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Asme HST 2 PDF
Asme HST 2 PDF
A N
A M E R I C A N A T I O N A S
L T A N D A R D
PERFORMANCE
STANDARD FOR
HAND CHAIN
MA
N UAllOPERATED
l
[HAIN HOISTS
ASME HST-P-1888
[Revision of ASME HST-2M-1989 (R1M5)]
This Standard will be revised when the Society approves the issuance of
a new edition. There will be no addenda or written interpretations of the
requirements of this Standard issued to this edition.
This code or standard was developed under procedures accredited as meeting the criteria for
American National Standards. The Standards Committee that approved the code or standard
was balanced t o assure that individuals from competent and concerned interests have had an
opportunity to participate. The proposed code or standard was made available for public review
and comment that provides an opportunity for additional public input from industry,
academia,
regulatory agencies, and the public-at-large.
ASME does not "approve," "rate," or "endorse" any item, construction, proprietary device,
or activity.
ASME does not take any position with respect to the validity of any patent rights asserted in
connection with any items mentioned in this document, and does not undertake to insure anyone
utilizing a standard against liability for infringement of any applicable letters patent, nor assumes
any such liability. Users of a code or standard are expressly advised that determination of the
validity of any such patent rights, and the riskof the infringement of such rights, is entirely their
own responsibility.
Participation by federal agencyrepresentativek.1 or person(s) affiliated with industryis not to
be interpreted as government or industry endorsement of this code or standard.
ASME accepts responsibility for only those interpretations of this document issued in
accordance with the established ASME procedures and policies, which precludes the issuance
of interpretations by individuals.
Copyright 6 1999 by
THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS
All Rights Reserved
Printed i n U.S.A.
FOREWORD
...
111
OFFICERS
A. R. Toth, Chair
C. J. Gornez, Secretary
COMMITTEE PERSONNEL
C. J. Gomez, The American Society of Mechanical Engineers
D. A. Merket, Square D Co.
E. R. Naylor, Campbell Chain
R. R. Reisinger, FKI Industries, Inc.
A. R. Toth, Harnischfeger Industries, Inc.
F. W. Weidner, Naval Sea Systems Command
CONTENTS
...
Foreword ............................................................................ 111
Committee
Roster .................................................................... v
1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Scope ..................................................................... i
1.2 The Appendix .............................................................. 1
Reference
1.3 Standards ........................................................ 1
1.4 Definitions ................................................................. 1
2 Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Application ................................................................ 4
. .
2.3 Charactenstlcs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1 Design Stresses ............................................................ 5
3.2 Load Sprockets (Pocket Wheels) ............................................ 5
3.3 Load Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.4 Hooks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.5 Load Blocks ............................................................... 6
3.6 Brakes. Mechanical Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.7 Hand Chain (Hoist) and Hand Chain (Trolley) ............................... 6
Overtravel
3.8 Restraint ........................................................ 6
3.9 Overload Limiting Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.10 Trolley .................................................................... 7
Figure
1 Headroom. Lift. and Reach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Tables
I Typical Hoist Characteristics - Hook or Clevis Suspended ........................ 5
2 Typical Trolley Suspended Hoist Characteristics (Hoist Suspended From aSeparate
Trolley) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Typical Trolley Hoist Characteristics (Integral) ..................................... 7
Nonmandatory Appendix
A Performance Requirements for Hand Chain Manually Operated Chain Hoists Used In
Manne and Other Applications as Required by the U.S. Department of Defense
(DOD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
...
VI11
ASME HST-2-1999
The following documents form a part of this Standard hand chaindrop: the distance tothe lowest point of
to the extent specified herein. The latest issue shall thehand chain measured from the saddle of theload
apply. hook at its upper limit of travel (see Fig. 1).
hand chain operated hoist: a suspended machinery loadblock: the assembly ofhook or shackle,swivel,
unit that, by use of manual operation, is used for lifting bearing, pins,sprocket, and framesuspended by the
or loweringa freely suspended (unguided)load. load chain. This shall include all appurtenances reeved
into the load chain.
hand chain overhaul: the number of feet (meters) the
hand chain must travel to raise the load hook I ft ( I m). load chain: the load suspensionchain in the hoist
consisting of a series of interwoven links formed and
hand chain pull: the average force measured in pounds welded.
