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Article history: In this study, the effect of silica nanoparticles (NS) and temperature on the rheological properties with
Received 2 March 2018 ultimate shear stress and weight loss of the oil well cement (class H) modified with NS were investigated.
Revised 3 June 2018 The NS content was varied up to 1% by the weight of the cement. The total weight loss at 800 °C for the oil
Accepted 5 July 2018
well cement decreased from 6.10% to 1.05%, a 83% reduction when the cement was mixed with 1% of NS.
Available online 23 July 2018
The results also showed that 1% of NS increased the rheological properties of the cement slurry. The NS
modification increased the yield stress (so) and by 5% to 65% based on the NS content and the tempera-
Keywords:
ture of the cement slurry. The addition of 0.5% and 1% NanoSiO2 increased the initial electrical resistivity
Electrical resistivity
Nanosilica (NS)
of the cement by 17% and 35% respectively. The shear thinning behavior of the cement slurry with and
Temperature without NS has been quantified using the Vipulanandan rheological model and compared with the
Rheological properties Herschel-Bulkley model. Based on the Vipulanandan rheological model the maximum shear stress pro-
Shear stress limit duced by the cement slurry modified with 0% and 1% of NS at the temperature of 25 °C were 148 Pa
Modeling and 179 Pa respectively hence an increase of 21% in the ultimate shear stress due to the addition of
NS. The addition of 1% of NS increased the compressive strength of the cement by 14% and 42% after
1 day and 28 days of curing respectively. Effects of NS content and the temperature on the model param-
eters have been quantified using a nonlinear model (NLM). The NLM quantified the effect of NS treatment
on all the model parameters.
Ó 2018 Egyptian Petroleum Research Institute. Production and hosting by Elsevier B.V. This is an open
access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
https://doi.org/10.1016/j.ejpe.2018.07.001
1110-0621/Ó 2018 Egyptian Petroleum Research Institute. Production and hosting by Elsevier B.V.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
1266 A.S. Mohammed / Egyptian Journal of Petroleum 27 (2018) 1265–1273
be used in oil and gas well design as their abrasive forces are neg-
ligible with less kinetic energy impact. In addition to all advantage
of using nanoparticles in mud design, it is safer than conventional
mud from the point of environmental view. In consideration of
nanoparticles with many novel properties and a significant
improvement on some properties of cement mixed with nanopar-
ticles [18,19].
The application of nanosilica in cement is to improve the char-
acteristics of the plastic and hardened material. Micro and nano-
scaled silica particles have a filler effect by filling up the voids
between the cement grains. With the right composition, the higher
packing density results in a lower water demand of the mixture
and it also contributes to strength enhancement due to the reduced
capillary porosity. Beside this physical effect as obtained by addi-
tion, nanosilica and since the NS has a pozzolanic reactivity it leads
to the increase in compressive, tensile and flexural strengths [20].
Electrical resistivity measurement has been applied by many
researchers on concrete and cement applications [21–24]. Electri-
cal response characteristics measurement has appropriate sensitiv-
ity in monitoring the characteristics of cementitious materials
[21,25]. The electrical resistivity of cement is affected by a number
of factors such as pore structure (continuity and tortuosity), pore
solution composition, cementitious content, water-to-cement
ratio, moisture content, and temperature [26].
The objectives of this study are:
Silica nanoparticles (NS) with the grain size of 30 nm (DLS) and An X-ray diffraction (XRD) analyses were performed in order to
bulk density varied from 0.926 to 1.158 g/mL at 25 °C and surface determine the chemical composition of cement at 25 °C. The pow-
area 175–225 m2/g (BET), 99.8% trace metals basis were purchased der (2 g) was placed in an acrylic sample holder (3 mm) depth.
from Aldrich, USA and used for this study. The samples were analyzed by using parallel beam optics with
CuKa radiation at 40 kV and 30 mA. The samples were scanned
2.3. Sample mixture for reflections (2h) from 0° to 90° in steps of 0.02° and a 2 s count
time per step [27,28].
In this study, oil well cement (Class H) with the water-to-
cement ratio of 0.38 was used. The samples were prepared accord- 2.5. Thermogravimetric analysis (TGA)
ing to the API standards. Three series of oil well cement slurries
were prepared with varying amounts of NS up to 1% (by the weight Thermogravimetric analysis curves, mass loss (TGA) and its
of the cement). At least three samples were tested under each con- derivative (DTG) were quantified using a Setaram TGA 500 appara-
dition. Three series of cement slurries were prepared with tus at a heating rate of 10 °C/min for a mass sample of about 20 mg.
