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Car audio system CEM3000/00/55/98


CONTENTS

Technical specification ..................................................................1-2


Version variation ...........................................................................1-2

Service measurement setup..........................................................1-3


Service aids .................................................................................1-4

Instructions on CD playability ................................................2-1..2-2

Block diagram................................................................................3-1
Wiring diagram...............................................................................4-1

Disassembly diagram............ ........................................................5-1

Main board
Circuit diagram..........................................................................6-1
Layout diagram...................................................................6-2..6-3

Servo board
Circuit diagram..........................................................................7-1
Layout diagram..........................................................................7-2

Exploded view diagram..................................................................8-1

© Copyright 2010 Philips Consumer Electronics B.V. Eindhoven, The Netherlands


All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted, in any form or by any means, electronic, mechanical, photocopying,
or otherwise without the prior permission of Philips.

Published by LX 1027 Service Audio Subject to modification 3141 785 35330

Version 1.0
1-2

TECHNICAL SPECIFICATION

Display Sound
• Type: High contrast LCD, 32K color illuminations • Output power (MAX): 50Wx4 channels
(11 characters) • Output power (RMS): 24Wx4 channels (4 ohms,
• Key illumination: White 10% T.H.D.)
• Equalizer: 3-bands
Audio Playback • Equalizer settings: Classic, Jazz, Pop, Rock, Flat,
• Playback Media: CD, CD-R, CD-RW, MP3-CD, Optimal, Techno, User defined
WMA, WMA-CD • Sound Enhancement: Dynamic Bass Boost, MAX
• Compression format: MP3, WMA Sound
• Disc Playback Modes: Fast Forward/Backward,
Introscan, Next/Previous Album Search, Next/ Connectivity
Previous Track Search • USB: USB 2.0 Host
• MP3 bit rates: 32-320kbps and variable bit rate • MP3-Link: For portable MP3 music playback
• ID3 Tag support: Song title, artist, album • Sub-woofer preamp output: With gain control
• USB Direct Modes: Fast Backward/Fast Forward, • Preamp output: 2 pairs RCA(L/R)
Play/Pause, Previous/Next, Repeat, Shuffle
Security/Anti-thief
Tuner/Reception/Transmission • Front panel: Detachable
• Tuner Bands: AM, FM Stereo • Display blackout: 10/20 sec selectable
• Auto digital tuning
• No. of preset stations: 18(FM), 12(AM) Accessories
• Tuner Enhancements: Auto search and store • Remote control: Slim remote with battery
• RDS: Station Name, Station Information, Radio • Quick start guide: English, Traditional Chinese,
Text, Program Type, News, News & Traffic, RDS Brazillian, Portuguese, Spanish
Clock Set • User Manual: Brazilian Portuguese, Spanish

Dimensions Power
• Product dimensions (W x H x D): • Power supply: 12V DC
188 x 58 x 190 mm
• Chassis: 1 Din

VERSION VARIATION

Type /Versions: CEM3000

Service policy /05 /00 /55 /58 /61 /98


Board in used:
SERVO BOARD C/M C/M C/M
MAIN BOARD C/M C/M C/M

Type /Versions: CEM3000

Features Feature diffrence /05 /12 /55 /58 /61 /98


RDS
VOLTAGE SELECTOR
ECO STANDBY - DARK

* TIPS : C -- Component Lever Repair.


M -- Module Lever Repair
-- Used
1-3

MEASUREMENT SETUP

Tuner FM

Bandpass
DUT 250Hz-15kHz LF Voltmeter
e.g. 7122 707 48001 e.g. PM2534
RF Generator
e.g. PM5326
Ri=50:

S/N and distortion meter


e.g. Sound Technology ST1700B

Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).

Tuner AM (MW,LW)
Bandpass
250Hz-15kHz LF Voltmeter
DUT e.g. 7122 707 48001 e.g. PM2534

RF Generator
e.g. PM5326
S/N and distortion meter
e.g. Sound Technology ST1700B
Ri=50:

Frame aerial
e.g. 7122 707 89001

To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage.
Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).

CD Recorder
Use Audio Signal Disc SBC429 4822 397 30184 Use Universal Test Cassette CrO2 SBC419 4822 397 30069
(replaces test disc 3) or Universal Test Cassette Fe SBC420 4822 397 30071

DUT
DUT LF Generator L
L e.g. PM5110

R
R
S/N and distortion mete
S/N and distortion meter e.g. Sound Technology ST170
e.g. Sound Technology ST1700B

LEVEL METER
LEVEL METER e.g. Sennheiser UPM550
e.g. Sennheiser UPM550 with FF-filter
with FF-filter
1-4

SERVICE AIDS

GB WARNING ESD
All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.

