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Cite this article as: New Carbon Materials, 2019, 34(5): 489-498 RESEARCH PAPER
1 Introduction
In recent years, hierarchical strategies to improve their normally show a significant enhancement on properties even
multifunctional performance of composites have attracted at low loadings [11, 12]. Disappointedly, it has been reported that
much attention, in which a nanoscale reinforcement is utilized GO has a detrimental effect on thermal property of composites
alongside traditional microscale reinforcing fibers [1]. A [13-15]
. Besides, oxidation in GO preparation from graphite will
variety of carbon nanotubes (CNTs) and functionalized CNTs destroy integrity of aromatic network in graphene sheets,
are always used as the nanoscale reinforcements that are which is expected to decrease the enhancement effect on EMI
introduced into conventional fiber-reinforced polymers [2-6]. shielding effectiveness. A slight reduction of oxygen content
However, the impurities from the catalysts, the intrinsic on GO can partially restore the electrical property and thermal
bundling of carbon nanotubes and high costs are main property and afford the nanomaterials with a good
obstacles that hamper their applications. The graphene dispersibility in composites as well. Chemical reduction of
nanosheets (RGONs) are used as alternative nanoscale GO sheets has been performed with several reducing agents
reinforcements to solve these problems [7-9]. It can be and among them hydrazine monohydrate was found to be
anticipated that the light weight and high strength of graphene highly effective and most widely used [16,17]. Here we report a
are effective to improve mechanical properties of the synthesis method to prepare reduced GO (RGO) nanosheets in
composites reinforced by carbon fibers. Its excellent electrical different reduction degrees by adjusting various reaction
property may also provide good electromagnetic interference temperature, which enabled a gradual reduction of the
(EMI) shielding performance in the meantime [10]. However, oxygen-containing functional groups. As it is known, the
due to the intrinsic structure of graphene and absence of oxygen content of graphene nanosheets (RGONs) is of vital
chemical functional groups on the surface, graphene tends to importance for the composite performance, but how the
agglomerates through van der Waals interactions, leading to oxygen-containing functional group content of RGONs
poor dispersion in polymer matrix. influences the mechanical and EMI shielding properties of
To overcome this limitation, graphene oxide (GO) is composites has been rarely reported.
always used as a reinforcement in the polymer matrix Concerning hierarchical structure of the composites,
composite. Polymer nanocomposites modified with GO there are two main fabrication approaches, dispersion of
nanoscale reinforcements into the polymer matrix, followed its reinforcing mechanism, which suggests a toughening effect
by an infusion of resin into fibers, [18, 19] and direct attachment that is dominant. Furthermore, mechanical properties of the
of nanoscale reinforcements onto the fiber surface by different composites fabricated by this method are as good as the
ways such as growth on fibers of fabrics by CVD [20, 21] and traditional polymer-based structural composites, making it
spraying on fabrics [22, 23]. It can be found that fabric was possible to scale up from laboratory research to industrial
always used as a reinforcement in these ways from the applications.
published papers because of its convenience to design and
fabricate. Multiscale reinforcement can enhance the 2 Experimental
performance of fiber-reinforced composites dominated by the
fiber-matrix interphase such as interlaminar shear strength 2.1 Preparation of RGONs with different oxygen contents
(ILSS) significantly [2, 3]. For example, Elena Bekyarova [15]
Graphite oxide was prepared through the Modified Hummers’
reported that the ILSS of CF/epoxy composites increased from
method, in which natural graphite powder was oxidized by
nearly 45 to 65 MPa by infusing resin with 0.5% single-walled
potassium nitrate and potassium permanganate in a sulfuric
CNTs (SWCNTs) into a carbon fabric. Sang-Bok Lee [23]
acid solution [26]. The previous work in our group proved that
realized a 13% improvement of ILSS up to 73MPa by using
by slightly raising reaction temperature and extending reaction
electrophoretic deposition (EPD) technique to deposit
time under a controllable condition, a complete oxidation can
multi-walled CNTs (MWCNTs) on a carbon fabric. Although
be gained [27]. GO was achieved through exfoliating the gained
there is a great improvement on interfacial properties, the
graphite oxide via sonication in water.
