operating and maintenance nstructionsWARRANTY This unit is guaranteed against defective material and work- manship for a poriod of ono (1) yoar irom date of receipt by customer. Warranty is void if inspection shows evidence of abuse, misuse or unauthorized repair. Warranty covers only replacement of defective materials. If, for any reason, this unit must be returned to our plant for warranty service, please apply for prior authorization with ship- ping instructions, and include the following information: Cus- tomer Purchase Order Number, Buehler Lid. Invoice Number and Date; Serial Number, and reason for return.10-1010 and 10-1015 CUTTERS 1. UNPACKING Carefully unpack and check contents agsinet packing lit. any components are missing or damaged, save the packing list and material, and advise the carrier and Buehler Ltd, of the discrepancy. For your warranty protection and our permanent filo, comploto and retum the enclosed Equip: ment Registration Cerd. 2. ASSEMBLY: The 10-1010 end 10-1015 Cutters are shipped ‘fully ar sembled and ready for installation, Included with these machines are six S” x 1%" Abrasive Cut-Off Wheels. One pint of 10-3330-016 Soluble Oil is also included with the 10-1010 Cutter. Carefully note applicable paragraphs des- riding Electrical and Plumbing Installation. 3, INSTALLATION: ‘A. Mounting: 1.) 10-1015 Table Model Cutter: Select a convenient location with accois to an clactrieal source rated for voltage of Motor a in tion Plate (54 Fig, 4). Also provide sufficient room for opening Whee! Housing Cover (7a Fig, 2) and for access to Switch Plate (52b Fig. 4). See Plan and Elevation Views in Fig. 1 2) 1041010 Floor Model Gutter: This Is a self: contained unit and neods only electrical connec: tion. Place machine in a eonveniont position for ‘access to and removal of Recirculating Tank (50-7, Fig, 6) through Recirculating Compartment Door (928 Fig. §). Allow sufficient room for open- ing Wheel Housing Cover (7a Fig. 2) and Storage Compartment Door (92 Fic. 61. See Plan and Elevation Views in Fig, 1 B. Utilities: Figure 2 shows the schematic wiring diegram {or the motors of both the 10-1016 Table Model and the 10-1010 Floor Model Cutters. The cor‘ect rotational direction is also shown. Consult the specification plate on the rear of cutter for the proper voltage and fre quoney ratings. Spocife instructions for each modal are 4 follows: ese (i ne \ mae p ft ow : La Le Bh ¥ 4 me k : er er FRONT VIEW 10-1015 Cutter, Table Model 10-1010 Cutter, Floor Model FIGURE 1, Plan View and ElevationOVERLOAD HEATERS motor 220-40)503 Mowe [TAD CONNECTIONS |{ coLoe Ker 2060/50 ]7 8 7 101.286 w 12]| © OREN 3 [aesroia,4.se6s00 || Bk-BLACK HOGG) 100.9401 TG} 2 ise0eaas0n B80503 frit 71m su LS2OION 705d [i bot, 284 ws, astots ‘A DUAL VOLTAGE, DUAL CYCLE '-DUAL VOLTAGE. SINGLE CYCLE FIGURE 2. Motor Schematic Wiring and Rotation Diagram 1.) 10-1015 Table Model Cutter 2.) 