(kN)exerted by theoperator onthe hoist hand chain
to lift the rated load. NOTE: Hand chain and load chain properties do not conform to
thoseshown in ASME 830.9.
hand chain wheel: a wheelwith formed pockets on
its periphery to allow torque to be transmitted when load hook: the hookused to connect the load to
aforceisappliedto the hand chain. the hoist.
hazardous (classified) locations: locations wherefire load sprocket: a hoist component that transmits motion
or explosion hazards may exist. Locations are classified to the load chain. This component is sometimes called
depending on the properties of the flammable vapors, load wheel, load sheave, pocket wheel, chain wheel,
liquids or gases, or combustible dust or fibers that may or lift wheel.
be present, and the likelihood that a flammable or load suspension parts: the load suspension parts are
combustible concentration or quantity is present. Refer the means of suspension(trolley, hook or clevis), the
to ANSI/NFPA 70. chain,thesprocket(s), the structure or housing that
supportsthesprocket(s), andtheload block.
headroom: headroom is measured with the loadhook
at its upperlimit of travel, and is the distance from mechanical load brake: an automatic type of brake
the saddle of the load hook to the following (see Fig. I): used for holding and controllingloads.This unidirec-
( a ) saddle of the top hook on hook suspended hoists; tional device requires a force applied to the hand chain
( b ) saddle of clevis on clevis suspended hoists; to lower the load but does not impose additional hand
( c ) bottom of beamon trolley suspended hoists. chain pullwhen lifting the load.
honk latch: a mechanical device to (bridge) the minimum radius: the smallest
radius of the beam,
throat openingofa hook. measured to the center line of the web of the beam,
on which the trolley will operate.
hook suspendedhoist: suspension of a hoist from a
trolley or rigid by of a hook at the normal operating conditions: conditions
during which
top of the hoist (see Fig. 1). a hoist is performing functions within the scope of the
originaldesign.
idler sprocket: adevice free to rotate, that changes
overload: any load greater thanthe rated load.
the direction of the load chain. This device is sometimes
GENERAL NOTE: This table indicates the characteristics of hoists generally available. Those values including dash (e.g., 11-
44) denote typical ranges. Consult manufacturer for specifics.
NOTES:
(1) Tons of 2,000 Ib.
(2) Standard lifts are8 fi-O in. (2.4 rn). Weights are predicated on standard lifts and include typical trolley weight. Corresponding
hand chain drop is normally 2 ft-O in. (0.6 r n ) less than the reach. Other lifts are available.
(3) Values refer to each hand chain where two hand chains are required.
GENERAL NOTE: This table indicates the characteristics of hoists generally available. Those values including dash (e.g., 11-
44) denote typical ranges. Consult manufacturer for specifics.
NOTES:
(1) Tons of 2,000 Ib.
(2) Standard lifts are 8 ft-O in. (2.4 m).Weights are predicated o n standard lifts and include typical trolley weight. Corresponding
hand chain drop is normally 2 ft-O in. (0.6 m) less t h a n t h e reach. Other lifts are available.
(3) Values refer to each hand chain where two hand chains are required.
Load blocks shallbe guarded against load chain (a) The hand chain shall be guided to guard against
jamming under normal operating conditions. disengagement from the handchain wheel.
( b ) The handchain shall withstand, without perma-
nent distortion, a pull of three times the pull required
3.6 Brakes, Mechanical Load to lift ratedload (hoist) or a pull of three times the
(a) The hoist shall be equipped with a mechanical pull required to traverse thetrolley with rated load.
load brake, which shall perform the following functions
3.8 Overtravel Restraint
under normal operating conditions withrated loads,
and under test conditions withtest loads up to 125% Before the load chain can be completely run out of
ofrated load. the hoist, it shallbe restrained in its fully extended
GENERAL NOTE: This table indicates the characteristics of hoists generally available. Those values including dash (e.g., 11-
27) denote typical ranges. Consult manufacturer for specifics.
