Professional Documents
Culture Documents
01-01
MAY 2016
KGV
KGV KGV
KGV KGV
KGV
PTW
EFINERS
TICKLER R KGV
REFINERS
ER
SWEETEN
VPB BHP
VPB VPB
KGV VPB
ECC
VPB
RCV
MACHINE KGV
CHEST KGV SAVEALL
ST
Impeller SEAL CHE
DeZURIK’s founder, Matt DeZURIK, started designing products for the Sartell
Paper Mill in 1925 that included knot boring machines, consistency transmitters
and shower pipes. When he noticed that valves weren’t able to seal due to
pitch build-up, he invented the first Eccentric Plug Valve – a design still in use
today, dutifully solving sealing problems worldwide.
Today, the DeZURIK, APCO, and HILTON brands continue the tradition of
partnering with our customers in the Pulp & Paper industry to provide the
newest innovations in control, gate, plug, butterfly, automatic air and check DeZURIK’s original Eccentric Plug
valves. Our vision is to deliver exceptional value to our customers Valve, developed in 1925 for the
Sartell Paper Mill to solve a problem
by applying our valve and problem-solving expertise to improve their with pitch build-up.
operational performance.
DeZURIK High Performance Butterfly Valves are ideally suited for a wide
variety of services including water, steam, liquor and other corrosive liquids
and gases.
www.dezurik.com 3
DeZURIK Product Applications in the Paper Industry
PU
IMPREGNATION
BL LPI
E VESSEL #2
EA NG
PIN D BY-PASSED CH &
W OO IN
RD G
HA E DIGESTER
PIN
E #2
PIN DIGESTER
#3
IP KRAFT REFINER
CH ES PULP HARDWOOD
PIL PULP
CHIP IMPREGNATION
UNLOADING VESSEL #1 DIGESTER
HIGH WASHERS
#1
DENSITY
CHEST KRAFT
PULP FILTRATE
TANK
CHIP BIN
CHIP TOWER LIQUOR FEED
CHIP SILOS TANK
STEAMING VESSEL EVAPORATORS
EVAPORATOR
POWER
HOUSE
SCREENING
LOW BUILDING HIGH-PRESSURE FEEDER PREVAPORATOR
WEAK
STOCK PREP
DENSITY
LIQUOR TANK STACK
CHESTS
REFINER
PRECIPITATORS
KILN GREEN LIQUOR
STACK CLARIFIER
MACHINE
RECOVERY
CHEST
PAPER
MACHINE #2 DREGS
LIME
KILN WASHER
PAPER
MACHINE #1
OCC BALE
STORAGE PAPER
MACHINE #3
RECYCLE FIBER
TO G
IN
MA PAP
CH ER IPP
INE SH
S
EFFLUENT
www.dezurik.com
4
Legend
KGV Knife Gate Valve KLS Level Sensor Isolation Valve
Lever On/Off
- Blocking Valves - Isolation Control
Control BOS
VPB V-Port Ball Valve Resilient Seated
- Paperstock Control Valves Butterfly Valve
- Dilution Water Control - Vacuum Service Air and Water
Cylinder On/Off
BHP High Performance
Butterfly Valve
- Vacuum and Air Control
3-Way Handwheel On/Off - Water and Condensate
- Stock Shut-Off
ECC
3-Way Control Eccentric Plug Valve
- Dilution Water Control
- Clarifier and Thickener Effluent
PTW
3-Way Plug Valve
- Refiner Stock Control
PPE Precision
Electric Valve
- Paperstock Feed to
the Paper Machine
www.dezurik.com
5
Batch Digesters / Direct Heating
Wood Chips
Handwheel On/Off
Control
BATCH
RCV Rotary Control Valve
DIGESTER
Liquor
Heater
Valve To Blow Tank
150 psi Blow Valve
Steam
RCV
www.dezurik.com
6
Batch Digester / Indirect Heating
Blow Back Valve Wood Chips
Gas Off Valve
LIQUOR TOP
DISTRIBUTOR
Double-
Seated
Ball
Digesters are used to break down Valve
the wood chips and soften their HEAT
composition. To accomplish this, EXCHANGER
steam is added to cooking vessels
along with the chips, white and black
Liquor Liquor Heater Valve
liquors. The temperature is increased Recirculation 150 psi Steam
until the chips reach a point where they
start to break down. At this point, the
blow valve is opened and the chips are
blown into a tank where they impact RCV
the wall and break into fibers.
