Sheet1

Vertical Concial Roof Flat Bottom Jackated Storage Tank

SS 316 Plate Price 390 Rs./ Kg
SS Coil Fabrication Charge 150 Rs./ Kg

Data Density
Diameter 2.6 M.S 7850
Radius 1.3 S.S 8000
Length 3.9

S.S Shell:-
Thickness 10 0.01 m

A=2*3.14*R*H 31.8396 Sq. m 31.8396

Volume 0.318396 m3
Weight 2547.168 kg

S.S Top Conical Roof:-

Height 0.3 m
Length 1.78 m
Area 12.57 Sq. m
Thickness 0.006 m
Volume 0.07542
Weight 603.36

M.S Coil
Thickness 0.00365 m
Length 81.64 m
Diameter 0.05 m
Area 26.12 Sq. m
Volume 0.046783802 m3
Weight 367.2528457

Manhole
Size 0.5 m
Height 0.15 m
Thickness 0.005 m
Area 0.2355 Sq. m 0.21195
Volume 0.0011775
Weight 9.42

M.S Ladder
Total Height 6m
Weight
25 NB Pipe 10 kg

Page 1
 Sheet1

50 NB Pipe 56 kg

M.S Ralling
Height 1m
Diameter 2.6 m
Radius 1.3 m
Length 8.164 m
For 02 nos. Pipe 16.34 m
Total Length 26.34 m
Total Weight 64.3 kg

Total Weight 3647.500846 kg

SS Weight 3527.200846
MS Weight 120.3
Apprx. 6000 kg

SS Material + Fab. 350 Rs./ Kg

MS Material + Fab 150 Rs./Kg

SS Cost 1234520.296
MS Cost 18045
Total Cost 1252565.296
50000
Overall Cost 1302565.296
5% contingency 1367693.561

For 03 Tanks 4103080.682

Page 2
 Sheet1

Vertical Concial Roof Flat Bottom Coil Storage Tank

Data Density
Diameter 2.6 M.S 7850
Radius 1.3 S.S 8000
Length 3.9

S.S Shell:-
Thickness 10 0.01 m

A=2*3.14*R*H 31.8396 Sq. m 31.8396

Volume 0.318396 m3
Weight 2547.168 kg

S.S Top Conical Roof:-

Height 0.3 m
Length 1.78 m
Area 12.57 Sq. m
Thickness 0.006 m
Volume 0.07542
Weight 603.36

M.S Jacket
Thickness 0.01 m
Height 3.2 m
Diameter 2.6 m
Area 26.12 Sq. m
Volume 0.2612 m3
Weight 2050.42

Manhole
Size 0.5 m
Height 0.15 m
Thickness 0.005 m
Area 0.2355 Sq. m 0.21195
Volume 0.0011775
Weight 9.42

M.S Ladder
Total Height 6m
Weight
25 NB Pipe 10 kg

Page 3
 Sheet1

50 NB Pipe 56 kg

M.S Ralling
Height 1m
Diameter 2.6 m
Radius 1.3 m
Length 8.164 m
For 02 nos. Pipe 16.34 m
Total Length 26.34 m
Total Weight 64.3 kg

Total Weight 5330.668 kg

SS Weight 5210.368
MS Weight 120.3
Apprx. 6000 kg

SS Material + Fab. 350 Rs./ Kg

MS Material + Fab 150 Rs./Kg

SS Cost 1823628.8
MS Cost 18045
Total Cost 1841673.8
Approx. 2000000
Net Unit Cost 2200000
Qty. 3

Total Cost of Storage Tank

6600000 Rs.

Page 4
 Sheet1

Gear Pump Costing Dyke Wall Costing

Unit Price 280000

Pump Specification
Capacity 6 M3/hr Total Dyke 3
Pressure 5 Kg/cm2
RPM 1440 Total Dyke Cost
HP 3 HP
Size 50*50 NB Unit Cost Steps
Total
Unit Cost including Mech. Seal
50000 Rs. Total Cost

Actual Pump Required 8

New Pump required to purchase 5

Total Pump Cost 250000 Rs.