GB
Safety regulations require that the set be restored to its original CLASS 1
condition and that parts which are identical with those specified,
be used LASER PRODUCT
Safety components are marked by the symbol ! .

Lead free
2-1

INSTRUCTIONS ON CD PLAYABILITY

Customer complaint
"CD related problem"

Set remains closed!


1
check playability

playability N
ok ?

Y 3
For flap loaders (= access to CD drive possible)
"fast" lens cleaning cleaning method 4 is recommended

check playability

playability N
ok ?

Play a CD
for at least 10 minutes

check playability

playability N
ok ?

add Info for customer Exchange CDM


"SET OK" 2

return set

1 - 4 For description - see following pages


2-2

INSTRUCTIONS ON CD PLAYABILITY

1 4
PLAYABILITY CHECK LIQUID LENS CLEANING
Before touching the lens it is advised to clean the
surface of the lens by blowing clean air over it.
For sets which are compatible with CD-RW discs
This to avoid that little particles make scratches on
use CD-RW Printed Audio Disc ....................7104 099 96611
the lens.
TR 3 (Fingerprint)
TR 8 (600µ Black dot) maximum at 01:00
Because the material of the lens is synthetic and coated
• playback of these two tracks without audible disturbance with a special anti-reflectivity layer, cleaning must be done
playing time for: Fingerprint 10seconds with a non-aggressive cleaning fluid. It is advised to use
Black dot from 00:50 to 01:10 “Cleaning Solvent
• jump forward/backward (search) within a reasonable time

The actuator is a very precise mechanical component and


may not be damaged in order to guarantee its full function.
For all other sets Clean the lens gently (don’t press too hard) with a soft and
use CD-DA SBC 444A..................................4822 397 30245 clean cotton bud moistened with the special lens cleaner.
TR 14 (600µ Black dot) maximum at 01:15
TR 19 (Fingerprint) The direction of cleaning must be in the way as indicated in
TR 10 (1000µ wedge) the picture below.

• playback of all these tracks without audible disturbance


playing time for: 1000µ wedge 10seconds
Fingerprint 10seconds
Black dot from 01:05 to 01:25
• jump forward/backward (search) within a reasonable time

2
CUSTOMER INFORMATION

It is proposed to add an addendum sheet to the set which


informs the customer that the set has been checked
carefully - but no fault was found.
The problem was obviously caused by a scratched, dirty or
copy-protected CD. In case problems remain, the customer
is requested to contact the workshop directly.
The lens cleaning (method 3) should be mentioned in the
addendum sheet.

The final wording in national language as well as the printing


is under responsibility of the Regional Service Organizations.
3-1 3-1

SET BLOCK DIAGRAM


4-1 4-1

SET WIRING DIAGRAM


5-1 5-1

SET DISASSEMBLY DIAGRAM

1)PRESS " " TO OPEN THE PANEL, THEN DISENGAGE IT FROM THE CHASSIS
2)REMOVE SCERW "A" AS INDICATED TO DISCHARGE THE TOP LID
3)REMOVE SCREW "B" & "C" AS INDICATESD
4)REMOVE SCREW "D" & "E" AS INDICATED
5)PUT OUT FLAT CABLE FROM DECK AS "F" INDICATED
6)REMOVE 5 SCREWS AS INDICTED TO LOSSEN THE FRONT PANEL

C
BUTTON

F
D E
R17 Q2
RA-R
882
3K3 LAMP_VCC
R12 RA-L
R187
3K3
R57 NC
R53 C7
C9 R199 +9V
20K 20K 272 272 DIMMER
220
L01 C63 4U7 R169 C122
RA_5V C8 ZD4 EC29 9015
4K7 Q37
2.7uH 102 4V7 ZD6 104 R178
R47 R48 C64 47UF 22K
D24 6V8
XT1 4148
C65 104 C6 4U7 D12
4R7 4R7 FB2 102 C60 Q38 R177
FB3 C140 ILLUME-IN R157 R139
AUX_R R170 AUX R 9014C 1K
C66 1UH 20P
ANT 104 L14 1K 4U7 10K 4K7
37.05MHz 4148
BLM BLM
R158

