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    176 views23 pages

    3212z Gha 6000 - Cabo

    Uploaded by

    Moisés Nogueira

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    FLECTRIC WIR FECIFICATION am T 1 lpare - TBeHAY 01] ey | CHECK RECEIVED] Test - 2 f vesicn | EB 28 re : NAME > | 2 SPEC. CABLE 2in2.d43 REERE] ©ALO = a mene revision REcoRD | oate [ow|ox| 2¢!@2-GHA -6000 | 22 B24-2- $65 ELECTRIC WIRE SPECIFICATION um ror WIRE HARNESS ||] reverence CATIA 20 |B | i [# D [oar PREPD, > 18-MAY +' Ol By | CHECK 39} Fal TEST . is vesten | #B ag | »'| G NAME a | — SPEC. CABLE Nip 2-443 KESER © 0-01 = (DUG. NO. 4 {3212z-cha -6000 Myo B24-2- 06 REVISION RECORD | DATE | OR| CHK a SHER REESE LOW VOLTAGE ELECTRIC WIRE FOR AUTOMOBILE 4. amie TOHESE, GAL RAY SELL URIS VIF Y MAGERS (NTE D EIU TRESS. Gz. COMBOST( | SAU TEL CHSEORUBELBDMEGS (S| RUCK ERALTEUED RESEOTH > CHAEL THRU ED TOS. |. SCOPE THIS SPECIFICATION SPECIFIES VINYL CHLORIDE AND POLYETHYLENE INSULATING LOW VOLTAGE ELECTRIC WIRE (IT 1S CALLEO WIRE IN THIS SPECIFICATION) FOR AUTOMOBLE REMARKS: UNITS AND NUMERICAL VALUES INDICATED IN ( ) ARE INTER- NATIONAL UNITS(SI} OR UNITS WHICH CAN BE INDICATED TOGETHER WITH SI UNITS AND GIVEN FOR REF 2. 8. BS BMOWBRURSG, K-1DESVETS. 2. TYPE, CODE TYPE ANO CODES OF WIRE SHALL BE AS SHOWN IN TABLE- z-1 TABLE=1 A: She RGESe Tyee cove ‘A: LOV VOLTAGE WIRE FOR AUTOMOBILE SURAIBESS (1947) ti nee Low VOLTAGE WIRE avin) 1 FLERIBLE FOR AUTOMOBLE (TYPE F) 3: 5m8 5: THIN anawAN EER (1947) THIN LOW VOLTAGE WIRE AVS(T) vito FOR AUTOMOBLE (TYPE f} ve VYNTL x RS enamweMUnras (1947) ts CROSSLINKING VERY THIN LOW VOLTAGE WIRE ! FOR AUTOMOBLE (TYPE f) AVSS(F) E:fULFVy 2 POLYETHYLENE ANSWER REESE 1947) ave ss: samy HEAT RESISTANT LOW VOTAGE WIRE 8:VERY THIN FOR AUTOMOBLE (TYPE f) AEX(f) Lo DWG NO 2 | 3212Z-GHA-6000 | 4 3. MA. MERUMIAL 3.MATERIAL ANDO CONSTRUCTION 3-1. ae Wee, JIS C 3102 (SAMMRE EMER MAMRB, JIS C 3152(sFooenRe) EMET OT FOTEMBMEMY SNE LOCTS. 3-1. CONDUCTOR CONDUCTOR SHALL BE TWISTED FLEXIBLE COPPER WIRE SPECIFIED IN JIS C3102(ANNEALEO COPPER WIRES FOR ELECTRICAL PURPOSES) OR TWISTED PLATED FLEXIBLE COPPER WIRE SPECIFIED IN JIS C3152(TIN COATED ANNEALED COPPER WIRES). 3-2. Rae MME, MBLC“ -URERME UP RERARITF VI THREMOARC RNS 8, BEROR EE. =H Cy RAT LL ANROGOSOMMET, TOFMESIORUEETS. BL, AVSSTRH TB. HG Cy RAE LEGHO. 2AMMAE, TORMATO. 27MMALETS. 3-2. INSULATOR INSULATOR SHALL SE VYNIL CHLORIDE, CROSSLINKED VYNIL OR CROSSLINKED POLYETHYLENE SHALL COVER CONCENTRICALLY AROUND CONDUCTOR. THICKNESS OF INSULATOR SHALL BE MEASURED AT SEVERAL PLCS ON THE SAME SECTION ANO EACH VALUE SHALL BE MORE THAN 80% OF VALUES IN TABLE-3. ANO THEIR AVERAGE SHALL BE MORE THAN 90% AS FOR AVSSf, VALUES MEASURED AT SEVERAL PLCS ON THE SAME SECTION SHALL BE MORE THAN 0. 