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05part AG
05part AG
GENERAL REQUIREMENTS
PART AG
Figures
AG-140.1 Some Acceptable Layered Shell Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
AG-140.2 Some Acceptable Layered Head Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Table
AG-150.1 Year of Acceptable Edition of Referenced Standards in This Division . . . . . . . . . . . . 11
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ARTICLE G-1
SCOPE AND JURISDICTION
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AG-110 1998 SECTION VIII — DIVISION 2 AG-121.1
principles and construction practices, the vessel still (c) pressure containers which are integral parts or
complies with all of the requirements of the Code may components of rotating or reciprocating mechanical
it be stamped with the Code symbol. devices, such as pumps, compressors, turbines, genera-
tors, engines, and hydraulic or pneumatic cylinders
where the primary design considerations and /or stresses
AG-120 GEOMETRIC SCOPE OF THIS are derived from the functional requirements of the
DIVISION device;
(d) except as covered in AG-120(e), structures whose
The scope of this Division is intended to include
primary function is the transport of fluids from one
only the vessel and integral communicating chambers4
location to another within a system of which it is an
and shall include the following:
integral part (piping systems);
(a) where external piping is to be connected to the
(e) piping components, such as pipe, flanges, bolting,
vessel:
gaskets, valves, expansion joints, fittings, and the pres-
(1) the welding end connection for the first circum-
sure containing parts of other components, such as
ferential joint for welded connections (see AD-420.1
strainers and devices which serve such purposes as
and AD-602);
mixing, separating, snubbing, distributing, and metering
(2) the first threaded joint for screwed connections;
or controlling flow, provided that pressure containing
(3) the face of the first flange for bolted, flanged
parts of these components are generally recognized as
connections;
piping components or accessories;
(4) the first sealing surface for proprietary connec-
(f) vessels with a nominal water containing capacity
tions or fittings.
of 120 gal or less for containing water under pressure,
(b) where nonpressure parts are welded directly to
including those containing air, the compression of which
either the internal or external surface of a pressure
serves only as a cushion;
vessel, the weld attaching the part of the vessel. For
(g) a hot water supply storage tank heated by steam
parts beyond this weld and for stud bolted attachments,
or any other indirect means when none of the following
see Article D-9.
limitations is exceeded:
(c) pressure retaining covers for vessel openings,
(1) a heat input of 200,000 Btu /hr (58.6 kW);
such as manhole and handhole covers;
(2) a water temperature of 210°F (99°C);
(d) the first sealing surface for proprietary fittings
(3) a nominal water containing capacity of 120
or components for which rules are not provided by this
gal (454 l);
Division, such as gages, instruments, and nonmetallic
(h) vessels having an internal or external operating
components;
pressure (see AD-121.3) not exceeding 15 psi (103 kPa)
(e) the scope of this Division includes provisions
with no limitation on size (see AD-300);
for pressure relief devices necessary to satisfy the
(i) vessels having an inside diameter, width, height,
requirements of Part AR and Appendix 10.
or cross section diagonal not exceeding 6 in. (152 mm),
with no limitation on length of vessel or pressure;
(j) pressure vessels for human occupancy.5
AG-121 CLASSIFICATIONS OUTSIDE THE
SCOPE OF THIS DIVISION The degree of nondestructive examination(s) and the
acceptance standards beyond the requirements of this
Based on the Committee’s consideration, the follow- Division shall be a matter of prior agreement between
ing classes of vessels are exempted from the scope of the Manufacturer and user.
this Division; however, any pressure vessel within these
classes not excluded from the scope of this Division AG-121.1 Unfired Steam Boilers. Unfired steam
by AG-100(b) but which meets all applicable require- boilers as defined in Section I shall be constructed in
ments of this Division may be stamped with the U2 accordance with the rules of Section I or of Section
Code symbol: VIII, Division 1. The following pressure vessels in
(a) those within the scope of other Sections of which steam is generated shall be constructed in accord-
this Code; ance with the rules of Section VIII, Division 1 or 2:
(b) fired process tubular heaters; (a) vessels known as evaporators or heat exchangers;
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AG-121.1 PART AG — GENERAL REQUIREMENTS AG-150
(b) vessels which are part of a processing system, AG-140 REQUIREMENTS FOR PRESSURE
such as used in the manufacture of chemical and VESSELS FABRICATED
petroleum products. BY LAYERED CONSTRUCTION
AG-121.2 Stamping Vessels Outside the Scope of The rules in Section VIII, Division 1 and Division
This Division. Vessels not excluded from the scope 2, to cover the construction of layered vessels have
of this Division by AG-100(b) but which meet all the been developed to parallel each other as far as can be
done within the parameters of each Division. The design
requirements of this Division, including the requirements
for inspection and certification, may be stamped with criteria may influence the selection of the Division.
the Code symbol. There are several manufacturing techniques used to
fabricate layered vessels, and these rules have been
AG-121.3 Combination Units. When a pressure developed to cover most techniques used today for
vessel unit consists of more than one independent which there is extensive documented construction and
pressure chamber, only the parts of chambers which operational data. Some acceptable layered shell types
come within the scope of this Division need be con- are shown in Fig. AG-140.1. Some acceptable layered
structed in compliance with its provisions (see AD-102). head types are shown in Fig. AG-140.2.
Additions to or deviations from the rules of this
Division applicable to vessels of layered construction
are given in Part AD Article D-11, Part AF Article
F-8, Part AI Article I-1, and Part AS Article S-4. The
AG-130 FIELD ASSEMBLY OF VESSELS Manufacturer’s Quality Control System as required by
Appendix 18 and Article I-1 shall include the construc-
Field assembly of vessels constructed to this Division
tion procedure that will outline the sequence and method
may be performed as follows.
of application of layers and measurement of layer gaps.
