED SINKING DRIVER
UNUSED SINKING DRIVER

UNUSED SINKING DRIVER

SERVICE 7N-5876 7N-5876

AUTO RETARD PRESS SW

A

UNUSED PWM, FREQ, SW

L79
101-RD-10 102-BU-14 307-OR 706-BR F C 441-OR
L79 LAMP

SECONDARY BRAKE SW
GG 15A

200-BK-14
200-BK-14
200-BK-14
200-BK-14
GG 307-OR 307-OR 307-OR 202-BK 1 893-GN D TOOL OPERATOR BASE BASE

+10V SENSOR SUPPLY

HEAD LAMP L48 CONNECTOR MONITOR 9X-7165
2G-0151 2G-0151

UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND

UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND
101-RD-10 307-OR 307-OR 2 E

AIR CONTROL VALVE

307-OR 892-BR

AUTO RETARD LAMP

H 10A (HIGH) BREAKER L61 L61 8C-3508 Y

L24

OIL PRESSURE SW
AUTO RETARD OFF

ACCELERATOR SW
710-GN

L59

AIR SUPPLY VALVE

707-PU F 102-BU-14

522-WH-14

HARNESS CODE 0
HARNESS CODE 2
HARNESS CODE 1
HARNESS CODE 3
105-BR

124-GN-14

AUTO RETARD ON
STEERING 3T-2662

611-PU-14

446-PU-14
893-GN

200-BK-14
892-BR

521-YL-14
GG L20 L20 L38 L38

5
6

2
3

SERVICE BRAKE
202-BK G ENG OIL PR 5 405-GY
612-GY
321-BR

105-BR

BLEED

CLEAR SWITCH

ENGINE SPEED
612-GY
121-YL
121-YL
121-YL

308-YL

540-WH
T T T T

441-OR
H

601-GY

539-BU
201-BK
A A A A

UNUSED PWM
UNUSED PWM
L58

L4
BREAKER 101-RD-10 115-PK-14 321-BR 321-BR H PARK BRAKE 19 419-YL

SET SWITCH

UNUSED SW
15A L80 L80 L60

DATA LINK +
202-BK-18
FRONT FLOOD 121-YL J PRIM STER 17 A489-BU 200-BK-14

DATA LINK -
9G-9487 L60

+ BATTERY
L84 L84 L L

601-GY
L46

601-GY
200-BK

200-BK

L7
LAMP BREAKER TURN Y

GROUND
612-GY FUEL FILTER 14 437-BR

RESUME
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
202-BK
202-BK
202-BK

202-BK
GG FOG

10
6
1
3
9
8
7
4
5
2
T

L45
SIGNAL SW

L46
3T-2662

1
2
3
4
FUEL PR

SPARE
101-RD-10 H 308-YL 308-YL 13 413-BR LAMP
H 10A GG L45 9G-5589 Q B

L24

1
4
5
6
2
3
L59

L17
L59
149-PU-14 A489-BU COOL FLOW 12 412-BU 9X-7165 Y

202-BK
202-BK
15A A L17

611-PU-14
607-PK-14

620-WH-14
620-WH-14

614-PU
539-BU
149-PU-14

622-PU-14

200-BK-14
203-BK

623-BU-14

632-WH-14

619-GN-14
631-GY-14
L45
KEY 101-RD-10 201-BK ALARM 10 410-WH 102-BU-14
LADDER LAMP F
103-YL

202-BK
BREAKER 2 L45

540-WH
200-BK 200-BK 201-BK D997-YL BK AIR PR 8 408-WH 601-GY

537-GN
604-OR
202-BK

606-GY
BREAKER

539-BU
605-YL
A A 9G-9487 F 1 L44
6N-8589 200-BK-14 451-BR 126-PK 126-PK SERVICE TC/RET TEMP 7 407-PK AUTO RETARDER

WH

1
9
8
11
26
22
23
24
25
31
32
33
34
20
6
7
19
17
18
37
14
13
3
4
10
12
5
15
16
21
2
27
28
29
30
35
36
GN

OR
L49 L49

RD
BR

PU
BU

PK

BK

620-WH-14
YL
A 202-BK 202-BK 450-YL CLEAR SW COOL TEMP 6 406-PU CONTROL 200-BK-14
GG H H

L41
L76 L76 M Y
101-RD-10 112-PU-10 124-GN-14 201-BK 9D-3721 NEUTRAL 9 409-OR 3E-3663
L81

H 10A 15A L41

D988-WH
D984-GN
A

D985-BR

D991-OR
D986-PK

D992-PU
D989-BU

202-BK
A215-BK
A217-BK
A216-BK
A218-BK
176-OR
DOME, STOP & 112-PU-14 449-BU XMSN FILTER 4 426-BR 200-BK-14

454-GN
AIR CONDITIONER

1
2
3
4
5
6
7
8
9
10

450-YL
BACKUP L56 L56 SERVICE SET SW

L3
TURN LAMP 308-YL 308-YL 123-WH 202-BK F ALTERNATOR 3 403-GN 102-BU-14

200-BK-14
RELAY BREAKER L64 L64 2 L20 L20 9D-3721 M
D996-PU

200-BK-14
201-BK 201-BK + BATTERY 1 113-OR 200-BK-14

202-BK
BREAKER 6N-8589 202-BK 1
3T-0376 L64

893-GN
D994-BU
101-RD-10

892-BR
9G-9487 A A 200-BK-8 200-BK-8 200-BK-8 L58 SERVICE GROUND 18 201-BK M M 102-BU-14
L58 126-PK

522-WH-14
112-PU-10 139-OR-10 200-BK-14 202-BK 16 201-BK 201-BK 201-BK 202-BK D993-YL

124-GN-14
202-BK SET SW GROUND

200-BK-14
112-PU
200-BK

200-BK
308-YL
308-YL
308-YL

521-YL-14
20A L64 L64 L17
200-BK-14 200-BK-14 A E750-PU 9D-3721 20 201-BK 611-PU-14 632-WH-14 1
200-BK

200-BK
BRAKE RETRACT SERVICE CLEAR SW
BREAKER 202-BK 202-BK 202-BK 449-BU 7 GY-18 SPEEDOMETER TEST 15 415-GN 411-PK 201-BK 601-GY 202-BK 200-BK-14 2
L64 L64 XMSN L58 L48 L48 9D-3721