Double-
Seated
Ball
Valves
Handwheel On/Off
Control
PUMP
Double-
Seated
Ball Valves www.dezurik.com
7
Kamyr Continuous Digester
TOP SEPARATOR
Recirculation Steam
Chips
Black Liquor
To Recovery
Steam
Steaming
Vessel
Steam
Pulp Stock
Sand Filter KGC-MD To Diffuser
KGC-MD
White Liquor
Dump Wash Liquor
KGC-MD
Maximum Duty Knife Gate Valve
www.dezurik.com
8
Turpentine Recovery System
Vapor
Relief
Sight Glass
RCV
SEPARATOR
SEPARATOR
Black Liquor
Cold Water VPB
BHP
Black CONDENSER
Liquor
Condensate Warm Water VPB
BHP
Turpentine
DIGESTER
To Sewer
RCV Rotary Control Valve
ECC
DECANTER
VPB
VPB V-Port Ball Valve
High Performance
BHP
Butterfly Valve Water
VPB Turpentine
Water To Cars
VPB BHP ECC
ECC Overflow
Eccentric Plug Valve
Turpentine
www.dezurik.com
9
Thermomechanical Pulping Process (TMP)
Steam Recovery System
VPB
RCV
VPB RCV
Exhaust
Feed VPB
Process
RCV
KGV
Chip Presteaming
REFINER
Handwheel On/Off VPB REFINER
Trim
Control Dilution
Valve
VPB VPB
KGV VPB
Knife Gate Valve
BHP RCV VPB ECC
Consistency
ECC VPB RCV Transmitter
VPB V-Port Ball Valve
Plug Wiper Fresh RCV
Water Steam
High Performance
BHP
Butterfly Valve REFINED
In this method of pulping, logs are mechanically STOCK VPB
Dilution
chipped and are softened with steam. The chips are CHEST
Water KGV
ECC Eccentric Plug Valve then broken down into fibers in a refiner.
www.dezurik.com
10
Chemical - Thermomechanical Pulping (CTMP)
VPB RCV
First the wood is mechanically chipped. The
Reboiler Scrubber
chips are then heated and chemically treated to
Steam reduce the bonding properties of the fiber’s
lignin and to soften them. Two chemical
processes are used: the kraft process (alkaline)
VPB RCV
VPB and sulfite process (acidic).
Chemicals RCV
Chips VPB
VPB CYCLONE
RCV
RCV Lever On/Off
Handwheel On/Off
VPB RCV Process
Feed Steam
Chip Pre- Control
steaming Pulp VPB
VPB RCV
Pulp Chest
Steam
Dilution
Valve
www.dezurik.com
11
Brown Stock Washing
VPB
BHP
Brown Stock Washers
Deknotter Hot Wash Water
Blow Heat
Recovery
Thick Stock Pump
Blow
Line From
Digesters
VPB
KGO
BHP
VPB BHP
Brown Stock
Consistency
Transmitter BLACK Trim
VPB
Trim
Dilution
Valve
LIQUOR Dilution
VPB
RCV FILTRATE HIGH- Valve
ECC
VALVES DENSITY
KGV STORAGE
VPB RCV ECC
BLOW TANK
KGV Base
SEAL SEAL SEAL Dilution Consistency
Transmitter
BOXES BOXES BOXES Valve
KGV
Impeller
Water
KGV
VPB RCV ECC
VPB
VPB VPB
After the stock is injected at high velocity into the blow tank and the chips are broken down
Handwheel On/Off High Performance into fibers, a deknotter separates the chips and knots. The knots are then discarded or sent
BHP Butterfly Valve back to the digesters for further processing. The pulp (cooked fibers) is washed to remove
residual liquors that will contaminate the process and also to recover the maximum amount
Control ECC Eccentric Plug Valve
of chemicals. The spent chemicals that are recovered go to seal boxes and then are
reclaimed for later use. The washed pulp is pumped into high-density storage tanks
Cylinder On/Off RCV Rotary Control Valve
and from there it goes to the bleach plant or to the screen room.
KGV Knife Gate Valve KGO O-Port Gate Valve
www.dezurik.com
12
Recovery Boiler
Steam
The highly concentrated black liquor is sprayed
into the recovery boiler and the heat generated
Globe
from this is used for making steam to run other Valve
Globe
parts of the mill. The inorganic smelt that forms Valve
as the black liquor is burned flows to a smelt
desolving tank where it is cooled and desolved Feed Water
in water forming unclarified green liquor.
