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Termoplasticos PDF
Termoplasticos PDF
2 0 1 9;8(4):3389–3398
www.jmrt.com.br
Original Article
Impact-resistant polypropylene/thermoplastic
polyurethane blends: compatible effects of maleic
anhydride on thermal degradation properties and
crystallization behaviors
Ting An Lin a,b , Bao Limin a , Mei-Chen Lin a,b , Jan-Yi Lin b , Ching-Wen Lou c,d,e,f,g ,
Jia-Horng Lin e,f,g,h,i,j,k,∗
a Department of Science and Technology, Graduate School of Medicine, Science and Technology, Shinshu University, Nagano Prefecture,
390-8621, Japan.
b Laboratory of Fiber Application and Manufacturing, Department of Fiber and Composite Materials, Feng Chia University, Taichung
300387, China
a r t i c l e i n f o a b s t r a c t
Article history: In this study, impact-resistant polypropylene (MPP), thermoplastic polyurethane (TPU) and
Received 17 September 2018 polypropylene-grafted maleic anhydride (MA) are made into MPP/TPU/MA blends using
Accepted 5 March 2019 melt-compounding and injection methods. The blending morphology, crystallization behav-
Available online 8 June 2019 ior, and melting and thermal behaviors of the blends are evaluated in terms of the content of
TPU and MA, examining the influences of the parameters. The scanning electron microscope
Keywords: (SEM) observation shows that 1 wt% of MA can effectively enhance the interfacial adhesion
Impact-resistant polypropylene and compatibility between MPP and TPU. The differential scanning calorimetry (DSC) results
Thermoplastic polyurethane show that the crystallization temperature and melting temperature of the blends are not
Maleic anhydride dependent on the content of TPU or MA. However, using TPU and MA adversely affect the
Thermogravimetric analysis crystalline and melting enthalpy of the blends. The thermogravimetric analysis (TGA) and
Derivative thermogravimetry derivative thermogravimetry (DTG) curve both show that the higher the MPP, the greater the
Blends thermal stability of TPU. Likewise, using MA as compatibilizer also has a positive influence
Crystallization on the thermal stability of the blends. The X-ray diffraction (XRD) analyses confirm that the
∗
Corresponding author at: China Medical University
E-mail: jhlin@fcu.edu.tw (J. Lin).
https://doi.org/10.1016/j.jmrt.2019.03.015
2238-7854/© 2019 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://
creativecommons.org/licenses/by-nc-nd/4.0/).
3390 j m a t e r r e s t e c h n o l . 2 0 1 9;8(4):3389–3398
addition of TPU decreases the diffraction intensity of MPP, but does not harm the crystalline
structure of MPP. Moreover, the addition of MA improves the compatibility between MPP
and TPU. MA marginally decreases the peak value and does not influence the crystallinity
degree of MPP. It is expected that the results of SEM, DSC, TGA, DTG, and XRD can serve as a
valuable reference for the design of composites with improved thermal and crystallization
behaviors.
© 2019 The Authors. Published by Elsevier B.V. This is an open access article under the
CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
1. Introduction 2. Experimental
2.3.3. Thermogravimetric analysis (TGA) and derivative Regardless whether the MA content is 1, 3, or 5 wt% the
thermogravimetry (DTG) blends that are made with MPP/TPU ratios of 90/10 and 80/20
TGA is used to investigate the relationship between the (Fig. 2(b–d, f, g, and h)) display a multi-layer structure and
weight of sample and the difference in temperature, examin- random cracks, suggesting that using MA as an effective com-
ing the thermal stability of polymer. Samples are placed in the patilizer that improves the surface tension between the TPU
ceramic plate of the scale, and then heated at increments of and MPP. Moreover, the absence of intra-layer shadow indi-
10 ◦ C/min until 600 ◦ C in an oven filled with nitrogen. The TGA cates shortened distance between laminates. As MPP and TPU
results indicate how the content of TPU influences the thermal do not have jointed chemical bonds, MA is used to improve the
stability of MPP. To further explore the weight of MPP/TPU/MA polarity of MPP as well as to react with isocyanate that is the
blends, the TGA curve is computed with first order of differ- dissociated urethane bond of TPU during the melt-blending
ential to obtain the DTG curve, and the inflection point of TGA process, thereby forming grafting copolymer between MPP and
reflects the highest peak value of DTG curve. TPU’s interphase, eventually enhancing the diverse function-
alities of the blends.
