B92 Almece [NGHISON REFINERY AND PETROCHEMICAL PROJECT | per domme Tile: Fange Monagement-Flnge Aigentinpecton Proceaure | Contractor Doc. No: | Revd JVAME-PRO-O08 PROCEDURE FOR FLANGE JOINT ALIGNMENT INSPECTION ° For Approval KNc He ba Rev. Revisionstatus | Preparedby:| Checkedby: | Approved by ResponsibleCompany| Prepared by: Checked by Approved by: AMECC/MEGARIG | Khoa'NangCong | Hoang Chuong Doan Huy Hoang t[PageEy ee Amaoe wens ronsouarnrrnoracicra ager | SESE “Wi: Fong Management Flange Aigmentinpection Posecize | Contractor Doc. Ne= | Revd VAME-PRO-008 content” PAGE 1. INTRODUCTION 3 2. ORDER OF PRECEDENCE OF PROJECT REQUIREMENTS 3 3. RESPONSIBILITY 5 4, GENERAL REQUIREMENTS 6 5. DESIGN 10 6. BOLTS PRE-STRESS 10 7. CONTRACTOR a (8. INspectioN B ziPagea4 22 Abaece Westie vomsourarwenrorerosioca maiesr_| Saree “ie: Flange Management — Flange Aigmentinpecton Procedure | Contractor oe. No: ] Revo SVAME-PRO-008 1. INTRODUCTION LA Purpose Proper alignment of all joint members is the essential element of flange join assembly. It results in maximum seating surface contact, maximum opportunity for uniform gasket loading, and improves the effectiveness of bolt tightening method. This procedure is prepared for providing the crit ‘which need to be checked/inspected for aligning mating flange. 12° Scope ‘Ths procedure covers alignment inspection method which be applied to verify the join is Out-of-toleranée conditions. The-data'from inspection would be referred for any further activities to improves the effectiveness of bolted flange Join. Only minimum or reasonable adjustment should be made with bolted flange. ‘The best practice for repairing misaligned component by replacing it correctly, removing and reinstalling it in properly aligned position, or using uniform heat to relieve the stresses. This procedure shall be apply to all fange size. 1.3 Application This procedure applies to all bolts flange joints which subject to holding internal pressure, flammable gas and liquid to minimize leakage hapoen on flange/connection. 2. ORDER OF PRECEDENCE OF PROJECT REQUIREMENTS The following ordér of precedence shall apply for inspection and recommendation report: 1. NSRP extracts stated in documents enclosed in Material Requisition 2. Federation regulations, codes, norms and standards used in Vietnam 3leageE922 Abmsgce tie NGHISON REFINERY AND PETROCHEMICAL PROJECT. | Sweréutinmrm “ile: Flange Management —Fange Aigmantinpecion Procedure | Contractor Doc. No: | Rev.0 IVAMME-PRO-008 International codes, norms and standards Documents enclosed in Material Requisition ‘VENDOR'S specification Maintenance Procedure for Bolted Flange Joint Management’ (MD-04-MT-RSSTA-PO-025) Ingpiection and Check record for Piping / Flanged J PRD-008. 8, NSRP - Piping Material Specification (Contractor Doc. No. $-000- 1360-0002V) AVAME- Notwithstanding the here above order of precedence, in case of discrepancy, ‘the most stringent requirement shall apply except if @ specific relaxation is granted by CONTRACTOR, 2.1 Reference Codes and Standards ‘This specification conforms to the requirements of, and shall be read in conjunction with, the following codes and standards (most recent edition or revision) Authority/Title ¢ ASME 831.3 Process Piping * ASME 816.5 Pipe Flanges and Flanged Fittings © ASME 816.47 Large Diameter Stee! Flanges + ASME PCC-1 Guidelines for Pressure Boundary Bolted Flange Joint v1 & 2 Boiler and Pressure Vessel Code © APL Recommended Practice 686 © ASTM A193; 2008: Standard specification for alloy-stee! and stainless steel bolting materials for high temperature of high pressure service and other special purpose application. sipsgeB°9 2 > NGhSONRERKERY aD PETROGHEMEAL PROJECT “le: large Management Fange Alement inpecton Proceaure | Contractor Doe. No: | Revo IVAME-PRO-C04 Almace Weng = ASTM A194 Carbon and Alloy Stee! Nuts for Bolts for High- Pressure and High-Temperature Service © ASTM A320 Alloy Steel Bolting Materials for Low-Temperature