Professional Documents
Culture Documents
Vol. 5
Recently, the media has been reporting on judicial decisions regarding mesothelioma and pneumoconiosis caused by
asbestos, and inquiries regarding asbestos have been increasing due to review of the Ordinance on Prevention of
Health Impairment due to Asbestos, which went into effect on July 1, 2005.
More than five years have already passed since we created these guidelines to present our company's uniform opinion
to our customers, and to prevent accidents due to incorrect methods.
The precautions for replacement work described in these handling guidelines are based on guidance from the Safety
and Health Section (Tel. 06-6949-6500), Osaka Labour Bureau, Ministry of Health, Labour and Welfare. The
Ordinance on Prevention of Health Impairment due to Asbestos focuses on building-dismantlement work, but
individual decisions on equipment and machinery are made by the Labour Standards Bureau or each Labour Bureau in
order to prevent health impairment of the citizenry.
Due to amendment of the Industrial Safety and Health Law, the manufacturing of amosite and blue asbestos was
banned in 1995, and the manufacturing of products containing 1% or more of chrysotile was banned on October 1,
2004.
*1. We recommend that the seal material at the door part of the box dryer (PO-○○/PH-○○) be replaced with
silicone foam packing. See page 3.
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Please address any inquiries regarding these guidelines to the following:
1. Environment Committee Secretariat
Quality Assurance Section, Matsui Mfg. Co., Ltd.
E-mail: kankyo@pc.matsui-mfg.co.jp
2-19 Shodaitajika, Hirakata-shi, Osaka 573-1132, Japan
TEL: 072-851-6118
FAX: 072-867-3364
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I. Items for which we recommend replacement because they are exposed at the surface
Table 1: List of fitting points and applications of parts containing asbestos
※ This applies to products manufactured up to Dec. 1987. (Please confirm using the machine’s name plate,
etc.)
◆ Former standard product
Machine type Model Fitting point and Part containing asbestos
application
Box dryer PO−○○○ Seal material for door Asbestos yarn rope (T#7210)
PH−○○○ part Contains 80%-90% chrysotile
↑ Replacement part: silicone
Different capacities foam packing
50, 80, 120, 200 (Part code: 05357)
2. To prevent impairment of health, work methods shall be established, relevant facilities improved, the work
environment prepared, health management rigorously implemented, and any other necessary measures taken.
(Asbestos Ordinance, Article 1, Paragraph 1)
As a guideline for health management, workers must always be examined by a physician if their work frequency is
4–5 times/month.
3. In the work plan, methods shall be established to prevent or suppress the spread of dust from asbestos, etc. Methods
shall also be established to prevent workers from being exposed to dust from asbestos, etc. (Asbestos Ordinance,
Article 4, Paragraph 2)
① Thoroughly wet surface asbestos and material containing asbestos using water spray, etc.
② Provide covers to prevent dispersion on the ceiling, wall and surrounding area (covering can be done with
large vinyl bags).
③ Have workers wear anti-dust masks (half-face anti-dust masks, RL 3 or RS 3, nationally certified).
④ Avoid skin exposure as much as possible (wear long sleeves, long pants, rubber gloves, etc.).
⑤ Enclose the removed surface asbestos, material containing asbestos and covers in thick vinyl bags, etc., and
dispose of them.
⑥ After work, workers shall remove asbestos by vacuuming their work clothes with a sweeper (if possible, a
vacuum cleaner).
⑦ Workers shall wash their hands, gargle, and rinse off any exposed parts of their body in the shower.
II.Items that are sealed inside the machine and need not be immediately replaced because there is no risk of
dispersion.
※ The Osaka Labour Bureau has provided guidance, and you should continue to use the machinery as is until
it is disposed of.
We will clearly indicate replacements, but these assume that the machinery will be disassembled for
repairs.
Remark: This applies to items with model suffixes: “-2”, “-n”, “+○○○−○○”, “-OP” and “-OM”.
※ Symbol explanation: T#○○○○ = Made by Nichias; V#○○○○ = Made by Nippon Valqua Industries
Remark: This applies to items with model suffixes: “-2”, “-n”, “+○○○−○○”, “-OP” and “-OM”.
※ Symbol explanation: T#○○○○ = Made by Nichias; V#○○○○ = Made by Nippon Valqua Industries
pipe
Seal material of Gasket (T#1804 equivalent)
upper/lower flange unit of Contains 80% chrysotile
pump Replacement: T#1804NA
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Machine type Model Fitting point and Part containing asbestos
application
Mold chiller MHC−○○○W Seal material of union joint Gasket (V#1500)
↑ unit and flange unit of pipe Contains 75% chrysotile or 67%
Different capacities inside machine (T#1100) Replacement:
300,500,750, V#6500
1000,2000,3000
Remark: This applies to items with model suffixes: “-2”, “-n”, “+○○○−○○”, “-OP” and “-OM”.
※ Symbol explanation: T#○○○○ = Made by Nichias; V#○○○○ = Made by Nippon Valqua Industries
※ The following applies to products manufactured up to March 2002. (Please confirm using the machine’s
name plate, etc.)
