INTERACTIVE SCHEMATIC

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 KENR6099-05
August 2009

320D and 323D Excavator

Hydraulic System - Attachment
320D: 323D:
A6F-1UP TFA1-UP
A8F1-UP WGC1-UP
A9F1-UP YSD1-UP
KGF1-UP PBE1-UP
MCH1-UP WNE1-UP
TDH1-UP ZMF1-UP
FAL1-UP LFL1-UP
KLM1-UP PHX1-UP
SPN1-UP SBZ1-UP
GDP1-UP

Quick Coupler

© 2009 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION

Part Machine Schematic

Description
Number Location Location
Attachment: Quick Coupler
Valve Gp - Solenoid & Manifold Quick Coupler 328-2035 1 F-2
Standard 320D and 323D
Accumulator Gp - Pilot Manifold 087-4456 20 B-4
Block 168-9759 21 D-7
Cylinder Gp - Boom Note A 22 F-6
Cylinder Gp - Bucket Note A 23 F-7
Cylinder Gp - Stick Note A 24 F-7
Filter Gp - Case Drain 126-2075 25 A-4
Filter Gp - Pilot Hydraulic 158-8987 26 A-4
Filter Gp - Return Oil 188-4140 27 A-6
Manifold Gp - Control 215-5037 28 B-5
Motor Gp - Swing 158-8986 29 F-5
Motor Gp - Left Travel 209-5992 30 F-4
Motor Gp - Right Travel 209-5992 31 F-3
Pump Gp - Main Hydraulic 272-6955 32 B-2
Sensor As - Left Pump Pressure 221-8859 33 B-3
Sensor As - Right Pump Pressure 221-8859 34 A-3
Switch As - LH Travel Pressure 167-3466 35 D-7
Switch As - Pilot Pressure 167-3466 36 B-7
Switch As - RH Travel Pressure 167-3466 37 D-6
Swivel Gp 234-4440 38 E-4
Tank Gp - Hydraulic Oil 266-6561 39 A-5
Valve Gp - Cooler Bypass 201-9329 40 B-7
Valve Gp - LH Joystick 232-4157 41 C-7
Valve Gp - Load Control Boom Cylinder 255-5683 42 D-2
Valve Gp - Load Control Stick Cylinder 255-5680 43 D-5
Valve Gp - Main Control 259-7602 44 C-1
Valve Gp - Pilot Travel 158-8250 45 E-7
Valve Gp - Pressure Reducing Boom/Swing 232-4102 46 B-4
Valve Gp - RH Joystick 232-4158 47 C-6
Valve Gp - Shuttle 185-0462 48 C-7
Valve Gp - Swing Cushion 322-8716 49 E-5
Valve Gp - Travel LT Counterbalance 137-3718 50 E-4
Valve Gp - Travel RT Counterbalance 237-3718 51 E-3
Note A: Refer to parts manual for specific cylinder information.
TAP LOCATION

Tap Schematic
Description
Number Location
EE Left Pump Delivery Pressure B-3
FF Right Pump Delivery Pressure A-2
GG Pilot Pump Delivery Pressure A-4
HH Left Pump Power Shift Pressure B-2
JJ Case Drain Pressure B-2
KK Right Pump Power Shift Pressure B-2
SOS Hydraulic Oil Sampling Port A-4
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 7 6 5 4 3 2 1

(29) MOTOR GP (30) MOTOR GP HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

TRAVEL LEFT (31) MOTOR GP RIGHT MAIN PUMP OUTPUT
SWING TRAVEL RIGHT
(23) BUCKET (22) BOOM 158-8986 209-5992 PILOT PUMP OUTPUT
(24) STICK 209-5992 LEFT MAIN PUMP OUTPUT
CYLINDER CYLINDER CYLINDER TRAVEL SPEED CONTROL CIRCUIT
SUPPLY LINE
SWING MOTOR DRAIN / RETURN LINE
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) UNLOCK LOCK LEFT & RIGHT MAIN PUMP POWERSHIFT CIRCUIT
ATTACHMENT CONTROL CIRCUIT
PG (1) VALVE GP RIGHT TRAVEL MOTOR CONTROL CIRCUIT
SOLENOID & MANIFOLD LEFT TRAVEL MOTOR CONTROL CIRCUIT

DR (QUICK COUPLER)
F F
SWING MOTOR CONTROL CIRCUIT
C1 C2
328-2035 BOOM CYLINDER CONTROL CIRCUIT
BUCKET CYLINDER CONTROL CIRCUIT
STICK CYLINDER CONTROL CIRCUIT
SWING BRAKE CONTROL CIRCUIT

AR3 BR3 MU Pp3 Pp3

AL3 BL3 AR4 BR4
T1 T1
BG AG
R.C.V-C T2
T2
B1 DR A1

(49) VALVE GP P T
SWING AG BG BG AG
CUSHION
322-8716 (51) VALVE GP
TRAVEL RT
COUNTERBALANCE
237-3718

(45) VALVE GP B A A B B A
PILOT TRAVEL
158-8250
TP
BL2 AL2 (50) VALVE GP
TRAVEL LT
E COUNTERBALANCE E
TT
137-3718 BL1 AL1 BR1 AR1
TRAVEL(L) TRAVEL(R)