Fig. 2(i–l) shows images of the MPP/TPU/MA blends with
2.3.4. X-ray diffraction (XRD) specified 30 wt% of TPU and 0, 1, 3, and 5 wt% of MA. A high MA
Samples are trimmed to be 1 cm × 1 cm, and then scanned at
content contributes to the interfacial compatibility between
2◦ /min in a range of 10–30◦ using an XRD tester. The diffrac-
MPP and TPU. With the content of MA increasing from 0 wt%
tion peaks of the materials are recorded, thereby determining
to 5 wt%, the size of TPU particles significantly decreases and
whether the amorphous TPU has an impact on the structure
the blends have an even morphology, proving that using MA as
crystalline phase of MPP.
a compatilizer improves interfacial bonding between TPU and
MPP. In particular, 3 wt% of MA exhibits the optimal improve-
ment on the interfacial compatibility [24]. However, for 60/40
3. Results and discussion group (Fig. 2(m–p)), the addition of 1 or 3 wt% of MA can-
not inhibit the large size and detachment of TPU granules
3.1. SEM observation until 5 wt% of MA is used. 5 wt% MA is found to stabilize the
interfacial bonding between MPP/TPU/MA blends composed of
The fractured samples are collected from the impact test. 40 wt% of TPU [25]. To sum up, MA is an effective compatilizer
The morphology of the fractured site is observed using SEM for immiscible and incompatible TPU and MPP, and using MA
images. There are four MMP/TPU ratios (90/10, 80/20, 70/30, is even more crucial when the MPP and TPU are blended with
and 60/40 as seen in four rows in Fig. 2) and four MA contents similar amounts. Moreover, isocyanate that is caused by the
(0, 1, 3, 5 wt% as seen in four columns in Fig. 2), creating six- interaction of MA and TPU also contributes to the adhesion of
teen types of MMP/TPU/MA blends. With zero MA, increasing MPP and TPU as well as better transmission of stresses [26].
the TPU content provides the blends with a rough surface and
a large TPU granule size (Fig. 2(a, e, i, and m)) [22]. MPP is a
non-polar polymer while TPU is a polar polymer. Due to the 3.2. Differential scanning calorimetric (DSC) analyses
differences in polarity and interfacial tension, MPP and TPU
are two polymers that are incompatible. For the groups with Fig. 3 shows the crystalline and melting behavior of
30 or 40 wt% of TPU (Fig. 2(i and m)), the TPU granules resemble MPP/TPU/MA blends, and Table 1 shows the crystallization
narrow fibers. This phenomenon is ascribed to the interaction temperatures, crystallization enthalpy, melting temperature,
force under a flow field caused by the single-screw extruder and melting enthalpy. MPP and TPU are both co-polymers.
[2]. Moreover, 30 or 40 wt% TPU also intrigue the apparent When they are melt-blended, the melting and crystallization
presence of voids, which is evidence that the poor adhesion properties of the blends are subjected to the influences exerted
triggers TPU granule to detach from the MPP matrix [9,23]. by the intrinsic properties. Polypropylene is a compound of
3392 j m a t e r r e s t e c h n o l . 2 0 1 9;8(4):3389–3398
propylene as monomers and is semi-crystalline polymer with TPU (100 wt%) are 5.59 and 7.80 J/g, and those for pure MPP
a high rigidness but low impact resistance. MPP is the modified (100 wt%) are 83.70 and 87.22 J/g.
polypropylene that is polymerized with a few amount of flex- Fig. 3(A) shows that the crystallization temperature of
ible ethylene unit. MPP thus has improved impact resistance MPP/TPU/MA blends is not dependent on the content of TPU,
at low temperatures and reduced arrangement of crystallinity. but the crystallization enthalpy decreases when the con-
The crystalline characterization peak occurs at 62.51 ◦ C for tent of TPU increases [27]. The phenomenon is ascribed to
TPU and 130.02 ◦ C for MPP, and the melting peaks occur at the fact that MPP is polypropylene with a low crystallization
145.56 ◦ C for TPU and 165.64 ◦ C for MPP. The marginal dif- level and TPU is non-crystalline polymers. The soft segments
ference in enthalpy of TPU causes insignificant peak values. of TPU account for a greater ratio in the system, and their
In addition, the crystalline and melting enthalpy of pure dynamic flow enter the crystalline phase and disorganized
j m a t e r r e s t e c h n o l . 2 0 1 9;8(4):3389–3398 3393
Fig. 3 – Crystalline and melting behaviors of MPP/TPU/MA blends, (A) (a) MPP/TPU/MA blends without addition of MA, (B) (b)
MPP90/TPU10 blends, (C) (c) MPP80/TPU20 blends, (D) (d) MPP70/TPU30 blends, and (E) (e) MPP60/TPU40 blends, with
addition of 0, 1, 3 and 5 wt% MA.