NanoSiO2 up to 1% (by the weight of the cement) and tested up The sample was loaded in a platinum pan (¾ full). This was fol-
to 28 days of curing. lowed by the introduction of N2 gas into the TGA compartment
A.S. Mohammed / Egyptian Journal of Petroleum 27 (2018) 1265–1273 1267
for 5 min to purge the likely oxygen in the environment of the sys- s ¼ so1 þ k ðc_ Þn ð2Þ
tem. After the purging, the sample was heated in the N2 atmo-
where s, s01, c_ k and n represent the shear stress, yield stress, shear
sphere from room temperature to the maximum of 800 °C. The
strain rate, correction parameter and flow behavior index respec-
weight loss percentage and temperature relationships were
tively. For s < s01 the material remains rigid. The model assumes
obtained for the samples. In this study, the (TGA) and (DTG) curves
that below the yield stress (s01), the slurry behaves as a rigid solid,
were obtained for cement, NS and cement modified with 1% of NS
similar to the Bingham plastic model. For s > s0 the material flows
after 7 days of curing.
as a Power law fluid. The exponent n describes the shear thinning
and shear thickening behavior. Slurries are considered as shear
2.6. Density
thinning when n < 1 and shear thickening when n > 1. A fluid
becomes shear thinning when the apparent viscosity decreases with
The density of cement slurry with and without NS was mea-
the increase in shear strain rate.
sured immediately after mixing using the standard mud balance
From the Eq. (2)
cup.
when c_ ! 1 ) smax: ¼ 1
2.7. Rheological properties Hence Herschel-Bulkley model doesn’t satisfy the upper limit con-
dition for the shear stress limit
The rheology tests were performed by utilizing a rotational vis-
cometer at the different temperature up to 85 °C at rpms ranging (ii) Vipulanandan rheological model (2014)
from 0.3 to 600 rpm and related shear stresses were recorded.
The viscometer was calibrated using several standard solutions. Based on the inspection of the test data the Vipulanandan rhe-
The rheological properties of the cement slurry modified with ological relationship (Eq. (5)) was used to predict the cement
varying amount of NS up to 1% by the weight of cement were behavior [26–28].
measured. Hence the conditions are as follows:
determined controlled displacement rate. Compression tests were where:q electrical resistivity (O-m); qmin: minimum electrical
performed on cement samples after 1 day and 28 days of curing using resistivity (O-m); tmin: time corresponding minimum electrical
a hydraulic compression testing machine. Commercially available 10 resistivity (qmin) as shown in Fig. 4; p1 ¼ ðAt þ BÞ, to; A, B, and q1
mm resistance strain gages were used for strain measurement. are model parameters; and t: time (minutes). As summarized in
Table 4, model parameters to and B were sensitive to the NanoSiO2
3. Rheological model content and curing time. But parameter A was not influenced by the
NanoSiO2 content.
The rheological models used for predicting the shear thinning Addition of 1% of NanoSiO2 to the cement increased the mini-
behavior of cement slurry are as follows: mum resistivity (qmin) and the minimum time (tmin) by 31% and
23% respectively as shown in Fig. 5. Also, additions of 0.5% and
(i) Herschel-Bulkley model (1926) 1% of NanoSiO2 to the cement increased the electrical resistivity
(q24) of the cement by 7% and 22% respectively as shown in Table 1.
The Herschel-Bulkley model (Eq. (2)) defines a fluid with three The parameters tmin and qmin can be used as quality control indices
parameters and can be represented mathematically as follows: and were related to the NanoSiO2 content as follows:
1268 A.S. Mohammed / Egyptian Journal of Petroleum 27 (2018) 1265–1273
Fig. 2. Thermogravimetric analysis (TGA) result on oil well cement and NS and a
mixture (a) TGA and (b) DTG.
Fig. 3. TGA results for oil well cement and NanoSiO2 (NS).
t min ¼ 23 ðNanoSiO2 ð%ÞÞ þ 99 R2 ¼ 0:99 ð8Þ Fig. 5. Bulk electrical resistivity development of cement with various amount of
NanoSiO2: (a) 1 day and (b) 28 days.
qmin ¼ 0:85 þ 0:26 ðNanoSiO2 ð%ÞÞ R2 ¼ 0:98 ð9Þ
Table 2
Effect of NS on the density of cement samples.
Table 1
Bulk resistivity parameters for cement with NanoSiO2 content.
Table 3
Model parameters for electrical resistivity of cement with NanoSiO2 content.
(b) NS = 1%
The relationship between shear stress with shear strain rate for
the cement slurry modified with 1% of NS (by dry weight of the
cement) at different temperatures varied from 25 °C to 85 °C was
modeled using the Herschel-Bulkley model (Eq. (2)). The coeffi-
cient of determination (R2) was 0.99 as summarized in Table 4.