24mm EACH ANO THEIR AVERAGE SHALL SE MORE THAN 0, 27mm 3-3. BHOER RROEMS, THOBTL> THEV RMF SERUEORSUA-2CS. BMORAGMERY ANIA 72-7 ees. 3-3, IDENT. OF WIRE IDENT. OF WIRE SHALL 8E DONE BY COLOR OF BACK GROUND OR STRIPE MARK OF WIRE, ANO COLOR AND CODE USED FOR IDENT. SHALL FOLLOW TABLE-2 DWG NO 3212Z-GHA-6000 3 22 R-2 ae COLOR NAME ees coLor cove BOs COLOR STANDARD AV AVK(T) EXC) 2 BLACK Ne Ne 6 WHITE Ne SYR e/a 1oyR 9/1 & REO SR 4st 2|r.sr ayia | 7.5pe 6712 & GREEN 7.56 4/6 logy 6/12 | 106 778 # YELLOW 7.5 9/8 2.5Y 8 7/10|7.5Y 8.5/6 #8 BROWN Br 5 YR 4/4 z.syr 3/5_| 2.5vR 674 * BLUE 5 pa 4/1 22.5 pa svia 108 678 RB LIGHT GREEN Lg 5G 1/6 tt PINK 7.5RP_1/8 & ORANGE to R 6/1 4 K GRAY N6. SKY BLUE sb. 10 B 7/6 Er DARK GREEN og sc 3/4 aS CHARCOAL BROWN ch. lo R 3/2 2 VIOLET v 2.8P 3/1 2 (1) g0meB. YIS Z B721(= HS SEORE BEES. NOTE(1) COLOR STANDARD SHALL FOLLOW JIS Z8721(SPECIFICATION OF COLORS ACCORDING TO THEIR THREE ATTRIBUTES) DWG NO 3212Z-GHA-6000 the 3-4, WERUBR ROTH 3-4,SPECS OF CONDUCTOR AND INSULATOR <#-3> ] rT | eae TENE wae conbuetor | iNsuLator| FINISHED 0.0,/coNDUCTOR snonn Uy at ME wee os BK a TYPE OF| NOMINAL| STRUCTURE] 0.0.| STANDARD|STANOARO| MAX. [PRESSURE | REMARKS WIRE B/E THICKNESS, cec/oiai | inm can) | cm [cm |_ corm auga | 0.5 | 70.32) 1.0] 086 2.2 [2.4 | 0.0327 ®ER8 | o.a5 | ti7o.sz] 1.2| 0.6 2.4 2.6 | 0.0208 (AV) | tes | tease | rs] o6 | 27 jas | oats vorrace} 2 26/032 | 1.9] 0.6 3.1 | 3.4 | 0 coe ee | 3 aivo.32 | 2.4] 0.7 3.8 | a1 | 0.00888 a ss/o.32 | 3.0] 0.8 a6 [as | o.003se are | 2 so/o.as | 3.7 | 0.3 5.8 | 5.8 | 0.00232 woptee | 10 63/0.45 | 4.2 10 6.2 |6.6 | 0.0018e is 0470.45 | 4.8 Mt 0 |7.4 | 0.00138 20 aioe | 6.0] 4.1 8.2 |@.6 | 0.00087 30 rovo.e | 6.o| 1.4 | 10.8 fi.s | 0.000820 40 sso.e | a6 | 1.4 ia fiz.t | 0.000826 so |icevo.e | 9.8] 1.6 13.0 3.@ | 0.000337 60 |iz70.8 | 10.4 ie | 13.6 faa | 0.000207 as |issvo.e Jiz.o| 2.0 16.0 f7.0 | 0.000218 vo _fzizvo.e |is.6| 2.0 17.6 _fa.6 | 0. o00168 TaviT | 0,87 | 2070.18] 1.0] 0.6 z2 ]2.4 | 0.0367 o7st| sovo.is| 1.2] 06 2.4 [2.6 | o.024a rest] sovoie | 1.5] 0.6 2.7 |2.9 | 0.0187 ar | 3770.26] 1.8] 0.6 3.0 |3.3 | 0.00950 st | e1vo.26| 2.4] 0.7 3.8 _|a.1 | 0 00576 af | se70.ze] 3] O7 Z7 [a0 [0.00808 | eheany! eree CAYS) tin | 0.3 | 770.26} o.e] 04 1a 1.8 | 0.0802 tow | 0.5 | 770.32] 1.0] 0.4 2.0 [2.1 | 0.0327 vortace|_o.es | tevo.26| 1.2] 04 2.2__|2.3 | 0.0220 WIRE 0.85 1170.32 1.2 0.4 2.2 2.3 0.0208 FR ror [1.25 | ve7o.g2 prs] 08 2s |2.6 | 0.0183 auto- | 2 2670.32] 1.9] 0.4 2.3 |3.1 | 0.008a1 wosice | 3 aivo.32 | 2.a| 0.8 3.6 | 3.8 | 0.00559 cavs) | 5 50.32 | 3.0 | 0.6 aia __|e.6 | 0.00352 DWG NO 5 3212Z-GHA-6000 WA <&-4>