3394 j m a t e r r e s t e c h n o l . 2 0 1 9;8(4):3389–3398
PP90/TPU10
MA-0 129.56 83.61 165.77 88.27
MA-1 130.15 77.09 165.61 79.21
MA-3 128.12 71.87 166.21 72.3
MA-5 127.66 84.12 165.19 85.29
PP80/TPU20
MA-0 130.43 70.97 166.05 75.65
MA-1 128.64 76.82 165.33 79.5
MA-3 128.28 72.86 165.39 75.27
MA-5 127.28 77.15 165.14 80.04
PP70/TPU30
MA-0 128.32 70.32 165.07 75.52
MA-1 128.66 73.33 165.37 75.30
MA-3 127.16 77.30 165.09 81.36
MA-5 126.78 70.70 165.18 74.23
PP60/TPU40
MA-0 126.59 56.37 165.07 60.83
MA-1 127.52 58.57 165.12 62.82
MA-3 126.79 58.54 164.68 64.01
MA-5 126.01 67.18 164.93 70.67
structure of MPP. Consequently, the mobility and diffusion 3.3. TGA and DTG
of MPP chains decrease [26]. The crystallization enthalpy of
MPP60/TPU40/MA0 is 56.37 J/g, which is 27.3% lower than that Table 2 shows the thermal degradation temperature with cor-
of pure MPP. responding weight loss; Fig. 4 shows the TGA and DTG results
Fig. 3(B–E) shows the crystalline behavior of MPP90/TPU10, of MPP/TPU/MA blends. The pure TPU and pure MPP have two-
MPP80/TPU20, MPP70/TPU30, and MPP60/TPU40 as related step thermal degradation and one-step thermal degradation,
to different amounts of MA. MA has a marginally negative respectively. Two-step thermal degradation of TPU occurs at
influence on the crystalline enthalpy of MPP/TPU/MA blends, 302.6 ◦ C and then 395 ◦ C, which respectively show the degrada-
indicating that the crystalline enthalpy of the system primar- tion of hard segments and soft segments. The decomposition
ily depends on MPP, rather than TPU. Based on Table 1 and of urethane bonds may cause the dissociation of isocyanate,
Fig. 3(a), increasing TPU only slightly left-shifts the melting alcohol, primary amines, olefins, and carbon dioxide [26].
temperature of the MPP/TPU/MA blends, but the reduction Moreover, MPP reaches the highest thermal decomposition
in melting enthalpy makes the melting characterization peak peak at 445 ◦ C, which starts from the formation of free rad-
flatter [9]. Moreover, adding TPU deteriorates the ␣-relaxation icals and ends at chain scission. Given the aforementioned
peak of MPP as great amount of TPU adversely affects the discussion, MPP has greater thermal stability than TPU [26].
mobility of the crystalline-phase chains and the heat fusion Table 2 and Fig. 4(A) (a) show that except for MPP90/TPU10
of MPP [26]. blends, the thermal degradation of the remaining
Fig. 3(b–e) shows that the presence of MA does not affect MPP/TPU/MA blends is divided into three stages. MPP90/TPU10
the melting temperature of the blends, and more TPU renders blends exhibit an unclear second-stage thermal decomposi-
the melting enthalpy with a decreasing trend. Being a non- tion that is mostly like to be the decomposition of remaining
crystalline polymer, more TPU damages the crystallization hard segments in the first-stage thermal decomposition,
structure of MPP that serves as continuous-phase polypropy- which is surmised due to the limited 10 wt% of TPU. Notice-
lene in the blends. Consequently, it requires only a low heat ably, more TPU retards the occurring of the first- and
to break molecular bonding. During the melt-blending pro- third-stage thermal decomposition, but advances the occur-
cess, the soft segments of TPU in a dynamic flow enter the ring of the second-stage thermal decomposition. The first
amorphous domain, which damages the molecular interac- stage of thermal decomposition involves the hard segments
tion of MPP. The enhanced activity and flexibility of MPP and the second stage involves the breakage of molecular
soft segments undermines the overall crystallization ability chain of MPP. MPP has relatively higher thermal stability
[28]. and helps postpone decomposition of urethane bonds of
j m a t e r r e s t e c h n o l . 2 0 1 9;8(4):3389–3398 3395
Fig. 4 – TGA and DTG analysis of MPP/TPU/MA blends, (A) (a) MPP/TPU/MA blends without addition of MA, (B) (b)
MPP90/TPU10 blends, (C) (c) MPP80/TPU20 blends, (D) (d) MPP70/TPU30 blends, and (E) (e) MPP60/TPU40 blends, with
addition of 0, 1, 3 and 5 wt% MA.