NOTES:
(1) Tons of 2,000 Ib.
(2) Standard lifts are 8 f t - O in. (2.4 ml. Weights are predicated on standard lifts. Other lifts are available. Corresponding hand
chain drop is normally 2 e-O in. (0.6 m ) less than the reach.
(3) Values refer to each hand chain where two hand chains are required.
' Refer t o manufacturer's catalog for standard lift that will meet the application requirement.
ASME HST-2-1999
NONMANDATORY APPENDIX A
Al General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
A1.I Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
A 1.2 Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
..
A l .3 Defiruttons ............................................................... 12
A l .4 References to Other CodesandStandards .................................. 12
A2 Performance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
A2 . I General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
A2.2
Application .............................................................. 13
A2.3
Characteristics ............................................................ 13
A2.4
Lubrication ............................................................... 13
A2.S
Painting .................................................................. 13
A2.6
Workmanship ............................................................ 13
A2.7
Interchangeability ......................................................... 13
A3 Mechanical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
A3.1
Design Stress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
A3.2
Load
Chain .............................................................. 14
A3.3 Hand
Chain .............................................................. 14
A3.4 Load Hooks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
A3.5
Construction ............................................................. 14
A3.6 Chain
Guides ............................................................ 15
A3.7 OverloadProtection ....................................................... IS
A3.8 Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
II
A l .2 Classification
A1.4 References to Other Codes and
Hand chain manually operated chain hoists shall be Standards
of thefollowingclasses and types [see A5.I(b)l.
Refer to the following publications, copies of which
A1.2.1
be may
Classes obtained fromindicated.
the
Thepublisher
as
edition bearing the latest date of issue shall be used.
Class 1 Conventional
weight, for general material ASTM A 48, Standard Specification for Gray Iron
handling. Castings(DODadopted)
Class 2 Light weight for general material handling. ASTMA143,StandardPracticeforSafeguarding
Against Embrittlement of Hot-Dip Galvanized Struc-
Class 3 Free of cast ironload bearing parts, used tural SteelProducts and ProcedureforDetecting
forspecialpurposeservice(suchas reactor Ernbrittlement (DODadopted)
componenthandling). ASTM B 26, StandardSpecificationfor Aluminum-
Alloy SandCastings(DODadopted)
A l .2.2 Types ASTM B 108, StandardSpecificationforAluminum-
Alloy Permanent Mold Castings(DODadopted)
Type A Hand Chain Operated
Hoist, Link Chain, ASTM B 633, Standard Specification for Electrodepos-
Hook Suspension ited Coatings of Zinc on Iron and Steel (DOD
adopted)
Type B Hand Chain Operated Hoist, Link Chain,
Plain Trolley Suspension Publisher: American Society for Testing and Materials
(ASTM), 100 Barr Harbor, West Conshohocken, PA
Type C Hand Chain Operated Hoist, Link Chain, 19428
GearedTrolley Suspension
MIL-E-9 17, Electric Power Equipment, Basic Require-
Type D Hand Chain Operated Hoist, Link Chain,
ments
Low Headroom, Plain Trolley Suspension
MIL-S-901, Shock Tests, H.I. (High Impact) Shipboard
Type E Hand Chain Operated Hoist, Link Chain, Machinery,Equipment, and Systems,Requirements
Low Headroom, Geared Trolley Suspension for
12
Publisher: Department of Defense (DOD), Standardiza- sion shallbe in accordance with therequirementsof
tion Documents Order Desk, Building 4D, 700 Rob- Table Al and as specified herein.
bins Avenue, Philadelphia, PA 191 1 1-5094
A2.3.4 Type E, HandChainOperated Hoist,
Link Chain, Low Headroom, Geared Trolley Sus-
A2 PERFORMANCE REQUIREMENTS pension. Type E shallbe in accordance with the
requirements of Table A2and as specified herein.