    af Bait HLKe a8 conoucToR _| INSULATOR| FINISHED 0.0 |conoUCTOR| aaowm| ae ac | ve | eee a2 fax at TYPE OF| NOMINAL] STRUCTURE] 0.0.| STANDARD| STANDARD] MAX. [PRESSURE | REMARKS WIRE (B/E) THICKNESS cecvotar | (mm cm) |_tmm | emmy |_carm | 0. 3F 1570.18 | 0.8 O.4 1.8 1.9 0.0489 ost | 2ovo.ie| 1.0] o4 2.0 |2.1 | 0.0367 o.7s¢ | sovo.ie | 2] 04 2.2 |2.3 | o.o2aa 1.25¢ | s0/0.18 | 1.5 | 0.4 2.5 |2.6 | 0.0147 af 37/0.26 | 1.8 oa 2.8 |2.s | 0.00950 af 37/0.26 | 1.3 04 2.9 [3.1 | 0.00950] Rum .3f 770.26 | 0.8 os 14 [ts | 0.0802 Sane | 0.5f 10.32 | 1.0 0.3 te J 1.7 | 0.0327 feag jo.ssr | 1970.24] 1.2 0.3 1.8 |t.s | o.oai7 venv mn t-28f | 1970.29) 1.5 | 0.3 2.1 |2.2 | 0.0149 ovvortace| 2 3770.26 | 1.8 0.4 2.6 |2.7 | 0.0095 wine'ron | o.3¢ | 1570.18 | 0.8 0.35 1.5 ]t.e | o.oaes ayes, | 0.5¢ | 2070.18 | 1.0 0.35 1.7 ]1.8 | 0.0367 o.75t | 30/0.18 | 1.2 0.35 1.9 ]2.0 | o.o2aa test | sovo.te | is oe 2.3 [ea | 0.017 gaamun| 0-8f | 2070.18 | 10 0.5 2.0 [2.2 | 0.0367 eee /0.75f | sovo.te| 1.2 0.5 2.2 |2.a | o.o2ae wear [test | soro.te | 1.5 0.8 2.7 [as | 0.017 resisrumt | ““2r | 3770.26 | 1.8 0.6 3.0 |3.3 | 0.00950] arxoe vine rom 2 2670.32 | 1.9 0.8 3.1 [3.4 | 0.00801] sex auroves'te| 3 4170.32 | 2.4 o.7 28 at 0.00559] ONLY pean #9} 5 65/0. 32 3.0 0.8 4.6 4.9 0.00352 8 sovo.as | 3.7 0.8 5.3 |s.6 | 0.00232 15 easo.as | 4.8 at 7.0 [7.4 | 0.00132 3-8, RNA 77-7 SMORDLAMMRE HATS 54 CESS, OBS LERED LEE THI 7Z-7E05, REIATT-TE. SMORMMET, 1BORBRLEDEC2TANG, 3-5. STRIPE MARK STRAIGHT STRIPE, WHICH IS MASS-COLORED OR PRINTED ON SURF OF WIRE TO BE IDENTIFIED CLEARLY FOR LONG TIME. IS CALLED STRIPE MARK STRIPE MARK SHALL BE PROVIDED AT 2PLCS AT 180° OPPOSITE ON: PERIPHERY OF WIRE. (e-iss) @ 8 STRIPE mark \ : (B-1) DWG NO [eZ 3212Z-GHA-6000 | 45 4. at 4. CHARACTERISTICS + HH, SRICAUMBE ORCS. UTORHESRT SCC. CHARACTERISTICS SHALL SATISFY ITEMS BELOW IN TESTS ACCORDING TO NO.§ <#-5-1> 7B ae aa (TEMS CHARACTERISTICS APPLICABLE KOTE VCE) AVS(A), AVSS(TI AVXCt) exit) [TEST METHOD! BER conouctar 83. 40@NT FRICTION LESS THAN VALUES IN TABLES 3 AND 4 5-2 RA-7 | SOOOVEO. iSHMAMASTE. wag [spark |wiTHSTAND S000V FOR 0. 1Ssec. MIN 5-30) voutace | lnesistance [UNDER WATER [WITHSTAND 1000V FOR Imin 5-3(2) Slee a 1, OBkGf /mm'it, an | tensive [2 Sk of /mmnt, ingu- LSTRENGTH] 1. 6kof/mn? HN toskotvamtuin| 5a oltator| eu 125% AE. 150% WE g lEXPANSLON| 125% MIN. 1508 MIN bl MB ft 50° COBFL2OMMRL, EBEIOOOVETAMMASTE. Z} oi AFTER DIPPED INTO OIL AT 50C* FOR 20hr. AND BENT, Sl Resistance WITHSTAND 1000V FOR tmin 5-5 a) see] man + 120° C120nmMmGme | 120C° 150C* a =| 1OOOVELABHZSZE. 16888 24088 rs S| HEAT AFTER HEATED AT 120C* Z| Resistance 1 |FOR 120hr.AND BENT. 1200" 150c" 5-6 S WITHSTAND 1000V/1min ignr 240nr 3 | 200° CIORBa mm EB Ra 2 BRORERVTE. HEAT NO CRACKS ALLOWED ON RESISTANCE 2 INSULATOR AFTER BENT AND | 5-7 HEATED AT 200" FOR 30min ce | 40°C SAmABEBETOOOVETAMEASCE. Low TEMP AFTER COOLED AT -40C* FOR 3hr. BENT. WITHSTAND RESISTANCE | 1000V FOR Imin 5-8 watt ELS WIA TAHORERASCE. S0WHA FRAME JFRAME SHALL GO OUT OF ITSELF WITHIN | WITHIN RESISTANCE iSsec. AFTER IT STARTS TO BURN. 30sec 5-3 mint | 40eHE SOmNE CROSS LINKING 40xMIN 60% MIN =10 DWG NO 7 3212Z-GHA-6000 32