L78
415-GN 201-BK

619-GN-14
101-RD-10 200-BK-14 202-BK 2 BK-18 LAMP 11 411-PK 540-WH 632-WH-14 3

611-PU-14
3T-8728 L78 GROUND M

113-OR
A GG SPEED L47 L47 201-BK M PANEL
MAIN A 112-PU-10 101-RD 200-BK-14 B748-BR 5 PK-18 GROUND 2 201-BK 539-BU 202-BK D994-BU 200-BK-14 4
GG A A A201-BK-14 DISTRIBUTOR M

5
1
3
2
4

620-WH-14
620-WH-14
RELAY A 446-PU-14 LAMP

200-BK-14
101-RD-10 109-OR 201-BK-14 710-GN 6 GN-18 SPEED IN A

L15
Q Y
A H H 112-PU-10 A 105A
201-BK A
3T-5438

712-WH-18
A BB 7N-5876

713-OR-18

715-GN-18
3T-0376

711-BR-18

470-PU-18
716-BU-18
202-BK-18
ALT BREAKER 251-BK 251-BK 446-PU-14 123-WH 1 WH-18 ENGINE 441-OR 200-BK

714-YL-18
+ BATTERY
E E

202-BK
202-BK
202-BK

200-BK-14
200-BK-14
A A 112-PU-10 109-OR-4 3E-7294 TO QQ 768-OR 768-OR 4 OR-18 TRACTN AID AIR FILTER 601-GY
CAB L70 J

522-WH-14
124-GN-14
540-WH

200-BK-14
101-RD-4 794-YL 3 YL-18 LAMP

521-YL-14
539-BU
H L37 PYLD MNTR A
L37

200-BK
200-BK
L70

L5
109-OR-4 109-OR-4 105-BR 7N-5876 430-BU

200-BK
L70

202-BK
L70 998-BR TRANSMISSION PANEL
311-WH 203-BK A BASE J J 200-BK
H A L70 F A GEAR INDICATOR A M L15 LAMP

L2
310-PU 107-WH-14 107-WH-14 1 RD-18 + BATTERY 2G-0151 454-GN

3
4
5
8
9
1
2
10
6
7
150-OR-14 L37 F 8C-9609 L13 7N-5876 L86
109-OR-4 315-GN-12 150-OR-14 9 200-BK 200-BK 2 BK-18 GROUND STEERING ENGINE L41 6 103-YL
L37 L16 L13 L4
ARC 176-OR 176-OR 10 150-OR-14 327-PK-14 3 BU-18 STEER SOL BLEED 126-PK 1 RD-18 + BATTERY A NOTE C 7 102-BU-14 601-GY

L4
A

103-YL
OVERSPEED

L56
DOME A J L86

GND VERIFY
105-BR 4 105-BR 105-BR 4 CONTROL LAMP 998-BR 733-BR 3 OR-18 FRONT GR 1 200-BK D984-GN 5 176-OR
L29 2 1 J

L48
113-OR
LAMP SW

602-WH
103-YL
BACKUP ALARM 121-YL 149-PU-14 1 149-PU-14 149-PU-14 306-GN 5 YL-18 RESET 9G-9287 B948-BR 734-WH 4 YL-18 FRONT GR 2 D985-BR 4 D984-GN 610-OR-14

NEUTRAL
7N-5876

GROUND
A L48 3 6 5

LEVER 1
LEVER 2
LEVER 3
LEVER 4
LEVER 5
9D-4068

102-BU-14
123-WH
CIGAR LIGHTER 129-PU 102-BU-14 2 102-BU-14 102-BU-14 326-PU 6 WH-18 OFF (KEY) 735-OR 5 GN-18 FRONT GR 3 D986-PK 3 D985-BR

201-BK

451-BR

449-BU
201-BK
201-BK

L7
450-YL
BASE L29

123-WH
J

123-WH
123-WH
AUTOLUBE NOTE B A RUNNING L7

446-PU-14

611-PU-14
CONVERTER 120-YL 105-BR 5 105-BR 105-BR 201-BK 7 OR-18 OFF 736-YL 6 BU-18 FRONT GR 4 2 D986-PK

200-BK
200-BK
201-BK
L82 2G-0151

103-YL
J 9

202-BK
202-BK
GAGES 123-WH 107-WH 7 107-WH-14 107-WH-14 CONTROL BK 2 998-BR 737-GN 7 PU-18 FRONT GR 5 1 D988-WH 619-GN-14 LAMP SW

149-PU-14
441-OR
AUTO RETARD

321-BR

601-GY
200-BK
121-YL
L83 L83 7T-3823 8 J 6T-3989
AIR DRYER 122-BU 103-YL 3 103-YL 103-YL ENGINE RD 1 B948-BR 202-BK 2 BK-18 GROUND OFF/ON SW 8

OPERATOR STATION
H H J ENGINE FLOOD
AUTO LUBE 138-GN 132-PK 8 132-PK 801-PK 801-PK 3 PK-18 LUBE SOL SHIFT LEVER SW OVERSPEED 202-BK 6T-3991 LADDER
A A LAMP SW

607-PK-14
9W-0681 3 FLOOD

L16
540-WH
OPERATOR MONITOR 113-OR 113-OR 6 113-OR 113-OR 200-BK 2 BK-18 GROUND ALARM 202-BK 1 WH-18 ID CODE 1 201-BK

415-GN
NOTE C 8D-2676

539-BU
411-PK

201-BK
2 J
10A

10A

A L16

454-GN
H H A LAMP

601-GY
L63 L63

601-GY
XMSN CONTROL 126-PK 138-GN 138-GN 138-GN 1 GN-18 + BATTERY 9G-9813 202-BK 3 GY-18 ID CODE 3 201-BK Q

614-PU
L32 L32 DOME 3T-4411

3
4
1
2
1
5
3
4
2
TRACTION AID 132-PK A 2 BR-18 ID CODE 2

614-PU
H K
10A

10A

H H H H F N/C ENGINE
A LAMP K 12 Q

602-WH
139-OR-10 138-GN A430-OR 4

103-YL
A SERVICE N/O 7X-6398 ARC CONTROL A 11

446-PU
121-YL 1 123-WH 138-GN
+ - CONTROL 998-BR F 620-WH-14

103-YL
10A

10A

10A

H H H H METER A 2 3 F FAULT LAMP A VALVE

112-PU-14

112-PU-14

FUSES 115-PK-14 5 115-PK-14 115-PK-14 200-BK 2 RD 3T-8325 1 D988-WH D988-WH PANEL 623-BU-14
L40 L40 1 A TRACTION BACKUP 7N-5876 3E-8691
112-PU-12