10-1010 Floor Model Cutt Electrical: Figure 4 shows the motor (371, the energizing Switch (63), and the Hester (64) which are accessible by removing the Switch Plate (526), Plumbing: The coolant hose should be con rected 10 the angle valve (41 Fig. 4| using the Hose Nipple (39). Drain connections should be made to the Reducing Bushing (52g). Studgo ‘Trap (52m) acts as an overflow baffle to gather waste materials produced by cutting, NOTE: The coolant source for the Table Model Guiter may be either @ water tap with an avail- ‘able house drain or, proferably, a Recirculating Coolant System (10-1220) shown in Figure 6 Use of a Recirculating Coolant System reduces water consumption, prevents clogged drains, ‘and permits the use of a coolant additive, such ‘a 10-2230 Soluble Oil, which protacts the cutter parts from rusting and promotes better cutting, Electrical: Figure 5 shows the Cutter Motor (37) and the Pump Motor (50-9), The schem- aile diagram tor the Cutter Motor is sion in Figure 2, and for the Pump Motor in Figure 7. Check the specification plates at the rear of the unit for the proper voltage and frequency rat- Ings, The Overload Relay and Reset Button (96 Fig. 5] and Heater Coils (97) are accessible through the Recirculating Comparimant Door (92) on the right of the machine. Connaet the Pump Motor to the unit by using the Female Connector (103). The cutter end pump motors ‘are energized by operating the respective switeh 1 on the Control Plate (80). Cerract rotational direction is show in Figure 2. b, Plumbing: (See Fig. 6) Make certain that te Pump Outlet Hose (50-10) is firmly connected to the Hose Nipple (50-12) at the Pump Hous ing and to the Hose Wiople (66 Fi, 5) which are accessible through the Recirculating Com- partment Door (92). 4, MAINTENANCE: Safety Tip: Nerer perform ony main tenance until the machine has beon completaly dit. connected from the outlet ‘The Cutter and Pump Motors have sealed bearings and re quire no lubrication, Gertsin areas of the cutter should be leaned regularly due to accumulated cutting grit ‘A. Cutting Whee! Housing Body (15a) and Cover (7a), Figure 3, should be checked and cleaned as required. Re: move the abrasive whee! to do a thorough job. B, Water Jet Acsembly (165) and the Scal (13) must be kept clean at all times to insure an adequate coolant flow. ©. Sludg: Trep (52m Figure 4), on the 104015 Cutter only, should be checked frequently and emptied a5 required. D. Recirculating Coolant Tank, when used, should be emptied, cleaned, and refilled with fresh water and ‘soluble oil ae required.5, OPERATION: SAFETY TIPS: ¢ EYE PROTECTION SHOULD ALWAYS BE WORN WHEN OPERATING THIS CUTTER. «THE WHEEL HOUSING SHOULD NEVER BE OPENED WHEN THE WHEEL IS IN MOTION. A. Mounting Abrasive Wheels 1.) Lower Splash Guard (21) 2) Relesse Lock Scraw (5) and open Whee! Housing Cover (7a) 3) Place Aroor Pin (11) in drilled hols in Shaft (12) to hold ehaft gi 4) Loosen Arbor Scvew (8) and Flange (9) by — turning Arbor Wrench (16) in @ clockwise direc tion when facing the wheel. Remove Screw and Flange. Remove worn wheel. ’ Le reree ee corte oil 6) Replace Flange and Actor Screw, Tighten firmly, a tnt 60 not free. }FIGURE 3, Cutter Motor and Housing AssemblyFis. REF. NO. 7 7 10 " 12 13 4 15 16a 1b 186 16 7 18 19 21 2 23 28 25 26 a 28 282 280 28d 280 2eF 260 29 31 22 33 34 36 37 PART NO. 1010-825 R.1645, R505 R573LT 1010-533, 1010822 1010531 10108318, 1010824 1010839 1010838 See Back Page 1010840, 1010836 1010830 2205 1015516 10108168, 1010817 1010519 1010.41 1010520 19158148, 1010822 1010823, 1010525 1010826 1865, 2700 RA2I5F 1010821 2702 101042, 1006-84) vorosazaz 1010. s42A4 10108421 101084203 1008810 F-27266 1010542A8 Rosa 101084207 1010826, 1010827, Ro12W 1010829, F-1565 1010815 1010816.220 1010S15-380 PARTS LIST Descriptions are catefully worded, but details of design are subject to change without notice, NO. REG'D. DESCRIPTION Shield Screw Ru. Hi, $8. 