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NEW CARBON MATERIALS

Volume 34, Issue 5, Oct 2019


Online English edition of the Chinese language journal

Cite this article as: New Carbon Materials, 2019, 34(5): 489-498 RESEARCH PAPER

Effects of the oxygen content of reduced graphene oxide


on the mechanical and electromagnetic interference
shielding properties of carbon fiber/reduced graphene
oxide-epoxy composites
Ye Li, Shi-tai Liu, Jian-ming Sun, Shuang Li, Jun-lin Chen, Yan Zhao*
School of Materials Science and Engineering, Beihang University, Beijing 100191, China
Abstract: Unidirectional carbon fiber/reduced graphene oxide nanosheet-epoxy laminate composites (CF/RGONs-epoxy) were produced by
impregnating the CFs with epoxy acetone solutions containing RGONs, followed by solvent evaporation and curing at 180 °C under 0.6 MPa. The
RGONs were prepared by the Hummers method and reduced to different oxygen contents using hydrazine monohydrate by adjusting the
reduction temperature. The effect of the content of RGONs on the mechanical properties and electromagnetic interference (EMI) shielding
effectiveness of the composites was investigated. Results indicate that in contrast to the detrimental effect of GO on the flexural and thermal
properties, the addition of RGONs improves the mechanical property and EMI shielding effectiveness of the composites without sacrificing their
thermal properties. RGONs with a relatively lower oxygen content show more apparent mechanical reinforcement while RGONs with a relatively
higher oxygen content show a more obvious improvement on EMI shielding effectiveness. The improved interfacial properties are mainly
ascribed to the toughening effects of the RGONs.
Key Words: Reduced graphene oxide; Carbon fiber reinforced composites; Single fiber fragmentation test; Interfacial property;
Electromagnetic interference

1 Introduction

In recent years, hierarchical strategies to improve their normally show a significant enhancement on properties even
multifunctional performance of composites have attracted at low loadings [11, 12]. Disappointedly, it has been reported that
much attention, in which a nanoscale reinforcement is utilized GO has a detrimental effect on thermal property of composites
alongside traditional microscale reinforcing fibers [1]. A [13-15]
. Besides, oxidation in GO preparation from graphite will
variety of carbon nanotubes (CNTs) and functionalized CNTs destroy integrity of aromatic network in graphene sheets,
are always used as the nanoscale reinforcements that are which is expected to decrease the enhancement effect on EMI
introduced into conventional fiber-reinforced polymers [2-6]. shielding effectiveness. A slight reduction of oxygen content
However, the impurities from the catalysts, the intrinsic on GO can partially restore the electrical property and thermal
bundling of carbon nanotubes and high costs are main property and afford the nanomaterials with a good
obstacles that hamper their applications. The graphene dispersibility in composites as well. Chemical reduction of
nanosheets (RGONs) are used as alternative nanoscale GO sheets has been performed with several reducing agents
reinforcements to solve these problems [7-9]. It can be and among them hydrazine monohydrate was found to be
anticipated that the light weight and high strength of graphene highly effective and most widely used [16,17]. Here we report a
are effective to improve mechanical properties of the synthesis method to prepare reduced GO (RGO) nanosheets in
composites reinforced by carbon fibers. Its excellent electrical different reduction degrees by adjusting various reaction
property may also provide good electromagnetic interference temperature, which enabled a gradual reduction of the
(EMI) shielding performance in the meantime [10]. However, oxygen-containing functional groups. As it is known, the
due to the intrinsic structure of graphene and absence of oxygen content of graphene nanosheets (RGONs) is of vital
chemical functional groups on the surface, graphene tends to importance for the composite performance, but how the
agglomerates through van der Waals interactions, leading to oxygen-containing functional group content of RGONs
poor dispersion in polymer matrix. influences the mechanical and EMI shielding properties of
To overcome this limitation, graphene oxide (GO) is composites has been rarely reported.
always used as a reinforcement in the polymer matrix Concerning hierarchical structure of the composites,
composite. Polymer nanocomposites modified with GO there are two main fabrication approaches, dispersion of