112-PU-14

138-GN 8 138-GN 403-GN 1 BK 2 202-BK 6 450-YL DIMMER SW 622-PU-14

H 3K-8782 J
10A

10A

L75 ALARM SW

L15
H H H AID TEST SW BASE
112-PU-14

112-PU-14

150-OR-14 7 700-PK 6G-4195 7 D989-BU J 6T-3991 Q

FUSE HOLDERS L75 4D-1836 2G-0151 J 2 1 ABBREV COLOR
112-PU-14

129-PU 9 129-PU 129-PU 767-WH 998-BR 5 454-GN 614-PU 600-BR 607-PK-14

10A

H H 4K-5122 A CIGAR A J 3 Q Q
112-PU-14

112-PU-14

112-PU-14

120-YL 10 129-PU 998-BR 998-BR ARC SUPPLY 4 601-GY

123-WH
LIGHTER

103-YL
113-OR
112-PU-14

124-GN-14 4 124-GN-14 124-GN-14 200-BK VALVE 1 D989-BU 3 D991-OR J 601-GY RD RED

103-YL
H L32 A 9W-0335 L32 LADDER

306-GN
306-GN
WH WHITE

607-PK-14
112-PU-14

112-PU-14

123-WH 3E-8691 202-BK

112-PU-14

126-PK 6 126-PK 2 1 D992-PU 601-GY LAMP SW

112-PU-12

L83 OR ORANGE

602-WH
123-WH 3 123-WH 441-OR 2 202-BK

1
2
601-GY
4D-1836

600-BR
200-BK

103-YL
L63 L63 L83 K J 2 3 J Q YL YELLOW
112-PU-14

122-BU 2 122-BU 308-YL A 123-WH RETARDER A A M 602-WH

L63 L63 R TO DIVTR SOLENOID IGN DOME PK PINK
H A 308-YL K LAMP 454-GN

607-PK-14
200-BK-14
&HYD LOAD SOLENOID LEFT LADDER LAMP SW BK BLACK
601-GY 7N-5876 123-WH 202-BK

202-BK
L32 SEND TURN LAMP SW 6T-3990 J

200-BK
326-PU A C OFF A GY GRAY

446-PU
B748-BR 308-YL K COOLANT LAMP A 202-BK
L32 L31 L63 L63 A S ON LAMP BASE 6T-3991 J 1 2 J

2
1
A TEMP GAGE 5D-0019 PU PURPLE

540-WH
307-OR 307-OR 202-BK

539-BU
200-BK
L31 B ST ATMOSPHERIC GRD 7N-5876 2G-0151 3

1
2

2
1
KEY SW 4W-0483 BR BROWN

L12
307-OR 997-OR A OR-18 +V K 200-BK NOTE E

415-GN
611-PU-14

201-BK
411-PK
A A L36 L36 PRESSURE BASE J
9G-7641

105-BR
A GN GREEN
819-GY
818-BR

820-BU

L61 105-BR 105-BR 993-BR B YL-18 GROUND 200-BK 200-BK 2G-0151 202-BK
250-BK

ACTION

103-YL
L84 L84 SENSOR L29

D740-BR
B771-BR
BU BLUE

D741-YL
B771-BR
310-PU A747-GY C GN-18 SIGNAL 123-WH LAMP 202-BK 149-PU-14

614-PU
1 A 6V-1926 K
PROPN SOL

D 2 A D
RIGHT SOL

DIAG ENABLE SW

+ BATTERY
799-WH

799-WH

310-PU 308-YL 123-WH 202-BK

A7N-5876
636-GN

ID CODE 4
ID CODE 0
ID CODE 1
ID CODE 2
ID CODE 3
819-GY

858-GY

865-GY
818-BR

707-PU

861-PU

864-BR

867-PU
820-BU

635-BU

863-BU

891-BU
250-BK

860-PK

866-PK

251-BK
794-YL
859-YL

LEFT SOL

RIGHT SP

3 L63 CUSTOMER

XMSN SP
GROUND
A 6T-6066 IGN

200-BK
200-BK
200-BK
LEFT SP

307-OR BACKUP K K A A DIMMER DATA SYMBOL DESCRIPTION

A 2 J
BRAKE

998-BR
998-BR
998-BR
998-BR
E 799-WH LAMP SW 601-GY A D991-OR RESISTOR

707-PU
707-PU
+ 12V

601-GY

202-BK
J 3

202-BK

202-BK
202-BK
202-BK
TEST
A A CONNECTOR
K SEND A BASE

1
3
4
2
START AID SW BLADE, SPADE, RING,

200-BK-14
D 818-BR 200-BK 6T-3991 998-BR C915-GY BRAKE OIL 3T-3437

200-BK
8C-9812 CUSTOMER QQ 2 1 LAMP R OR SCREW TERMINAL
C 819-GY 601-GY AIR A TEMP GAGE GRD 5D-0019 HIGH BEAM 2G-0151
5
13
14
15
20
1
3
4
6
7
8
9
10
11
12
16
17
18
19
2

A A 1 2 A THROTTLE AUTO RETARD PRESS SW 11

L49
DATA B 250-BK L49 612-GY A700-OR A RD-18 +B 4W-2067 INDICATOR
PRESSURE
9
5
6
10
12
13
7
20
16
17
18
19
4
11
2
3
1
15
14
8
F L84 3 K 9W-0263 CIRCUIT CONNECTED

C
D
B

E
POSITION

A
CONNECTOR

522-WH-14
PAYLOAD

124-GN-14
LAMP

200-BK-14
A 820-BU 121-YL 998-BR B BK-18 GROUND 200-BK

521-YL-14
GAGE
GREEN LAMP

450-YL
D A 2 L35 Q

2
1
3
4
SENSOR

L47
12
R FRONT PR

MONITOR LAMP
TX KEY OUT

TX LCD OUT
L FRONT PR

7N-9967
LCD CLOCK

QQ 1W-3306 608-GN C940-GN A983-BU C WH-18 SIGNAL 123-WH

R REAR PR

LCD LATCH
BED RAISE

A
L REAR PR

K 8 J
XMSN SPD
RED LAMP

454-GN
200-BK

799-WH
CONTROL 3E-5400

D740-BR
D741-YL
B771-BR
7N-5876 CIRCUIT NOT CONNECTED

819-GY
TEST/SET

998-BR

818-BR
820-BU
LINK GND

250-BK
NEUTRAL

767-WH

139-OR-10 998-BR 123-WH

770-GN

768-OR
GROUND

773-GY
772-BR

775-BR
769-BU
+24V (IN)