ANT C62 R189 D17 EC46


C69 104 47UF
10K C118 47K
R20 IN4148
100 20P 102
R01 R02 C03
R185 LAMP-POW R176 Q36
103 44 43 42 41 40 39 38 37 36 35 34 C117
68K 270K L01 2K2
AUX_L R190 10K 102 C139 AUX L 9014C
2.7uH

OSCOUT
Q4

OSCIN

L-OUT

R-OUT
C14 L10 C4 30P C01 1K 4U7
R03 R46

GND-VCO
G-IFDAC

VCC-VCO
C1 472

GND-DAC

GND-PLL
VCC-PLL
MUTE_1

VCC-IFDAC
47R 1 FLI VCC-DAC 33
30P 220nH OIRT/30P 30P EC6 4R7 R29
1UF C59 EC106 C16
L4 R04 TCAGC-FM CON R18 22K R3 EC12
2 GND-1V2 32 104 C56 SUB-WOOFER SUB_OUT R85 22K
220nH SK254 R154
4K7 L11 R146 22K
2U2 R62 220 220 100uF 10UF
C02 3 FM-MXDEC VDD-1V2 31 R13 220 CON6 100UF EC19 Q15 4U7
C24 BLM 4K7 Q10 R67 47k C39
4K7 C108
15P 103 C13 47P R27 47K R19 9014C R223
RA_RST R86 102
4U7
R69

R05 4 FM-MIXIN RSIN 30 MUTE R73 10K


C35

L6 10K
F LINE R

FR R37
104

0
5K6 R224 10K 5 6 7 8
U2 220 R77 RDS_INT 2K2 CON10
R8 5 RF-GND RDSINT 29 9014
2.7uH 0 4558 10
2K2 EC30 U6 R36 R222 1
R43 47UF Q14
C29 6 FM-MPINDRV VDD-1V2 28 C114
R07 C55 10R 4 3 2 1 9014C 2
470P Q5 103 RA-L R149 22K 10K 10K
TDA7303 R213 EC11 102 C18 3
470 7 RF-VCC SCL 27 RA-R R96 R2
9014S 0 AUX/R F LIME L
EC32 2U2 BT_L R66 47k 4
L5 C25 R212 2k2 R97 AUX/L 10UF
C38

SDA 26 R15 BT_R FL


R71 2K2 220 4U7 5
8 AM-TC RA_SCL
1UH 2U2 0 2K2 R55
C28 CD_L R81 4U7 6
2.2UF 2K2 22K 22K
9 PINDDEC VDD-3V3 25 CD_R OPTIONAL
VCC
AV-4P
JP2 R14

