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Energy and Buildings 43 (2011) 2939–2946

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Energy and Buildings


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Abrasion resistance of concrete containing SiO2 and Al2 O3 nanoparticles in


different curing media
Ali Nazari ∗ , Shadi Riahi
Department of Materials Science and Engineering, Saveh Branch, Islamic Azad University, Saveh, Iran

a r t i c l e i n f o a b s t r a c t

Article history: In the present study, abrasion resistance and compressive strength of concrete specimens containing
Received 9 April 2011 SiO2 and Al2 O3 nanoparticles which are cured in different curing media have been investigated. Portland
Received in revised form 17 July 2011 cement was partially replaced by up to 2.0 wt.% SiO2 and Al2 O3 nanoparticles and mechanical properties
Accepted 20 July 2011
of the produced specimens were measured. Increasing the nanoparticles content have found to increase
the abrasion resistance of the specimens which were cured in water and saturated limewater, while
Keywords:
this condition was not observed for compressive strength in both curing media. The enhancement of
Abrasion resistance
abrasion resistance was more for the specimens containing SiO2 nanoparticles in both curing media. Since,
Nanoparticles
Compressive strength
abrasion resistance and compressive strength of the specimens follow a similar regime by increasing the
Curing medium nanoparticles content when they are cured in saturated limewater, some experimental relationships has
Thermogravimetric analysis been presented to correlate these two properties of concrete for this curing medium. On the whole, it
XRD has been concluded that the abrasion resistance of concrete does not only depend on the corresponding
SEM compressive strength.
© 2011 Elsevier B.V. All rights reserved.

1. Introduction zinc–iron oxide nanoparticles [21]. In addition, in our previous


works [22–35], the effects of different nanoparticles on physical
Numerous studies on the abrasion resistance of concrete have and mechanical properties of concrete specimens have been inves-
been carried out to show that the abrasion resistance of concrete tigated.
is strongly influenced by compressive strength, surface finish- According to authors’ knowledge, incorporation of nanopar-
ing techniques, curing types, aggregate properties and testing ticles to evaluate abrasion resistance of concrete has only been
conditions [1,2]. There are 2 views on the relationship between evaluated by Li et al. [12]. They chose SiO2 and TiO2 nanoparti-
compressive strength and abrasion resistance of concrete speci- cles and replaced them partially by Portland cement. The results
mens. The first is that compressive strength is the most important indicated that both SiO2 and TiO2 nanoparticles could improve the
factor governing the abrasion resistance of concrete [3], and the abrasion resistance of concrete. However, TiO2 nanoparticles had
abrasion resistance of concrete follows its compressive strength superior influence on abrasion resistance of the specimens. They
[1,2,4,5]. For instance, Naik et al. [1] and Gjorv et al. [4] indicated constructed a hyperbolic relationship between abrasion resistance
that the relationship between compressive strength and abrasion and compressive strength of the specimens.
resistance of concrete is linear while, Cengiz [2] pointed out that The literature survey shows that incorporating nanoparticles in
this relation is hyperbolic. The second view is that the abrasion concrete specimens to evaluate their abrasion resistance have been
resistance of concrete is independent on its compressive strength rarely reported. Many factors such as curing medium, age of curing,
[6,7]. water to cement ration, aggregate type, etc. have remained with un-
Regardless of aggregates and admixtures, nano-additives could known influence on abrasion resistance of concrete incorporating
mainly influence upon the mechanical properties of concrete. nanoparticles. In addition, the nanoparticle type could mainly affect
There are several reports on incorporation of nanoparticles in con- the properties of concrete. Although, several studies show that the
crete specimens which most of them have focused on using SiO2 main pozzolan affect the strength concrete is SiO2 , the work of Li
nanoparticles [8–17]. In addition, some of the works have been et al. [12] showed that TiO2 nanoparticles have superior effect on
conducted on utilizing nano-Al2 O3 [18,19], nano-Fe2 O3 [20] and abrasion resistance of concrete. Hence, it may be supposed that
other nanoparticles could affect the abrasion properties of concrete
more than SiO2 nanoparticles.
∗ Corresponding author. Tel.: +98 255 2241511. The aim of this study is to compare the abrasion resistance of
E-mail address: alinazari84@aut.ac.ir (A. Nazari). concrete incorporating, SiO2 and Al2 O3 nanoparticles which are