216-BK
212-BK
213-BK
214-BK
215-BK

700-PK
202-BK

132-PK
RETARDER LIGHT SW
774-YL

J 9

123-WH
LUBE 9X-6846

L40
TX OUT

+
PU
PU
BU
BK
TRACTION 200-BK 4D-4785

891-BU
K
MODE

SOLENOID A 1 2 A K

A430-OR

A700-OR
A747-GY
RX IN

B948-BR

A983-BU
THROTTLE ELECTRICAL CONNECTION

115-PK-14
AID A QQ 777-PU-10 601-GY 601-GY A

SIG
A

893-GN
892-BR

430-BU
5T-4434 BYPASS SW 5 TO VEHICLE STRUCTURE

619-GN-14
777-PU-10

149-PU-14

102-BU-14
201-BK-14

327-PK-14
115-PK-14

631-GY-14
CONTROL 138-GN 1 200-BK 200-BK 454-GN

200-BK-14

446-PU-14
L30 TACHOMETER

200-BK-8
RIGHT

L13
A489-BU
BED L30 J 6 J

200-BK
A 3T-0529 6T-3990

410-WH
794-YL 3

601-GY
768-OR

306-GN

608-GN

113-OR
612-GY

601-GY
601-GY
8C-5471

426-BR

105-BR
614-PU
A

122-BU

449-BU

601-GY
201-BK
INTERNAL ELECTRICAL

132-PK

801-PK

251-BK

202-BK

200-BK
200-BK
200-BK

201-BK

200-BK

207-BK

200-BK
201-BK

202-BK

201-BK
103-YL
TURN

-
202-BK
308-YL
RAISE 1 2 BRAKE

L6
L55

L28
BK 1 801-PK 772-BR 202-BK 4 LAMP 200-BK LAMP BASE FOG LAMP SW CONNECTION TO SURFACE
K
L71

SW 3 RETRACT SW
L72

24/12 VOLT BK 2 200-BK 767-WH 4 891-BU 2 5D-0019 200-BK 2G-0151 OF COMPONENT

9D-4734 9D-3721 L49 A 7N-5876 6T-3989 L7
CONVERTER L49 L7

L34
9G-6981 CONNECTOR
SECONDARY/PARKING SERVICE/RETARDER A
403-GN L55 L32 OPERATOR 415-GN 202-BK A ATCH WIRE, CABLE,
BRAKE TEE L55

L77
BRAKE TEE L32

L45
STEERING

L54
MONITOR 200-BK 202-BK D992-PU COMPONENT

601-GY
A A ACTION L71 L54 1 A L13
STOP

L74
SERVICE/ TEST SW 123-WH K NOTE F
+ BATTERY

LAMP SW CONTROL L45 L45 A 2 CIRCUIT GROUPING

767-WH
767-WH

RETARDER SW 6T-6066 SPEEDOMETER L#

GROUND

WH/BK-18 GROUND
WH/RD-18 +12 VOLT

DD F F A A F 2M-9346 9X-7823 L72 IGN DESIGNATION

3L-6306 A
123-WH

3T-3408
772-BR

201-BK K
601-GY

449-BU

632-WH-14
5
6
7
2
3
1
4

200-BK
200-BK
12V AUX

610-OR-14
619-GN-14

622-PU-14
149-PU-14
102-BU-14

623-BU-14
OR-18

115-PK-14

607-PK-14
631-GY-14
F TOS 3 B748-BR 601-GY 135-BU 1

L36
A SEND

4
5
2
3
1
OP MONITOR L77 L77 POWER

602-WH

410-WH
200-BK

L37
5 A489-BU 210-BK 2
720-PU

GN-18
472-OR

601-GY
706-BR

614-PU

135-BU
202-BK

201-BK

200-BK

202-BK
202-BK
202-BK
202-BK

200-BK

201-BK

210-BK
A

103-YL

103-YL
SECONDARY PARKING A A L37 L36 K IDENT PART NO. CHG LOC NOTE
+ BATTERY
202-BK
123-WH

RD-18 1 138-GN 799-WH J

604-OR
601-GY
105-BR

451-BR
449-BU

D
200-BK

SERVICE/ GRD LAMP

450-YL

103-YL

BRAKE SW BRAKE SW GROUND L38 L38

767-WH
BK-18 2 201-BK

768-OR
RETARDER SW 5D-0019
700-PK
202-BK

132-PK
3T-3195 3T-3195 D PRIM STER L31 L31 K HARNESS AS.
408-WH

3L-6306 BU-18 4 417-GY

201-BK

BRAKE
RD-18
BK-18

NC A 102-8602 00 B-8
L85

SYSTEM 251-BK L28 L28

706-BR NC L33 410-WH 1 RD FAULT B 2A-6907 02 B-10
AIR SW L33 L30 L30 L12 L12
L73

202-BK L33 A J 201-BK 2 BK ALARM C 7I-4617 01 B-11

9G-8009 L11 L11 9G-9813
L77

L62

D 5T-8598 01 B-12
L33

720-PU 103-YL 7 L34 J

L30

L86
L34 L27 L27
2
1

2
1
3

E 5T-9412 03 B-12
L75

L53
105-BR 410-WH 8
A A L77 L75 L53 F 102-8963 00 B-13

L35
631-GY-14 1 403-GN 403-GN
L85

C L35 L86 C

201-BK-14

L38
632-WH-14 6 412-BU G 102-9096 00 B-13

614-PU
135-BU
200-BK

210-BK
120-YL

201-BK
L85 L28

L27
149-PU-14 9 406-PU 636-GN 522-WH-14 OPERATOR STATION H 2A-6492 00 D-13

138-GN

L7
891-BU
794-YL
L52 L52 SS L7 J 8W-0639 04 C-9
610-OR-14 4 437-BR 635-BU 200-BK-14 BK-14

200-BK-14
L76 BLOWER SW PAYLOAD K 8X-9992 00 D-4

L33
408-WH 408-WH 408-WH 622-PU-14 5 413-BR 799-WH 799-WH 1 RD

200-BK-14
L72 L72 L33 PAYLOAD S S THERMO SW

522-WH-14
L76 6P-3236

L64
MONITOR L 7I-4618 01 F-2

124-GN-14
2

200-BK-14
472-OR 472-OR 419-YL 614-PU 614-PU 3 405-GY 799-WH 635-BU

521-YL-14
L62 L64 MONITOR 3E-5465 BK
L62 MOTOR RED LAMP M 2A-7119 01 B-7 ATCH
201-BK 201-BK 2 407-PK 799-WH 200-BK-14
OPERATOR Q
L51