A2.1 General
Performance requirements shall be in accordance with A2.4 Lubrication
ASME HST-2-1999, and as specified in this Appendix. Lubricants used shall be readily available andbe
free of ozone depleting chemicals(ODC).
A2.2 Application
Metals susceptible to corrosion attack in a sea water A2.5 Painting
environment shall be treated, plated, or painted to Paints and coatings shallbe lead and chromate free.
provide corrosion resistance. In order to minimize elec-
trolytic corrosion between dissimilar metals in contact A2.6 Workmanship
with each other, metal-to-metal contacts shall be limited
to those metals, which when coupled, are in accordance The hoist shall perform any operation specified herein
with sea water corrosion of galvaniccouples require- without malfunction or component failure caused by
mentsofMIL-E-917. If a metalis coated or plated, faulty workmanship. Edgesand surfaces exposedto
the coating or plating metal rather than the basemetal operating and maintenance personnel shall be smooth
shall be considered in metal-to-metal contact between and rounded so that a hazardous surface does not exist.
parts that depend upon coating or plating for corrosion
resistance. A2.7 Interchangeability
When specified [see para. A5.l(c)], hooksshallbe In no case shall parts be physically interchangeable
zinc plated in accordance withASTM B 633, Type or reversible unless such parts are also interchangeable
II, Class Fe/Zn 12. The hook throat safety device shall or reversible with regard to function, performance, and
be constructed of noncorrosive material or treated for strength. Component parts for the same type of hoists
corrosion resistance. from the same manufacturer shallbe interchangeable
When specified [see para. A5.l(d)], the link load to the greatest extent possible.
chain and link hand chain shall be zinc plated i n
accordance with ASTM B 633, Type II, Class Fe/Zn 12.
The safeguarding against and procedure for detecting A3 MECHANICALREQUIREMENTS
embrittlement of zinc coating shall be i n accordance
with ASTMA 143. A3.1 Design Stress
The maximumcombined stress in component parts
A2.3 Characteristics shall not exceed 35% of the tensile yield strength of
the material for hoist operation at rated load. The
Type *'
Hand Chain Operated HoistØ
Link Chain, Hook Suspension. Type A hook suspen-
maximum combined stress in component parts shall
not exceed 70%of the tensile yield strength of the
"On be in with Table I of For all classes of hoists at ratedthe
load,
HST-2-1999 and as specified herein.
safety factor for load bearing parts shall be not less
A2.3.2 Types B and C, Hand Chain Operated than 3, based on the yield strength of the materials
Hoist, Link Chain, Plain and Geared Trolley used; or a minimum safety factor of 5, based on the
Suspension. Types B and C plainand geared trolley ultimate strength, whichever provides the lowest design
suspension shall be in accordance with Tables 2 and stress. For hoists requiring repair parts, all wear parts
3 of ASME HST-2-1999and as specified herein. shall be readily accessible for replacement. Equivalent
spares for the sameclass and type hoists shall be
A2.3.3 Type D, Hand Chain Operated Hoist, interchangeable.
Link Chain, Low Head Room, Plain Trolley Sus- When specified [see para. A5.l(e)], the hoist shall
pension. Type D, low head room, plain trolley suspen- withstand the grade A or B high-impactshock. When
13
TABLE A l TYPE D, HAND CHAIN OPERATED HOIST, LINK CHAIN, LOW HEADROOM, PLAIN
TROLLEY SUSPENSION
Standard Pull to Traverse Weight Less
Rated Load Lift, Min. Standard Size Headroom, Hoist, Max. Track Clamp
[Note (111, [Note (211. of "I" Beam, [Note
Max., (311, (Class 1). Max.,
ton ft in. in. Ibf Ib
'h 8 5 6 20 189
1 8 6 6 40 210
15; a 7 674 45 294
2 8 8 7 60 341
3 8 9 8 65 473
GENERAL NOTE: This table indicates the characteristics of hoists generally available. Consult manufacturer for specifics.
NOTES:
(1) 2,000 Ib per ton.
