Badger Licensing LLC SPECIFICATION FOR VESSEL TRAYS EB UNIT / SM UNIT Lotte Deasan Petrochemical Corporation EB / SM Expansion Project Daesan, Korea Badger Licensing LLC Project No. 121273 ‘is. OSU TT CONTANS PROPRIETARY INFORMATION BELONGS TO BADGER LICENSING LUC AN 6 T0 BE RETURNED UPON REQUEST Ts CONTERIS MAY NOT Be Goma isesoe5 To Mano Pans OM USED FOR OTHER Ti ME EXPRESS PURPOSE FOR WI HHS Be=N PROVED HINOUT WRATENSNSCMT SE a omar | oak | soe | Bare TaTEROSPNE REVIEW Raw | Rea | AS | KS [saeer DOcNO. tof 13 121273-A-4 FLENAMETable of contents 1.0 GENERAL Lea 1.2 1.3 Scope Responsibility Substitution 2.0 DOCUMENTS 21 2.2 2.3 2.4 Conflict Purchaser Design Standards Fabrication and Installation Documents Repairs 3.0 MATERIALS 4.0 DESIGN 42 weianaow a a 4. 4. a a ae 4a. 4.20 prers 4.12 4.13 4.44 4.15 4.16 4.17 4.18 Design References Tolerances Installation Thickness and Corrosion Allowance Allowable Design Stress Tray Loads Deflection Tray support Tray Access Tray Spacing Tray Holes Tray Leakage Downconers. Weirs Seal and Drawoff Pans Blanking strips Bolting Drainage 5.0 FABRICATION 5.2 5.2 5.3 5.4 Contamination Identification Component Assembly Trial Assembly 6.0 INSTALLATION SPARES 7.0 PREPARATION FOR SHIPMENT Cleaning Packing Marking Documents in shipping Containers Overseas Shipment Badger inwsuc [SSUE —]SHEET o 2 of 13 [S0C. NO. 121273-A41.0 GENERAL 1.1 Scope This specification establishes the minimum requirenents for design, materials, fabrication, inspection, testing, and shipping of trays. 1.2 Responsib: 1.2.1 The fabricator is responsible for compliance with all documents referenced in the purchase order. 1.2.2 The fabricator shall check any preliminary design by Purchaser and bring to Purchaser’s attention anything which fails to meet the requirements of the purchase order. 1.2.3 Review of the fabricator’s drawings and calculations by Purchaser or release of the trays by Purchaser’s inspector does not relieve the fabricator of any of the above responsibilities. 1.3 Substitution Substitution of any material type or class, or change of a design detail specified by Purchaser requires written concurrence prior to use in design or fabrication. A request by the fabricator for material substitution shall be accompanied by complete information including corrected thickness, and shall state the complete ASTM designation including any applicable grade, type, quality or finish. In cases where the material has no ASTM designation, complete description of chemical and mechanical properties, as well as any other standard designation, shall be submitted. Trade names and proprietary designations do not constitute sufficient information. 2.0 DOCUMENTS 2.1 Conflict In case of conflict between documents referenced in the Purchase order, the fabricator shall obtain a decision from Purchaser as to which requirement shall govern. [SSUE [SHEET DOGG. Badge? vcsensuc 0. pi ofa Ha 121273-A-4ehaser Design Standards The following Purchaser design standards are attached and are considered to be part of this specification. The fabricator shall comply with these design standards. DS-A3M_ Construction Tolerances DS-A21M ‘Tray Support Rings ti ation Documents The fabricator shall submit for review arrangement and detail drawings, calculations, and installation instructions for the trays and supports. 2.3.1 The text of all submitted documents shall be in the English language and the metric systen of units and measurements shall be used. U.S. fabricators may include U.S, customary units in parentheses immediately following the metric units. 2.3.2 The drawings shall contain reference to all applicable Purchaser specifications, complete material identification, general arrangements, hole, valve and/or riser layout, clamping and/or bolting details, gasketing (if any), dimensions, all welding details, thicknesses, tolerances, weights, fabrication, inspection and test data, cleaning, protection, and shipping details to fully describe the steps taken to complete fabrication and shipment. 2.3.3 Parts that will be assembled by the tray installer shall be identified by a number and/or letter on the fabrication/assembly drawings and in a parts list showing all the components. 