absolute values of ILSS are not encouraging, which are not as
RGO was prepared by reducing as-prepared GO via
high as that of unidirectional high-performance composites
hydrazine monohydrate in a aqueous solution after the pH
widely used in aerospace industry, [24,25] due to low fiber
value of the solution was adjusted by NaOH to 9—10 [28]. To
volume fractions and low collimation degrees of composites
prevent GO nanosheets from heavy agglomeration, a few
reinforced by a fabric.
drops of NaOH solution was added to increase the zeta
In this study, CF-reinforced polymer (CFRP) composites
potential of the sheets by a charge repulsion effect. A
modified with RGO nanosheets in a controlled reduction
thorough RGO reduction was achieved at 80 °C [16]. Here,
degree has been prepared through a wet process, which shows
reaction temperatures were adjusted to 40 °C and 60 °C to
both improvement in mechanical property and EMI shielding
achieve a RGO reduction to different degrees, namely RGO1
effectiveness without sacrificing thermal property.
and RGO2, respectively. After the reduction process, the final
Unexpectedly, a composite with RGO at a higher reduction
product was immediately washed with deionized water,
degree shows a more obvious enhancement in mechanical
acetone and ethanol for several times, then dried in a vacuum
properties, while a composite with RGO at a lower reduction
oven under 70°C. The schematic diagram of synthesis process
degree shows a more significant EMI shielding effectiveness.
is shown in Fig. 1.
The single fiber fragmentation test was designed to understand
Fig. 1 A schematic illustration of the synthesis procedure of graphene nanosheets with different oxygen contents.
Ye Li et al. / New Carbon Materials, 2019, 34(5): 489-492
d f f
Fig. 2 A schematic illustration of the preparation
(1)
2lc
process of unidirectional CF/RGONs/epoxy composites.
Where τ is the interface shear stress, df is the fiber
2.4 Characterization diameter, σf is the fiber strength and lc is the critical fragment
length.
The flexural strength and stiffness were measured under
a three-point bend configuration according to the GB/T 4
3356-1999 using a minimum of five specimens. The ILSS was lc l
3 (2)
tested on an Instron 5967 testing machine according to the
short beam shear test standard (JC/T 773-2010) on a minimum
Ye Li et al. / New Carbon Materials, 2019, 34(5): 489-492
(3)
where Pt and P0 refer to the power of transmitted and
incident electromagnetic, respectively, SER, SEA, SEM refer to
the shielding effectiveness caused by reflection, absorption
and multiple reflection, respectively. When SE is larger than
10 dB, SEM can be neglected [10]. SER and SEA can be
Fig. 3 A schematic illustration of the sample preparation process
calculated based on the complex permittivity and permeability
of the single fiber fragmentation test (SFFT): (a) refers to A method,
as the following equation [35-37];
RGO being deposited on carbon fiber directly, (b) refers to B method,
RGO being dispersed in a diluted epoxy solution and deposited on (4)
carbon fibers indirectly. (c) A picture of the dog-bone shaped SFFT
sample.
Where l is the average fragment length at break Where d is the thickness of the tested material, δ is the
saturation. As the fragment lengths of fiber satisfies the skin depth, is the magnetic permeability, ω is the angular
frequency, is the frequency dependent conductivity
3-parameters Weibull distribution, l is the Weibull
which is equal to ωε0ε ″ , ε ″ is the imaginary part of
expectation of fragment lengths [34]. permittivity and ε0 is the permittivity of the free space. In
order to achieve the complex permittivity and permeability,
2.6 EMI shielding effectiveness dielectric measurements were carried out on a 8722ES vector
network analyzer in the frequency range of 8.2-12.4 GHz
The EMI shielding effectiveness (SE) can be calculated
(X-band). Composite samples were cut into a rectangular
as the following equation:
shape (22.86×10.16×2 mm3) and inserted in a copper sample
褰 െ ͳ Ͳ כ 褰 褰 褰 holder, which was connected between the waveguide flanges
ͳ
of the network analyzer.