    RE LEMS aE CHARACT RISTICS aaR APPLICABLE AV(T). AVS(T), AVSS(TD AVX CE) AEX(E) aan TEST METHOD MAH (CBA) DURABILITY CHARACTERISTICS (REF) wat WEATHER- ABILITY wESt RESISTANCE RRO 2 Bt WATER RESISTANCE et HUMIDITY RESISTANCE CHEMICAL LOOOVE1AMM2, BABCRRORERUABHEL TEL EUZE. THERMO- WITHSTAND 1000V FOR imin. AND NO CRACKS OR CYCLES: OBVIOUS DISCOLORATION OF APPEARANCE ALLOWED Sth 5-12 5-13 S14 5-15 Rye ttt EyFMHS, TROGNLE TS. PINCH Hs PINCH CHARACTERISTIC SHALL BE MORE THAN NUMERICAL VALUES APPLICABLE TEST METHOD 5-16 BELOW © 8 ao RE WIRE NOMINAL LOAD (kg) id 3.0 0.3 0.5 av) ost 3.2 0. 75f AVS (1) 9.85 3.4 1.25 avssiry 1.28 3.6 2 AVX (FD at 4.8 3 5.0 af 5 6.0 Meat MEGAN, TROBMLETS, BENDING RESISTANCE IN TABLE BENDING RESISTANCE CHARACTERISTIC SHALL BE MORE THAN NUMERICAL APPLICABLE TEST METHOD 5-17 VALUES IN TABLE BELOW BU eeos(a) NUNBER OF SENDS(TIMES) | | NOMINAL, AV. AVS. AVS AVE. AVSF.AVSST | AVKCt), AEXCE) | | 1000 OwG No 3212Z-GHA-6000 i A A TE HEAT RESISTANT LIFE CHARACTERISTIC AAMAOGTROMBULETS. HEAT RESISTANT LIFE CHARACTERISTIC SHALL SE MORE THAN NUMERICAL VALUES IN TABLEH weRM RACY DE yy (REX? / FLAME RESISTING Bema LAVx) / I RRALATE CROSS LINKED RRADIATE CROSS LINKED VINIL POLYETHYLENE amc H) ! hours ] | | \4 | 4 | | | 10, 000 t | i f| | | | | | | | | | | | | | | 1,000 1 j | } | it | KW} ott | | | ; oi | ' | ) 4 t\] | | | | foi | | | | \\ | | i | | 100 + 10 - . aac’) 60 70 80 90 1001101201301401501601701860 Temperature OWG NO 3212Z-GHA-6000 9 22 CREM) CREPPRENCE) FER 2) RHBAGRTE. SMOKE CHARACTERISTIC _"°"* ‘Shoe occun "Ss SHOWN ami" C) Hy | & sun nine TENI | NoMINAL|TYPE_OF MIRE 25 3 70 80 100 110 AVS 19 16 15 0.3 AvSS. V7 ia 14 (A) AV. ce 21 18 17 . AvS 25 21 20 0.5 LAVSS | 23 19 18 AVX 22 14 AES 26 21 AV. 30 2g 24 ao as | avs | 30 26 25 9 AVSS a! ee 24 0.85 AVX 28 20 AES 33 [ 25 AV 37 37 32 28 AVS 40 35 33 1.25 AVSS 38 32 30 AVX 55 26 | AES 46 | 37 AV. a 50 4i 39 AVS 2 AVSS 50 43 4) AVX 43 | 37 AES 58 50 AV 70 67 59 5. AVS . Avx | 60 60 AES aS 75 AV 94 92 78 73 AVS . Avx_|_110 75 AES 135 95 AV I 8 AVX 150 100 AES 165 120 AV i AVX 210 140 AES OWG NO 3212Z-GHA-6000 gf 2? (oosooE|OOZTOS Ioe! YUKA NO OLS[OS¢|Ore| ve[ vs ze A oy] [00e/oz1 OL xau XA] ° Of9|0Zb| Oze|081 08 oF AW a ogr|Oo¢|061 Xu "XAY| © SAW S & Orel [oes|oze| @L SE AW 5 ogzolzogl XB 'XAy| 1 c SAW £ oN | Ors|oss| 092| ost oz Se AY “ 03s] josr| Joos] fogifszt XBW “XAW aay OS6) Ors Od¢| ost ‘O01 ov SSAW 2 & SAW 098) OLD O¢e| orl ie ve AW 02g O2¢| Svl 09 XSW XAy| 028 009) 08e| oet ool eV SSAW G2'1 092 oss oSe| Ost 06 ev SAW Ord oss OF 2| Ost se 6e AW oz fobe|__[O9T/OTT xa XAY ost Oz iOet] 92] SE SSAW |sg‘o oz8 oor osifoo1| 89] oF SAv_|S/'0 092] oes oft| se] 19| oF AW 09208! xv XAy| 099) 062! og il pe] SE SSAW s‘o ( 0 Op ) '009| 0Se| Olli] £9} oF SAW OS ooi| 65 | 82 AW O9y| _forejort/osfor| ssav |. ose| _oeijoozpfer] sav | © ° OOvloos|oSz[ozz|ooz|ostfoztjo! tootf os | oe | oz | o9|os|spfor| se | oe |S2[o2[St[Ol] S| sun (w) INSSYNO ao gens Pannen ee _ COs ® ue | ee OHS SI X3U'XAW HO4 JHOOE “XaW “SAY “SSAU AV. 803 JHOOS NIHLIA SS¥3S0NI-dWa1 Tain O/ +S! HSLOVEYHO ONTSTE See ee ies oy fL20 ST HROWM JHOOEAXIY “XAV "WHJHOOGASSAV “SAV AV (¥ WHE T Bot (Te #) 5. RBA 5. TEST METHOD 5-1. 