8:32 x 3/8" Rectucing Washer, 3/4” x 1/2" Connector, Liquid Tie, 1/2” x 90° Lock Serow Hinge Pin ‘Whee! Housing Cover Assembly (Includes 7a and 7b) Wheel Housing Cover Water Jet Assembly Actor Screw Flange 3” Dia, Cutt Wheels, 9" ‘Actor Pin Arbor Seal Screw, How. He. 3/8-16 x 1" Wheel Housing Body Assembiy, Table Model Only Mlncludes 150-152, 99-44) Wheel Housing Body Water Jet Assembly Boarings (Handle) ‘Acbor Wrench (1" Open End Handle, Operating Knob Cap, with hole Cap, without hole Splash Guard Hinge Sorew Sorow, Rd, He., $8, 10.32 x 3/8” Bumper, Recess Screw, Soc, Set, 9/8-24 x 3/8" Carriage Bumper, with Washer Vise Assembly (Includes 282-286) aw Key Vise Jaw Guide Vise Body Screw Knob Pin knob Key (3/16” Allen Wrench) ‘Serew, Soe. Hd. $S., 1/4-20 x 1-1/4" camp Bushing Spray Deflector Washer, #10, $8. Tension Washer Screw, Fil, Hd,,SS., 10-32% 3/8” Motor (When Ordering specify voltage and frequency) 230/460 valt. 60 cycle, 3 phase 230/380 volt, 50 cycle, 3 phasePEGS] tor Sree orerererery Srey ern ror errors os aad 42 a 44 45 46 a 48 49 50 51 52 82a 52 52e 52d se 52F 520 52h 521 52} 52k 52m 52n. 520. 53 55 36 37 58 50 80 a1 62 eee 65 86 860 6b 67 80 10 n 7 8 m 5 76 PART NO. 2287 1010574, R335 R49 R228 R226 Rs34 1015862 2861 1015866 1015885 Rez0w R620 1015-361 1015S61E 10155614, F-2889 1643 101556 8 ReISWL Reis R223 R200 1015S61C F-10686 10155610. 2868 R-S5OA R550 495A 1626 RSE R564 R523LT R6I7W R273 R73 1018-863 100050 1000.830-845 100-530-548, 1000.530-638 1000-530-542 101052 1010816 1010876 101087C 2720 R224 R-328A 101086 R.632W Ress R603 R2727 27268, No. REO. 4 103 1 1 1 1 ‘As Needed 1 DESCRIPTION Screw, Hex., Hel 3/8-16 x 1-1/2" Hove Nipple 3/8” NPT x 1/2" Hose Angle Valve 3/8” Nipple 3/8” x Close Streot E1 3/8" x 000 Street 1 3/8" x 450 Greenfield, Sealtte 1/2" Base, Table Model only Nameplate, Table Model only Binding Wire, 2 ft, Table Model only Drain, Table Model only Washer, 3/8” Nut, 378-16 Cabinet, Table Mode! only (Includes 522-520) Cabinet Frame Switch Plate Vertical On-Off Plate (For Switch Plate) Serew Rd, Hd, 88. 8.32 x 1/4" Drain Shelf (Includes 62¢-529, 52n-620) Lock Washer 1/4”. $8 us, 1/4:20 $8 Reducing Bushing, 1-1/4” x 1-1/2” (Welded to Drain Shelf)” Street El, 1/4" x 90° Nipple, 2/4” x 2-1/2" (Welded to Trap)" ‘Nipple, 1/4" x 3° (Welded to Trap)* Elbow, 9/4” x 000 ‘Studer Trap (Includes $2h-52k) Screvr, Rd. $S,, 1/4-20 x 1/2" Locknut, 1.1/4" ‘Specification Plate Locknut, 9/4”, Table Model only Locknut, 1/2", Table Model only Feceptacie, Flush, Table Model only Sorevr, Ra. He, 88., 6:92 x 3/8" ‘Switch (Pump], DPST, Table Model only Rubter Boot (For Switch) Connoctor, Liquid Tite, Straight 1/2" Washer, 9/16" Sere, Hox. Hd, §/16-18 x 5/8" Nipple, 1/2” x Close, Table Medel only ‘Switch, Table Mode! only ‘Overlosd Hester: (When ordering, spocify veltage and frequeney) 230 volt, 60 cycle, 3 phase 230 volt, 80 eycle, 3 phase 460 volt, 50/80 cycle, 3 phase 380 volt, 50 cycle, 3 phase Base, Floor Model only Wheel Housing Body Assembly, Floor Model only (includes 602, 060, 152-15c! Street El, 1/4" x 450 Angle Valve, 1/4 Valve Bracket Washer 5/8” Nus, 440 8S Knob ‘knob (Parts List continued on page 8)» &> - 83 : ea FIGURE 4. 