0378-7788/$ – see front matter © 2011 Elsevier B.V. All rights reserved.
doi:10.1016/j.enbuild.2011.07.022
2940 A. Nazari, S. Riahi / Energy and Buildings 43 (2011) 2939–2946

Table 1
Properties of Portland cement (wt.%).

Material SiO2 Al2 O3 Fe2 O3 CaO MgO SO3 Na2 O K2 O Loss on


ignition

Cement 21.89 5.3 3.34 53.27 6.45 3.67 0.18 0.98 3.21

3
Specific gravity: 1.7 g/cm .

120
Percentage finer than

100

80

60

40

20

0
0 20 40 60 80 100 120 140 160
Particle size (μm)

Fig. 1. Particles distribution pattern of ordinary Portland cement.

cured in different curing media. The nanoparticles were partially


replaced by Portland cement and the prepared specimens were
cured in two different media (i.e., water and saturated limewater)
and abrasion resistance of the concrete specimens was measured
after 7, 28 and 90 days of curing. In addition, thermal behavior and
microstructure of the prepared specimens has been explored to
compare the change occurred throughout curing.

2. Materials and methods

Ordinary Portland Cement (OPC) conforming to ASTM C150 [36]


standard was used as received. The chemical and physical proper-
ties of the cement are shown in Table 1. In addition, the distribution
pattern of cement particles is illustrated in Fig. 1.
Nanoparticles with the average particle size of 15 nm produc- Fig. 2. XRD analysis of (a) SiO2 and (b) Al2 O3 nanoparticles.
ing from Suzhou Fuer Import&Export Trade Co. Ltd. were used as
received. The properties of nanoparticles are shown in Table 2. X-
ray diffraction (XRD) diagrams of nanoparticles are shown in Fig. 2. nanoparticles) in a laboratory concrete drum mixer. The powder
Locally available sand with particles smaller than 0.5 mm and material in the C0 series mixtures was only cement. They were
fineness modulus of 2.25 and specific gravity of 2.58 g/cm3 was mixed in dry condition for 2 min, and for another 3 min after adding
used as fine aggregate. Crushed basalt with maximum size of 15 mm the water. Cubes of 100 mm edge for compressive strength tests and
and specific gravity of 2.96 g/cm3 (loose form) was used as coarse cylindrical specimens with 300 mm diameter and 100 mm height
aggregate. for abrasion resistance test were cast and compacted in two lay-
Two series of mixtures were prepared in the laboratory trials. C0 ers on a vibrating table, where each layer was vibrated for 10 s.
Series mixtures were prepared as control specimens. The control The moulds were covered with polyethylene sheets and moistened
mixtures were made of natural aggregates, cement and water. N for 24 h. Then the specimens were demolded and cured in water
series were prepared with different contents of nanoparticles with (N-W series) and saturated limewater (N-LW series) at a temper-
average particle size of 15 nm. The mixtures were prepared with ature of 20 ◦ C prior to test days. To produce saturated limewater,
the cement replacement of 0.5%, 1.0%, 1.5% and 2.0% by weight. The the lime powder was solved in tap water and dispersed until the
water to binder ratio for all mixtures was 0.40. The aggregates for excess lime powder was precipitated. The strength tests of the con-
the mixtures consisted of a combination of crushed basalt and of crete samples were determined at 7, 28 and 90 days after curing.
fine sand, with 30 wt.% of sand. The binder content of all mixtures
was 450 kg/m3 . The proportions of the mixtures are presented in
Table 3
Table 3. Mixture proportion of nanoparticles blended concretes.
N series mixtures were prepared by mixing the course
Sample designation Nanoparticles Quantities (kg/m3 )
aggregates, fine aggregates and powder materials (cement and
(wt.%)
Cement Nanoparticles