8 8 BOS. JIS C 3005 (772Fy 7ARRRMALICMTENCS. Kad. 5-1, CONSTRUCTION CONSTRUCTION SHALL CONFORM TO NO.5 OF JIS C3005 (TESTING METHODS FOR RUBBER OR PLASTIC INSULATED WIRES AND CABLES) 5-2. aREH ABEWG. JIS C J005D6RSS, REL, SHE IMTHT STARTS, 5-2. CONDUCTOR RESISTANCE CONDUCTOR RESISTANCE SHALL CONFORM TO NO.6 OF JIS C3005. HOWEVER: RESISTANCE VALUE SHALL BE CONVERTED TO THAT FOR Im 5-3. #RE - BEER TFL SY AR. 5-3. VOLTAGE RESISTANCE VOLTAGE RESISTANCE SHALL BE TESTED AS FOLLOWS (1) 29-9: 25-28, JES C 300508-3k48. (1)SPARK: CONFORM TO NO.8-3 IN JIS C3005 (2)k IAG, (1)O27-78RRILOSRAMOOOMMONATCY, HUHH SMMORRFSTE CY, ZOBREEVCAYSHE, H2NE ILARERB ZOOMMSSKBA RT. SURTOSSORE TREK, BHC AMMESO SCE SOHZOEMRL AU RHOR ARES M. LOOOVETHIELERZURDS. 1AMCACMASN OAC IAEA, AFTER SPARK TEST OF NO.(1), TAKE SAMPLE OF APPRX. 600mm -LONG, PEEL INSULATOR OF 25mm PORTIONS WITHIN BOTH ENDS. TWIST PEELED PORTIONS WITH EACH OTHER AND THEN DIP 300mm CENTER PORTION OF SAMPLE INTO 5% SALT WATER AS SHOWN IN FIG. -2 AFTER KEEPING THIS CONDITION FOR Shr, ADD AC VOLTAGE WHOSE WAVE IS ALMOST SINE CURVE OF 50-60Hz BETWEEN CONDUCTOR AND GROUND. RISE VOLTAGE GRADUALLY TO 1000V AND CHECK IF SAMPLE CAN WITHSTAND FOR Imin (2)UNDERWATER: (UNIT: mm) aw BERR SAMPLE. HIGH VOLTAGE SK POWER’ SOURCE 5% SALT WATER — [ P-R 2-2 GRouNo = GROUND DWG NO 12 3212Z-GHA-6000 | 45 5-4 5-4 5-5 5-5 al 31K. JIS C 3005016. zee. TENSILE STRENGTH TENSILE STRENGTH SHALL CONFORM TO NO. 16 OF JIS C3005 ea Hes, EEHSOOMMOKASEY, EOMMAOMMEKLTBIOSIESO+2° COIS K 2206 CHAAERORDRS) CHTERL1~SHOLSMABEUIS K 2203 TBIKMETELOSED EHEMSALOBLOSMRA BHC 2OMMALLDSMUBL, MAC TSECRALEDS, RIKTIEE He sMMOaHVRSEIS. 3( 2) Rar CHS. OIL RESISTANCE TAKE SAMPLE OF APPRX.600mm-LONG, DIP INTO OIL EQUIVALENTLY MIXED WITH NO. 1 LUBRICANT OF GRADE 1 TO 3 SPECIFIED IN JIS K2206 (LUBRI- CANT FOR LAND ENGINE) AND OIL SPECIFIED IN JIS D2203 (KEROSINE) OR EQUIV.AT 50#2°C FOR 20hr. WITH BOTH ENDS OF 40mm EACH BEING UNDIPPED AS SHOWN IN FIG.3, AND THEN TAKE IT OUT AND LEAVE IT TO COOL DOWN TO NORMAL TEMP, WIND IT AROUND CYLINDER WHICH HAS DIA. SHOWN IN TABLE-7 AND CHECK HEAT RESISTANCE ACCORDING TO 5.312) [a3 #aKeH) (ait: mm} (UNIT: mm) maBeTBeOSSRES EQUIVALENT MIXTURE OF LUBRICANT & KEROSINE <-7> a0 moe (mm) Nominal _|DIA.OF CYLINDER mm] 1.25 = 0.3 75 2 150 Too - 10 255 5-6. 88 HANG, KEN60OMMOHASLY, TOMMZSMMORAKEGTEY AMSOSOMRSLREORERMA. EADS CAFE PALEROR TT EOMMC RY AL TOF. ZOSEORET12022° CORPEAPT 1 ZOHMMNT D, WRERRT FOE CRALLOS, ROLTILOAMOSHYCMAMOBHRCRATALBERY, 5. 