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1 s2.0 S0169131716300667 Main
1 s2.0 S0169131716300667 Main
Research paper
a r t i c l e i n f o a b s t r a c t
Article history: The study focusses on to reduce the carbon dioxide (CO2) emission into atmosphere and energy consumption
Received 19 November 2015 through use of pozzolanic materials that improve the structural properties by using vibration free concrete. In
Received in revised form 10 February 2016 this concern, self-compacting concrete (SCC) was prepared with metakaolin (MK) as a partial replacement of
Accepted 11 February 2016
ordinary Portland cement (OPC). The positive environmental effect of MK has studied by calculating the CO2
Available online 18 February 2016
emission during the OPC and MK production. The durability properties of SCC were investigated through the
Keywords:
measurement of water absorption, sulphate attack and chloride permeation to study the environmental benefits
Self-compacting concrete indirectly. The effects of MK on internal characteristics of concrete samples were observed by scanning electron
Metakaolin microscope (SEM). To evaluate the intensity of the elements in paste compositions, X-ray diffraction analysis
Strength loss (XRD) and energy dispersive X-ray analysis (EDX) were accomplished. The results indicated that a SCC specimen
Weight loss with 10% of MK by weight of cement has resistance to magnesium sulphate solution, chloride diffusion and water
Microstructural analysis absorption. In addition, microstructural analysis confirmed that SCC specimen with 10% MK has reduced intensity
Carbon dioxide emission of gypsum, ettringite and brucite which were responsible for expansion and cracking of concrete due to the
sulphate attack. Hence based on the durability parameters 10% replacement of MK was optimized. Further, MK
reduces the use of OPC with less thermal energy and CO2 emission.
© 2016 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.clay.2016.02.011
0169-1317/© 2016 Elsevier B.V. All rights reserved.
144 O.R. Kavitha et al. / Applied Clay Science 124–125 (2016) 143–149
Table 1 of pozzolanic materials was used (Eva et al., 2011). SCC is a highly fluid
Chemical and physical properties of OPC and MK. concrete mixture that can compact under its self-weight without segre-
Chemical constituent % OPC MK gation (Rahmat and Yasin, 2012). Bassuoni and Nehdi (2007)
SiO2 21.04 52.24
investigated the durability of different SCC mixes under sulphate attack.
Al2O3 5.02 43.18 The variables they considered were different types of binders, their
Fe2O3 3.12 0.6 combinations, air-entrainment, sand-to-total aggregates mass ratio
CaO 62.11 1.03 and hybrid fibre reinforcement. The study revealed that blended
MgO 2.44 0.61
binders and hybrid fibres showed more resistance to sulphate attack.
K2O 0.56 –
Na2O 0.28 – Khatib and Wild (1998) found that MK has a beneficial effect on resis-
tance to sodium sulphate attack of mortar at the replacement level of
Physical properties
15%.
Specific gravity 3.16 2.54
The best recognized chemical consequences of magnesium sulphate
attack on concrete components are the formation of ettringite (calcium
products contribute to a total pore refinement (Badogiannis and Tsivilis, aluminate trisulphate 32 hydrate, CaO·Al2O3·3CaSO4·32H2O), gypsum
2009). Wild et al. (1996) reported that the refined pore system results (calcium sulphate dihydrate, CaSO4·2H2O) and brucite. The formation
in more compact concrete, through which transportation of the water of ettringite can result in an increase in solid volume, leading to expan-
and other aggressive chemicals is significantly impeded and therefore a sion and cracking. The formation of gypsum can lead to softening and
decrease in the diffusion rate of harmful ions. loss of concrete strength. The presence of ettringite, gypsum and brucite
Hwang et al. (2015) estimated the CO2 emission during the cement are the evidences of sulphate attack and these were verified by petro-
manufacturing process of cement. Ordinary Portland cement results graphic and chemical analyses.
from calcination of limestone and silica in the following reaction (at In this study SCC mixes were prepared by partially replacing cement
1500 °C) produces CO2 with MK. To assess effect of MK on durability, water absorption,
sulphate attack and chloride penetration tests were performed on SCC
Δ
5CaCO3 þ 2 SiO2 → ð3CaO SiO2 Þð2CaO SiO2 Þ þ 5CO2 : ð1Þ specimens. The formation of ettringate, gypsum and brucite were also
studied by EDX, SEM and XRD analysis. Further environmental balance
One ton of cement produce 822 kg of CO2 during extraction and of MK in SCC based on energy and CO2 emissions were also studied.
