L) oN AIG 1S 7098 ¢ Fart 3 ): 1993 career aT apres oS gu dtetearseta fare arr [ carat ch aaa — fafafoe art 3.66 fe. at. 270 fis at. ae wT aera diez F faq Indian Standard CROSS-LINKED POLYETHYLENE INSULATED THERMOPLASTIC SHEATHED CABLES — SPECIFICATION 0 PART 3. FOR WORKING VOLTAGES FROM 66KV UP TO AND INCLUDING 220 .V UDC 621°315'221°8 : 678073, © BIS 1993 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG NEW DELHI 110002 April 1993 Price Greor 7Bas f Bureau of Indian Standards BIS is a siaturory institution established under the Bureau of Indian Standards Act, 1986 to promote harmonious development of the activiies of standardization, marking and quality certification of goods and attending to connected matters in the country. Copyright BIS has the copyright of all its publications. No_part_of these publications may be reproduced in any form without the prior permission in writing of BIS. 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THIRUVANANTHAPURAM, «.Power Cables Sectional Committee, ETD 9 FOREWORD This Indian Standard ( Part 3) was adopted by the Bureau of Indian Standards, fier the draft finalized by the Power Cables Sectional Committee had been approved by the Elearoneht nt Division Couneil ed Other two parts of this series of Indian Standards cover crosslinked polyethylene insul thermoplastic sheathed cables of following voltage grades: Part | For working vol..zes up to and including | 100 V Part 2. For working voltages from 3°3 kV up to and including 33 kV For the purpose of deciding whether a , «sticular requitenent of this standard is com) ved with. the final value, observed or calculated, expressing the rest'it 0! a test, shall be rounded of! in aceordanee with IS 2: 1960 “Rules for rounding off numerical values (revised J” The number of significant Places retained in the rounded off value should be the same as that of the specified Valve an tire standard. rwr ~ fy o IS 7098 ( Part 3): 1993, Indian Standard CROSS-LINKED POLYETHYLENE INSULATED THERMOPLASTIC SHEATHED CABLES — SPECIFICATION PART 3 FOR WORKING VOLTAGES FROM 66 kV UP TO AND INCLUDING 220 kV SECTION 1 GENERAL 1 SCOPE, L.A This standard (Part3) covers the requires ments of single core, crosslinked p. ethylene insulated, unarmoured or armoured (with or without lead alloy sheath ) and thermoplastic ‘outer sheathed cables for 3 phase ac earthed system for electric supply for the voltage graJ:+ sven in Table | ‘Table 1 Voltage Grades Sostem Voltage Rated Voltage Highest System veay) Torley Voltage mck > ao @ 6 3866 ms 0 santo 3 i 76)132 us 20 imi 2s 1.2 Cables covered under this standard are suitable for use where the combined ambient temperature and temperature rise due to load result in conductor temperature not exceeding 50°C under normal operation and 250°C under short eircuit operation. 2 REFERENCES. 2 Indian Standards listed in Annex A are necessary adjuncts to this standard 3 TERMINOLOGY 3.0 For the purpose of this standard the following ‘efinitions in addition to those given in 1S 1888 (Pact 32) : 1971 shall apply. 3.1 Routine Test Tests cartied out by the manufacturer on all finished cable lengths to demonstrate integrity of the cable. 3.2 Type Tests Tests required t0 be made before. supply on x (ype pf eable on a general commercial basis Order iG demonstrate satisfactory performance chara (0 mect the intended application. ~ NOTE — These tests are of such a mature that afer they have been made, they deed fot fe repestet uslers hinges are made in the cable mareris o7 Jevn Which might change the petformance character ice, 3.3 Acceptance Tests Tests carried out on samples taken from a lot for the purpose of acceptance of the lot. 3.4 Optional Tests Special tests to be carried out, when required, by agreement between the purchaser and | the supplier 3.5 Earthed System An electrical system in which the nevtral point or a mid-point connection is earthed in such @ manner that even under fault conditions, the maximum voltage that ean occur between any conductor and earth does not exceed 80 percent of nominal system voltage. 3.6 Longitudinally Watertight Cables Cables to meet the requirements to prevent the propagation of water along the length of cable, 3.7 Radially Watertight Cable Cables to meet the requirements wo prevent the radial propagation of water SECTION 2 MATERIALS 4 CONDUCTOR 4.1 The conductors shall be composed of plain ‘copper wires complying with 18 8130: 1989. 5 INSULATION The insulation shall be of crosslinked poly: ethylene conforming to the requicemcnis of Table 2. 6 SCREENING ‘The screening shall consist of one or more of the following: a) Non-metallic semi-vonducting tape: b) Non-metallic semi-condvetin and vompounid ©) Non-magnetie metallic ta sheath. wire, strip or NOTE — the semiconducting tape and the sein conducting. compound shall be Suita le oy “the operating temperature of the vale aon! compute wht the tsulating atrial15 7098 ( Part 3) +1993, Table 2 Properties of XLPE Insulation (Clause 5 ) SINo. Peoperts i) Teste strength ii) Elongation at break before ageing fil) Ageing in air ove 4) Treatment: Teriper Duration ') Variation from corresponding values before ageing Teste stength Elongation at break in) Hor set oy ‘seatment: Tempera Time unger toad Mechanical sires ) Blongation under load ©) Permanent elongation after cooling W Shrinkape a) Treatment : Temperature Duration ) Shrinkage Requirement 12S N/sq me (A400) 200% (ttn bsastc 168 2 per te) 2023°¢ 1S Minutes ONfem* 175%, (Max ) 15% ( Max) sore on 4% (Max) 7 MOISTURE BARRIER 74 Laminated Tape powder with su tape longitudinally applied and suitably sealed. or semiconducting, 7.2 Lead Alloy Sheath The metallic sheath shall be of Lead Alloy E 8.1 The inner sheath shall be of PVC compound 8 INNER SHEATH 7.3 Water Blocking Tape/Ponder ‘This shall be synthetic non-woven tape/syathetic ble water swellable absorbent This shall be a plastic coated. non-ferrous metal The tape/powder can be either non-conducting conforming to requirements given in Table 3. or thermoplastic polyethylene compound. NOTE —For special applications other lead alloys ‘ay be used as agreed (o between the purches ‘Table 3 Composition of Lead Alloy E Sheath (Clouse 7.2) ‘nd 8.2 The PVC compound shall conform to Type the manufacturer ST2 of IS $831 : 1984. ‘Antimony Ti Tellurium Silver Copper Bismuth Min Max Mox Max Mex Mm @ GB 3) BD 1s 0250 4S ODS mss NoTES 1 Values are in percentage by weight 2 Description of material ~ 04 percent Tin, 02 percent Antimony. Zine ‘Total Lead Other Mox Oy ae) a 002001 Remainder