S R 8T-9683 L N 5T-9414 01 B-1

607-PK-14
202-BK 201-BK 201-BK 891-BU R 636-GN

799-WH
L71 L71 L11 PANEL T L10 L7
123-WH 202-BK 601-GY 5 794-YL 5 522-WH-14 200-BK-14 1 819-GY 5 SS 200-BK-14 4 Q 7I-4619 01 E-1
L33 L33 9X-6847 BLOWER
123-WH 210-BK 2 635-BU 635-BU QQ 2 200-BK-14 515-GY-14 2 WH/RD-14 9G-8693 799-WH 3 1 RD PAYLOAD 200-BK-14 5 200-BK-14 R 6T-4301 02 C-5
L51 L51 1 S 2 MONITOR S 6T-4300 02 C-5
135-BU 8 636-GN 636-GN 138-GN 1 GN-18 + BATTERY 124-GN-14 1 124-GN-14 250-BK 1 BK 200-BK-14 6
120-YL 607-PK-14 9 799-WH 799-WH 3 WH-18 2 521-YL-14 4 521-YL-14 BK-14 820-BU 2 GN LAMP 819-GY 8 T 6G-9462 02 E-4
799-WH +24V (OUT)

L54

200-BK-14
L50 L50 J

L33
L64 L64 5

L37

L55
L35
L36
818-BR 8T-9684 799-WH 3 U 5T-9411 01 A-14

200-BK-14
200-BK 623-BU-14 3 799-WH 799-WH 867-PU 8 PU-18 MODE 515-GY-14 3 515-GY-14 4

L6
L74 L74 L33 L34 L6

2
1
200-BK 200-BK 6 450-YL 863-BU 863-BU 4 BU-18 TX LCD OUT 4 515-GY-14 250-BK 1 V 7T-3418 03 A-13

251-BK
MOTOR B L

L33
200-BK 102-BU-14 1 450-YL 864-BR 864-BR 5 BR-18 LCD CLOCK 516-GN-14 820-BU 2 W 7I-4821 01 B-5
L33 S S

L31
115-PK-14 7 451-BR L49 865-GY 865-GY 6 GY-18 LCD LATCH 517-BU-14 R 818-BR 7 X 7I-5124 00 F-1/B-2
L32 3 S

614-PU
619-GN-14 4 866-PK 866-PK 7 PK-18 TEST/SET RESISTOR 200-BK-14 2 Y 7I-5382 00 B-1/E-1
BLOWER

200-BK-14
L73 S

522-WH-14
Z 5T-9413 02 F-1

150-OR-14
150-OR-14
9G-1950

200-BK-14
103-YL A J 867-PU 251-BK 2 BK-18 GROUND 515-GY-14 1 WH/RD-14

521-YL-14
9G-8697

109-OR-4
C940-GN
C915-GY

A700-OR
A430-OR
L77

A747-GY

D740-BR

D771-BR
B948-BR
L77

A983-BU

D741-YL
L73 BB 7I-4733 01 E-2 ATCH

311-WH

799-WH
604-OR 202-BK 858-GY

997-OR

893-GN

441-OR

481-GN

403-GN
405-GY
L10

413-BR

993-BR

892-BR

406-PU

437-BR

998-BR

451-BR
430-BU

412-BU

819-GY
201-BK

407-PK

818-BR
820-BU
250-BK
450-YL

636-GN
L10

799-WH
635-BU
202-BK 859-YL DD 5T-9326 00 C-15 ATCH

799-WH
L24 HH 102-8856 00 B-15
202-BK 251-BK

L2
TURBO

201-BK
ENGINE ENGINE ENGINE TURBO L2 QQ 2A-7132 01 C-6
202-BK 202-BK 861-PU OUTLET

L20
L64

L60 L60 A B QQ SPEED/ COOLANT OIL INLET

L24

202-BK 311-WH 860-PK RR 8W-3843 02 B-6

19

34
21
3
1

39
LADDER

14

13

5
32

9
16

10

12
30
24
26

38

23
8

18
29

36
40

20

15

33
4

35
25
6
7
31

17
11

37

28
L

22
PRESSURE

27
L71 TIMING TEMP PRESSURE PRESSURE

L70
SS 8W-3844 04 B-6

1
2
3
5
4
OPERATOR STATION FLOOD 200-BK-14

L4
XX SENSOR SENSOR SENSOR SENSOR SENSOR XX 7E-9211 02 A-6
XX B NOTE D 200-BK-14

105-BR
LAMP

201-BK

308-YL
3E-0487 6V-1923 6V-1926 6V-1944 L4

C972-YL
U 6V-1964 YY 7E-5342 04 A-2

446-PU-14
327-PK-14
AIR DRYER 315-GN-12 3T-4411 620-WH-14 200-BK-14

L2

L5
L
E750-PU

WHEEL ZZ 8C-9677 01 A-8

722-WH

SIGNAL C 769-BU 2G-2159 620-WH-14 611-PU-14

709-OR
710-GN

723-OR

725-GN

604-OR
704-GY

606-GY
721-BR

726-BU

703-BU

BK-18 ANALOG RET

BK-18 ANALOG RET

YL-18 ANALOG RET

YL-18 ANALOG RET

YL-18 ANALOG RET

126-PK
202-BK
280-BK

705-PK

219-BK
217-BK
218-BK
227-BK
202-BK

216-BK
215-BK
214-BK
213-BK
212-BK

L72
724-YL

605-YL
SPEED ALTERNATOR CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER L5 AAA 8X-2419 00 B-9 ATCH