burning process of limestone as well as calcination produces 495 kg
CO2 (Hwang et al., 2015). 2. Materials and methods
Franck et al. (2010) studied the effect of mineral admixtures
(limestone filler, siliceous filler, SF, MK) on the SCC for precast industry 2.1. Materials
in the economic and environmental aspects. They found that incorpora-
tion of MK produced positive effect such as economic and environmental Concrete specimens were prepared using 53 grade cement and MK.
concerns. They reported the environmental values concerning energy MK conforming to IS: 12269 (1987) procured from Indian English Clay
consumption and energy balance CO2 emission. MK is produced from Limited, Trivandrum, India was used. Table 1., shows the physical and
heating kaolin (dehydroxylation) to temperatures of 650–900 °C without chemical properties of OPC and MK. Locally available well graded coarse
CO2 emission (Sabir et al., 2001). The dehydroxylation of kaolin given in aggregate and fine aggregate (conforming to IS: 383 1987) were used.
following equation, To improve the workability of SCC, newly developed poly-carboxylic
ether based Super Plasticizer (SP) was used as a high range water reducer
Al2 O3 2SiO2 H2 O→Al2 O3 2SiO2 þ H2 O: ð2Þ (IS 9103: 1999).
Al-Akhras (2006) investigated the resistance of MK on conventional 2.2. Mix proportion and preparation of the specimens
concrete subjected to sulphate attack. He found that sulphate resistance
of MK concrete increased with increasing the MK replacement level and Kavitha et al. (2015) carried out tests on the fresh concrete as per
he showed that concrete containing 10 and 15% MK replacements EFNARC (2005) guidelines and arrived at a SCC mix proportions incor-
showed excellent durability to sulphate attack. Bonda et al. (2014) porating of MK as a replacement material for OPC. They reported that
studied the changes in compressive, expansion and capillary water 10% MK replacement offered better micro (micro crack width, Ca: Si
absorption of geopolymer concrete subjected to sulphate attack. They ratio and C–S–H formation) and macro (mechanical) level properties.
also investigated the phases by means of XRD. Ramlochan and Thomas The mix proportions for the present study were taken from Kavitha
(2000) studied the effect of partial replacement of High-Reactivity MK et al. (2015) and presented in Table 2. The control SCC mix contained
(HRM) with cement on mortar. Their results indicated that HRM had 500 kg m−3 cement and in the other SCC mixes; cement was replaced
beneficial effects on resistance to sodium sulphate attack. Kiachehr and with 5, 10 and 15% MK by weight. To obtain the required SCC mix
Omid (2013) examined the effect of pozzolanic binders such as SF, MK tests were conducted on fresh concrete as per EFNARC (2005) guide-
and zeolite on SCC in magnesium sulphate environment. They reported lines. The water/binder ratio was taken as 0.38 and SP content was
that addition of MK and zeolite in concrete specimen exhibit positive varied between 3 and 5 kg m− 3 at every MK replacement level. The
effects when compared to SF. This negative effect was due to the forma- mixes that satisfied the requirements of passing ability, filling ability
tion of brucite (magnesium hydroxide) which is responsible for expan-
sion and cracking of concrete. The intensity of elements evaluated by
EDX analysis shows that SF had high intensity for brucite when compared
Table 2
to MK and zeolite. This positive effect occurred in these were due to the Mix proportion for SCC (kg/m3).
least volume expansion and least loss of mass.
Binder
The required service life, design requirements and anticipated expo- Constituents FA CA Water SP
sure environments of structures are not only achieved by appropriate Cement MK
materials but also by properly designed, prepared and well compacted MK0 500 – 900 650 190 3
concrete (Ahmed and Assem, 2015). The quality and durability of MK5 475 25 900 650 190 3
concrete may be affected by unsuitable materials and improper com- MK10 450 50 900 650 190 4
MK15 425 75 900 650 190 5
paction. To overcome such difficulties, vibration free SCC with inclusion
O.R. Kavitha et al. / Applied Clay Science 124–125 (2016) 143–149 145
Table 3
Chloride ion penetrability based on charge passed (ASTM C 1202, 2009).
N4000 High
2000–4000 Moderate
1000–2000 Low
100–1000 Very low
b100 Negligible
Fig. 1. Water absorption results of SCC specimens. Fig. 3. Weight loss of SCC specimens exposed to 5% magnesium sulphate solution.
146 O.R. Kavitha et al. / Applied Clay Science 124–125 (2016) 143–149
C i −C 0
CO2 emissionð%Þ ¼ 100 ð6Þ
C0
where,
Fig. 5. EDX analysis of (a) unblended SCC (MK0), (b) 10% MK blended SCC(MK10).