Table 2 C0 (control) 0 450 0


The properties of nanoparticles. N1 0.5 447.75 2.25
N2 1.0 445.50 4.50
Nanoparticle Diameter Surface volume Density Purity (%) N3 1.5 443.25 6.75
type (nm) ratio (m2 /g) (g/cm3 ) N4 2.0 441.00 9.00
SiO2 15 ± 3 165 ± 17 <0.15 >99.9 Water to binder [cement + nanoparticles] ratio of 0.40, sand 492 kg/m3 , and aggre-
Al2 O3 15 ± 5 163 ± 20 <0.10 >99.9 gate 1148 kg/m3 .
A. Nazari, S. Riahi / Energy and Buildings 43 (2011) 2939–2946 2941

After each time of the curing, the old limewater media was renewed
to maintain saturated limewater.
Compressive strength of concrete cubes was determined in
accordance to the ASTM C 39 [37] after 7, 28 and 90 days of cur-
ing. Tests were carried out on triplicate specimens and average
compressive strength values were considered.
The abrasion test was conducted in accordance with ASTM C
1138 [38] and measured in terms of depth of wear at 7, 28 and 90
days.
Conduction calorimetry test was run out on a Wexham Devel-
opments JAF model isothermal calorimeter, using IBM program
AWCAL-4, at 22 ◦ C for a maximum of 70 h. 15 g of cement was
mixed with water and saturated limewater and admixture before
introducing it into the calorimeter cell.
A Netzsch model STA 409 simultaneous thermal analyzer
equipped with a Data Acquisition System 414/1 programmer was
used for thermogravimetric analysis. Specimens which were cured
in water and saturated limewater for 90 days were heated from
110 ◦ C to 650 ◦ C, at a heating rate of 4 ◦ C/min in an inert N2 atmo-
sphere.
SEM investigations were conducted on a Hitachi apparatus.
Backscattered electron (BSE) and secondary electron (SE) imag-
ing was used to study the samples, which were prepared under
conditions that ensured their subsequent viability for analytical
purposes.
A Philips PW-1730 unit was used for XRD analysis which was
taken from 4◦ to 70◦ .