10-1015 CutterFig. z é 22 ouacnaenasauaounaezzancnaen a creteeereel NS * availa REF. NO. PARTNO, NO. REQ'D. 77 R013 8 78 R203 a 79 F-20398 4 ao 1010-8150 1 81101010 zs 82 150088 2 83 101089 1 R520 2 1010st1 4 8 RSIS 2 85 «R522 4 85 10109 1 3310103 1 99 © -RETaW 4 99 © R14868 2 21 10104 1 921282845 1 928-2023 16 92b 1252545 1 ore 1 920 4 92 1 92 1 926 1 93 R219 4 95 191046, 1 97 1910S14¢ 2 so10.st4c-60 1010S14¢-30 1010814¢-75 1010814¢-43 98523 2 100.2858 1 101-2868 1 102 43° 103 R493 1 104 © 10-1220 1 108 RETTW a 10s R272 1 R523 2 R2”3 4 ble only 2s part of assembly. DESCRIPTION Screw, Oval He, SS 6.39 x 3/8" Screw, Oval Hal, $$ 4-80 x 3/8 Sciew, Oval Ha, $8 10:92 x 1-1/8"" Contral Panel ‘Shatt Extension Screw, Soe. Set, 1/4-28 x 7/8" ‘Switch ‘Conduit Nipple, 3/4” (For Switch) Spacer, |For Switch) ‘TwoScrew Cord Gonnector, 1/2" Greenfield Connector, 1/2” « 459 ‘Switch Drain Washer, 1/4" Brase Screw, Rd, Hd,, Brass 1/4-20 x 1/2" Drain Pipe, 1" x 12", T.0.€, Cabinet, Floor Madel (Includes 92a.92¢) Screw, Oval Hd,, SS., 832 x 318" ‘Access Plate Cabinet Frame” Enclosure Cover Screw" Electrics! Enclosure Cover” ‘Storage Compartment Door? Recirculating Compartment Door* Screw, Rel, Hd, She. Mal, 10 x 5/8” Relay and Reset Button, with Cover Overioad Heater (When ordering, specify voltage end Frequency) 203 volt, 60 cycle, 3 phase 490 voit, 60 cycie, 3 phase 220 volt, 60 eyeto, 3 phaso 380 volt, 50 cyce. 3 phase Greenfiele Connector, 1/2" x 90° Specificstion Plata, Motor Specttication Plate, Pump Cord, 18.3 Twist Lock Bocy Recirculating Cooling System for No. 10-1010 Cutter Vasher, 8/16" ‘Screw, Hex. Hd, 6/16-18 x 1/2" Greenfield Connector, 1/2" x 809 (For Motor) Hose Clamp, 1/2" to 1" When ordering from this lini, refer to Form No, 122973, Effective December 29, 1973, Subject to change without notice 5, TIPS FOR ABRASIVE CUTTING 1 2) 3) The 10-1010 end 10-1015 Gunters have a capacity fer epecimone up to one inch diameter. Samples should be clamped securely to ensure satisfactory cutsand prevent slippage that could damage wheel, Adequate coolant prevents specimen heating; even cooling promotes uniform wheel wear and straight cuts. Adjust coolant flow with Ancle Valve # 41 (Fig. 4) for the 10-1015 Cutter and with Ange Valve @ 70 (Fig, 5) for the 10-1010 Cutter Cutting pressure is important to maintain correct Wheel brealedown, To bring the sample into on- tact with the wheel, pull upon Handle (17 Fig, 9). ‘Tho prover rats of spoed varies with the whcol Used and the material being cut, and can best be dptermined by experience, An oscillating pressure Is often he}pful for herder materia, Abrasive wheels are available in various combine tions, and should be selected to suit the machine ‘and the sample. Refer to the wheel recommenda- tions listed on page 13, If cutting problems are encountered, refer to the Trouble Shooting Chart also on page 13. 4meee eat FIGURE 5. 10-1010 CutterFic. 