MSME TOOL ROOM, KOLKATA KOLKATA-700108 SEMESTER EXAMINATION-July’2019)° 4 Years Diploma in Tool & Die Making F.M.-100(10 for 1A.) semesters?) Year 2* Time tes, GROUP-A (1x15) =15 1) Fillin the blanks with suitable answers. a) First law of thermodynamics relates to ; b) Heat pump works on the principle of statement. ) Enthalpy exists in process. d) Isobaric process is that process during which remains constant. ) Specific volume of a gas is the volume occupied by of the gas. f) In adiabatic process heat transfer is 8) Heat transfer at constant temperature is governed by h) Rankin cycle is used in engine. i) Otto cycle is used in engine. |) Thermal efficiency of Otto cycle depends upon 4 cycle can not be used in actual practice. I) Ina carburetor the part in which petrol is atomized is called m) In 4-stroke engine each cylinder has__———_valves. 1) Pre ignition way occurs only in engine. 0) C.0.P. of a heat pump is than one. GROUP-B 1) Write short note on the following. (3X5)=15 a) First law of Thermodynamics b) Internal Energy c) Adiabatic Process d) Enthalpy e) Specific Heat GROUP-C (Answer any five) 1) a) Deduce a formula for the work done during Isothermal process b) A quantity of air having a mass of 15 kg & at 48%c occupies a volume of 0.45m?. Find the gauge pressure. Find also the volume of the gas when the temperature is 135°c& pressure is 32 bars. Take R=0.287 Ki/kgk for air. (646) =1 2 2) a) A close vessel one contains 0,090m of air at a pressure of 2500 KPa & a temperature of 47. 9°C.The another vessel is connected through a valve to another vessel which contains an unknown volume of ait ata pressure of 150 KPa & a temperature of 15°C. After the valve is opened the resulting temperature & pressure become 23.1°C & 1200KPa respectively. Determine the volume of the air at another vessel. 'b) How many types of internal combustion engine? (8+4) =12 3) a) Prove that the adiabatic process follows the law PV'=C. bb) An engine working on Carnot cycle receives heat at 755°c & rejects heat at 36°c. Find the efficiency of the cycle. If the engine receives 5200 KI of heat per minute from the source, calculate the power developed by the engine. (5+7) =124) a) Describe the working principle of 4-stroke petrol engine or Otto cycle engine with the help of actual P-V Diagram. b) Write the difference between Steam engine &I.C. engine. (Write any 6 points each.) (6+6) =12 5)a) What are the advantages & disadvantages of 2-stroke cycle engine over 4-stroke cycle engine. b) Differentiate between Petrol engine & Diesel engine. (Write any six points.) (646) =12 6) a) Differentiate between Heat engine & Refrigerator. ) A Carnot refrigerator operates between temperature limit of -15°c & 30°c. Determine the power, necessary to absorb 836 KJ/min. at -15°c. c) A refrigerator works between the temperature limits of -10" & 30°c. Find the ideal Carnot, C.O.P, & power required per ton of refrigeration. (44444) =12 7) a) What is the governing process? Describe hit & miss method of the governing process. b} A gas in a closed system undergoes a constant pressure process at 690 KPa & its volume Increases from 0.03 m? to 0.1m’. If the initial temperature of the gas is 500°c, Determine i} mass of the gas il) work transfer Ii) heat transfer iv) change of internal energy. Take C,=1.005Ki/kg k & C/=0.718 KI/kg k. (547) =12 8) a) Write the advantages & disadvantages of Wind Power Energy. (Write any four points each.) bb) Write the function of a carburetor in Petrol engine.MSME TOOL ROOM, KOLKATA KOLKATA-700108 SEMESTER EXAMINATION: 's Diploma in Tool & Die Making F.M-100(10for L.A.) Year-2%¢ Time- 1.5 hrs Group 1) Fill in the blanks with suitable answer. (0x1 a) Approximately hardness of HSS. milling cutter is. » 0) The Ferrite & Cementite combines in layers & the resultant structure is termed ‘Steels are mixture of Pearlite & Cementite. 4) The instrumentused to measure high temperature in the furnace is ©) The external surface of the part made of mild steel can be hardened by process. 1) Where the risk of distortion is great, Quenching must be carried out in. a hh) The hardening capacity of steel Is the solid carburising material, with the increase in carbon content. i) ____ quenching media is used for hardening of HSS. tool. J) Sudden cooling of steel greatly increases its Kk) ____ Steel is used for making permanent magnets & high speed cutting tools. » Is the process is used for hardening the surface ofthe tool steels. 