Motor Specification
Power 3 HP
RPM 1400
Flame Proof
Foot Mounted
Make Crompton Greaves
Unit Cost of Motor 25000 Rs.
Qty. Required to purchase 5
Total Cost 125000

Page 5
 Sheet1

Wall Costing Insulation & Cladding Costing Instrumentation Costing

Rs. Storage Tank Insulation Load Cell & Weighing System

Length 3.9 m Weighing System Unit Cost
Nos. Diameter 2.72 m 3 Nos.
4 Nos.
840000 Area 33.30912 Sq. m 2 Nos.
1 Nos.
25000 Cost 730 Rs./ Sq. M Total Cost of Load Cell & WI System
75000 Total Cost 24315.6576 Rs.
Load Cell Installation & Calibration Charge
915000 Net Cost for 3 Tanks Per Day Charge
72946.9728 Rs. Consider 3 Days per Tank
1 Kl
Piping Insulation 16 Kl
Length 500 m 10 Kl
Diameter 0.04 m 20 Kl
Area 62.8 Sq. m Total Installation & Calibration Cost
Cost 730 Rs./ Sq. M On- Off Valve 40 NB
Total Cost 45844
Considering 20 Valve
Net Insulation Cost Total On-Off Valve Cost
118790.973 On-Off Valve Cable, Labour & Plc

Total Cost of Valve Fitting & PLC

Cable Tray, Programming & Comminsoning

Hot Water Bath Auto Control System

Hardware Processor cost

Overall Instrumentation Cost

Page 6
 Sheet1

Instrumentation Costing

oad Cell & Weighing System

Weighing System Unit Cost 25000
20 KL Storage Tank 600,000 675,000
1 KL Batch Tank 488,000 563,000
16 KL Vessel 400,000 450,000
7.5 KL Vessel 175,000 200,000
Total Cost of Load Cell & WI System 1888000 Rs.

oad Cell Installation & Calibration Charge

Per Day Charge 7500 Rs.
Consider 3 Days per Tank
4 Tank 12 Days 90000 Rs.
2 Vessle 6 Days 45000 Rs.
1 KL Vessle 3 Days 22500 Rs.
3 Tank 9 Days 67500 Rs.
Total Installation & Calibration Cost 225000 Rs.
On- Off Valve 40 NB
Unit Price 35000 Rs.
Considering 20 Valve
Total On-Off Valve Cost 700000 Rs.
On-Off Valve Cable, Labour & Plc
Unit Cost 20000 Rs.
Total Cost of Valve Fitting & PLC 400000 Rs.

Cable Tray, Programming & Comminsoning 350,000 Rs.

Hot Water Bath Auto Control System 75000 Rs.

Hardware Processor cost 500000 Rs.

Overall Instrumentation Cost 4138000 Rs.

Page 7
 Sheet1

Hot Water Bath Costing

CP 0.6 Kcal/Kg K
Delta T 5 Degree C
Mass 20000 Kg

Heat to supplied to maintain emulsifier temprature 60 Degree C

60000 Kcal
We are using Hot Water available at 60 Degree C
Enthalpy of Saturated Water at 60 Degree C
60 Kcal/Kg

Water Requirement
1000 Kg
1 M3/hr

For 03 Nos. Storage Tank Water Flow Required

3 M3/hr

4 KL Hot Water Bath will be required

Total M.S Required

706 Kg

Material & Fabrication Cost

100,000

Page 8
 Sheet2

Vertical Concial Roof Flat Bottom Jackated Storage Tank

SS 316 Plate Price 310 Rs./ Kg
SS Coil Fabrication Charge 150 Rs./ Kg
Diameter 2.6 M.S 7850
Radius 1.3 S.S 8000
Length 3.9

S.S Shell:-
Thickness 10 0.01 m

A=2*3.14*R*H 31.8396 Sq. m 31.8396

Volume 0.318396 m3
Weight 2547.168 kg

S.S Top Conical Roof:-

Height 0.3 m
Length 1.78 m
Area 12.57 Sq. m
Thickness 0.006 m
Volume 0.07542
Weight 603.36