2.3.4 The purchase order number, equipment number, vessel service, plant name and the document code shall appear prominently in all document title blocks. 2.3.5 Any document produced by a subvendor, that requires Purchaser review, shall be checked by the fabricator for content and contract compliance prior to submittal to Purchaser. 2.3.6 Material certification and results of any NDE tests shall be made available for the Purchaser inspectors review upon request. Badger cesrscsuc ISSUE SHEET BOC NG. oO ae en ds 121273-042.4 Repairs The fabricator shall document and obtain the concurrence of Purchaser for the repair of defects before proceeding with repair or fabrication. Repair Procedures shall provide the methods of defect removal verification, repair and re-examination. MATERIALS aaa 3.2 All materials shall be new and comply with the type and grade specified on Purchaser’s tray specification. Austenitic materials shall be purchased in an iron free condition as is commercially available. Bolts, nuts and clamps shall be the same composition as the tray unless otherwise stated in the equipment tray specification, except that type 410 stainless steel shall be used for fastening manways in carbon steel trays. DESIGN 2: ces Mechanical design calculations shall be in accordance with good engineering practice and the source of all design methods and formulae shall be referenced. erances Tolerances given in DS-A3M shall apply. Installation Tray sections shall be designed so that they can be installed through the manholes as shown on the Purchaser vessel drawing or specification. Thickness and Corrosion Allowances 4.4.1 The corrosion allowance for tray support rings and downcomer bolting bars is included in thicknesses shown in DS-A21M. If the tray fabricator requires thicker rings for special design requirements, a corrosion allowance equal to one-half the corrosion allowance required for the vessel shall be added to each surface of the ring or bolting bar. Badger iisposic pele PoC: No. 0 5 of 43 121273-0-44.4.2 The minimum tray thickness given in the equipment tray specification includes the corrosion allowance: 4.4.3 The actual tray thickness shall be the greater of the specified minimum or the calculated design thickness plus the corrosion allowance given in the equipment specification. e ess The maximum allowable stresses shall provide a factor of safety of three based on minimum ultimate tensile strength at applicable temperature, Tray Loads 4.6.1 Trays shall be designed for the following live loading conditions in the fully assembled, corroded thickness at operating temperature. a. Active tray area - 60kg/m? or the process liguid head defined as twice the maximum outlet weir height, whichever is greater. Area under downconers - 245kg/m? or a pressure equivalent to a head of water of one-half the height of the downcomer, whichever is greater. ¢. A tray above and/or below a reboiler return or partially vaporized feed nozzle ~ 490kg/m? net vertical load. 4.6.2 Trays shall be designed for a live point load of 110kg at ambient temperature. Deflection Maximum deflection for fractioning trays at operating temperature shall not exceed 0.15 percent of the tray diameter. ‘Tray_support 4.8.1 Chord downcomer trays shall be supported on rings welded to the vessel that are continuous except in the downcomer areas. Box downcomer trays shall be supported on continuous rings welded to the vessel. 4.8.2 Major support beams shall be parallel to the liquid flow across the tray. ISSUE —]SHEET [BOER Badger owe cal |arceceiars saireat4.8.3 The depth of structural beams installed perpendicular to the flow of liquid across a tray shall not exceed 25% of the required tray spacing. 4.9 Tray Access Access to all trays shall be provided by manways in each tray, which can be removed from above or below. The manways shall be vertically aligned and as large as possible within the constraints imposed by tray layout, Multipass trays shall have manways through each pass. 4.10 Tray Spacing The fabricator shall ensure that a minimum of 350mm crawl space exists so that every part of the tray can be accessed. Access under major support beams is not required provided tray manways are provided each side Of a beam or there is an opening in the beam of at ieast 450mm wide x 350mm high through which a person can crawl. 