Received date: 2 Jul 2019; Revised date: 2 Sep 2019


*Corresponding author. E-mail: jennyzhaoyan@buaa.edu.cn
Copyright©2019, Institute of Coal Chemistry, Chinese Academy of Sciences. Published by Elsevier Limited. All rights reserved.
DOI: 10.1016/S1872-5805(19)60026-0
Ye Li et al. / New Carbon Materials, 2019, 34(5): 489-492

nanoscale reinforcements into the polymer matrix, followed its reinforcing mechanism, which suggests a toughening effect
by an infusion of resin into fibers, [18, 19] and direct attachment that is dominant. Furthermore, mechanical properties of the
of nanoscale reinforcements onto the fiber surface by different composites fabricated by this method are as good as the
ways such as growth on fibers of fabrics by CVD [20, 21] and traditional polymer-based structural composites, making it
spraying on fabrics [22, 23]. It can be found that fabric was possible to scale up from laboratory research to industrial
always used as a reinforcement in these ways from the applications.
published papers because of its convenience to design and
fabricate. Multiscale reinforcement can enhance the 2 Experimental
performance of fiber-reinforced composites dominated by the
fiber-matrix interphase such as interlaminar shear strength 2.1 Preparation of RGONs with different oxygen contents
(ILSS) significantly [2, 3]. For example, Elena Bekyarova [15]
Graphite oxide was prepared through the Modified Hummers’
reported that the ILSS of CF/epoxy composites increased from
method, in which natural graphite powder was oxidized by
nearly 45 to 65 MPa by infusing resin with 0.5% single-walled
potassium nitrate and potassium permanganate in a sulfuric
CNTs (SWCNTs) into a carbon fabric. Sang-Bok Lee [23]
acid solution [26]. The previous work in our group proved that
realized a 13% improvement of ILSS up to 73MPa by using
by slightly raising reaction temperature and extending reaction
electrophoretic deposition (EPD) technique to deposit
time under a controllable condition, a complete oxidation can
multi-walled CNTs (MWCNTs) on a carbon fabric. Although
be gained [27]. GO was achieved through exfoliating the gained
there is a great improvement on interfacial properties, the
graphite oxide via sonication in water.
absolute values of ILSS are not encouraging, which are not as
RGO was prepared by reducing as-prepared GO via
high as that of unidirectional high-performance composites
hydrazine monohydrate in a aqueous solution after the pH
widely used in aerospace industry, [24,25] due to low fiber
value of the solution was adjusted by NaOH to 9—10 [28]. To
volume fractions and low collimation degrees of composites
prevent GO nanosheets from heavy agglomeration, a few
reinforced by a fabric.
drops of NaOH solution was added to increase the zeta
In this study, CF-reinforced polymer (CFRP) composites
potential of the sheets by a charge repulsion effect. A
modified with RGO nanosheets in a controlled reduction
thorough RGO reduction was achieved at 80 °C [16]. Here,
degree has been prepared through a wet process, which shows
reaction temperatures were adjusted to 40 °C and 60 °C to
both improvement in mechanical property and EMI shielding
achieve a RGO reduction to different degrees, namely RGO1
effectiveness without sacrificing thermal property.
and RGO2, respectively. After the reduction process, the final
Unexpectedly, a composite with RGO at a higher reduction
product was immediately washed with deionized water,
degree shows a more obvious enhancement in mechanical
acetone and ethanol for several times, then dried in a vacuum
properties, while a composite with RGO at a lower reduction
oven under 70°C. The schematic diagram of synthesis process
degree shows a more significant EMI shielding effectiveness.
is shown in Fig. 1.
The single fiber fragmentation test was designed to understand

Fig. 1 A schematic illustration of the synthesis procedure of graphene nanosheets with different oxygen contents.
Ye Li et al. / New Carbon Materials, 2019, 34(5): 489-492

of five specimens. The scanning electron microscopy (SEM)