M.S Coil
Thickness 0.00365 m
Length 81.64 m
Diameter 0.05 m
Area 26.12 Sq. m
Volume 0.046783802 m3
Weight 367.2528457

Manhole
Size 0.5 m
Height 0.15 m
Thickness 0.005 m
Area 0.2355 Sq. m 0.21195
Volume 0.0011775
Weight 9.42

M.S Ladder
Total Height 6m
Weight
25 NB Pipe 10 kg
50 NB Pipe 56 kg

Page 9
 Sheet2

M.S Ralling
Height 1m
Diameter 2.6 m
Radius 1.3 m
Length 8.164 m
For 02 nos. Pipe 16.34 m
Total Length 26.34 m
Total Weight 64.3 kg

Total Weight 3647.500846 kg

SS Weight 3527.200846
MS Weight 120.3
Apprx. 6000 kg

SS Material + Fab. 350 Rs./ Kg

MS Material + Fab 150 Rs./Kg

SS Cost 1234520.296
MS Cost 18045
Total Cost 1252565.296
50000
Overall Cost 1302565.296
5% contingency 1367693.561

For 03 Tanks 4103080.682

Page 10
 Sheet2

Vertical Concial Roof Flat Bottom Coil Storage Tank

Diameter 2.6 M.S 7850

Radius 1.3 S.S 8000
Length 3.9

S.S Shell:-
Thickness 10 0.01 m

A=2*3.14*R*H 31.8396 Sq. m 31.8396

Volume 0.318396 m3
Weight 2547.168 kg

S.S Top Conical Roof:-

Height 0.3 m
Length 1.78 m
Area 12.57 Sq. m
Thickness 0.006 m
Volume 0.07542
Weight 603.36

M.S Jacket
Thickness 0.01 m
Height 3.2 m
Diameter 2.6 m
Area 26.12 Sq. m
Volume 0.2612 m3
Weight 2050.42

Manhole
Size 0.5 m
Height 0.15 m
Thickness 0.005 m
Area 0.2355 Sq. m 0.21195
Volume 0.0011775
Weight 9.42

M.S Ladder
Total Height 6m
Weight
25 NB Pipe 10 kg
50 NB Pipe 56 kg

Page 11
 Sheet2

M.S Ralling
Height 1m
Diameter 2.6 m
Radius 1.3 m
Length 8.164 m
For 02 nos. Pipe 16.34 m
Total Length 26.34 m
Total Weight 64.3 kg

Total Weight 5330.668 kg

SS Weight 5210.368
MS Weight 120.3
Apprx. 6000 kg

SS Material + Fab. 350 Rs./ Kg

MS Material + Fab 150 Rs./Kg

SS Cost 1823628.8
MS Cost 18045
Total Cost 1841673.8
Approx. 2000000
Net Unit Cost 2200000
Qty. 3

Total Cost of Storage Tank

6600000 Rs.

Page 12
 Sheet2

Gear Pump & motor Costing Insulation & Cladding Costing

Pump Specification Length 3.9 m

Capacity 6 M3/hr Diameter 2.72 m
Pressure 5 Kg/cm2
RPM 1440 Area 33.30912 Sq. m
HP 3 HP
Size 50*50 NB Cost 730 Rs./ Sq. M
Total Cost 24315.6576 Rs.
Unit Cost including Mech. Seal
50000 Rs. Net Cost for 3 Tanks
72946.9728 Rs.
Actual Pump Required 8
Piping Insulation
New Pump required to purchase 3 Length 650 m
Diameter 0.04 m
Total Pump Cost 150000 Rs. Area 81.64 Sq. m
Cost 730 Rs./ Sq. M
Motor Specification Total Cost 59597.2
Power 3 HP
RPM 1400 Net Insulation Cost
Flame Proof 132544.173
Foot Mounted
Make Crompton Greaves
Unit Cost of Motor 25000 Rs.
Qty. Required to purchase 3
Total Cost 75000
Overall Cost 225000