3396 j m a t e r r e s t e c h n o l . 2 0 1 9;8(4):3389–3398
PP90/TPU10
MA-0 338.77 4.82 – – 456.94 58.82
MA-1 341.64 5.65 – – 456.79 60.46
MA-3 348.78 5.66 – – 456.97 61.15
MA-5 350.67 8.52 – – 456.61 60.18
PP80/TPU20
MA-0 314.28 4.07 352.11 10.84 459.62 58.94
MA-1 317.93 3.76 356.99 11.00 462.49 63.75
MA-3 319.60 4.86 356.60 12.82 460.38 63.80
MA-5 323.68 4.03 357.72 10.39 461.94 62.64
PP70/TPU30
MA-0 321.08 5.62 365.59 16.35 467.06 66.35
MA-1 324.76 5.56 363.13 14.26 467.58 65.25
MA-3 322.81 5.59 364.22 15.25 466.57 65.70
MA-5 326.61 5.02 368.71 13.75 470.58 65.42
PP60/TPU40
MA-0 329.05 6.69 377.45 20.24 470.56 69.38
MA-1 321.53 6.53 382.45 23.26 471.68 71.90
MA-3 324.58 3.81 375.35 11.69 468.79 63.38
MA-5 325.82 4.73 374.71 15.04 468.80 65.99
TPU hard segments. Additionally, the advanced second-stage low degree of crystallinity. MPP is semi-crystalline isotactic
decomposition is due to the high crystallization of MPP’s and has characteristic peaks of a stable monoclinic system
molecular chains, which damages the molecular chain of (␣-phase). TPU is amorphous polymer and observed to have
TPU’s soft segments. The temperature of thermal decom- a low peak value that is a result of superimposed amorphous
position thus has an advanced presence, and the thermal diffraction halo [7,29]. Fig. 5(A) shows that pure MPP exhibits
stability of soft segments is reduced. Although MPP and TPU the Bragg diffraction peak values of (1 1 0), (0 4 0), (1 3 0), (1 1 1),
are incompatible, MPP still distinctively improves the thermal and (1 3 1) when 2Â is at 14.1◦ , 16.8◦ , 18.5◦ , 21.3◦ , and 21.8◦ .
stability of TPU [26]. By contrast, TPU exhibits a broad diffraction peaks with a
Table 2 and Fig. 4(B–E) (b–e) show that it is positive to center of 20.7◦ when 2Â is between 16◦ and 26◦ [30]. In addi-
use MA to MPP80/TPU20 and MPP70/TPU30 blends in terms tion, the intensity of characteristic peaks decreases when the
of improving the thermal stability and postponing the ther- MPP/TPU/MA blends are composed of more TPU. This finding is
mal decomposition at higher temperature. However, using MA attributed to the amorphous TPU: more TPU exerts a negative
only slightly decreases the thermal stability of MPP60/TPU40 influence on the crystalline structure of the semi-crystalline
blends, and does not influence that of MPP90/TPU10 blends. MPP, decreasing the crystallinity and peak intensity.
Namely, the compatilizer can reduce the difference in polar- Fig. 5(B–E) shows that the control group (i.e. 0 wt% of MA)
ity as well as interfacial interaction, reinforcing the adhesion and experimental group have similarly slight decrease in char-
of two materials. When MPP and TPU are blended with acterization peak values. The urethane bond of TPU graft
a similar amount (i.e. MPP60/TPU40), a limited amount of reacts with MA to form isocyanate, which occurs in amor-
compatilizer is unable to adhere the immiscible materials. phous phase and does not affect MPP’s crystalline structure.
Moreover, compared to pure TPU and pure MPP, MPP/TPU/MA The purpose of adding MA is only to improve the difference
blends composed of more TPU and less MPP have a lower in polarity and interfacial tension between MPP and TPU. The
weight loss, suggesting that MPP’s high thermal stability pos- positive influence on the diffraction peaks is too marginal to
itively improve TPU’s low thermal stability. discuss, making MA an irrelative factor in this case. In sum,
TPU (dispersive phase) and MA (the compatilizer) are both
3.4. XRD analyses excluded being a nucleating agent for MPP (continuous phase)
and there are no dominant influences on the crystalline struc-
Fig. 5 shows the XRD analyses of MPP/TPU/MA blends, indi- ture but only marginal improvement on characteristic peak
cating that MPP has high degree of crystallinity and TPU has intensity.
j m a t e r r e s t e c h n o l . 2 0 1 9;8(4):3389–3398 3397
Fig. 5 – XRD analysis of MPP/TPU/MA blends, (A) MPP/TPU/MA blends without addition of MA, (B) MPP90/TPU10 blends, (C)
MPP80/TPU20 blends, (D) MPP70/TPU30 blends, and (E) MPP60/TPU40 blends, with addition of 0, 1, 3 and 5 wt% MA.