Fig. 4 Curve-fitting of C1s XPS spectra of GO and RGO (a: GO; b: RGO1; c: RGO2).
3 Results and discussion reaction temperature, a relatively small decline of the oxygen
functional group percentage is found accompanied by a
The XPS was employed to evaluate the precise oxygen further increase of sp2C content on RGO2.
contents of GO and RGO. By analyzing C1s to O1s peak in Atomic force microscopy is a reliable technique to
the XPS spectra of GO and RGO, the atomic ratios of C/O characterize the dispersibility of nanomaterials in a solution.
was obtained. The gradual increase of the atomic C/O ratios of Dispersibility is a key factor to influence mechanical
GO (2.34), RGO1 (3.42) and RGO2 (5.10) with increasing the properties of a composite reinforced by nanomaterials.
reaction temperature indicates that GO was reduced RGO to Tetrahydrofuran was used as solvent to disperse nanofillers,
different C/O levels. In another word, RGO was successfully hence study on dispersion quality of RGONs in
prepared with a controlled reduction degree by changing tetrahydrofuran is necessary. As seen in Fig. 5a, RGO1 was
reaction temperature. With increasing the reaction temperature, well dispersed in tetrahydrofuran as multi-layered sheets
the oxygen content declines gradually, revealing that a higher without serious graphitic layer restacking. After being reduced
reaction temperature leads to a higher reduction degree. The at a higher reduction temperature for RGO2,the aggregations
percentages of functional groups on GO, RGO1, and RGO2 of graphene layers is more common to be observed due to a
were estimated from fitting C1s curves in Fig. 4 and are listed higher content of sp2C. Besides, the RGO2 nanosheets have
in Table 3. Compared with the XPS results of GO, it is found been torn into fragments in irregular shape with more defects,
that the percentages of sp2C on RGO1 increase and the which is demonstrated by the small size of RGO2 in Fig. 5b.
percentage of the oxygen-containing functional groups
decreases significantly after reduction . Due to a higher
Fig. 5 AFM images of (a) RGO1 and (b) RGO2 dispersed in tetrahydrofuran.
Plots of the storage modulus versus temperature are three-point-loading conditions. The results, illustrated in Fig.
represented in Fig. 6 and summarized in Table 1. It can be 7, show that an incorporation of GO at a loading of 0.1wt.%
observed that the addition of RGO1 and RGO2 has no effects has detrimental effect on flexural properties of the resulting
on Tg, which is consistent with that of blank sample within the composite. However , an introduction of RGO into the
measurement uncertainties. In contrast, GO decreases Tg by composite leads to an increase of flexural strength by ~4%。
~4°C due to the decreased cross-linking density caused by the Flexural property is closely associated with the cross-linking
reaction between matrix and chemical groups on the graphene density of a composite [38]. Hence, the decline of flexural
surface [13-15]. The recovery of Tg after reduction of strength may be attributed to the same reason as the decrease
oxygen-containing functional groups shows that a decline of of Tg. To understand the reinforcing effect of RGO on flexural
oxygen-containing functional groups successfully suppressed property, bending fracture morphology is observed under
the detrimental effect of oxygen-containing functional groups SEM, which is shown in Fig. 8. Crack propagation along the
on the thermal property of the resulting composite. interface is clear in the CF/Epoxy composite, as shown in Fig.
Flexural strength and stiffness were tested under the 8a, while it’s hard to be observed in the CF/RGONs-Epoxy
Ye Li et al. / New Carbon Materials, 2019, 34(5): 489-492
Fig. 8 SEM images of bending fractured surfaces of (a) the CF/epoxy composite, (b) CF/RGONs-epoxy composite with 0.1 wt% RGO1 and
(c) CF/RGONs-epoxy composite with 0.1 wt% RGO2.
Fig. 12 SEM topographical images of carbon fibers (a) blank sample, (b) after the method A treatment, RGO wraps and fills the longitudinal
grooves and (c) after the method B treatment, bulge is observed on the surface of carbon fibers.
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