(2) Standard lifts are 8 ft-O in. Weights are predicted on standard lifts and include typical trolley weight.Other lifts are available.
(3) Direct pull on trolley (along direction of track) when moving on straight level track,
specified, unloaded hoists, when stowed (not operating) properly in the hoist chain sprocket.The roller chain
on the rail, shall withstand high impact shock in accord- shall provide a safety factor of at least 5 for the rated
ance with grade A of MIL-S-901, without permanent loadbasedon the ultimate strength of the material.
deformation or degradation of any operating functions. The chain shall be securelyattached to the hoist and
Itwill be permissiblefor trolley hoist to drift along easily removed.
trackundershockconditions, provided no damage to
trolleyhoist or brake results and brake holds hoist to A3.3 Hand Chain
rail aftershock.Drift shall benot greater than 1 in.
The hand chain shall be endless link chain and shall
have a drop that is approximately 2 ft less than the
A3.2 Load Chain
specified lift of the hoist.
As specified[see para. A5.l(f)], load chain shall be The hand chain shall have a minimum rated strength
link or rollertype.Theends of the load chain shall of at least 3 times the maximum chain pull required
permit ready replacement of the chain. The load chain to lift therated load.
shall have asafety factor of 5 for theratedloadof
the hoist, based on the ultimate strength of the material. A3.3.1 Hand Chain Wheels. The wheels shall be
equipped with a chain guide that will permit operation
A3.2.1 Load Chain Container. When specified of the hand chain froman angle I O deg out from
[seepara. A5.I(f)], hoists shall be equipped with a eitherside of the chain wheel without slipping or
load chain container of durableconstructiontostore jumping the wheel rim. The hand chain wheel shall
the slack load chain.The load chain container shall be compatible with the chain material selected.
have sufficient volume to contain the slack load chain
and shall be located to prevent interference with the A3.4 Load Hooks
hoist operation.
Hook throat openings shall be in accordance with
A3.2.2Load Chain SprocketandShaft.The the dimensions shown in Table A3. The hook shall be
load chainsprocket maybe integral with or rigidly clearly markedwith manufacturer identification and
connected to the load chain shaft. Welding of the load allowable hook load or allowable hook load designator.
chainsprocket to the shaft isnot permitted. Positive means shall be provided to prevent the load
hook from loosening dueto rotation of the load.
A3.2.3 Link Chain. Link chain shall providea
safetyfactor not less than 5 for the hoist rated load A3.5Construction
based on the ultimate strength ofthe material.
Rotatingshafts shall be supported in antifriction,
A3.2.4 Roller Chain. Roller chain shall be manu- lubricated, or self-lubricated bearings or bushings. Shaft
facturedfrom an alloy steel. Each roller chain link bushings or bearings shall be enclosedagainst.entry
shall be of uniform size and shape and shallseat of foreign matter. Rotating and slidingsurfaces shall
14
TABLE A2 TYPE E, HAND CHAIN OPERATED HOIST, LINK CHAIN, LOW HEADROOM, GEARED
TROLLEY SUSPENSION
Pull to
Traverse Weight Less
Rated Load Standard Lift Standard Size Headroom, Hoist, Max. Track Clamp
[Note (111, [Note (211. of “I” Beam, Max., [Note (311, (Class 1). Max.,
ton ft in. in. Ibf Ib
1 ’/* 7 13 326
2 8 15 373
3 9 21 499
4 10 30 735
5 12 38 1,008
6 12 45 1,019
GENERAL NOTE: This table indicates the characteristicsof hoists generally available. Consult manufacturer for specifics.
NOTES:
(1) 2,000 Ib per ton.
(2) Standard lifts are 8 f t - O in. Weights are predicted on standard lifts and include typical trolley weight. Other lifts
are available.