6 6 NS NS REF. 501 502 503 504 505 506 507 50.8 50-82 609 5093 50.95 509 s003 50.92 5091 50.93 5091 509) 509) 509% 509m 5090 5099 5099 5099 509° 5091 5095 50.10 £0.11 50.12 50.13 5015 £0.18 50.17 PART NO. 101682 2858 R212 1016s R58 R494 101683220 101683 101683P 1016S3F 1016S3H 1016S3M Rei ro1esac 1016838, 101683A, 101683) 1016-30 1016S3N 1016830 101653h, 1016827 101631 1016838 1016 5SK 1016836 R.2720 2743 1010878 R27 10-3055 R260 Rat R609 Reoow * Available as part of assembly only. When ordering from this list, refer to Form No, 122973. Eifective December 29, 1973. Subject to change without notice 10 PARTS LIST - RECIRCULATING SYSTEM No. REQD. DESCRIPTION ‘Outlet Hose Hole Cover (Not included with No. 10-1010 Cutter) Drain Holes Specification Plate Scrow, Self Tap., Cad. Plated, #8 x 3/8" Handle” Tank Cord Switch ‘Twist Lock Cap Pump Assembly, Complete (Includes 9-05) 230 volt, 60/50 cycie, 1 phase ‘Coupling Screw, Set, 1/4-20 ‘Shaft Motor Spacer Nut, Kep, 10:32 Nut, 19:32, $8, Pump Body ‘Screw, Set, 10-24 Impelior Gasket Pump Base Screw, Cap. 1/4-20N.C. x Screw, Self Tap., #8 Washer, Neoprene Washer, Brass Motor Shivta Motor, 230 velt, 60/60 evel Motor Specification Plate * Slinger Outlet Hose Hose Clamp, 1/2” to 1/4" Hote Nipple, 1/2" NPT x 1/2" Hose Street El. 1/2" x 90° Drain Hose, 1x 6”, with Female Union Pipe Fitting, (For Table Modal Cutter only) Reducing El., 1" x 1-1/2" (For Table Model Gutter only) Nipple, 1""x Close [For Table Model Cutter only) Nut, #8:32 SS (for fastening pump) Washer, #8, $3 (for fastening pump) 1 phaseFIGURE 6. 10-1220 Recirculating Cooling SystemOPERATING INSTRUCTIONS FOR 10-1220 RECIRCULATING COOLING SYSTEM WHEN USED WITH 10-1015 CUTTER 1, UNPACKING: Carefully unpack and check contents against packing list. Hany components are missing or damaged, save tho pecking list and material, and advise the carrier ané Buehler Lt. of the discrepancy. For your warranty protection and our permanent file, complete ané return the enclosed Equip: iment Registration Card, 2, ASSEMBLY: ‘A. For use with 10-1015 Cutter: The 10-1220 Recirculating System is stippedl fully assembied except for Drain Hose 18018, Fig. 6), Reducing Elbow (60-16, Fis. 6), and Close Nipole (50-17, Fig. 6) which are packed separately. B, For use with 101010 Cutter: The Recirculating System is shipped fully assembled, 2. INSTALLATION: A. Mounting: 1.) With 10-1015 Cutter: The 10-1220 Recirculating Sysiem Is self-containee unit, It should be placed fon the floor directly beneath the cutter. 2.) With 10.1010 Cutter: The Recirculating System iz in the bottom portion of the Cabinet. B. Electrical 14) With 101018 Cutter: Check Specificetion Piate (60.4, Fig, 6) for correct voltage and frequency of Pump Motor (50-9r, Fis, 6). Plug Male Connector (608, Fig, 6) into Flush Receptacte (56 Fig. 4). Power is controlled by Switch (58, Fig. 4). Cord Switch (60-8, Fig, 6) should romain in the "ON" position, 2.) With 10-1010 Cutter: Check Specification Plate, Pump (101 Fig, 5) for correct voltage and fre- quoncy of Pump Motor (609r, Fig. 61. Connect Male Connector (50.89, Fig. 6) of Pump to Ferrale Connector (103 Fig, 6) of basic unit, Power is con- trolled by Switch (83 Fig. 5). ©. Plumbing: 1) With 10-1015 Cutter: Remove