3(2) ke THB). HEAT RESISTANCE TAKE SAMPLE OF APPRX.600mm-LONG, PEEL INSULATOR OF 25mm PORTIONS WITHIN BOTH ENDS, ADD LOAD SHOWN IN TABLE-& TO EACH ENO OF CONDUCTOR AND HANG IT OVER CYLINDER WHICH HAS DIA SHOWN IN TABLE-8 KEPT TO SE HORIZONTAL AS SHOWN IN FIG. -4 HEAT IT IN FLOWING AIR AT 12082°C FOR 120hr IN CONDITION AS IT LS LEAVE AND COOL IT COWN TO NORMAL TEMP.AFTER HEATED, WIND IT AROUND CYLINDER WHICH HAS OIA.SHOWN IN TABLE-8 IN OIRECTION REVERSE TO THAT WHILE HEATED. AND CHECK HEAT RESISTANCE ACCORDING TO 5-3(2) BWG NO 13 3212Z-GHA-6000 WA Be Fimo we (mm) #E(O) NOMINAL | DIA.OF CYLINDER(mm) | LOAD (9) 0.3 100 450 0.85- 0.5 15 450 2 = 1.25) 165 450 3 165 1350) e- 5 255 1350 ao - 10 255 2700 oo - 50 255 4500 OC) DPN cveaoen sine fi te xo) oxo] QL, AVX AEXOMMERIG, BYSKADANSAOOEST IP, HEARERS VERE A ROCTIAGLIF- SAY, REDORMORROARE AS. R, COBOL ITS. 3. (2) CE oMRERRATE I. ante. AS FOR HEAT RESISTANCE TEST | OF AVX ANO AEX, LEAVE SAMPLE OF APPRX LENGTH IN CONSTANT TEMP. BATH KEPT AT TEMP.SHOUN IN TABLE-9 FOR SPECIFIED TIME. TAKE IT QUT AND LEAVE IT TO COOL DOWN TO ROOM TEMP WINO IT AROUND CYLINDER SHOWN IN TABLE-9 FOR 3 TURNS AND CHECK IF THERE ARE CRACKS ON SURF OF INSULATOR TEST VOLTAGE RESISTANCE OF THIS SAMPLE ACCORDING TO 5-3(2) zt fe CONDITION | WIRE AVKCED AEX (ft) ao wominat | o.5s:.25] 2-3] 5| | ts] o.s+1.25 | 2x3 |5| 6] 18 am CC) TEMPERATURE (*C) 120 150 Bom CH) : TIME (he) 166 240 Ramee (mm) T CYLINDER 0.D. (mm) 2.5 20 |as}so| 75] 12.5 | 20 |es|so|75 DWG NO. 14 3212Z-GHA-6000 | y 5-7, aime CAVX, AEXOA) WARRING, B4RKSOHSRAAELSLVELEF-7Se, 200° CHSEITIONMASMYHL PRCAMULECTRRAROERSS. 5-7. HEAT RESISTANCE TEST F (AEX, AVX ONLY) AS FOR HEAT RESISTANCE TEST I. WIND SAMPLE OF APPRX. LENGTH AROUND DIA, WHICH IS THE SAME AS THAT OF WIRE, FOR 6 TURNS. LEAVE IT IN CONSTANT TEMP.GATH KEPT AT 200°C FOR 30min. ANO THEN TAKE IT OUT COOL IT TO ROOM TEMP AND CHECK SURF OF INSULATOR 5-6. 6% 2 HSE, @STREOMNEEY -4042° CORRE IALIMMRHLEDS, PRE IATRIOLTS HOMMLOMMTBSOS TC 1GOREGLEDS, PAE INSMIBL, DELS. 3(2) RAT 5-8. LOW TEMP. RESISTANCE AS FOR LOW TEMP.RESISTANCE, TAKE SAMPLE OF APPROPRIATE LENGTH. KEEP IT IN LOW TEMP. BATH AT -€022°C FOR 3hr, THEN BEND IT AT 180°C AS SHOWN IN FIG.5 AROUND CYLINOER WHOSE DIA 1S SPECIFIED IN TABLE 10 WITHIN APPRX. 10sec. AND TAKE IT OUT OF LOW TEMP.BATH. TEST IT ACCORDING TO $-3(2) <85 €2K8BH> , % Foe (mm) St NOMINAL _|DIA.OF CYLINOER(mm) 1, 25~0. 9 78 ‘i a> 2 150 30510 255 T00~40 455 5-9. HUG, VIS C JOOSMZGKS> THs, MARE, (1) AFRMESS. ARBRE, AV. AVS. AVSSBT3OBUA MttsaaT sR. AVXI 15s. AEXUT10H1E98, 5-9, FLAME RESISTANCE FLAME RESISTANCE SHALL BE TESTED CONFORMING TO NO.28 OF JIS 3005. INSTALLATION METHOD SHALL FOLLOW (1)HORIZONTAL TEST FLAME CONTACTING TIME SHALL BE "30sec MIN. TILL IT STARTS TO BURN“FOR AV.AVS AND AVSS. "ISsec"FOR AVX AND "l0sec"FOR AEX OwG NO. 3212Z-GHA-6000 5-10. Ree (1) REXOT MA BEARHO. 