1m) Lower critical temperature of high carbon steel while hardening is furnace is used for steel only. ‘0) Insufficient hardness after tempering may be due to tempering temperature is p) HSS.istempered at ‘ * a {% carbon required in stel so that it respond to hardening by heat treatment. 1) Sorbite constituent formed about _*e. 3 are primarily alloys of Copper & Zinc. 1) During hardening, soft spot can be avolded by Group: B {n.No.3 is must) (Answer any five) 1)a) Write short note on:-l) Pearle i) Marten site i) Austenite 6 b) Define Heat Treatment, Write the purpose of Heat Treatment process o 2) a) How the Heat Treatment furnaces are classified? © +) How does Normalising cfer from Annealing Heat Treatment process? om 3)a) Draw neat & labelled sketches to ilustrate an Iron-Carbon equilibrium diagram. © +b) Write short nate on Spring steels. @ 4)a) Briefly describe about Nitriding Heat treatment process with the applications. o b) What s quenching? Write the name of quenching medium. © 5) a) Briefly describe about Flame hardening process, Write the main advantage ofthis process. (7) b) Write down the process of Heat Treatment of ToobSteeL } 6) a) How the metals to be carburised by the Pack Carburising process? o ») Write Short note on Hardening heat treatment process. © 17) a) How does Full hardening process differ from Case hardening process? @) 'b) When &why Tempering heat treatment process is applied on High carbon steel? oyMSME TOOL ROOM - KOLKATA Kolkata — 700108 DIPLOMA IN TOOL & DIE MAKING al Examinatios "! ( Answer should be brief & to the point ) Time : 2 hours Full Marks : 135 + 15 = 150 Pass Marks : 60 Group—A Q 01. ( Fill in the blanks, Answer any Ten ) 10x2=20 a. The constant cutting speed facilities are useful during... b. Program co-ordinates that are based on a fixed origin are called, c. The preparatory function G04 can use for ..... d. The ATC is sands for .. e. The word (M) used to specify f. The full form of ISO is g. Actually the.......is defined in the part program for CNC machining. h, The spindle speed is specified either in .... see i, In the block format XP, YP & ZP are used for j. The distance traveled in differences from existing Position to its end is called .. k. The setting of Tools to a specific length is called . I. In block format the symbol ( C) is used for .. Q 02. (i) Describe the representation of characters in the computer. 4+3+3=10 (ii) Convert the following binary number to its decimal equivalent. (a) 111010101 2 (b) 10110101 2 Q.03. Convert the following Octal number to its decimal equivalent. 3+3+4=10 (a) 735 g (b) 4215 (c) Find the subtraction of 111010101 2 & 10110111 2 Group—B ( Answer any Five Question ) Q 04. Write the definition of CNC machine tool and the advantages of it. 8+7=15 Q 05. Explain the conventional machining process & the limitations of it. Write the common general approach to machining a part. 10+5=15 Q 06. Write the Application area and environmental control for NC/CNC machine Tool ? ‘ 7+8=15 Q07. Describe with example about the Coordinate systems & differentiate the both type of coordinate system. 7+8=15 (See over leaf)Q08. Write short notes on (any three) (a) Modal code, (b) CNC programmer, (c) Point to Point Control. (d) Program configuration, 5x3=15 Q09. Describe the main program and sub-routine program for CNC. 6+9=15 Q10. Briefly describe about the CNC program word of (any three) (a) GOl, (b) 1, J & K, (c) G4/G42, (d) G94/G95. 5x3 =15 Group—C QUI. Make a part Program for milling with absolute mode for a single cut of given contour profile. Assume alll the data’s which required. 20 460,00—_H!_—_—_+ 300 pe oo) Nh “Ea \eeny / rear’ \ | 120.00 140,00Sac ce oH ws CF SR, StS ret Gare wt rer Wen, oy Ua weet Sere Havers CENTRAL TOOL ROOM & TRAINING CENTRE, KOLKATA Government of India Society Ministry of Micro, Small & Medium Enterprises 150 9001 : 2008, CERTIFIED, Marks: 150 (15 for |.A) Diploma in Tool & Die Making Time: 3 Hrs. 2™ year Q.1) Draw proportionately two view of standard and commercial Jig & Fixture components of the following - (Answer any five) (5x5=25) a) Template Jig b) Swing Plate Clamp ©) C- Washer d) Diamond pin locator ) Latch Clamp f) Slip Bush 8) V- Locator Q.2) Design a DRILLING JIG for the given component in which one hold of 12mm on the middle point at the position as soon in the component drawing. (fig-1). Component material is M.S, quantity 60,000. (35 +25=60) Draw the full Assembly Section front view & Bottom half Top view of the above Jig with swing the locator, drilling, bush and clamping arrangement. Nomenclature and state all important dimensions. Eo R10 10, 1 (A \J [ea a p 38 up deQ.3) Design MILLING FIXTURE for the given component as shown in figure-2 The fixture would be used for a milling slot of 16mm width & 12mm deep as indicated in drawing, quantity required - 60,000, material M.S. Draw the Assembled Sectional Front View & Top View of the fixture you designed showing locator, clamping elements setting arrangement. (30 +20=50) a 2 9 seeeeeteeeeee rennetCENTRAL TOOL ROOM & TRAINING CENTRE SEMESTER EXAMINATION @UDY2019) DTDM, 2" Year Full Marks-100 (1.A.-10) ‘Time-1.5 hours, Answer any nine of the following questions:~ 1a) What is press machine? b) What system used to apply forces on press? c) Write the name of most commonly used press. d) Write points of press classifications. e) What is the range of press capacity? £) Write the name of types of gear driven presses. 2H1H143+142=10 2. Classify a) Cutting tool. b) Bending tool 5+5=10 3. a) Define bending operation. b) Why bends are made across the grain. c) Minimum bend radii depends on which factors? d) What is rule of thumb on minimum bend radii? e) How bend radii differs between harder and annealed materials? f) What are the extensively used bending methods. 24142+14242=10 4, a) What is bending pressure? b) Calculate the bending force in tons for a 30° bend in a copper sheet of 2.5 mm thickness and 1200 mm length with a die opening of 8 times the metal thickness. Ultimate Tensile strength=570N/mm?. 3+7=10 5. a) What is spring back? b) How spring back could be minimized? c) What is comer setting? 4) What is ironing? e) How much metal should be squeezed fir corner setting? 2+2+2+2+2=10 6. a) What is forming dies? b) What is the difference between forming dies and bending dies? c) What we can obtain in a work piece by forming in addition to shaping? d) Write few names of widely used forming operation. e) How much flow in a forming operation? —_—-2+2+2+242=10 7. a) What is drawing dies? b) Define shallow drawing. c) Why design a deep drawing is difficult? d) How extreme drawing is possible? e) What is ironing in drawing operation. 24+2424242=10 8. a) What is shell blank calculation? b) A cup having shell diameter 90 mm ,sheet thickness3.2 mm,65mm height and internal radius12 mm.Calculate the developed blank for the detail.3+7= 10 9. a) Write the formula of drawing forces. b) A 95 mm cup is drawn from a 2.6 mm thick blank of 170 mm diameter. The yield strength of material is 320N/mm*. Calculate the force needed to draw the shell. Assume a constant of 0.65. 347=10 10. Define a) inverted dies. b) progressive dies. c) Stroke. d) shut height.e) press tonnage.2x5=10MSME TOOL ROOM ~ KOLKATA yy = Semester Examination —Jii2016) or & Die Making Time - 1.5 hours Year: 2% - ‘Marks: 100 (10 for I.A) Qn, 1) Answer all the Question a) State the suitable moulding process name which is preferably chosen to produce the following plastic components :- (10.x1.5=15) Body of Writing Pen, Egg Cartons, Plastic String (thread), Fuel Tank, Ice Tray, Computer Housings, Plastic Film, Plastic Chair, Electric Switch, Water Bottle. ) Match the related word of each of Row 1 - with the word of Row 2 (10.x1.5=15) Row 1: a) Dogleg Cam, b) Silicon Powder, _c) Baffle, d) Cull pick, _e) Pallet, f) Hooper, ) Manifold, h) Loose core, i) Locking Heel, i) Standard mould set. Row 2: a)Heat, b) Polishing, c)Pot, ) Cooling channel _e) Cam block, f) Hasco, 9) Compression mould, h) Moulding Machine, _i) Internal threaded component, }) Split delay movement Qn.2) Write the answer for any Four questions in brief (within four - five sentences) (4.x 5 =20) (i) Whatis “Dogleg Cam’ ? (ii) What is “Palate’, used in compression mould ? (ii) What is" Manifold’, used in mould ? (iv) What is ‘Finger Pin ", used in mould ? (Vv) What is “Heel Block”, used in mould 7 (vi) What is loose threaded core ? (vil) Determine the Pot size used in Transfer mould vili) What is Thermoforming moulding Qn.3) Draw the neat sketch of a Transfer Mould (15) Qn.4) Answer all questions (5x5 =25) i. State working principle of Rotational Moulding process. ii. State the five advantages of using Hot - Runner mould il, State five advantages of Roto-moulding, iv. State the working principle of Transfer mould v. * Describe Blow moulding process.