Machine type Model Fitting point and Part containing asbestos
application
Mold chiller MCC−○○○ Seal material of union joint Gasket (V#1500)
↑ unit and flange unit of pipe Contains 75% chrysotile or 67%
Different capacities inside machine (T#1100)
200,300,
Replacement: V#6500
Mold chiller MCC−○○○ Seal material of union joint Gasket (V#1500)
↑ unit and flange unit of pipe Contains 75% chrysotile or 67%
Different capacities inside machine (T#1100)
500,750,1000,1500, Replacement: V#6500
2000, Seal material of flange unit Gasket (T#1901)
of compressor made by 45% chrysotile
Takagi Refrigerating Co., Replacement: T#1901-NF
Ltd.
13/15
※ The following applies to products manufactured up to January 2003. (Please confirm using the machine’s
name plate, etc.)
Machine type Model Fitting point and Part containing asbestos
application
Mold chiller MKC−○○○W Seal material of union joint Gasket (V#1500)
↑ unit and flange unit of pipe Contains 75% chrysotile or 67%
Different capacities inside machine (T#1100)
200,300,500,750, Replacement: V#6500
1000,1500,2000 Seal material of flange unit Gasket (T#1901)
of compressor made by 45% chrysotile
Takagi Refrigerating Co., Replacement: T#1901-NF
Ltd.
※ The following applies to products manufactured up to October 2005. (Please confirm using the machine’s
name plate, etc.)
◆ System related
Machine type Model Fitting point and Part containing asbestos
application
Blowing unit JL−○○VC Seal material of roots-type Gland packing (T#1303)
BS−○○+BF−□ blower made by Anlet Co., Contains 81% chrysotile
↑ Ltd. Replacement: T#1120
Different capacities
50,65,80,100,125,150
※ The following applies to products manufactured up to September 2000. (Please confirm using the machine’s
name plate, etc.)
◆ System related units
Machine type Model Fitting point and Part containing asbestos
application
Rotary valve RV−○○ Seal material of rotor unit Gland packing (V#7137)
↑ Contains 55-75% chrysotile
Different capacities Replacement:V#7233
5,10,15,30,40,50,
100
Remark: This applies to items with model suffixes: “-2”, “-n”, “+○○○−○○”, “-OP” and “-OM”.
※ Symbol explanation: T#○○○○ = Made by Nichias; V#○○○○ = Made by Nippon Valqua Industries
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Machine type Model Fitting point and Part containing asbestos
application
Screw feeder SF−○○A Seal material of rotor unit Gland packing (V#7137)
↑ Contains 55%-75% chrysotile
Different sizes Replacement: V#7233
65,80,100,150,200,
250,300
Mixer P−○○ Seal material of rotor unit Gland packing (V#7133)
↑ Contains 40-50% chrysotile
Different capacities Replacement:V#7233
10,20,30
(Air) piping system Seal material of JIS flange Gasket (V#1500)
unit Contains 75% chrysotile or 67%
(T#1100)
Except in cases where an
MPJ (Matsui Pipe Joint) is
Replacement: V#6500
used.
◆ Control panel
Machine type Model Fitting point and Part containing asbestos
application
No-fuse breaker (made by Insulated molded part Contains chyrsotile
NF-S、AE-S
Mitsubishi, up to 1994) Content rate is unknown
Thermal relay (made by Motors, blowers Contains chyrsotile
Fuji, up to 1994) Rca、TH Insulation panel of heat Content rate is unknown
element
↑The above manufacturers have explained that there will be no dispersal if the part is not broken.
It is thought that parts containing asbestos are not used in machine types not indicated in the above table.
For systems (special order) delivered by the end of 2000, we will inspect each machine individually, so please
contact us.
If you require an MSDS (Material Safety Data Sheet) for parts containing asbestos, please designate the model
(T#○○○○/V#○○○○) including the manufacturer, and contact us directly.
1. Samples
Glass fibers
(1) 1987.12 PO-200
(2) 1989.10 PO-120
Total of 2 specimens
2. Measurement method
Complies with JIS A 1481 (2006)
Qualitative analysis
Phase contrast microscope (dispersion staining method)
X-ray diffraction method
Quantitative analysis
X-ray diffraction method (basis standard absorption correction method)
3. Measurement results
*Tremolite and actinolite have the same crystal structure, and thus the content (%) is the
combined value. The combined value is the value calculated as tremolite.
Intensity (cps) Qualification
Search results
Measurement
Intensity (cps)
Qualification (n3)
Quantification conditions
Equipment: Rigaku RINT-2500
X-ray: Rotating anticathode 40 KV‒250 mA
Attachment: Sample rotation stand, crystal monochromator
Divergence slit: 1 deg
Scattering slit: 1 deg
Light reception slit: 0.3 mm
Counter: SC
Scanning mode: Continuous
Scan speed: 2 /min.
Scan step: 0.02
Scan range: 5 ‒70
Analysis Excerpt
Chrysotile
Amosite
Blue asbestos