19RHATS. CHAMMECANSIV720CCEMAS, CHE1Z0° COBBBTIET 24HBMBSS. RASRIRL, 100° CORA COMMIASS, CHEMILL, PAL AMRERE WEL. TUT MOBS SERBRES > CIMARCTS 5-10, CROSS-L INKING (I)GELATION RATE OF AEX MEASURE 0.19 SAMPLE OF INSULATOR STRICTLY. PUT IT INTO TEST TUBE AND ADD 20cc XYLENE. HEAT TEST TUBE IN CONSTANT TEMP.OIL BATH AT 120°C FOR 24nr. TAKE SAMPLE OUT AND HEAT IT IN DRIER AT 100°C FOR 6hr. TAKE IT OUT, COOL IT DOWN TO ROOM TEMP AND MEASURE ITS WEIGHT ACCURATELY. MAKE PERCENTAGE OF WEIGHT AGAINST ORIGINAL WEIGHT GELATION RATE (2) AVXO FARE BHSRAD. SORMBTS. CHEY-22V-WLBCS > TF POLKO7 97 SS BALTES S. DELCORAT, 100° CORRBETINMEMT S. TOLMIRL TERE TIAL TEREMH TS, TN FFUOEBLHG SERERER DI TIVABCTS. (2)GELATION RATE OF AVX MEASURE 0.59 SAMPLE OF INSULATOR STRICTLY. EXTRACT IT BY EXTRACTOR USING TETROHYDROFRAN FOR 18hr. THEN ORY IT IN ORIER AT 100°C FOR 3hr. TAKE IT OUT, COOL IT DOWN TO ROOM TEMP AND MEASURE ITS WEIGHT ACCURATELY. MAKE PERCENTAGE OF WEIGHT AGAINST ORIGINAL WEIGHT GELATION RATE 5-11. att VIS D 0205 (EHERRORMAMRAM IO? CC Vr In LOOOMMMADRES. 3. (202k THD §-11, WEATHERABILITY TEST ACCORDING TO JIS DO20S (TEST METHOD OF WEATHERABILITY FOR AUTOMOTIVE PARTS) 7,6(SUNSHINE CARBON WEATHEROMETER) FOR 1000nr ANO THEN ACCORDING TO 5. 3(2) DwG NO 3212Z-GHA-6000 | 5-12. MERE ROSBRLIVTSPMBLER, 5. 3(2)ed> TH, “AYU +MCOH( 15%) BACMSC24HBREE, 100°C. 24mmaMeTS. + Ny FU-R(H250e30% ERSTSOMRAE, 100°C, 24mMATS. +7-F7bR(SO% 1007 C. 24mm, RATS. +DOT4RZ100°C. 24mm, RATS. 5-12, CHEMICAL RESISTANCE TEST SHALL BE DONE ACCORDING TO 5-3(2) AFTER TESTING USING EACH SOLUTION BELOW HEAT AT 100°C FOR 2ahr AFTER DIPPING INTO SOLUTION OF GASOLINE + MCOH(I5%) AT NORMAL TEMP FOR 2énr HEAT AT 100°C FOR 24nr AFTER DIPPING INTO BATTERY FLUID (H2SQs. 30%) AT NORMAL TEMP. FOR 30sec. 5-15. matt BAGOL2’ C, ERIO~OSHCTIOMMRALLE, 5. 3(2 AIT, 5-15. HUMIDITY RESISTANCE TEST SHALL BE DONE ACCORDING TO 5-3(2) AFTER LEAVING IN 90-95% FUMIDITY AT 6022°C OWG NO 18 3212Z-GHA-6000 5 5-16 5-16 eye DEFRAG, KANIOOMMORHELY, TOMMZSMMORAHSEAHY. RAH HS SUS ELT. F2ECHEL THOS PLOT. 2MMPRBCAARNSS ICMYATS. ACRPICVORES DA-PRNZF- PLOT MES. 27TKOT (22, QNIOMSTAMSL, KALMA, SRCREHRRLECEORES MET &. LroROMEETIEDS, RASSOMMBAL, HE AMEOORBRE YEE LMRORREH >. COLPRUTIMBLAL TABMEL, RNBEES. PINCHING CHARACTERISTIC AS FOR PINCH TEST, TAKE SAMPLE OF APPRX.900mm-LONG. PEEL INSULATOR PUT IT STRAIGHT WITHOUT ADDING OF 25mm PORTIONS WITHIN BOTH ENDS: ANY TENSION AND SET iT SO THAT IT INTERSECTS METAL BAR OF 3.2mm PERPENDICULARLY AS SHOWN IN FIG. TO SAMPLE WITH INCREASING LOAD BY 2.27Kgf(22.2N) PER Imin.AT LEVER THEN ADD LOAD OF METAL ANV ADVANTAGE 10, AND MEASURE LOAD WHEN CONDUCTOR TOUCHES METAL BAR. AFTER MEASUREMENT ONCE, MOVE SAMPLE BY SOmm, TURN IT CLOCKWISELY AT 90°. THEN FIX IT AND TEST IT AS MENTIONED ABOVE MENT ON 1 SAMPLE FOR 4 TIMES IN THE SAME METHOD AND CALCULATE THEIR AVERAGE TAKE MEASURE- IL @f:mm UNIT:an counter BALANCE u ap sovenoio i © anche - YW/A§ ETAL BAR id savpre DWG NO. 19 3212Z-GHA-6000 22 5-17. Meat PAGS ASS RAOKNS OY, ACH TA- 1 OOHFRMARLMY AY. AADBTA SS OCMONRL500GHHEYE BL, ABENO. 1ADBReAL, MANEAL BIE MHHEPA UTES 790" COMMTHAGOM ( 1HMEIGEHAS. )ONSTARLT HRS ReF, MUSLERTEML ALTE. AEG IGA TOFMERED. 