2.2 Characterization of RGONs images of the composites were obtained on a Carl Zeiss
SUPRA 55VP field emission scanning electronic microscope.
The chemical characteristics of RGONs with different
The samples were coated with Au by sputtering before
oxygen contents was conducted by a ThermoVG
observation.
ESCALAB250 X-ray photoelectron spectrometer (XPS). The
spectra were performed with an Mg Ka X-ray source (1 253.6 2.5 Single fiber fragmentation test (SFFT)
eV) at a power of 300 W. The XPS data were fitted according
to the Gaussian — Lorentzian function. Atomic force Single fiber fragmentation test (SFFT) is used to reveal
microscope (AFM) images of RGO were observed on a Veeco the reinforcing mechanism of RGO on the interfacial property.
NanoScope IV. The RGO was dispersed in tetrahydrofuran RGO1 was coated on fibers by 2 different methods and IFSS
and dip-coated onto mica plate surfaces before testing. was tested to evaluate their effect on the interfacial properties
of the resulting composites. In the method A, RGO was
2.3 Fabrication of CF/RGONs-epoxy composites dispersed in tetrahydrofuran by ultrasonication for 2 h to
obtain a stable suspension with a concentration of 1 wt. %. In
The procedure for preparing the unidirectional the method B, epoxy resin was added into aforementioned
CF/RGONs-Epoxy composites is the same as the one that RGO/tetrahydrofuran solution followed by further sonication
reported in our previous work [15], which is presented in for 1 h. RGO content is 0.1 wt.% of the epoxy resin.
Scheme 1. Here, we introduce it briefly. Different loading Reference samples were also prepared using CFs with pure
amounts of RGONs were sonicated and dispersed in THF or epoxy/ tetrahydrofuran solution without addition of
tetrahydrofuran for 2 h, followed by adding epoxy resin, and a RGO. Then, the CFs were pulled through suspension and
mixture of diglycidyl of bisphenol-A (E54) and diamino dried subsequently at 120 °C and 70 °C for 12 h. To achieve a
diphenyl methane (Ag80). The resulting suspension (1 mg/mL) good impregnation of the fibers and to avoid excess resin
was sonicated for another 1 h, followed by rotary-evaporation being attached on the fibers, the pulling speed was maintained
in order to remove tetrahydrofuran. A curing agent, diamino at a low level.
diphenyl sulfone (DDS), was dispersed in acetone and mixed Single carbon fiber was carefully separated from the
with the epoxy containing RGONs to make a solution with a deposited-RGO fibers and imbedded in the center of a mold.
density of 0.93 g/mL. CFs (CCF300) were impregnated by the Then the resin was cast into the mold carefully to avoid
resulting epoxy solution for manufacturing prepregs, which damaging the single fiber. The specimen with a dog-bone
were dried at 50 °C for 24 h to remove solvent completely. shape was loaded within a polarized light microscope and
Then the prepregs were laid up unidirectionally and cured at monitored after curing. As specimen is loaded in tension, the
150 °C for 1 h and 180 °C for 2 h with a pressure of 0.6 MPa. fiber will break into two parts at the fracture strain. Then the
The final fiber volume fractions of the fabricated composite load will be transferred through interfacial shear stress,
laminates were in the range of 63% to 65%. leading to the repetition of fiber fracture. The region around
the broken fiber ends exhibit a colored pattern between
crossed polarizers because of matrix plasticization, which is
called birefringence. [29-31]. Hence, the fracture process of the
fiber and the lengths between each two break points can be
observed and measured with the help of a light microscope.
When the remaining fiber fragments are so short that the shear
stress becomes insufficient to cause any further break, it is
called break saturation [32]9. The fragment length at break
saturation point was measured and IFSS was calculated
according to the Kelly-Tyson equation [33] by assuming a
constant IFSS:

d f f
Fig. 2 A schematic illustration of the preparation
 (1)
2lc
process of unidirectional CF/RGONs/epoxy composites.
Where τ is the interface shear stress, df is the fiber
2.4 Characterization diameter, σf is the fiber strength and lc is the critical fragment
length.
The flexural strength and stiffness were measured under
a three-point bend configuration according to the GB/T 4
3356-1999 using a minimum of five specimens. The ILSS was lc  l
3 (2)
tested on an Instron 5967 testing machine according to the
short beam shear test standard (JC/T 773-2010) on a minimum
Ye Li et al. / New Carbon Materials, 2019, 34(5): 489-492

(3)
where Pt and P0 refer to the power of transmitted and
incident electromagnetic, respectively, SER, SEA, SEM refer to
the shielding effectiveness caused by reflection, absorption
and multiple reflection, respectively. When SE is larger than
10 dB, SEM can be neglected [10]. SER and SEA can be
Fig. 3 A schematic illustration of the sample preparation process
calculated based on the complex permittivity and permeability
of the single fiber fragmentation test (SFFT): (a) refers to A method,
as the following equation [35-37];
RGO being deposited on carbon fiber directly, (b) refers to B method,
RGO being dispersed in a diluted epoxy solution and deposited on (4)
carbon fibers indirectly. (c) A picture of the dog-bone shaped SFFT
sample.

