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    28 views8 pages

    Ikr 3029 PDF

    Uploaded by

    rizki

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    © All Rights Reserved
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    Document No. SIWICS-KR-3028 POST WELD HEAT TREATMENT WORK INTSRUCTION evslon: 0 etectve Date: May 1%, 2014 Ust of Document Changes Description changed age: 10f8 Date 0 | asued implement May", 2054 Document Status No. of Copies Controlled Documents Documents Expire ‘Document Not Controlled Recipient Uist Documents oof | Cones | BMHon/Une ‘amount ‘of copies ge Be Amount of | copies Director ‘General Manager HEME ‘Operation & Maintenance 3 | Projet monsaee 5 Banae $ Erwonto Lepo EVE EET im) INTEGRATED MANAGEMENT SYSTEM IMS) PT. SIWICS METAKOMPRES! PRATAINA POST WELD HEAT TREATMENT WORK INTSRUCTION Document No.:SIWICSKR-3029, ‘TWIG J] etective bate: May 1", 2018 Page:2 of 1.0 scope ‘The objective of this procedure is to provide instruction for carrying out Post Weld Heat ‘Treatment (PWHT) by electrical rsitance method or thermal (gas) for carbon stel components. PWHT shall be carved out when requlted by the contact, the welding procedure or applicable code o standard 20 RESPONSIBILTY Project and ite Manager, Supervisor elated and people who willdo the excavations responsible fortis workinstractio, 30. oeFiNmioNs aa a American Petroleum institute 32. ASME -Ameriean Sclty of Mechanica Engacers 33 Ast American tandardfor Testing and Nateral ON Diameter Nominal 34 FEED Fron End Engineering Design 25 HOPE High Density Polyurethane Foam 36 Hew High Frequency letea Resistance Welding 37 we Hydrogen induced Crack 38 Hs Heatshrink Sleeve 39 Mmsceo Millon standard Cubie Fet Per Day 340 Mss Manufacturers Standardization Socety aaa to Material Take off 32 NPs Nominal Pipe Se 333 00 unside Diameter 318 Vendor/Manufacture The party which provides / manufactures equipment / material spctied and order by Contractor 40 50 POST WELD HEAT TREATMENT WORK INTSRUCTION Document No. SIWICS-IKR-3029| Efectve Date: May 1% 2014 DETAILOF HEATING OBJECT a 2 Materia tobe heat treatments Carbon Stel this mates included nthe lass Po. ‘Sze of Material for Butt weld joint, nominal val thickness > 19 mm allie POST WELD HEAT TREATMENT (PWHT) PROCEDURE General 2. AILPWHT shall be in aczordonce withthe mater grouping and thickness range la /ASME 831.3 paragraph 331 Table 33.1: (requirement for heat treatment). Post W |e Heat Treatment of an Item shall be card out when al fabrication, welding and NOT is completed andthe Item is eleased forthe PWHT process by QC. 100% Ur shall be applied before PWHT and after PWET, ter completion of PWT and NOT (UT and MP) examinations and Hardness Testing shal be performed on the most critical welds, ate of heating, Cooling ard Soaking Temperatures shall be specitid and known. The thickness to used in apeling the PWT shall be that of the thicker component measured atthe jlnt b. Heat weatment to be used after production weding shall be specified inthe WPS and shall be used in qualifying the weld For WPS qualifatons al PWT cycle report and chart shale included in POR. 4. For production PW HT application, all uniquely identified PWT chart shall be contained within the final ae built docomentation ‘or each weld precede. The adequacy f PWHT required to control hardess shall be checked by hardness ‘measurements onal production welds per the requirements of ASME 831.3, For all ping requiing PWHT, TPC shall be inspecting each individual spool 100, percent for dimensional cmpllance withthe approval for constuction drawings and all other fabrication requirements rir to PWHT. |& When Piping requires PW MT, Socketwelded and seat-welded tread connection if attached to piping which PHT forall pipe sie shall alo be PWHT. The heat Iweatment temperatures for the respective material are given in table 1 requirement for PWIA POST WELD HEAT TREATMENT WORK INTSRUCTION Document No.:SIWICSKR3029| etectve Date: May 1%, 2014 52 h. Heat treatment requirement for welded joints or bends of materials not covered ‘by ASME 931.3 shallbe submited to company forapprovl, |. All machine surface shal be protected by a sutzble paint or compound to prevent damage fom scaling during PHT. |. Allplpng shall be adequately supported in the furnace during PWHT to minimize warping and/or other distortion problems 1k. PWHT of wold on socket weld and butt weld valve shall be performed in accordance with the vale manufacturer’ recommendations co that valve Interna sre not damaged, |. inservice requiring PWT, smal valves shall be purchased with welded pipe nipples (oF pups and PW HT provided by the manufacturer, oF they shall be purchased with contended bois 1m The use of exothermic kits, torches, or gas sng heater shall not approve by comPany. Any PWHT proposed for joint lavoling dissimilar materials shall be approved by company. 1. Resistance method shall be prepared and copy furnished to the company. These records shall identify the piece and/or weld numbers inveled and show 2 continuous recording ofthe time-temperature P. Alltemperature recording and measuring equipment shall have acurent calibration ceotieat prior to any WHT acts. 1 Allpiping shall ave ts bore plugged during PWHT inorder to eliminate the chimney effect. ‘Thermocouple Requirement 2. Thermocouple shal be attache tothe center ofthe weld by capacitor Alscharged methods b. These should be the chromel / alumel type and have 2 valid cetfcate of conformance which shall indlate a tolerance of FC to 400" 42%, e00!c to 1100" 40,75%. Means of attachment shal be capacitance dicharge POST WELD HEAT TREATMENT WORK INTSRUCTION Document No. SWICSKR-3029 Revision fective Date: May 1, 2014, Prge:5 of 8 _| rec wie of size not less than 2mm. Conducer wite shall be fed to the ‘work piece no further than 6 mm apart and ne ess than 2 mm, The junction 1 be installed using hgh temperature putty. © Thermalinsul Either mineral woo! (min. Density 80 Ke/M? ) ceramic fiber (mln. Denshy 96 Kg/N) or knitted sca (in. Density 200 Xg/M) mat shall extend to sufficient distance (min, of 300mm) beyond the edges ofthe heating band in order to establish an even gradient. The insulation should be adequately secured in place. The minimum insulation shall be dependent on thermal gradient requrementsand sit conditions. 4 ASaminimum, two thermocouples shall be used. One thermocouple shall be employed for controling the heat treatment parameters and the other shall be used for monitoring and ecordng the heat estrent cyl vi clearly defined and uniquely dented chact. 1 Thermocouples shall be placed equally around the circumference of the pipe lorcomponent. As ® minimum, the thermacouple shall be atthe 3 oleck and 9 o'clock positions. The minimum number of thermocouples for exe pipe site shall bein ‘accordance with the table 2 “Minimum Number of Thermocouples" ‘Table: Minimum Number of Thermocouple “Pipe Sze Nominal Monitoring TC 54(i0in) Lo 3254 mm (20a)

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