Services © ASTM A453 High-Temperature Bolting Mater stainless steels -with expansion coefficients comparable to austeni © 180261 150 general purpose metric threads - General Plan © "180 4033 Hexagon Nuts, style 2~ Products grades Aand B ‘Thread shall be in accordance with ISO 261 3. RESPONSIBILITY The contractor shall be total responsible for perform the flange alignment checking and propose further step to repair and fix the {flange/connection} to eliminate the leak at operation caused by misalign connection. All the information about the joint open, inspection, repair and lose should be recording according the Amece Procedure (Inspection and Check record for Piping / Flanged Joint) JVAME-PRD-005. ‘Task supervisor shall be responsible for verify bolt load value and stud bolt are correctly and tightened, corrected and new gasket, flanges shall clearly identify / securely tagged with matching LO. number to inspection check sheet. 4. GENERAL REQUIREMENTS 4.1 Examination of Working Surface ‘According to paragraph 4 of ASME PCC-2, 4.2 Alignment of Mating Surface According to paragraph S ASME PCC-1, 4.3. Installation of Gasket According to paragraph 6 ASME PCC-1. 4.4 Installation of Bolts Sleagea9 oP Abssce il NGHISON REFINERY AND PETROCHEMICAL PROJECT | trite Be Tile: Flange Moragement—Farge Allgmert Inpecon Prccedute | Contractor Doe. Not | Revd JVAME-PRO-008 4.5 Flange Aligament Inspection Flange Alignment Inspection shall be applied in accordance with the ASME PCC-2 and/or specific equipment specifications. The personnel do surveying ‘shall be adequately trained in its apy Al relevant information shall be recorded for such application for subsequent reference and reapplication. 46° Criter fignment Inspection ~ Centerline high/low : The alignment of piping or vessel flange’so that the seating surfaces, the inside diameter of the bore, or the outside diameter of, the flanges match or meet with the greatest amount of contac: surface. st Cntr evn <= sm : The alignment of piping or vessel flange so that there are equal retween the flange faces at all points around the circumnference of of {he joint, therefore making the flange faces parallel to each other. 2 Pantie the alignment of piping or vessel flanges so that the with each others, allowing the fasterners to pass through 0 the flanges.2% > Amece NOHISONREFMERY ANDPeTReCHEMICALpRosect | Souter MS ‘Tile: Flange Management Fang Algmentincection Procedure | Contractor boc Nar [Revo JVAME-PRO.O06 Fe Retaionstno le Fences $Pating oF gapi a condition where two flanges are separated by 2 distance greater than twice the thickness of the gasket when the flanges are at rest and the flanges will not come together using reasonable force, FEES Bees Spar oe = 4.10 Tool to flange coverage = OD calliper ~ Angle Calliper 5. CONTRACTOR S.1 Roles and Responsibilities The CONTRACTOR st compliance to this speci The CONTRACTOR shall provide tools needed for Flange alignment inipection Procedure and provide and supervise personnel to perform the service jssume responsibilty and overall guarantee 52 _ Information to be provided by contractor before work stare Zhe following information shall be supplied by contractor before work begins on the joints: * Awritten procedure to be complied with site specification, © Mericup PUD with highlight the bolted join flange need to be inspected Tip sgeayo > Amece NOW SoNREFNERY auDPETROCKENIcA eroseer | Suteaeee ‘Tle: lange Management ~Fange Algmentinpecton rocadue | Contractor Doe. Nor | Revo JVAME-PRD.O08 5.3 Documentation to be provided by contractor on completion of work A record of the site data shall also be included and must contsin the following Sa minimum: * Identification of tine and flange tightened; including flange size, ASME class, measured dimension (centreline, parallel, rotational, 8p] from site survey, evaluation and recommended activities 54 Qualification Zechnician and Alignment inspection Procedures shall be qualified according to ASME PCC-2, Sleaze