Globe
Black Valve
Liquor
To Stack
RECOVERY BOILER
For recovery boiler
applications, contact
DeZURIK. Application
Engineering.
CASCADE
EVAPORATORS
High- Density
Black Liquor
From Evaporators Globe
Valve
Control
O-PORT
DISSOLVING
O-Port Gate Valve TANK
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13
Recaustisizing Area
O-PORT
GREEN SLAKER
LIQUOR
Double-
CLARIFIER Seated
Steam Ball
Valve
ECC RCV
Hot Water
or Condensate WHITE
CAUSTISIZERS
LIQUOR
BHP
CLARIFIER
DREGS To Digester
Filtrate
WASHER STORAGE
O-PORT
To Sewer
Control
LIME
RCV
MUD
Cylinder On/Off
SLURRY
STORAGE
RCV CaCO3
LIME
VPB V-Port Ball Valve O-PORT
MUD O-PORT
THICKENER
High Performance
BHP Recaustisizing is the process where green liquor (sodium carbonate Na2CO3) is converted into
Butterfly Valve
white liquor (sodium hydroxide NaOH). First the green liquor is clarified to remove any dregs,
then the lime (CaO) is added to form white liquor. Next, the white liquor is clarified to remove
RCV Rotary Control Valve lime mud (CaCO3) and is returned to the digesters for cooking wood chips. Finally, the removed
lime mud is sent to the lime kiln to form lime through a high temperature reaction.
www.dezurik.com
14
Bleaching - Chlorine Vaporization Steam
RCV
RCV
To
Bleach
Chlorine Plant
FILTERS AND Padding Air Ball Valves
DRYERS
VPB
BHP
Chlorine
Ball Valves
CHLORINE CHLORINE
The bleaching process uses a variety of chemicals to
TANK CAR TANK CAR
give the pulp its desired whiteness. Chlorine is one
of the chemicals used and requires special handling.
Moisture-free air is used to fill tank cars and transfer
the chlorine to the bleach plant.
Lever On/Off
Control
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15
Bleach Plant
Steam
VPB
Hot Water
ECC
RCV
VPB VPB VPB
VPB
O-PORT
Chlorine
Washer Washer Washer Washer Bleached
RCV RCV Stock
Trim Storage
Dilution
VPB
VPB
RCV
Trim
Dioxide Dilution
VPB Consistency
VPB VPB Transmitter
ECC VPB
ECC VPB ECC
To
VPB
RCV VPB RCV Paper
Chlorine
Mill
Stock Storage
HIGH-DENSITY TOWER
STAGE 1 - Chlorination
STAGE 2
STAGE 3
Hypochlorite
STAGE 4
www.dezurik.com
16
Stock Preparation and Blending Overview
Dilution
Water PTW PTW PTW PTW PTW To Stuff Box
Paperstock
VPB
From High VPB
ECC VPB
Density KGV SAVEALL
Storage KGV KGV KGV
RCV Consistency
Transmitter
KGV KGV
LOW KGV PTW
DENSITY
STORAGE
KGV
REFINERS
TICKLER REFINERS KGV
DEFLAKERS KGV
VPB
VPB SWEETENER
KGV VPB
KGV
VPB
Consistency
Transmitter VPB
From Pulper
VPB VPB BHP KGV
VPB ECC KGV BHP
Handwheel On/Off
KGV Knife Gate Valve ECC Eccentric Plug Valve PTW 3-Way Plug Valve
www.dezurik.com
17
Cleaners
Primary Accepts Header Primary Accepts To Paper Machine Head Box
Accepts
ECC
Bypass
Accepts
Control Sample
Valve VPB ECC
PRIMARY CLEANERS ECC
VPB
BHP TERTIARY
Vacuum
CLEANER
BOS Relief Valve
Sample
SECONDARY
To Sewer CLEANERS
ECC
VPB
Rejects Header
Sample
VACUUM
RECEIVER
TANK
To Sewer
ECC
Flushing Line
Primary Supply
Optional VPB
Bypass
SECONDARY
PAPER MACHINE VPB
TERTIARY
PUMP
WHITE WATER PUMP
VPB
WELL New Stock
From Machine Chest
PRIMARY PPE Basis Weight Valve
PUMP SEAL BOX
www.dezurik.com
18
Paper Machine Wet End
Air Pad Line
BHP
VPB
BOS
To Showers Vacuum
HEAD
SAVEALL Head Box BOX
Level Control To Dry End
Wire
Valve
PPE
SCREENS