Cover (50-2 Fig. 6), attach Outlet Hose (50-10 Fi. 6) to Hose Nipple (60:12 Fig. 6) and tighten Hose Clamp (50-11 Fig. 6) firmly. Attach other end to Hose Nipple (39 Fig. 4). Attach Reducing Elbow (60-16 Fig. 6) and Close Nipple (50-17 Fis, 6) to Reducing Bushing (629 Fig, 4), Attach Drain Hose (50-15 Fig. 6). Volume is adjusted by Angle Valve |a1 Fig. 4) 2.) With 10-1010 Cutter: The Recirculating System is shipped fully assembled within this unit. Make certain Outlet Hose (50-10 Fig, 6) is connected 19 Hots Nipple (60-12 Fig, 6) and to Hose Nipple [66b Fia. §). Volume is adjusted by Angle Valve (70 Fig. 8) 3.) To Fill Recirculating Tank: Fill tank with eight gallone of water. To this add 16 ounces of 10-3090 Soluble Oil. If other soluble oils are used, thoy should be nonfoaming and noncorrosive to gal- vanized ste 4. MAINTENANCE: Permanently sealed bearings make lubrication of the Pump ‘Motor unnecessary. As required, Tank should be thoroughly drained, rinsed, end vefiled with fresh water and oil 5. OPERATION: 1.) With 10.1015 Cutter: Cord Switch (60-8 Fig, 6) should remain in the "ON" position, With the Mate Connector (50-88 Fig. 6) plugged into the Flush Receptacle (56 Fig, 4), the Recirculating Cooling System is activated by Switch (58 Fig, 4). Angle Valve (41 Fis. 4) contrals the coolnt flow ageinst the Cu-Ort Wheel. 2) With 10-1010 Cutter: Make certain Male Connee tor (60-83 Fig, 6) i plugged into Female Connse ‘tor (103 Fig. 5). Power is contralled by Switch (83 Fig. 5). Ange Valve (70 Fig, 5) controls the coolant flow egsinst the CutOft Wheel RECEPTACLE & CAP eume MOTOR 220-60/50-1 115-60/50-1 (NOT DUAL VOLTAGE ) FIGURE 7. Pump Motor Schematic Wiring Diagram 2ABRASIVE CUT-OFF WHEELS RECOMMENDED USES 9" x 1/18" x 1-1/4" ALUMINUM OXIDE ABRASIVE WITH RESIN/RUBBER BOND 10-4110-001 Tool Stee! Re 60 & above, and Carburized Stee! {0241102010 10-4112-001 Herd Steel Re 50-60 40-4112-010 10-4116-001 Med. Hard Steel Re 95-50 10-4116-010 10-4120-001 Soft or Annealed Steel Re 15-35 Rb 45-90 40-4120-010 10-4127-001* Delicate Cutting (Ultra Thin Blade) 10—4127-010" ALUMINUM OXIDE ABRASIVE WITH RESIN BOND Dry Outing of Soft Metra 104130001 SILICON CARBIDE ABRASIVE WITH RUBBER BOND Hard Non-Metallics, Glass, Rocks and other 10—4140-001 Hard Materials 10—4140—010 Med. Hard Non-Ferrous Metals; Uranium, Titanium, 10—4145—001 cease toualae_010 10-4150-061 Slenre aeeseaiain ones 104150001 *9"'x0.032"x1-1/4"" List thee dnits of estelog numbers desiarare quantity in package: —001 ects 1 9.:010 aque 1028 ABRASIVE CUTTING TROUBLE SHOOTING CHART PROBLEM POSSIBLE CAUSE SUGGESTED REMEDY Thereese coolant rate Burning overheated d ee ft Lighten cutting pressure (Bluish discoloration) Specimen ete a i a \Viheet bond breaking down Choose harder wheel Pople wil vom 100 ropidly Lighten cutting pressure Uneven coolant Distribute the coolant ellie distribution more evenly breakage Loose specimen Clamp the specimen more fixturing igidly ‘Choose softer wheal Resistance to cutting ae Reduce coolant flow. Use oscillating stroke Cuter capacity Use heavier cutter Quer stall inadequate Limit sample size BUEHLER LTD. 1973 Bhs trd oars ox Missense Arai Printed n USA Sifghermaved 2120 Sremaad i: Erosion ih U2 baz0a femme" ai0%9 13