OR-18 +V ANALOG

RD-18 +V ANALOG

OR-18 +V ANALOG

OR-18 +V ANALOG

OR-18 +V ANALOG
GROUND B 202-BK MM 200-BK-14 619-GN-14

251-BK

251-BK
SENDER C A

L25
+V A 767-WH 122-BU STRAP AS. 8X-6418 9X-7803 HEAD HEAD HEAD HEAD HEAD HEAD HEAD HEAD BBB 8W-9735 00 B-9 ATCH

21
1
24
12
2
7
25
14
15
3
4
17
10
8

19
20
6
5
22
16
23
9
11
13
18
3T-2470

WH-18 SIGNAL

GN-18 SIGNAL

GN-18 SIGNAL

GN-18 SIGNAL

GN-18 SIGNAL
CAB OPERATOR STATION ALT SOL 1 SOL 3 SOL 5 SOL 7 SOL 9 SOL 11 SOL 13 SOL 15 CCC 8X-1025 02 A-9 ATCH
T F D A
GROUND B

L24
4 WAY 403-GN R + QQ QQ

20
5
16
14
19
3
9
1
13
11
12
15
8
17
6
10
7
2
18
4
11
18
20
16
19
10
1
2
3
4
5
6
15
14
13
9
7
8
17
12

8
12
13
10
6
7
5
14
9
4
3
2
1
11

XX

620-WH-14
XX

311-WH
200-BK-8
777-PU-10
WIRE AS.

109-OR-4

611-PU-14

619-GN-14
101-RD-4
LH ENGINE

200-BK-14
200-BK-14
310-PU
LH TURN HH OPERATOR STATION 437-BR

200-BK-14

200-BK-14
113-OR

631-GY-14

631-GY-14
PROPORTIONAL SOLENOID SHUTTER L3 L3

4
3
2
1

2
3
4
6
5
1
LAMP 605-YL 9G-9988 BRAKE AIR G E C 200-BK-8 B JJ FLOOD GG 2A-6494 00 E-14
SOLENOID START C COOLANT LL RR SS YY YY YY YY YY YY YY YY YY YY YY YY YY YY YY YY LAMP
231-BK
202-BK
709-OR
710-GN
721-BR
722-WH
723-OR
724-YL
725-GN
726-BU
705-PK
704-GY
703-BU
202-BK

202-BK
202-BK
202-BK

6V-1119 FUEL LL 4E-0718 01 B-7

767-WH

767-WH

200-BK 207-BK BK-4 200-BK-2 201-BK

770-GN

306-GN
472-OR

608-GN

604-OR

481-GN
RETRACT
773-GY

606-GY

417-GY

612-GY
775-BR

426-BR

614-PU

446-PU
769-BU

122-BU
202-BK

202-BK

202-BK

201-BK
200-BK

207-BK
327-PK
774-YL

419-YL

605-YL
HH 3T-0062 (R) (L) SOLENOID FRAME C B 200-BK-12 TEMP SW LL XX FILTER SW 6N-7989 DDD 8X-0596 00 A-8 ATCH
XX

799-WH

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR
8C-9514 200-BK 200-BK-10

858-GY

200-BK-14
861-PU
860-PK

251-BK

251-BK
859-YL
STOP/TAIL S-1 S-2 5T-4434 GROUND 7N-7849 ENGINE SPEED
B 200-BK TO TO 635-BU 7N-4447 B

614-PU
539-BU
L10 Q

407-PK
LAMP MODULE HH MM FRAME AAA MAG PICKUP B Q CABLE AS.
C MOTOR C B AAA AAA BLOCK 636-GN XX YY YY YY YY YY YY YY YY

4
3
2
1
C
XX 3E-7886

B
A
HH 7X-1670 COOLANT AA 2A-7347 01 A-2

1
2
4
3
C

C
441-OR

B
A

B
A

B
A

B
A
HH 113-OR 1 113-OR 913-BU 799-WH 441-OR

1
LH STOP/

L8

2
C C C XX XX XX XX XX X Y
TEMP SENDER CC 5T-4666 02 A-2
WH

WH

WH

TAIL 639-WH 639-WH 3 WH LEFT LAMP 481-GN 2 451-BR 2 WH-18 799-WH

BK

BK

BK

999-WH
T T XX XX XX XX XX XX XX XX B

102-BU-14

102-BU-14
996-GN

997-OR

997-OR

997-OR

997-OR
L26

998-BR

993-BR

993-BR
994-GY
6N-5926 03

A980-BU
JJ 31-8761 A-2/A-12

993-BR

993-BR
B

995-BU

A746-PK
L68

L66
LAMP 200-BK 640-GN 4 GN RIGHT LAMP 450-YL 1 BK-18 799-WH
L67

L65
T T

1
2
MM 7G-1060 00 B-12
GN

A731-WH

A731-WH

A735-WH

A735-WH
6V-1108
777-PU-10

BK

A709-OR
A733-OR

A733-OR

A713-GN
HH 614-PU 2 PU TAIL IN 819-GY

A701-GY

A715-GY
A703-BR

A707-PU

A711-PU
A705-BU
446-PU
201-BK

A729-YL

A729-YL
L25 L25 RH ENGINE NOTE D N
3
2
1

3
2
4
1

BRAKE 412-BU 412-BU EE 7X-6035 00 A-5

200-BK-10

604-OR 1 OR STOP IN BRAKE OIL 250-BK 1 BK-18

202-BK
202-BK
202-BK
202-BK
202-BK

E E L9 FLOOD
OIL SW SENDER BK-4 820-BU 201-BK 201-BK 201-BK 2 BK-18 999-WH LAMP
L68 L68 L9 Y
2
1

7N-7854 8N-3844 101-RD-4 818-BR 998-BR 6N-7989 102-BU-14

773-GY

L25
775-BR

AFTERCOOLER COOLANT
202-BK

202-BK

202-BK

XX XX XX
774-YL

C L67 L67 L67 L25 XX FOG

122-BU AAA BBB 481-GN 406-PU TEMP SW FLOW SW 996-GN A701-GY
L67 BBB 1A XX LAMP
HH 306-GN 913-BU 1 YL-14 437-BR 7N-7849 9X-3040 995-BU A729-YL
L69 AAA DDD T T L21 9X-7165
608-GN 200-BK 200-BK 200-BK 522-WH-14 3 BK/WH-14 994-GY A703-BR 200-BK-14