4.11 Tray Holes 4.11.1 Holes in sieve-plates or perforated trays shall be punched or drilled from the top side. 4-11.2 Holes in bubble cap trays for risers may be Punched or burned. Punched holes shall be punched from the side that the riser is installed. Burned holes shall be made with automatic devices following a template. All burrs or slag shall be removed. 4.22 Leaka 4.12.1 The following leakage requirements apply to non aerated sections of the tray which under normal operating conditions must maintain a static head of liquid such as downcomer seguents and apron Seams, seal pans and drawoff pans. The expected leakage rate is for static water test conditions with no flow of vapor and with normal operating liquid levels: @. Welded Construction ~ no leakage. b. Minimum Leakage Construction of non-aerated tray deck - 81.5 litre/hr max./m?. ©. Vendor standard Construction - vendor to state expected leakage rate. Badger versa: ae Ea ig oO 7 of 13 121273-0-44.15 4.12.2 The aerated portions of the tray deck shall mect the following requirements to minimize leakage: a. The center to center spacing of tray clamps and/or bolts for metal to metal joints around the periphery of the tray shall not exceed 150mm, b. The center to center spacing of tray clamps and/or bolts for metal to metal joints at truss or manway sections shall not exceed 150mm. ¢. The maximum allowable gap between any two bolted or clamped tray components shall not exceed 1.5m, a. ‘The maximum allowable gap formed at points where three or more tray components join (such as truss ends) shall not exceed the area of a perforated hole. e. The sum of all gap areas in c and d above shall not exceed 2% of the specified Perforated area. 4.12.3 Where required, the tray fabricator shall Provide the necessary packing and/or gasketing for installation by others to meet the leakage rate in the flooded portion of the tray and to meet the maximum permissible gaps in the aerated section of the tray. Downcomers Maximum deflection of the downcomer apron under liquid head pressure shall not exceed 3mm at any point when inlet veirs are specified in the vessel tray specification, nor exceed 6mm at any point where inlet weirs are not required. Stiffening devices shall be fabricated and installed so as not to restrict flow. Weirs Bolted inlet weirs shall be designed to allow removal from tray side of weir. shell attachments holding weirs shall be level with the top of the weir at its highest position. Seal and Drawoff Pans Seal pans and non welded drawoff pans shall be supplied by the tray fabricator, unless specifically stated otherwise. ISSUE SHEET POCO. Badger temuc 0 8 of 13 121273-A14.16 Blanking strips Blanking strips, if required, shall be 1.5mm thick, bolted to the tray with M10 bolts on 150mm centers independent of tray bolts or clamping devices. Individual blanking strips for each blanked tray section shall be provided. Bolting Bolts shall be metric hex bolts per ANSI B18.2.3.5M with standard metric hex nuts. These bolts have a metric coarse thread series per ANSI B1.13M which conforms to the ISO metric coarse thread series. Drainage Where drainage facilities are not inherent in the tray design, 12mm diameter holes, not exceeding two per tray, shall be provided. The holes shall be located at the base of the tray weirs, unless otherwise noted on the individual tray specification. FABRICATION. 5d 5.2 Contamination 5.1.1 For austenitic and nickel alloy materials, the recommendations of Paragraph 8 of ASTM A-380 shall be followed for the prevention of iron contamination. 