The root mean square of error (RMSE) varied from 6.36 Pa to
7.55 Pa as summarized in Table 4. The yield stresses (so1) for the
cement slurry modified with 1% of NS at the temperature of
25 °C and 85 °C were 31.3 Pa and 50 Pa respectively, a 60%
increase. The model parameter k for cement slurry modified with
1% NS at the temperature of 25 °C and 85 °C were 49.76 Pasn
and 63.19 Pasn respectively, a 27% reduction. The model parame-
ter n for the modified cement slurry increased by 12% with increas-
ing the temperature from 25 °C to 85 °C as summarized in Table 4.
6.1.2. Parameter k
Based on the nonlinear model parameter a (Eq. (10)), the tem-
perature had the second highest effect on parameter k compared
to yield stress and parameter n. NLM parameter c indicated that
addition of NS had the highest effect on increasing the parameter
k compared to the yield stress and parameter n as summarized
in Table 5.
6.1.3. Parameter n
Based on the nonlinear model parameter a (Eq. (10)), the tem-
Fig. 7. Predicted and measured shear stress - shear strain rate relationship for
cement slurries with different temperature (a) NS = 0%; (b) NS = 0.5%; and perature had the lowest effect on parameter n compared to yield
(c) NS = 1% stress and parameter k. Based on the NLM parameter c, the addi-
tion of NS had the second lowest effect on increasing the parame-
ter n as summarized in Table 5.
6.1. Herschel-Bulkley model
6.2. Vipulanandan rheological model
(a) NS = 0%
(a) NS = 0%
The shear thinning behavior of oil well cement slurry without
NS at different temperatures varied from 25 °C to 85 °C was mod- The shear thinning behavior for the oil well cement slurry with-
eled using the Herschel-Bulkley model (Eq. (2)) up to a shear strain out NS at different temperatures varied from 25 °C to 85 °C was
rate of 1021.4 s1. The coefficient of determination (R2) was 0.99 as modeled using the Vipulanandan rheological model (Eq. (5)). The
A.S. Mohammed / Egyptian Journal of Petroleum 27 (2018) 1265–1273 1271
Table 4
Herschel-Bulkley and Vipulanandan Rheological model parameters for NS modified oil well cement.
Herschel–Bulkley Model (1926) (Eq. (2)) Vipulanandan Rheological Model (2014) (Eq. (5))
NS T so1 k n RMSE R 2
so2 C D RMSE R2 smax.
(%) (°C) (Pa) (Pasn) (Pa) (Pa) (Pas1) (Pa)1 (Pa) (Pa)
0 25 20.8 10.94 0.366 6.61 0.99 22.6 1.62 0.007 5.59 0.98 148
85 39.8 48.33 0.280 6.12 0.99 42.5 0.60 0.003 6.00 0.99 349
0.5 25 26.3 21.95 0.297 4.88 0.99 29.1 1.22 0.006 4.80 0.99 159
85 45.4 60.20 0.292 7.68 0.99 43.7 0.38 0.003 12.91 0.98 389
1 25 31.3 49.76 0.238 6.36 0.99 36.5 0.58 0.004 8.02 0.98 179
85 50.0 63.19 0.266 7.55 0.99 45.6 0.36 0.003 11.02 0.99 400
Table 5
Nonlinear model parameters for nanosilica (NS) modified oil well cement.
(b) NS = 1%
Table 6
Compressive stress-strain model parameters for NanoSiO2 modified cement.
high rate of shear strains. The smax for cement slurry without and where: r is compressive stress; rf, ef are compressive strength and
with 0.5% and 1% of NS at room temperature were 148 Pa, 159 Pa corresponding strain (Table 6) and po, qo are model parameters
and 179 Pa respectively as shown in Fig. 5. Increasing the temper- (Table 6). Model parameters po and qo increased with curing time
ature of cement slurry without and with 0.5% and 1% of NS from 25 based on the NS content.
°C to 85 °C increased the maximum shear stress of cement slurry to
349 Pa, 389 Pa and 400 Pa respectively as shown in Fig. 8(b). 7.1. Curing time
7. Compressive stress-strain modelling (i) 1 day: The compressive strengths (rf) of the cements with
0%, 0.5% and 1% of NS after 1 day of curing were 10.9 MPa, 11.6
Based on the experimental results, Vipulanandan p-q stress- MPa, and 12.4 MPa, representing a 6% and 14% increase due to
strain model [33,34] was used to predict the compressive stress- the addition of 0.5% and 1% of NS, respectively, as shown in
strain relationship for cement with and without NS and the rela- Fig. 9(a). Additional of 1% NS increased the initial modulus after
tionship is as follows: 1 day of curing from 10,100 MPa to 10,600 MPa, a 5% increase as
summarized in Table 6. The axial strain of the samples at failure
e
ef rf varied between 0.22% and 0.3% as summarized in Table 6. The
r¼ ðpopþqo Þ ð11Þ
model parameters qo and po increased with NS content. The coeffi-
qo þ ð1 po qo Þ ee þ p e o
8. Conclusions
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