(a) The Manufacturer of the vessel completes the
The following terms are used relative to layered vessels.
vessel in the field.
(a) Layered Vessel. A vessel having a shell and /or
(b) The manufacturer of parts of a vessel to be
heads made up of two or more separate layers.
completed in the field by some other party stamps
(b) Inner Shell. The inner cylinder which forms the
these parts in accordance with Code rules and supplies
pressure tight membrane.
the A-2 Manufacturer’s Partial Data Report Forms to
(c) Inner Head. The inner head which forms the
the other party. The other party, who must hold a
pressure tight membrane.
valid U2 Certificate of Authorization, makes the final
(d) Shell Layer. Layers may be cylinders formed
assembly, required NDE, final pressure test; completes
from plate, sheet, forgings, or the equivalent formed
the A-1 Manufacturer’s Data Report Form; and stamps
by coiling or by helically wound interlocking strips.
the vessel.
(This does not include wire winding.)
(c) The field portion of the work is completed by
(e) Head Layer. Any one of the head layers of a
a holder of a valid U2 Certificate of Authorization
layered vessel except the inner head.
other than the vessel Manufacturer. The stamp holder
(f) Overwraps. Layers added to the basic shell or
performing the field work is required to supply an A-
head thickness for the purpose of building up the
2 Manufacturer’s Partial Data Report Form covering
thickness of a layered vessel for reinforcing shell or
the portion of the work completed by his organization
head openings, or making a transition to thicker sections
(including data on the pressure test if conducted by
of the layered vessel.
the stamp holder performing the field work) to the
(g) Dummy Layer. A layer used as a filler between
Manufacturer responsible for the Code vessel. The
the inner shell (or inner head) and other layers, and
vessel Manufacturer applies his U2 stamp in the pres-
not considered as part of the required total thickness.
ence of a representative from his Inspection Agency
and completes the A-1 Manufacturer’s Data Report
Form with his Inspector.
AG-150 STANDARDS REFERENCED BY
In all three alternatives, the party completing and
THIS DIVISION
signing the A-1 Manufacturer’s Data Report Form
assumes full Code responsibility for the vessel. In all (a) Throughout this Division references are made to
three cases, each Manufacturer’s Quality Control System various standards, such as ANSI standards, which de-
shall describe the controls to assure compliance for scribe parts or fittings or which establish dimensional
each Code stamp holder. limits for pressure vessel parts. These standards, with
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AG-150 1998 SECTION VIII — DIVISION 2 AG-150
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AG-150 PART AG — GENERAL REQUIREMENTS AG-150
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AG-150 1998 SECTION VIII — DIVISION 2 AG-150
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AG-150 PART AG — GENERAL REQUIREMENTS AG-150
TABLE AG-150.1
YEAR OF ACCEPTABLE EDITION OF REFERENCED STANDARDS IN THIS DIVISION
Square and Hex Nuts (Inch Series) ASME/ANSI B18.2.2 1987(R1993) (1)
NOTE:
(1) R indicates reaffirmed.
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AG-150 1998 SECTION VIII — DIVISION 2 AG-151
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ARTICLE G-2
ORGANIZATION OF THIS DIVISION
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ARTICLE G-3
RESPONSIBILITIES AND DUTIES
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(c) Some types of work, such as forming, nondestruc- America or the provinces of Canada and experienced
tive examination, and heat treating, may be performed in pressure vessel design, shall certify to compliance
by others (for welding, see AF-140.1 and AF-210). It of the Manufacturer’s Design Report with the require-
is the vessel or part manufacturer’s responsibility to ments of this Division. The Manufacturer’s Design
ensure that all work so performed complies with all Report and the User’s Design Specification shall be
the applicable requirements of this Division. After kept on file at the Manufacturer’s plant for at least 5
ensuring Code compliance, the vessel or part may be years. A copy of this Design Report shall be furnished
Code stamped by the appropriate Code stamp holder to the user or his agent.
after acceptance by the Inspector.
(d) The Manufacturer shall certify to compliance with
these requirements by the execution of the appropriate AG-303 INSPECTOR’S DUTIES
Manufacturer’s Data Report, as described in AS-300. It is the duty of the Inspector to make all the
inspections specified by the rules of this Division; in
AG-302.2 Manufacturer’s Design Report. As a addition, he shall make such other inspections as in
part of his responsibility, the Manufacturer or design his judgment are necessary to verify that the materials
agent responsible to him shall make design calculations are in accordance with the requirements of the materials
establishing that the design as shown on the drawings specifications, that the fabrication is in accordance
complies with the requirements of this Division for the with the Manufacturer’s Design Report, and that the
design conditions that have been specified in the User’s requirements of this Division, including all specific
Design Specification. A Manufacturer’s Design Report design details necessary for compliance with the require-
shall be prepared which shall include calculations and ments of this Division, have been met, and he shall
the drawings necessary to show compliance with this so certify on the Manufacturer’s Data Report. The
Division. When required by the rules of AD-160, the Inspector of the completed vessel does not have the
Design Report shall include an analysis for cyclic duty of determining the completeness or correctness of
operation in accordance with Appendix 5. the design calculation; however, he does have the duty
of establishing that the Manufacturer of the completed
AG-302.3 Certification and Filing of Manufactur- vessel has the User’s Design Specification and the
er’s Design Report. A Professional Engineer, registered Manufacturer’s Design Report on file and that these
in one or more of the states of the United States of documents are certified.
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