(38) SWIVEL GP
234-4440

(43) VALVE GP
LOAD CONT.
STICK CYL.
255-5680
BACK FWD FWD BACK
T1 T5 T2 T4 T6 T3

aL1 bL1 bR1 aR1

(35) SWITCH AS. (37) SWITCH AS. BL3 AL3 (42) VALVE GP
(21) BLOCK RH TRAVEL BR4
LH TRAVEL LOAD CONT.
168-9759 PRESSURE SP3 SPi SP2 BOOM CYL BP3 BPi
PRESSURE
167-3466 167-3466 255-5683
SDr aL2 aL1 BDr BP2
AR4
D R.C.V-B D
AL2 AL1 AR1 aR3 aR4
R.C.V-A
BL2 BL1 aR1 BR1 BR3 AR3
AL4 aL4 Di4 Pi4 BR2 AR2 aR5 R3
(47) VALVE GP T SP1 ST aL3 aR2 Pi1 BP1 BT
RH JOYSTICK (UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE)
(DOWN) BR4 R1 BR5 AR5 (IN)
232-4158
(41) VALVE GP
LH JOYSTICK
232-4157 JLP JRP
JLT JRT
STICK SWING BUCKET BOOM

(44) VALVE GP
MAIN CONTROL
259-7602
OUT IN R L OPEN CLOSE DOWN UP
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
BOOM(2)

TRAVEL(R)
SWING

STICK(2)
TRAVEL(L)

BOOM(1)
BUCKET
STICK(1)

ATCH
C C
(OUT) (R) (FWD) (FWD) (OPEN) (UP) (OUT)
A1 A2 A3 A4 A5 A6 A7 A8
Di2 Pi2 Pi3 Di3 DST bR2 Di1 bR5
bR1
HL bL4 bL3 bL2 bL1 PL PR bR3 bR4 HR
(48) VALVE GP
SHUTTLE
185-0462 B1 B2 B4 B5 B8
B3 B6 B7
(32) PUMP GP
EE MAIN HYD.
272-6955
aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2 (33) SENSOR
AS LEFT G2 M2
P2 PUMP
Pi1 P-IN PSA2 DR1 PSA1 HL
(36) SWITCH AS. B1 A1 B2 A2 PRESSURE
PILOT PRESS 221-8859
T-OUT2 DR2 Pn2
167-3466
PL Ps2 HH
(TRAVEL)

(SWING)

A2 PsM2
NO.1

NO.2

T
(LOCK)

G4
NO.3

R.C.V-C
P1 P2
B R.C.V-B
S3 B
(46) VALVE GP Dr2
P1 PRESS S1 Dr1
G
REDUCING
PAC BOOM/SWING DrM

R.C.V-A (20) ACCUMULATOR GP

232-4102 G3 JJ
D E F DR3 DR4 Pi2 DR5 T-OUT1 DR6 087-4456 PsM1
Ps1
(26) FILTER GP
A1
KK NOTES
(40) VALVE GP PILOT
COOLER BYPASS HYDRAULIC R.C.V : RETURN CHECK VALVE
201-9329 Pn1
OUT IN 158-8987 PR
(28) MANIFOLD GP LINE PATTERNS
Pi
CONTROL A3
HR Pressure Line
215-5037
Pilot / Load Sensing Pressure
T G1 M1
PG PC Drain / Return Lines
Pm
FF Component Group

Attachment
GG SOS
Air Line
(34) SENSOR
(25) FILTER GP AS RIGHT CALLOUTS
A (39) TANK GP
CASE DRAIN PUMP A
126-2075 PRESSURE
(27) FILTER GP HYDRAULIC YY Taps (Pressure, Sampling, Sensor - by letter)
OIL 221-8859
RETURN OIL 52 Components (By number)
188-4140 266-6561
THIS SCHEMATIC IS FOR THE 320D AND 323D EXCAVATOR
ATTACHMENT: QUICK COUPLER
MEDIA NUMBER: KENR6099-05
PART NUMBER: 282-5862, CHANGE: 03, VERSION: HE
Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

43 42 30 50 40 47 41 21 48 36 37 45 35

44
28
20
46
1
33
32
34
51 31 26 25 27 39 49 29 38 22 22 24 23

40 42 43 44 28 46 20 39 47 41 24

1
32

34
33

25
26
27

50 30 31 51 29 49 38 36 21 48 35 45 37 22 23
MAIN PUMP & FILTER CIRCUITS
VIEW ALL CALLOUTS

27

KK 32 JJ EE HYD.
TANK

25

GG

FF 34 HH 33 26 SOS
QUICK COUPLER VALVE GP

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