L21
1 A/C REFRIGERANT
200-BK
200-BK

LH BACK-UP XX Y

799-WH
998-BR A980-BU

799-WH
774-YL 200-BK-10 B994-GN-14 4 BK-14 A705-BU
LAMP HH C L68 L68 L67 L67 OR-14 BBB 3A 3 PRESS SW CONVERTER A746-PK 102-BU-14
Y FOG
775-BR C B 914-YL 2 BK 200-BK-14 2 BK A731-WH
9X-4381 4 8T-8639 TEMP SW LAMP
200-BK 3 614-PU 773-GY 777-PU-10 777-PU-10 311-WH 1 BK 993-BR A707-PU
BBB 4A 2 NOTE A 7N-7854 START AID XX W 997-OR 9X-7165
HH 608-GN 1 608-GN 614-PU NOTE: FOR USE ON T A709-OR
BBB 2A TEMP SW
7 605-YL 608-GN A/C MACHINES WITHOUT BK 1 521-YL-14 361-OR B A733-OR 200-BK-14
L66 L66 Y
L65

8 606-GY PRESSURE SW BK 2 513-OR-14 7X-5988 L22 360-GN A A711-PU

BACK-UP A/C. W 2 1 W X
HH 4 604-OR 7X-2013 998-BR C 998-BR 360-GN A713-GN 611-PU-14 HIGH BEAM
ALARM L65 L69 L69 XX 3 HEAD LAMP

998-BR
612-GY 5 612-GY GROUND LEVEL 361-OR A735-WH
3T-1815 L24 L24 L22 W 9X-7166
200-BK 6 AAA CCC CCC SHUTDOWN SW 997-OR A715-GY
SHUTTER ZZ XX
HH 200-BK 2 914-YL 1 914-YL ZZ L24 4D-1836 L23 993-BR A716-PU 200-BK-14
UP SHIFT DOWN SHIFT LOCKUP XMSN SOLENOID L23 X
HH C C C C 2 200-BK A/C COMPRESSOR 513-OR-14 1 513-OR-14 997-OR 997-OR A736-YL
C C X

251-BK
RH BACK-UP SOLENOID SOLENOID SOLENOID SPEED 7N-9719 LOW BEAM
608-GN 200-BK 419-YL 474-WH 473-GY CCC CLUTCH COIL 522-WH-14 2 522-WH-14 L1 A714-BU 619-GN-14
GROUND

LAMP 200-BK 7X-1120 7X-1120 7X-1120 SENDER CCC 7N-4287 ZZ A712-BR HEAD LAMP

614-PU
539-BU
L21
SIGNAL

201-BK

L69 3E-6955 L1

997-OR
BRAKE MASTER 9X-7165

993-BR
9X-4381 BRAKE MASTER BRAKE MASTER A734-PK

L22
CYLINDER CYLINDER CYLINDER
200-BK A710-GY 200-BK-14
+V

OVERSTROKE SW OVERSTROKE SW OVERSTROKE SW L9 X

BK
BK

BK
BK

BK
BK

N N

1
2
HH 7V-5647 A708-BR
7V-5647 7V-5647 L26 XX
200-BK
200-BK

767-WH

767-WH

A732-YL RD 1 539-BU 539-BU 1 RD

770-GN

PARK/TURN
769-BU
202-BK
202-BK
202-BK
202-BK

202-BK

L9
C
B

150-OR-14
150-OR-14

229-BK-14
229-BK-14
L26 200-BK-12 A706-GY BR 2 614-PU 614-PU 2 BR LAMP

A731-WH

A735-WH
C940-GN
RH STOP/

A700-OR

A430-OR

C915-GY

A704-GN

A709-OR

A713-GN

A730-OR

A733-OR
A748-GY

A747-GY

A701-GY

A706-GY

A710-GY

A715-GY
D982-PK

B948-BR

A702-PU
A703-BR

A707-PU
A708-BR

A711-PU
A712-BR

A716-PU
A983-BU

A980-BU

A705-BU

A714-BU
L8

A746-PK

A734-PK
G

C972-YL

A729-YL

A732-YL

A736-YL
1
2

1
2

1
2

999-WH
893-GN

996-GN

997-OR

360-GN
361-OR
LEFT REAR 3T-3967

405-GY

994-GY
311-WH 317-YL-12

892-BR

413-BR

998-BR

993-BR
430-BU

995-BU
A704-GN

438-YL
TAIL HH G G G L8

L23
STRUT SENSOR

799-WH

799-WH
200-BK 709-OR 201-BK 201-BK 310-PU 317-YL A730-OR

858-GY
LAMP PARK/TURN

251-BK

251-BK
859-YL
E 101-9980 RR TORQUE CONVERTER RIGHT RESISTOR
6V-1108 640-GN 202-BK 202-BK 710-GN 201-BK OUTLET SCREEN SW HOIST SCREEN SW 317-YL A702-PU LAMP

101-RD-4
3
4
2
1
6
5

HH 202-BK 705-PK +V OR-18 1 799-WH 799-WH 9X-9584 B 3T-3967

203-BK
U 9X-7781 9X-7781 XX

A730-OR

A704-GN
A730-OR

A706-GY

A710-GY
L26
B447-PU

B447-PU

A702-PU

A708-BR

A712-BR

A716-PU
A714-BU
XX

A734-PK

A734-PK
A732-YL

A732-YL

A736-YL

A736-YL
704-GY GROUND BK-18 2 251-BK 251-BK TRANSMISSION NOTE: WITH SHUTTER CONTROL, REMOVE WIRE 522-WH-14 RD 2 317-YL

200-BK
417-GY

A A
426-BR

317-YL
201-BK

201-BK

200-BK
317-YL
SS SS

20
6
5
57
70
51
10
18
3
25
19
33
4
63
35
50
52
12
21
32
11
49
34
38
9
37
24
7
8
64
65
23
22
36
53
39
69
58
55
44
41
30
27
16
68
59
54
45
40
31
26
17
56
43
42
29
28
15
14
1
46
47
48
60
61
62
66
67
2
13
202-BK 202-BK SIGNAL WH-18 3 861-PU 861-PU FILTER SW A493-YL A492-OR FROM COMPRESSOR. REPLACE BLADE TERMINAL WITH PIN RD 1 310-PU

BK-4
200-BK
327-PK

9G-3341 C C C C TERMINAL AND INSERT INTO PIN NUMBER 3 OF HARNESS AS. AAA.