RA_5V
24
C77

10 PINDIN REG-1V2 C15


C91

JP1
C78
C83

22K
C89

R40 0 C54 C105 C86 R65 22K R45 C79 R LINE R


C410

C68 R63 22K


0R 11 GND-LNA 1V2 23 C53 180
22R 1UF 103 2K2 R221 4U7
1UF RA_SDA 4U7 4U7 R61 47k C37 10UF R35 Q12
C52 C116
4U7

R80
4U7
4U7
4U7

4U7

R75
4U7

10
9
8
7
6
5
4
3
2
1

4U7 9014C
RR

LNAOUT
VREF165
VREFDEC
102

LNAIN2
LNAOUT2
LNADEC2
AMMIXIN
GND-DIG
VCC-DIG
C32

LNADEC
0R 474 10K
R58

10K

LNAIN
4K7
12 13 14 15 16 17 18 19 20 21 22 D2 R21 5 6 7 8
R8 R22 104
DIEL
SE1L
SE2L
SE3L

SE1R
SE2R
SE3R

R28 EC20
10

CREF
Q1
DIFFR
DIFFG

C30

4148
1K 4K7 47UF U7 4558 Q13
R220

5K6 C45 C48 L9 R25 C10 U5 TDA7418 R44


C31 C33 C49 3K3 R16 9014S 4 3 2 1 100uF 9014C
104 C127
L7 103 C50 BLM 100R R64 22K EC18 10K 102
104 1UF 1UF 180
10K

1UF D4 100 C80 C17


2.7uH 2U2 4148 R LINE L
C40 R60 47k

GND
SUB-W_OUT
OUT_RF
OUT_RR
OUT_RL
OUT_LF
MUTE
SCL
SDA
VDD

R6 R74 2K2 R50 10UF 4U7


120P R34 RA_5V C5V RL
R54
4U7 C36

R39 C43 1R
R38 C76 C71 C70 EC14 C5 R68 22K
100R 1K EC13 Q23

11
12
13
14
15
16
17
18
19
20

1K 104 EC5 104 22K C92


104 104 47UF 47UF
330P 9014C
47UF R84 EC22
C42 L8 EC24 MUTE1
R88 2200UF
10K 104
R112

C137
R114

C87 12K C84 R108 103 33uH 47K


100UF RR C93 4U7 1 6 20
152 R115 152 12K 47K 104
2K2
2K2

R216 R191 4K7 L3 RL C94 4U7 9


C5V
15nH FL C115 4U7
Q40 9015S 4K7 22
4U7

SUB_OUT
FR
RR
RL
FL
47K C95

KEY1
KEY2
C12 FR 8

FEEDR
CPU5V
CPU5V
S5V CPU5V

FEEDF
CD ON
102 R107 EC28

MP3_DO
MP3_DI
R192

ENCODER
R195 R118

CDP_RST

MP3_CLK
CPU5V SCL 1UF

BEEP/IN3

IPOD_POW
CN9 R218 R206

USB/SD_DET

MP3_REQ_O
NC SDA 1K 1K 7
1M

R234
+9V 47K R72 +9V R117 C90 C88
1 R211 R194 BEEP L25

SENSI_IN R127
SENSIO CPU5V R78 CPU5V

R104
R105 1K CD_L 11
2 ENCODER EC23 10K
3K9 4K7 NC 2.2R 1/2W R113

10K
100UF 474 5

330K
3 EN RDS R93
R116 1K CD_R D11 1K R193 220K 102

R197
100K

4K7
D8 R207

330K
4 D7 BEEP/IN3 102
AREA2 AREA 1 1K R205 L26
220k C124 2

R24
5 ZD1 5V6 C73 R99 C85
S5V R208 470K R101 R89 12 U3
6 D16 D15 D14 POWER_IN2 10K
SENSI_IN DIS AUX N.C DIS SW 220K 3
7 474
100 CDP_RST D18 ZD2 104 4k7 1K R109 C82 TDA7381/84/86/88
8 R128 D20 D23 5V_POW_IN1 R204 1K
CPU5V R110
100 MP3_CLK EN 2COLOR 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 100K 102
9 R129 NC EN SUB-W DIMMER 220K 220K
100 MP3_DI 5V6 C61 17
10 R130 D27 D26 R203
D25 Q27 9015S L28

R11
R9
R131 100 MP3_DO 220K 15
11 N.C NC AREA 3

FEEDF
MUTE1 C57 10K 18

MP3_DI
CD-ON
FEEDF

CDPRES

BEEP/IN3
MP3_DO
FEEDR
DANCE
OUT1 POWER_IN2 R95 474

MP3_REQ1
12

4K7
R100

CDP_SW
4K7
R91

KEYADI1
KEYADI2

MP3_CLK

MP3_REQ
R132 100 MP3_REQ_O 1 AGND 48
IN2/POWER 220K 102

ENCODER
13 OUT2 5V_POW_IN1 CPU5V 100K 19

USB/SD_DET
FEEDR OUT3 2 IN1/5V_POW VDD 47 R140 4K7
14 C67 L27
C5V OUT3 RA_SDA 14
15 Q39 3 DIO OUT3 RA_SDA 46 R141 10K
C5V 47K
16 OUT2 RA_SCL 474 21
4 DIO OUT2 RA_SCL 45
4K7 C708
R239 R90 R98
17 R235 R237 R103
10k OUT1 BT_MUTE R136 100K 102 13 S GND
USB/SD_DET 75k 5 DIO OUT1 BT_MUTE 44 MUTE Q28 220K
18 43.2k 9015S MCU:64Pin NC 24
USB_DN R240 RESET BT_TX 2K2 R144
19 IPOD_POW 6 RESET BT_TXD 43 9014S VCC
USB_DP U1 C136 4
20 R238 1k RESET DIMMER BT_RX 10K 23
R92 100 7 NC BT_RXD 42 104
CD ON R236
21 49.9k BT_RX VPP R142 100R C98
SENSIO 10 16
R10 100 MP3_REQ_1 49.9k BT_TX 8 UP CEM3000 SENSIO 41
22 R148 C107
VPP EC31
MIC- UP01 USB_5V 1UF
23 9 FLDM0 NC 40 U11 1UF
MIC+ Q40 4K7 R179 1K 47UF
24 5 VPP NC 4 MUTE
Q41 R241 10 X-IN MUTE 39 EC15 78L15

