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JIP JFM3

Iron Powder for Improving the Machinability of Sintered Parts

http://www.jfe-steel.co.jp/en/

JIP JFM3
Effective for reducing the tool wear.

Features
1 Reduction of tool wear. 50
Standard material
(after drilling 200 holes) After drilling

Thrust force (N)


Reduces the size of cutting chips (Photo 1). 40
200 holes
30
Reduces tool wear caused by the drop-off of the
5mm 20
built-up edge. 10
JFM3
(after drilling 200 holes)
2 Reduction of tool chipping. 0
Standard material JFM3
Reduces cutting forces by the lubricating effect of the
0.3
5mm
additive (Fig. 2).

Torque (Nm)
Photo 1 Chips drilled from the 0.2
Prevents chipping of the cutting lip at the tool sintered compacts
After drilling
Drill outer circumference

0.2 200 holes


0.1
edge.
0
0.1 After drilling Standard material JFM3
200 holes
wear (mm)

Fig.2 Drilling force

0.0
Standard material JFM3 Standard material: Fe+0.9%C
JFM3: Fe+0.9%C+0.75% machining agent
Fig.1 Drill outer circumference
wear

Mechanism of machinability enhancement

Mechanism of Tool Wear Mechanism of Preventing Tool Wear (Developed Material)

1 Additive acts as a stress concentration center,


Chip refining the size of the cutting chips.
Wear at friction surface Reduces friction between tool and chip.

Tool

Cutting direction Cutting direction

Built-up edge: Chip sticks to the top side of the tool, 2 Additive particles lubricate the cutting surface.
causing tool wear when it drops off. Reduces friction at the tool/surface interface.

Applicable Automobile Parts

Pulleys

Shock absorbers

J3E-006-00

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