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 Sheet2

Instrumentation Costing

Weighing System Unit Cost Unit Cost 25000

3 Nos. 20 KL Storage Tank 200,000 600,000 675,000
1 Nos. 1 KL Batch Tank 122,000 122,000 147,000
2 Nos. 16 KL Vessel 200,000 400,000 450,000
1 Nos. 7.5 KL Vessel 175,000 175,000 200,000
Total Cost of Load Cell & WI System 1472000

Load Cell Installation & Calibration Charge

Per Day Charge 7500 Rs.
Consider 3 Days per Tank
1 Kl 1 Tank 3 Days 22500
16 Kl 2 Vessle 6 Days 45000
10 Kl 1 Vessle 3 Days 22500
20 Kl 3 Tank 9 Days 67500
Total Installation & Calibration Cost 157500
On- Off Valve 40 NB
Unit Price 35000 Rs.
Required On-Off Valve 6 Nos.
Total On-Off Valve Cost 210000 Rs.
On-Off Valve Cable, Labour & Plc
Unit Cost 20000 Rs.
Total Cost of Valve Fitting & PLC 120000 Rs.

Cable Tray, Programming & Comminsoning 350,000 Rs.

Hot Water Bath Auto Control System 75000 Rs.

TI Installing, Cabling Cost 50000 Rs.

Total cost for 5 nos. TI 250000 Rs.
Hardware Processor cost 500000 Rs.

Overall Instrumentation Cost 3134500 Rs.

Page 14
 Sheet2

Hot Water Bath Costing

Delta T 5 Degree C
Mass 20000 Kg
Cp 0.6 Kcla/kg K
Heat to supplied to maintain emulsifier temprature 60 Degree C
60000 Kcal
Rs. We are using Hot Water available at 60 Degree C
Enthalpy of Saturated Water at 60 Degree C
60 Kcal/Kg
Water Requirement
1000 Kg
Rs. 1 M3/hr
Rs.
Rs. Hot water required in 03 Nos. Emulsifier Storage Tank Limpet Coil
Rs. 3 M3/hr
Rs.
Hot water required in 01 Batch Tank Jackate
0.1 M3/hr

4 KL Hot Water Bath will be required

Total M.S Required

706 Kg

Material & Fabrication Cost

100,000

Page 15
 Sheet2

Piping dismentling ,Refabrication & fitting Costing

Apprx. 100 m piping SS-316 40 NB

Khalasi cost for Piping & Fitting dismentling

Unit cost Rs.
For 100 M piping 4000 Rs.

Refitting of 100 M 40 NB SS 316 piping & Fitting cost

Unit Cost Qty. Total Cost
Pipe 181 100 18100
Stubend 136 50 6800
Bend 136 30 4080
On-Off Valve 272 14 3808

Net Cost 36788

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 Sheet3

M.O.C Size NB Pipe, m Valve D.W.Sight Glass

SS-316 50 500 50 50

Unit Material Cost 1400 4400 5744

Total Material Cost 700000 220000 287200

Unit Fitting Cost 242 242

Total Fitting Cost 12100 12100

Fabrication & Fitting of Pipe Cost 265 Y- Type Strainer

M.O.C
Overall Material Cost Size
1566520 End. Conn.
Total Fabrication cost Mesh
132500 Unit Cost
Total Fitting Cost Qty.
128854 Total Strainer Cost
Net Piping Cost
1827874

10% Contigency 2,010,661

Dismentling Cost
Apprx. Dismentling
Pipe 150 m
Unit Price 90 Rs.
Total Cost 13500 Rs.
Valve 50 Nos.
Unit Price

Air Piping
Size 15 NB
M.O.C GI

Pipe, m S.S Ball Valve Fittings

100 20
Unit Price 82 1250
Total Cost 8200 25000 5000 38200

Page 17
 Sheet3

M.S Loose Flanges Stubend Bend M.S Clamp Gaskets NRV

150 150 100 200 250 12

130 150 200 40 25 6000

19500 22500 20000 8000 6250 72000

181 182 182 85 242

27150 27300 18200 17000 2904

Y- Type Strainer
SS-316
50 NB
Flanged 150#

8870
6
53220

Page 18
 Sheet3

Bellows

70

2255

1355450 157850

Err:522

Page 19