IN
GND
OUT
C113
CON24-2.0 10K 6 TX +5V 3CPU5V 27P C21

XT4
9014S 11 X-OUT NC 38

7.2MHz
100UF 104
9014S 27P VCC
7 RX X IN2 C112 12 REGC NC 37
R242 LED11 RESETTABLE FUSE
NC R102
8 RES GND 1 U4 R156
13 GND FLASH 36 LM2950 C19
CN1 10K Q9 R155
2p-2.0mm-R LEDN 104
CPU UPGRADE 14 GND NC 35 SI2301BDS BATT+
CPU5V
Q32SOCKET RESET C5V 2.2 1/2W R196
VOL_LED

R183
33Pin:REMOCONIN

OUT
GND
IN
15 VDD NC 34 R42
C104 NC
R217

100 1/2W
SW101 CPU5V X

R5 100 1/2W
9015S 16 VDD 33 R186 10K A1273 Q25 R7 EI-14
VCC L1
ILLUME_IN

22K 104 C120


RES SW C128 EC39 C119 1 1/2W
10K C129 R228
4U7 EC33 EC36 C100 EC44

NC
R188 104

ACC_DET
FDATA
RA_RES
C41

LAMP_POW
FCLK
100UF 1K R168

NC
VOL_SCL
VOL_CLK
FRONTINH
FRONTCE
2COLOR
BT_LED
NC
USB_POW
RDS_CLK
104

104
47UF 47UF 104 ZD7 104
100UF 22K
AUTO_AINT

BT1
R159 10K 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Q8 R227
ZD5 30V USBPO
R1 R160 D1
3V3 9014S 4K7
10 R122 BT_R C121

R174
R-OUT ACC_DET R26

RN1
2K2 2K2

4K7
9 1K R82 CPU5V 5401
F/L-
F/R-
F/L+
R/R-
F/R+

A-GND R120
R/L-
R/R+
R/L+

8 R123 BT-L SCL 1K SYS5V Q33


L-OUT NC 1M R255
22P Q35 POWER_IN2

1K
1K

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

SDA R175 EC42 R201 R167


C125 R125 U13 4K7 9014C
C124 ACC_DET 1K 9015
R124 LA7809 0 R161 4K7
NC NC
474 LAMP_POW NC 电池 C34
NC NC C123 1K
C47 R202
+9V VCC 22K 104
out in ZD3

2COLOER
102

F_CLK

F_DATA

F_INH
ACC_IN
R153

F_CE
BT_LED
USBPO
RA_RST
RDS_INT
REMOTE
EC2 EC1 C44 Q30
gnd
47UF 47UF 9014
104 C109 10k
R152 6V8 CON2

C5V
7 BT_MUTE ISOCON

S5V
KEY2
KEY1

F_CE
Mute 104 10K

AUX_R
BATT+

F_CLK
L2

AUX_L

F_INH

USB_DN
USB_5V
CPU5V
1K

BT_LED

USB_DP
6 R51 BT_TX

REMOTE
2COLOR

F_DATA

VOL_LED
RX

ENCODER

LAMP_VCC
5 1K R49 BT_RX EC3

C2
5V_POW_IN1
TX

104
FB1 EC21
4 C5V EC4 C110
+5V
100uH/2A

220UF
3 FB1 L12

C74 104
GND C103 EC9 220UF 100UF 474
2 1R R52
MIC- NC
1
NC 4K7
MIC+ C11 U8
EC17 EC7 C126
1 8
BT-70 103 BOOT SS
C111

R59
C99
100UF 100UF 103 2 7
104 IN EN
3 6

104
OUT COMP

47K
CON4 D130 4 5
NC NC GND FB
C130

9
8
7
6
5
4
3
2
1
R56

22
21
20
19
18
17
16
15
14
13
12
11
10
RT8284N 332
R70 10K
R79
CN5
45.3K 20K
CON22-2.0P
CIRCUIT DIAGRAM - MAIN BOARD
6-1 6-1
6-2 6-2

LAYOUT DIAGRAM - MAIN BOARD


COMPONENT SIDE
6-3 6-3

LAYOUT DIAGRAM - MAIN BOARD


COPPER SIDE
7-1 7-1

CIRCUIT DIAGRAM - SERVO BOARD


7-2 7-2

LAYOUT DIAGRAM - SERVO BOARD


8-1 8-1

EXPLODED VIEW DIAGRAM

6501
6506

6505

CD01

PL02

6503

6502

6504

PL01

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