VPB BHP
MACHINE VPB
SEAL BOX KGV
KGV SILO
CLEANERS
VPB
VPB
Control
KGV BHP
High Performance PPE
Precision KLS
Knife Gate Valve Level Sensor Isolation Valve Cylinder On/Off
Butterfly Valve Electric Valve
Resilient Seated
VPB V-Port Ball Valve ECC Eccentric Plug Valve RCV Rotary Control Valve BOS
Butterfly Valve
www.dezurik.com
19
Fourdrinier Wet End
Vent To Atmosphere
BHP BHP
To Showers
BOS BOS
BHP
SAVEALL BOS
BHP
BHP
HEAD BOX BOS
BOS
Vacuum Pump
Water
Wire Pit
Proportioning VPB RCV Water To Broke Chest
Mixing Chest SEAL BOX
MAG
METER Steam
Broke
VPB VPB
Dilution Water VPB
PTW
REFINER VPB
Dilution To Broke
VPB ECC RCV Consistency Alum
MACHINE PPE PULPER Water Chest
Transmitter
CHEST Globe
Basis Valve VPB Consistency
Weight Transmitter
Valve ECC
FAN PUMP
KGV
High Performance PTW
Knife Gate Valve BHP 3-Way Plug Valve RCV Rotary Control Valve
Butterfly Valve
www.dezurik.com
20
Basis Weight Control
Consistency
Transmitter
STUFF BOX
HEAD BOX
VPB
Dilution
Control
Valve
MACHINE VPB PPE
Consistency
CHEST Transmitter PPE
ECC Headbox
RCV
Level Valve
Basis Weight Valve
KLS
www.dezurik.com
21
Paper Machine Dryer Section
Steam To Dryers
VACUUM
CONDENSER
VPB
BHP
Make Up
VACUUM RCV
RECEIVER Water
The paper machine dryer removes any residual water through evaporation as the sheet passes through
Condensate To Mill
heated steam rollers. A condensate system collects water from the steam for reuse in the mill. In order
to reduce energy consumption, water is continually reused in the mill. At the dry end of the paper
machine, separators pull water into the mill‘s condensate system for eventual reuse.
High Performance
Control VPB V-Port Ball Valve BHP RCV Rotary Control Valve
Butterfly Valve
www.dezurik.com
22
Secondary Fiber Repulping
Water Header
Secondary fiber is any fibrous materials VPBBHP
being repulped as a raw material to VPBBHP
remanufacture into a new product. Lever On/Off
O-PORT
KGV Control
SG
KGV VIBRATOR
Bales Handwheel On/Off
Trash SCREENS
Base Dilution
VPBBHP ECC
Cylinder On/Off
KGV
Trim PULPER O-PORT
Rejects
Dilution Ragger
KGV
Impeller
Trash SG SCREEN PLATE Whitewater
RCV Header
ECC
VPB O-PORT
SURGE RCV
CLEANER
CHEST Trim Dilution
KGV ECC
SG ECC RCV ECC VPB
VPB
VPB
Ball KGV
Dirt Trap Valve KGV
O-PORT
Trash Consistency
KGC-MD
KGV Transmitter
THICKENER
ECC SG VPB
KGV
Dirt Trap
Consistency Consistency VPB
Trash Transmitter STOCK
Transmitter
Accepts CHEST
Pump
Base Dilution
KGV
RCV ECC VPB KGV KGV
Pump
KGV Knife Gat e Valve BHP
High Performance RCV Rotary Control Valve SG Split Gate
Butterf ly Valve
O-PORT O-Port Gate Valve KGC-MD
VPB V-Port Ball Valve ECC Eccent ric Plug Valve Maximum Duty Knife Gate Valve
www.dezurik.com
23
Sales and Service
For information about our worldwide locations, approvals, certifications and local representative:
Web Site: www.dezurik.com E-Mail: info@dezurik.com
250 Riverside Ave. N. Sartell, Minnesota 56377 • Phone: 320-259-2000 • Fax: 320-259-2227
DeZURIK, Inc. s the right to incorporate our latest design and material changes without notice or obligation.
Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only
and should not be relied upon unless confirmed in writing by DeZURIK, Inc. Certified drawings are available upon request.