Sr. No Activities Time November-2016 December-2016 January-2017 February-2017 March-2017 April-2017
1 PFD , P&ID Finalisation & approval 1 week 2 Layout Preparation & approval 1 week 3 Capex preparation 1 week 4 Capex approval 1 week 5 Detailing & approval Emulsifier Storage tanks Data Sheet preparation & approval 1 week Pump data sheet preparation & approval 1 week Hot water bath data sheet preparation & approval 1 week 6 Process & Layout HAZOP 1 week 7 Project Buildup in SAP PR creation for major equipments & inquiry floating 1 week PR creation for the piping, fittings & miscelleneous items 1 week PR creation for the Structural material 1 week PR creation for the Electrical material 1 week PR creation for the Utility items 1 week PR creation for the Civil materails 1 week PR creation for the Piping fabrication & erection work 1 week Service PR for the major activities 1 week Service PR for the miscelleneous activities 1 week 9 Quotation review, comparision, negotiation & Ordering Major equipments 1 week Pumps 1 week Instruments 1 week Electrical items 1 week Structural material 1 week Civil Material 1 week 13 Delivery time Emulsifier Storage Tank 10 weeks Hot water bath 8 weeks Load cells 12 weeks ON-OFF valve 10 weeks Pumps 6 weeks Motors 4 weeks Structural material 2 weeks Civil Material 1 week Cable & Cable Tray 3 weeks Piping Material 4 weeks 9 Civil Work Site Clearance & Safety Permission 1 week Foundation work for the storage tanks & Dyke Wall preparation 4 weeks Gantry Column foundation for Pipe rack 2 weeks 04 Nos. Pump foundation 2 weeks Earthing pit 1 week 10 Structural work Load Cell Frame fabrication for 03 nos Emulsifier Storage Tanks 1 week Pipe rack fabrication 2 weeks 11 Plant readiness for the hot work 1 week 12 Modification Job V-101, V-201 & V-301 Isolation, Piping Tagging & Dismantling 1 week 04 Nos. 1 Kl Batch Tank Isolation, Piping Tagging & Dismantling 1 week Structural work for the lifting arrangement for batch tank & vessels 1 week Lug fabrication for the installation of the load cell for tanks & vessels 3 weeks 14 Equipment Erection Erection of Emulsifier Storage Tanks 1 week Installation of Pumps 1 week 15 Piping fabrication & Erection Process piping 3 weeks Utility piping 1 week 16 Electrical work Cable tray fabrication & installation 1 week Cable laying 1 week Cable connection to panel & termination 3 days Floor lighting with fabrication 3 days Earthing bonding 1 week Load Cell Connection 5 days 17 Instrumentation SOP preparation for the logic development 3 days Logic development in SCADA 2 weeks Instrument cable tray fabrication & installation 01 week Cable lying on Cable Tray 04 days Termination between Panel to JB & JB to Field 04 days ON-OFF valve installation, connection & termination 1 week Pre visit of Engineer For Load Cell Installation clearance 1 day Work on recommendation of site engg. For Load Cell installation 2 days Load Cell installation,calibration & commissioning for the Emulsifier Storage tanks 2 weeks Load Cell installation,calibration & commissioning for the Batch Tanks 2 weeks Load Cell installation,calibration & commissioning for the Vessels 10 days Panel & logic testing SCADA 3 days Field Instruments Loop testing 3 days Dry run trial 1 day 18 Pre-commissioning activity 3 days 19 Commissioning