Where l is the average fragment length at break Where d is the thickness of the tested material, δ is the
saturation. As the fragment lengths of fiber satisfies the skin depth, is the magnetic permeability, ω is the angular
frequency, is the frequency dependent conductivity
3-parameters Weibull distribution, l is the Weibull
which is equal to ωε0ε ″ , ε ″ is the imaginary part of
expectation of fragment lengths [34]. permittivity and ε0 is the permittivity of the free space. In
order to achieve the complex permittivity and permeability,
2.6 EMI shielding effectiveness dielectric measurements were carried out on a 8722ES vector
network analyzer in the frequency range of 8.2-12.4 GHz
The EMI shielding effectiveness (SE) can be calculated
(X-band). Composite samples were cut into a rectangular
as the following equation:
shape (22.86×10.16×2 mm3) and inserted in a copper sample
褰 െ ͳ Ͳ ‫כ‬ 褰 褰 褰 holder, which was connected between the waveguide flanges
ͳ
of the network analyzer.

Fig. 4 Curve-fitting of C1s XPS spectra of GO and RGO (a: GO; b: RGO1; c: RGO2).

Table 1 XPS surface compositions of GO and RGO.


C/O ratios 284.5 sp2C 285.6 sp3C 286.7-C-O- 287.8-C=O 288.8-COO-
GO 2.34 28.17% 24.13% 21.11% 18.28% 8.32%
RGO1 3.42 49.87% 25.65% 9.57% 6.85% 8.06%
RGO2 5.10 61.05% 22.82% 5.21% 4.81% 6.11%
Ye Li et al. / New Carbon Materials, 2019, 34(5): 489-492

3 Results and discussion reaction temperature, a relatively small decline of the oxygen
functional group percentage is found accompanied by a
The XPS was employed to evaluate the precise oxygen further increase of sp2C content on RGO2.
contents of GO and RGO. By analyzing C1s to O1s peak in Atomic force microscopy is a reliable technique to
the XPS spectra of GO and RGO, the atomic ratios of C/O characterize the dispersibility of nanomaterials in a solution.
was obtained. The gradual increase of the atomic C/O ratios of Dispersibility is a key factor to influence mechanical
GO (2.34), RGO1 (3.42) and RGO2 (5.10) with increasing the properties of a composite reinforced by nanomaterials.
reaction temperature indicates that GO was reduced RGO to Tetrahydrofuran was used as solvent to disperse nanofillers,
different C/O levels. In another word, RGO was successfully hence study on dispersion quality of RGONs in
prepared with a controlled reduction degree by changing tetrahydrofuran is necessary. As seen in Fig. 5a, RGO1 was
reaction temperature. With increasing the reaction temperature, well dispersed in tetrahydrofuran as multi-layered sheets
the oxygen content declines gradually, revealing that a higher without serious graphitic layer restacking. After being reduced
reaction temperature leads to a higher reduction degree. The at a higher reduction temperature for RGO2,the aggregations
percentages of functional groups on GO, RGO1, and RGO2 of graphene layers is more common to be observed due to a
were estimated from fitting C1s curves in Fig. 4 and are listed higher content of sp2C. Besides, the RGO2 nanosheets have
in Table 3. Compared with the XPS results of GO, it is found been torn into fragments in irregular shape with more defects,
that the percentages of sp2C on RGO1 increase and the which is demonstrated by the small size of RGO2 in Fig. 5b.
percentage of the oxygen-containing functional groups
decreases significantly after reduction . Due to a higher

Fig. 5 AFM images of (a) RGO1 and (b) RGO2 dispersed in tetrahydrofuran.