1
2
3

1
2
3
RH TURN HH 703-BU 860-PK ENGINE THIS SCHEMATIC IS FOR THE 789B TRUCK (3E-8713 CHG 00)
PLUG WIRE B994-GN-14 FROM HARNESS AS. AAA INTO COMPRESSOR Q

ATMOSPHERIC PRESS
GROUND

SHUTDOWN SIGNAL C
SHUTDOWN SIGNAL D
LAMP B

SOLENOID 10 POWER
SOLENOID 11 POWER
SOLENOID 12 POWER
SOLENOID 13 POWER
SOLENOID 14 POWER
SOLENOID 15 POWER
SOLENOID 16 POWER
606-GY 202-BK

DIAGNOSTIC ENABLE
C RECEPT AS. (16)

SOLENOID 1 POWER
SOLENOID 2 POWER
SOLENOID 3 POWER
SOLENOID 4 POWER
SOLENOID 5 POWER
SOLENOID 6 POWER
SOLENOID 7 POWER
SOLENOID 8 POWER
SOLENOID 9 POWER
C WHERE 522-WH-14 WAS REMOVED. XX XX XX XX XX XX XX XX

WH-18
B

WH-18
C B

+V ANALOG SUPPLY
OR-18

OR-18
COMPONENTS ARE SHOWN INSTALLED ON A FULLY

SOL 10&12 RETURN

SOL 13&15 RETURN
SOL 14&16 RETURN
BK-18
6V-1119

BK-18
RD

OIL PRESS. SIGNAL

RIGHT REAR

THROTTLE BYPASS
200-BK 202-BK 202-BK 426-BR 2 317-YL

ELEV IDLE ENABLE

BOOST PRESSURE
767-WH

DIAGNOSTIC LAMP

OVERSPEED LAMP
THROTTLE SIGNAL
9X-0352

SOL 9&11 RETURN

C

C
B
A

A
B

COOL TEMP (EMS)

C

ENGINE ON (EMS)
202-BK

ANALOG RETURN
C AA JJ OPERABLE MACHINE WITH THE KEY AND ENGINE OFF

SOL 1&3 RETURN

SOL 2&4 RETURN
SOL 5&7 RETURN
SOL 6&8 RETURN
1
2

1
2

OIL PRESS (EMS)

COOL. TEMP SIG.

STRUT SENSOR

AIR FILTER LAMP

DIGITAL RETURN
202-BK 202-BK 202-BK RD 1 310-PU

1
2

1
2

1
2

1
2

1
2

1
2

1
2

1
2
HH

CAT DATA LINK +

CAT DATA LINK -
T

ENGINE SPEED
AND XMSN SHIFTER IN NEUTRAL
2
1

202-BK 101-9980 RR DISCONNECT SW

+V THROTTLE

TURBO INLET
ZZ

TIMING CAL +
RESISTOR YY YY YY YY YY YY YY YY

TIMING CAL -
U
426-BR

7N-0718

310-PU
GROUND 10 231- BK-18 G 231-BK +V OR-18 1 799-WH A/C COMPRESSOR 513-OR-14 1

101-RD-4
+ BATTERY
+ BATTERY
9X-9584

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR
+V TIMING

-BATTERY
-BATTERY
+V A 767-WH 767-WH GND VERIFY 1 726- BU-18 H 726-BU GROUND BK-18 2 251-BK STEERING CLUTCH COIL B994-GN-14 522-WH-14 2 START AID UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE

310-PU

BK
BU
BU
BK
GROUND B 202-BK 202-BK 9 I SIGNAL WH-18 3 860-PK BLEED 7N-4287 AAA ZZ XX CONTROL NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
STEERING SW STEERING SW

BK-4
TRANSMISSION TORQUE CONVERTER YY YY YY YY YY YY YY YY

GROUND

GROUND
SOLENOID LEFT 9X-3207 B YY YY YY YY YY YY YY YY NOTE B: NORMALLY CLOSED WHEN DOOR OPEN
SIGNAL C 770-GN GEAR 5 2 725- GN-18 F 725-GN

317-YL-12
LO PRESS HI PRESS

SIGNAL

SIGNAL
JJ JJ SUPPLY SW 6T-8046 INLET FILTER SW HOIST SCREEN SW
202-BK GEAR 4 3 724- YL-18 E 724-YL BK-4 9X-7781 3E-7809 3E-6461 7N-4447 GROUND BK-18 1 311-WH INJECTOR GP (16) BK-4 NOTE C: TAPE BACK CIRCUITS D984-GN AND 202-BK
WHEEL SPEED G 9X-7781 B 7E-8836 AA CC CC B NOTE D: TAPE BACK CIRCUIT 200-BK-14
767-WH GEAR 3 6 723- OR-18 C 723-OR C SOLENOID WH-18 3 B926-GY B926-GY

+V

+V
SENDER GEAR 2 7 722- WH-18 B 722-WH 126-PK 1 RD-18 + BATTERY BODY FRAME ENGINE 426-BR
C
A491-WH
C
B427-BU
C
+ BATTERY RD-18 2 310-PU 85 B 86 NEG POS NEG POS NOTE E: WITH AUTO RETARDER CONTROL, REMOVE
3T-2470 C C TO MOUNTING
TRANSMISSION SW GEAR 1 8 721- BR-18 A 721-BR E750-PU 2 BU-18 SOLENOID DOWN GROUND GROUND ETHER AID LEFT FRONT RIGHT FRONT ENGINE 9 GA CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER 123-WH AND CONNECT 202-BK
87 B BOLT TO FRONT
6V-5828 5 D 202-BK 3 BK-18 GROUND SENSOR 315-GN-12 RELAY ETHER ETHER STRUT SNSR STRUT SNSR CONTROL EE EE HEAD HEAD HEAD HEAD HEAD HEAD HEAD HEAD NOTE F: WITH AUTO RETARD, REMOVE WIRES 200-BK AND
4 J 3E-0461 B 30 3E-5239 SOLENOID 1 SOLENOID 2 101-9980 101-9980 9X-9971 HOUSING SOL 2 SOL 4 SOL 6 SOL 8 SOL 10 SOL 12 SOL 14 SOL 16 12V BATTERY 12V BATTERY 454-GN AND TAPE BACK. CONNECT WIRES 202-BK (2)
87A 9X-7137 9X-7137 L9 L9 3T-5760 3T-5760 AND D992-PU TO PRESSURE SW 4D-4785
V V G
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1