5.1.2 Solvents used to clean or remove scale or oil from high alloy materials shall be free of organic and inorganic chlorides. Identification Tray parts shall be identified with a part number. The material of construction shall also be identified within the part number or by use of a separate symbol marked or stamped on the part. If tags are used they Shall be able to withstand the handling required without coming off. Component Assembly Tray parts shall be assembled by tray fabricator to maximum possible consistent with access through vessel shell manhole. Preassembly shall include blanking strips, bolted weirs, and other small parts. [SSUE SHEET BOG-NO. Badger vwwouc 0 ge torenis 121273-A15.4 Trial Asse: A complete assembly of one odd and one even numbered tray including downcomers shall be made to confirm the tray diameter and that all clearances and gaps are within tolerance. INSTALLATION SPARES Parts which the fabricator includes for installation spares shall be identified on the parts list. If the spares are included in the parts list piece count the number of spares shall be identified. TION FOR All surfaces shall be free from grease, weld splatter, scale, slag, rust or other foreign matter, except that iight machine oi] used in the fabrication’ process may vemain on the tray surfaces of carbon steel trays. 7.2 Packing All nuts, bolts, washers and other loose small parts shall be packed in separate bags, boxes or cartons within the larger container. Each of these packages shall have its own identification. No small packages or Parts shall be shipped separately without special notification to the purchaser. 7.3 Marking All containers of components shall be clearly identified by painting or dye stenciling the following in a conspicuous location: PURCHASE ORDER NUMBER ITEM NUMBER SHIPPING WEIGHT “STORE INDOORS" Bags, boxes or cartons of small components shall be tagged or marked with their part number. 7.4 Docu ippi i Inside of each major container shall be fixed a waterproof pouch containing one complete set of tray arrangenent and assembly detail drawings, installation instructions and parts list. Also a copy of the packing list identifying those parts in that specific containes shall be included in the pouch. Badger iicscosuc ISSUE SHEET [BOC- NG. o 10__of 13, 121273-A4nevessit ang 7.5 Overseas Shipment Shipping containers used for trays that will be installed at a location which requires overseas shipment shall comply with the requirements of SP-A-2. ISSUE Seer DOE-NO. Badger iu: 0 1 of 13 121273-A4é : : 7 j i gz} : i é HEIGHT FROM DATUM LINE ¢ ‘mentanion OF norzLEs & Sten artacumenta 40 Be Berne FoF Connect (Beaton EIGHT OF weWe ABOVE TRAY eck t5 29710M OF Bowncomen 89 8s UNDER, * Bea Pados's goTToM oF Teay Been 2S gortom oF Peo eece ant 3600 Ba FACE OF NOZZLE FROM beni OF VESSEL? 3 FACE OF worries siaut Paneer ees ) Ly sete tae: East —! RELA Pome Anove seas LOCATION OF NozzLES rT PRGA Gare CREE FACE OF MANWAY FROM SURFACE ‘OF VieseL S13" FLANGE FACE oF sunnier IR SMALE tus ‘wie THE INDICATED PLANE LOCATION OF Manwiys FROM Gatun Lint DS-A3 M SESSA oraaaeg rams ee Tor sunrace or OF SURFACE oF st ALtEO yeay “AcRoss any cited’ oh SMSA 100082 inoer, Sas Dyes Amey inet. 9¢00°8. #6 OVEN Seba! THIS CMENSION Mav BE apJUSTED To ERT SR Re Si SE ETERS TR oe pray surpoer ang ueveine: For Bis ao a'uasekeVENESS SFOR BIA ABOVE Se00 To & inch e 2600 JEM OUT OF LEVEL acnoss on Dia eee US" Aa LENS Bik QVER feo, Fo" wet 3600 Bi YER RB, LOCATION oF TRAY suPPoRT aiNGs FROM Datu tne STANCE BETWEEN ADJACENT TRAY Supeon anaes —_ ‘LOCATION OF BOWPORT LUG BABE FRex BOLT HOLES TO STRADOLE VERTICAL & HORIZONTAL Qs SEE DETAIL Sheer 3 gu Lance sen 3 coe IBSOSE SOG Sei ea Feeney bre ae ASQUREME RT FOR ALIOMMEAT oanete. paves CONSTRUCTION TOLERANCES FOR NoTES THESE TOLERAMEES SUPPLEMENT Te Code TOLERARCES USE MOSY STRINGENT 2. CODE REFERS, To ASME SECT, vin OIN.I, > eagmicdtons war vse PUNCH wanes UWSIOE ano OUTEIBED AS baTUN UNE On 6.4, VESSELS Omi, 4, Ait, OOENBIONS IW MILLIMETRES outess ormenwise NOTED. [3 oe esse ome ero arree! BOLT CIRCLE bia PRESSURE VESSELS Badge eseisuc ISSUE SHEET o 12 BOC. NG. of 13 121273-A4fase VESSEL FABRICATOR SHALL, PROVIDE ‘GOL TWwe OR ‘CLAMPING DOWNCOMER BARS, “(SIZE BY TRAY FABRICATOR |, 13 CAS CLEARANCE eI CA>S SAME THICKNESS AS, ‘TRAY SUPPORT RINGS UNLESS OTHERWISE SPECIFIED BY TRAY FABRICATOR. SED, ‘ON OUP OF ROUND MnGaWUM DIAMETER, CONTINUOUS FILLET WELDS, SIZE SHOWN 15 FOR C.A.* 0. SEE NOTE 2. TRAY SUPPORT RING TRAY SUPPORT RING SZES o ca T 1s cal 3 ca 4008 VESSEL 1a, T350_& UNDER [OVER 350 To 2860 NOTES: 1. SEE VESSEL DRAWING FOR MATERIAL SPECIFICATION, 2 THE LEGS OF THE CONTINUOUS FILLET WELDS SHALL INCREASE IMM FOR . EACH ADDITIONAL ISm™ OF CORROSION ALLOWANGE. AL onMeNOOnS we MeLLETRES Germ opamwes noTeD. TRAY SUPPORT RINGS [SUE [SHEET BOC.G. Badger vesinuc oO 13 of 13 121273-4-4