(3) Direct pull on trolley (along direction of track) when moving on straight level track.
be lubricated. Each link of theload chain (link chain A3.5.2.2Trolley Equalizers.Means shall be
type) shall be of uniform size and shape, free from provided for distributing the hoist load equally into the
scale and laminations at the welds, and shall seat trolley sideframes (side plates).
properly in the hoist chain sheave pockets. The chain A3.5.2.3 Hoist TrackClamps.When specified
shall be free from any tendency to snarl. Chain replace- [see para. A5.l(h)], quick acting track clamps shall be
ment shall be accomplished by useof simple hand provided for locking fully loaded trolley hoists to the
tools. Gears shallbe enclosed against foreign matter track. Theclamps shall be adjustable for wearand
(such as dirt, dust, and water spray) in a casing that shall function on curved or straight track. The clamps
will permit ready access t’or inspection and cleaning. shall function without increasing the trolley wheel shaft
Positive means of securing loose parts shall be provided or wheel bearing load, and in such a manner that the
to prevent anycomponentfromworking loose. stresses resulting from locking willbe taken up in the
trolley frame.The handpull required to set or release
A3.5.1Hoist Brake.Hoist construction shallpro-
the trolley track clamps shallbe not greater than 80
vide for automatic brake operation to secure a suspended
Ib. The chain or lanyard drop from the beam shall end
load if the hand chain is released or operating mecha-
approximately 2 ft less than the specified lift of the hoist.
nism fails.Lowering shall bepossible only by manual
operation of thehoisthand chain.The brake device
A3.6 Chain Guides
shall be self-adjusting for the service life of thebrake
lining. The brake shall support therequiredhoistloads Enclosed chain guides shall be provided toensure
with no evidence of permanent deformation or excessive thatthehoist load chain enters the sprocket in the
wear.The brake device andbrake surfaces shallbe proper position to prevent misalignment or jamming
protected against theretentionof dirt, dust, and water. of the hoist load chain and sprocket. These guides, if
bolted o n , shall have means to prevent loosening under
A3.5.2Trolleys (Plain andGeared) vibration.
A3.5.2.1TrolleyWheels.Unlessotherwise
specified [see para. A5.I(g)], trolley wheel spacing shall A3.7 OverloadProtection
be suitablefor use on applicable standard “I” beam Overload limiting devices shall not be used in Naval
flange size. Means shall beprovidedto prevent the applications.
trolley wheel flanges from riding up onto the supporting
beam. The operating device for geared trolleys shall
A3.8 Materials
be a chain wheel equipped withan endless link chain
that shall have a drop of approximately 2 ft less than Materials used shall be of sufficient hardness and
the specified lift of the hoist. strength to withstand intended use and applicable tests.
ASME
TABLEA3 HOOK THROAT OPENINGS secured only by their own track clamps. Trolley hoists
Hoist Rated Load, Hook Throat Opening, and hook suspensionhoists shall be mounted in their
Ib Min., in. normal position.Hoists shall have the loadhook or
loadblock retractedfor the test.The chain shall be
1,000 0.75
looped in loops not to exceed 2 ft, and secured in or
2,000 0.906
3,000 1.o
lashed to the load hook during the test. The test fixture
4,000 1.125 for mounting the hoist shall conform, as applicable, to
5,000 1.125 the deck-platform or bulkhead mounting figures shown
6,000 1.5 in MIL-S-901. The test fixture for mounting hoists
7,500 1.375 differing from those specified shall require prior review
10,000 1.625
11,000 2.0 by the acquisitionactivity.Shock tests shall conform
13,000 2.063 to the requirements as specified for the lightweight or
15,000 2.063 medium weight test.Followingsuccessfulcompletion
17,000 2.063 of high-impact shock test, the hoist shall be subjected
20,000 2.25 to the following tests:
25,000 2.25
30,000 2.75
40,000 3.0
A4.1.2 Static Load. The hoist shall support a static
load of twice the maximum rated load for 10 min.