Plots of the storage modulus versus temperature are three-point-loading conditions. The results, illustrated in Fig.
represented in Fig. 6 and summarized in Table 1. It can be 7, show that an incorporation of GO at a loading of 0.1wt.%
observed that the addition of RGO1 and RGO2 has no effects has detrimental effect on flexural properties of the resulting
on Tg, which is consistent with that of blank sample within the composite. However , an introduction of RGO into the
measurement uncertainties. In contrast, GO decreases Tg by composite leads to an increase of flexural strength by ~4%。
~4°C due to the decreased cross-linking density caused by the Flexural property is closely associated with the cross-linking
reaction between matrix and chemical groups on the graphene density of a composite [38]. Hence, the decline of flexural
surface [13-15]. The recovery of Tg after reduction of strength may be attributed to the same reason as the decrease
oxygen-containing functional groups shows that a decline of of Tg. To understand the reinforcing effect of RGO on flexural
oxygen-containing functional groups successfully suppressed property, bending fracture morphology is observed under
the detrimental effect of oxygen-containing functional groups SEM, which is shown in Fig. 8. Crack propagation along the
on the thermal property of the resulting composite. interface is clear in the CF/Epoxy composite, as shown in Fig.
Flexural strength and stiffness were tested under the 8a, while it’s hard to be observed in the CF/RGONs-Epoxy
Ye Li et al. / New Carbon Materials, 2019, 34(5): 489-492

Fig. 7 Flexural properties of CF/RGONs-epoxy composites.


Fig. 6 Storage modulus curves and tan curves obtained by DMTA
analysis.

Table 2 Tg of CF/RGONs-epoxy composites obtained by DMTA analysis.


Blank GO RGO1 RGO2
Tg( C)
o
193.89 189.39 193.10 193.59

Fig. 8 SEM images of bending fractured surfaces of (a) the CF/epoxy composite, (b) CF/RGONs-epoxy composite with 0.1 wt% RGO1 and
(c) CF/RGONs-epoxy composite with 0.1 wt% RGO2.

The ILSS values of CFs-reinforced polymer composites


modified with RGO at different loads (0.05 wt%, 0.1 wt%,
0.2 wt%, 0.4 wt%) are demonstrated in Fig. 9. With the
addition of RGO at a relatively low loading, the multiscale
hybrid composites show a higher ILSS than the ones using
pure epoxy as matrix. The introduction of RGO1 and RGO2
both lead to the high enhancement of ILSS by increase of
5.7% and 7.7% respectively at a 0.1 wt% loading, indicating
the optimized reinforcing effect and dispersion effect at that
point. As RGO1 has more oxygen-containing functional
groups, it’s expected to have a better reinforcing effect.
Surprisingly, the reinforcing effect of RGO2 on ILSS exceeds
Fig. 9 ILSS of CF/RGONs-epoxy composites, dash line
that for RGO1 at a loading of 0.1 wt%. The unexpected
representing ILSS of blank sample.
phenomenon suggests that chemical bonding between
nanomaterials and bulk material is not the main reinforcing
composites. For the samples with RGO, the surface of the mechanism for RGO. With a higher loading, the dispersion
fibers is covered and connected by the modified resin. The quality of RGO2 decreases more quickly, resulting in the
phenomenon accounts for the increase in interfacial property more significant detrimental effect of RGO2 on ILSS.
of the samples, which may also contribute to the flexural Although the reinforcing effect of RGO2 is not as good as that
property [38]. Short beam shear test is an indispensable method of GO [15], the overall enhancement of mechanical property
to evaluate interfacial property of a composite. In order to makes it more feasible for practical applications.
verify our inference, the short beam shear test was conducted.
Ye Li et al. / New Carbon Materials, 2019, 34(5): 489-492