O.R. Kavitha et al. / Applied Clay Science 124–125 (2016) 143–149 147
Fig. 6. SEM images of (a) unblended SCC (MK0), (b) 10% MK blended SCC (MK10).
steel reinforcement (Rafik et al., 2010). Pozzolanic materials have a signif- leads to disintegration of matrix (Sabir et al., 2001). Furthermore, they
icant impact on improving ability of concrete to resist the penetration of have confirmed that the formation CH content in hardened concrete
chloride ions due to chlorides binding capacity of these materials. The plays an important role in the sulphate resistance of concrete. Equally,
reduction in the charge passing through MK blended SCC specimen, MK is more effective in reducing the CH content in OPC concrete
is due to the improvement of pore structure (finer-pore) that reduces compared to silica fume and fly ash (Al-Akhras, 2006). Thus reduced
permeability of hardened concrete. content of CH in MK concrete reduces the quantity of expansive gypsum
(Al-Akhras, 2006). The inclusion of MK reduces the CH content due to
3.3. Sulphate resistance of SCC mixes high SiO2 presents in MK (Kavitha et al., 2015; Papadakis and Tsimas,
2002). The results were confirmed by the EDX spectra analysis (Fig.
The degree of deterioration in concrete due to sulphate attack was 5(a) & (b)), the higher silica (Si) content indicates that a good pozzo-
measured in terms of weight loss and strength loss. Figs. 3 and 4 show lanic reaction and synergic effect has occurred in SCC blended with
the results of weight and strength loss due to magnesium sulphate 10% MK (Kannan and Ganesan, 2014). Hence, the SCC blended with
attack of SCC specimens with and without MK. The weight and strength 10% MK showed better resistance to sulphate and chloride attack
loss of unblended SCC was higher than those of MK blended SCC. From for this reason.
the Figs. 3 and 4, it can be seen that increase in MK content upto 10%
increases the sulphate resistance of MK blended SCC. This result is in 3.4. Micro-structural investigations
agreement with the findings of Al-Akhras (2006). He reported that the
increase in resistance is attributed to two mechanisms. The first mech- 3.4.1. EDX and SEM analysis
anism is that replacement of OPC with MK reduces the total amount To investigate the degradation mechanism of the SCC specimens
of tricalcium aluminate hydrate in the cement paste. The other is CH subjected to sulphate attack, microstructural analysis was conducted
released during hydration of cement is partially consumed by pozzola- on optimum (MK10) and control mix (MK0). EDX analysis was carried
nic reaction between CH and MK, thus quantity of gypsum formed by out to determine the elemental compostion. The peak intensity of Al, S
reaction of CH will be less in MK blended concrete than unblended con- and Ca were related to the formation of ettringite and Si, S and Ca
crete. The higher pozzolanic activity of MK resulted in an increased rate denotes the formation of thaumasite (Kiachehr and Omid 2013). The
of strength development and pore structure refinement (Poon et al., less intensity of Al, S, Si and Ca of MK bleneded SCC can be associated
2006) for the cement pastes, mortar and concrete. Likewise, the pore to the reduction in formation of ettringite and thaumasite. Additionally
refinement property of MK in concrete greatly improves the resistance existence of gypsum and brucite were also less in MK blended SCC which
to the transportation of water and diffusion of harmful ions, which was conformed by the lower intensity of Ca, S and Mg (Kiachehr and
Fig. 7. XRD of (a) unblended SCC (MK0), (b) 10% MK blended SCC (MK10).
148 O.R. Kavitha et al. / Applied Clay Science 124–125 (2016) 143–149
Table 4
Environmental balance of SCC mixes based on energy and CO2 emission for 1m3of SCC.
Omid, 2013). The SEM and EDX analysis as shown in Figs. 5 and 6 was diffusion of chloride ions, which leads to degradation of the matrix.
concludes the decrease in formation of ettringite, thaumasite, gypsum SCC containing 10% MK exhibited excellent durability to sulphate attack,
and brucite was due to the densified pore structure. It is due to the pozzo- chloride penetration and water permeability. MK exhibited positive
lanic action of MK and packing of the particles within the microstructure. environment effect due to the less CO2 emission with reference to less
This results in good resistance to sulphate attack. thermal energy consumption and chemical reaction. Increased durability
of MK blended SCC showed indirect contribution to CO2 reduction,
3.4.2. XRD analysis because durable structures require less repair and maintenance. The
XRD results identify the main phases of reaction product due to improved durability of the MK blended SCC will increase the service life
sulphate attack. The pattern (Fig. 7) indicates the presence of ettringite of structure.
(E), thaumsite (T), gypsum (G) and brucite (B) which are expected
products formed during magnesium sulphate attack on concrete speci- References
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