The load shall be suspended with the hoist load chain
A3.8.1Recycled,Recovered,orEnviron- extended to the limit of the hoist rated lift height. This
mentally Preferable Materials. Recycled, recovered extension may be changed to not less than 1 ft, provided
(see para. Al .3), or environmentally preferable materials the contractordemonstrates that the entire length of
should be used to the maximum extent possible provided chain will support 200% of rated load. The suspended
that the material meets or exceeds the operational and testload shall be held by the hoist brake for 10 min.
maintenancerequirements, and promotes economically A4.1.2.1Dynamic Load. Thehoist, shall be
advantageous life cyclecosts. loaded to 150% of rated load and operated by hoisting
A3.8.2 Prohibited Materials. Cadmium, asbestos, and lowering the test load through the required lift
beryllium, brittle materials, and magnesium or magne- height. With the test load clear of the ground, a minimal
sium-based alloys (except steel or aluminum alloys that length of 1 ft ofload chain shall be overhauled in
containless than 0.5% magnesium) shall not be used each direction. This test shall be performed at a mini-
unless otherwisespecified. mum hand speed of 10 ft/min. Trolley type hoists shall
be operated backand forth overasection of track, 8
A3.8.3 Material forClass 3 Hoists. Metal cast- ft or more in length, with the 150% load in suspension.
ings, weldments, and steel forging used for load bearing This test shall be performed I O times ata minimum
parts on Class 3 hoists shall be inspected as specified. trolley speed of 15 ft/min. Hoist and trolley shall
Cast iron shall not be used for load bearing parts. Cast operatesatisfactorily andthe brake shall exhibit no
iron for nonload bearing parts shall be in accordance sign of slippage.
withASTM A 48, Class 35 orbetter.
A4.1.3Efficiency. Thehoists shall be loaded to
A3.8.4 Aluminum. Aluminum castings shall be in rated capacity and operated to raise the load through
accordance withASTM B 26 or ASTM B 108, Type any conveniently measured distance.The number of
UNS A03560, temper T6. feet of
hand chain passed by areference mark in
raising theload to the selected height and the tension
A4TESTING, MARKING, AND DATA in the hand chain, measured with an accuratespring
balance for attached weights, shall be recorded.The
A4.1Testing mechanical efficiency ofthe hoist shall be determined
fromthe followingformula:
A4.1.1 High-Impact Shock. Hoists when specified
[see para. A5.l(e)] shall undergo the high-impact shock
E =
c xL x 100
test in accordance with MIL-S-90 I . Hoists shall undergo P x T
the grade A tests specified for a principal unit. Resilient
mountings shall not be used. Trolley hoists shall be where:
16
A4.1.4 Plain Trolley.The pull required to move A4.2.2 Class 3 Marking. For Class 3 hoists, space
the hoist loaded to its rated load (plain trolley suspen- shall be provided,either on the identification plate or
sion) along a straightportion of track shall be determined in another prominent location, for a 2 I -word inscription
by attaching a cable or cord to the trolley, passing the (I35 spaces) of 0.125 in. (min.)sizelettering.
cable or cord over a sheave suspended from the track Metal castings for load bearing parts of Class 3
at a reasonable distance from the trolley, and measuring hoists shall be identified with the foundry heat number
the required pullby means of weights ora spring cast or stamped on a raised pad O. 125 in.abovethe
balance attachedtothecableorcord. castingsurface using 0.250 in. letters. When a raised
padisnot practical due to space or function, the heat
A4.1.5 Geared Trolley. The pull required on the number shall be applied in a legible, permanent manner.
geared trolley hand chain tomove acapacity-loaded
hoist (gear trolley suspension) along a straight portion A4.3 Data
of track shall be determined by attaching weights or
aspringbalance attached to the chain. A4.3.1TechnicalManuals. When specified [see
para. AS. I (i)] in the contract or order, the manufacturer
A4.1.6 Track Clamp.The track clamp shall be shall prepare technical manuals in accordance with the
tested with hoist loaded to its rated load; by subjecting data orderingdocuments and include the following:
the trolley to a pullin either direction, parallel to the ( a ) complete list of material;
track,equal to one-third of the hoist rated load. The (6) identification of eachcomponentfor replace-
trolley track clamps shall show no sign of slipping or ment; and
of permanent deformation. (c) final drawings.
17
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