5-17. BENDING RESISTANCE TAKE SAMPLE OF APPRX.LENGTH OUT OF COMPLETED PRODUCT AND SET IT TO BENDING TESTING EQUIPMENT AS SHOWN IN FIG.-10 AT NORMAL TEMP HANG 5009 WEIGHT FROM PORTION OF 50cm FROM FIXED END OF SAMPLE. BEND IT TO RIGHT AND LEFT EACH AT 90° WITH BEING POSITION THAT SAMPLE IS VERTICAL TO BE CENTER FOR 60 TIMES (TAKE 1 RECIPROCATION TO BE 1 TIME) REPEATEDLY WHILE PASSING ELECTIRC CURRENT OF APPRX. APPRX.0. 1 THROUGH CONDUCTOR AND ELECTRIC CURRENT SHALL NOT BE SHUT OFF DURING TEST. TAKE MEASUREMENT FOR 3 TIMES AND CALCULATE THEIR AVERAGE ray | Rew CONTRA aH ROTATING SAMPLE ax oN Dame S| eee aey WEIGHT. %) R=wwEEETS. De1. 1de#s, (REMARKS) R; RADIUS OF CURVATURE Dig <&-10> 5 «FIG. -10> DWG NO FY 3212Z-GHA-6000 | 45 5-18. HNAaAt ELEORUESL, 10. OOOH ( GHEREERROME ELHOBUENETS OSE TO ELECMAREUS. U#UEM10. OOOH( 1, 14) SERFSCCUMMAMTUTEAITHS, ECT, ROMCMBSGEHT SD. 5-18.HEAT RESISTANT LIFE CHARACTERISTIC THIS CHARACTERISTIC MEANS STRETCH AFTER AGING AND AGING TEMP WHEN STRETCH ABSOLUTE VALUE BECOMES 50% AFTER AGING FOR 10.000nr CIN CASE OF LOM VOLTAGE WIRE FOR AUTOMOBILE? IS CALLED HEAT RESISTANT TEMP. HOWEVER. IT IS DIFFICULT TO AGE FOR 10.000nr (1. 14YEARS) ACTUALLY AS IT TAKES TOO MUCH TIME TO TEST THEREFORE HEAT RESISTANT LIFE 1S ASSUMED AS FOLLOWS. (a) SERTORUSOKE SSAM( Hr eos, (8) CALCULATE NO.OF DAYS(he} THAT STRETCH VALUE BECOMES 50% AT EACH an TEMP 2 x°C x K DAYS g yi x L DAYS 8 zc x M DAYS. x Y z (b) 9770 fl " 1 (b) DRAW GRAPH USING \ t U — ( ‘Dam ay ae” 19,000 1.000 22.23 «2k 28 [26 e728 x10 LK 180 «160 «140 «120 «100 «90 “C (OC) 7DyhLRESH SERENE 10. OOOH F1YEDRAETOD. EOTAORRHMMERE TS. Ce) DRAW LINE THROUGH ALL OF 3 PLOTTED POINTS AND INTERSECT IT WITH LINE OF 10, 000hr INTERSECTION POINT SHOWS HEAT RESISTANT TEMP DWG NO. 3212Z-GHA-6000 J 5-19. BRLEBH 5-19 Rah2 UOMMALOMASTEOSIEARL, MENS MAL FENG TS, S20BRGILOARO SHAE LRT ROS. BL. 8277008 0R8A2. BBQs CcoBL7IALEMHMHATC BS, (ex. BB&E25" COR, degW135° CtHng, HREOC) TEMP. RISING CHARACTERISTIC PREPARE SAMPLE OF APPRX.2000mm MIN, -LONG AS SHOWN BELOW AND SOLDER THERMOCOUPLE TO CONDUCTOR. PASS ELECTRIC CURRENT OF EACH AMPARE FOR 10min, AND THEN MEASURE TEMP.RISING VALUE OF CONDUCTOR CONDUCTOR TEMP,SHALL BE deg VALUE IN CHARACTERISTIC GRAPH WITH BEING AMBIENT TEMP. ADDED (Ex, IN CASE THAT AMBIENT TEMP. 1S 25°C, CONDUCTOR TEMP. IS 160°C WHEN deg VALUE IS 135°C.) 00mm, |____1900mm THERMOCOUPLE <@-11> aunt Feet OOOMMOKHEEY, B- 1204 71CRHTARL. BTOTRERVABSRET, HHEBPSORRT SE TOMMEMTT d. BL, 188He CRANGAMRL EL OOETS. SMOKING CHARACTERISTIC TAKE SAMPLE OF APPRX.1000mm-LONG, PASS ELECTRIC CURRENT THROUGH SAMPLE AS SHOWN IN FIG.-12 AND MEASURE TIME UNTIL SURF OF SAMPLE BEGINS TO SMOKE WITH EACH ELECTRIC CURRENT VALUE AT EACH ANBIENT TEMP: SAMPLE WHICH SMOKES ONCE SHALL NOT SE USED AGAIN RHEE _sawpue wire “é 1000mm. | <@-12> DWG NO. 3212Z-GHA-6000

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