In order to illustrate the reinforcing effect of RGO on the


interfacial property in depth, the single fiber fragmentation
test was designed and performed. As illustrated in the
experimental section, two different methods are used to
prepare RGO-modified carbon fibers. Method A is to deposit
RGO on carbon fibers directly and Method B is to coat the
carbon fibers with a diluted epoxy solution containing RGO.
As dispersion of RGO1 in tetrahydrofuran is better than that
for RGO2,we used RGO1 here to reduce scattering of micro
test results. In order to avoid damage or reinforcing effect
introduced during treatment process, reference samples which
went through the same treatment process except that RGO was
not added were also prepared. By comparing the interfacial Fig. 11 IFSS of the CF/ RGONs-epoxy composites tested by
shear strength (IFSS) of the modified carbon fibers with its SFFT, showing (a) a decline of IFSS by 26.3% after direct deposition
respective blank sample, the effect of RGO on interfacial of RGO and (b) an enhancement of IFSS by 21.1% after indirect
property of the composites can be evaluated. The deposition of RGO.
birefringence images at break saturation are shown in Fig. 10.
After the treatment by the method A, the birefringence In order to investigate the effect of the addition of RGO
patterns become thinner and flatter, which is an indication of by the direct deposition method on fiber surface morphology,
interfacial debonding, being associated with weak fiber-matrix SEM observation was taken(Fig.12). From the SEM images,
interface. For the method B treatment, X shaped break points it can be found that after the addition, RGO nanosheets prefer
become sharper with increasing loading amounts. This to fill the longitudinal grooves due to π െ π stacking between
birefringence behavior is caused by the plastic deformation of carbon fibers and graphene sheets. As a result, the RGO
surrounding matrix which is a consequence of strong interface. reduces the surface area of carbon fibers and prevents the
As the birefringence patterns can be indicative of interfacial interphase from being impregnated, leading to a decline of
performance, we can conclude that the RGO that was IFSS. In contrast to the direct deposition method, the RGO
deposited directly decreases the interfacial property, while the added by coating epoxy-containing RGO improves the
RGO that was coated with epoxy has a positive effect on roughness of carbon fibers. After sizing treatment, the RGO
improving IFSS. IFSS was calculated according to the nanosheets coated with epoxy can be observed to become
Kelly-Tyson equation, which is shown in Fig. 11. The two bulged on the surface of carbon fibers. The attached graphene
different treatments show opposite effect on IFSS, which is nanosheets take part in the crack deflection process, by which
consistent with our indication from birefringence patterns. an initial crack tilts and twists when it encounters a rigid
IFSS decreases by 26.3% with the RGO deposited directly, inclusion [10]. Its effect on the composite is like inorganic
while it increases by 21.1% with the RGO coated containing nanoparticles, such as CaCO3, SiO2, which improve interfacial
epoxy. It’s worthy to mention that samples coated by pure property through dissipating energy. The small pieces and a
THF or the diluted epoxy solution without RGO were also slight aggregation of RGO2 may provide superior crack
tested as reference samples, which shows that the treatment deflection effect and energy dissipation capability to RGO1,
method has little effect on IFSS. In another words, it is the resulting in a more effective enhancement on the interfacial
RGO deposition that makes the difference on IFSS. properties of the composites than RGO1.
Fig. 13 shows the shielding effectiveness for the
composites with and without addition of RGO. The reflection
effect (SER) can be found to play a crucial role in the shielding
effectiveness, which is larger than that of the composites
reinforced solely by nanomaterials such as graphene [10],
nanotube [35] and barium ferrite [36]. High SER in our study is
mainly contributed from a high volume fraction of carbon
fibers in the composites. The addition of RGO mainly
contributes to the enhancement of shielding effectiveness from
reflection. AFM observation proves that RGO1 is dispersed
Fig. 10 The birefringence images of the carbon fiber at break more homogeneously than RGO2, leading to the formation of
saturation in SFFT: (b) refers to samples treated by the method A more interfaces and an increased heterogeneity, which is
(direct deposition), showing weak interface, (d) refers to samples beneficial to the improvement of SER. Furthermore, the
treated by the method B (indirect deposition), showing strong introduced interfaces between RGO, epoxy and carbon fibers
interface, (a) and (c) are reference samples for (b) and (d), also contributes to the increase of space charge polarization
respectively. and orientation polarization, leading to the improvement in
Ye Li et al. / New Carbon Materials, 2019, 34(5): 489-492

Fig. 12 SEM topographical images of carbon fibers (a) blank sample, (b) after the method A treatment, RGO wraps and fills the longitudinal
grooves and (c) after the method B treatment, bulge is observed on the surface of carbon fibers.

effect on EMI shielding effectiveness of the resulting


composite. The improved interfacial property is mainly
ascribed to toughening effects of RGONs. The presented
approach shows a great application potential in advanced
industry area where high-performance composite with
improved overall mechanical property is strongly needed.

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