3. Results and discussion

3.1. Abrasion resistance

Fig. 3 shows the results of abrasion resistance of all specimens


at the 7, 28 and 90 days of curing in water and saturated limewater.
It can be seen that the abrasion resistance of concretes containing
nanoparticles is remarkably improved, in particular the abrasion
resistance of concrete containing SiO2 nanoparticles.
The mechanism that nanoparticles are able to improve the
Fig. 3. Abrasion resistance of C0 and W series concrete specimens at (a) 7, (b) 28
abrasion resistance of concrete can be interpreted as follows and (c) 90 days of curing.
[12]: suppose that nanoparticles are uniformly dispersed and each
particle is contained in a cube pattern, the distance between
nano-particles can be specified. After hydration begins, hydrate of nanoparticles. In LW series, abrasion resistance is increased up
products diffuse and envelop nanoparticles as kernel. If the content to 2.0 wt.% similar to the compressive strength of these specimens.
of nanoparticles and the distance between them are appropri-
ate, the crystallization will be controlled to be a suitable state 3.2. Compressive strength
through restricting the growth of Ca(OH)2 crystal by nanoparticles
[12]. This makes the cement matrix more homogeneous and com- The compressive strength results of C0-W and N-W series mix-
pact. As a consequence, the abrasion resistance and strength are tures are shown in Fig. 4. By comparison the compressive strength
improved evidently such as the concrete containing 1% nanopar- of the specimens cured for 7, 28 and 90 days, it could be observed
ticles. With increasing content of nano-particles, the distance that the compressive strength is increased with nanoparticles up
between nanoparticles decreases, Ca(OH)2 crystal cannot grow up to 1.0% replacement (N2-W) and then it is decreased, although the
enough, which leads to the ratio of crystal to C–S–H gel small and results of 2.0% replacement (N4-W) is still higher than those of plain
the microstructure of cement matrix is loose. The abrasion resis- concrete specimen (C0-W). It is shown that using 2.0% nanoparti-
tance and strength of concrete decrease relatively [12]. cles in N-W series decreases the compressive strength to a value
In addition, because cement and water content in this study which is near to the control concrete.
are relatively low, the slump of fresh concrete, especially the con- The obtained results show that the compressive strength of con-
crete containing nanoparticles is less than 60 mm, which leads to a crete containing SiO2 nanoparticles in all ages of curing is more than
thin mortar layer on the surface of concrete forming. The thin mor- those of concrete containing Al2 O3 nanoparticles. The higher com-
tar layer is favorable to the improvement of abrasion resistance of pressive strength of the specimens containing SiO2 nanoparticles
concrete [12]. may be due to contribution of SiO2 nanoparticles as a pozzolan to
The abrasion resistance of the specimens in contrast with the formation C-S-H gel while Al2 O3 nanoparticles could only act as a
compressive strength of concrete specimens is increased with foreign nucleation site. However, Al2 O3 nanoparticles could form
nanoparticles content in W series. It seems that nanoparticles could C–F–H gel which is contribute to strengthening the specimens. But
act as an abrasive-resistant particle which prevent more erosion it seems that the power of strengthening of C–F–H gel is not as high
with respect to the C0-W series and W series with lesser amount as C–S–H gel.
2942 A. Nazari, S. Riahi / Energy and Buildings 43 (2011) 2939–2946

a 4.5
y = 8.0084e-0.021x

Depth of Wear (mm)


4
R² = 0.9231
3.5

3 y = 9.936e-0.033x LW series with SiO2


R² = 0.9622 LW series with Al2O3
2.5

2
25 30 35 40 45 50
Compressive Strength (Mpa)

b 2.5

Depth of Wear (mm)


2 y = 100.34e-0.08x
R² = 0.9532
1.5

1 LW series with SiO2


y = 103.31e-0.094x LW series with Al2O3
0.5 R² = 0.9533

0
35 40 45 50 55 60 65
Compressive Strength (Mpa)

c 2.5
Depth of Wear (mm)

2 y = 7175.8e-0.163x
R² = 0.9664
1.5
LW series with SiO2
1 LW series with Al2O3

0.5 y = 7632.2e-0.193x
R² = 0.9621
0
35 40 45 50 55 60 65
Compressive Strength (Mpa)

Fig. 5. The relationship between abrasion resistance and compressive strength of


N-LW series concrete specimens at (a) 7, (b) 28 and (c) 90 days of curing.

C–S–H gel which is existed in isolation is enclosed by some of


needle-hydrates in the SEM micrograph of cement paste (Fig. 6). On
the other hand, the micrograph of the mixture containing nanopar-
ticles revealed a compact formation of hydration products and a
Fig. 4. Compressive strength of C0 and W series concrete specimens at (a) 7, (b) 28 reduced content of Ca(OH)2 crystals (Fig. 7). In addition XRD results
and (c) 90 days of curing. of the cement pastes with and without nanoparticles after 15 h of
curing in water has been illustrated in Fig. 8. The results show that
after 15 h of curing, Ca(OH)2 crystals which needs to formation of
Attempts were done to correlate the compressive strength of
the specimens to their abrasion resistance. For N-W series, since
the variations are not continuous and after specific nanoparticle
content it is decreased, no correlation was achieved. Only a cor-
relation was obtained for N-LW series and the relation between
compressive strength and abrasion resistance of N-LW series with
SiO2 and Al2 O3 nanoparticles has been illustrated in Fig. 5. The
best fit equation and R2 value of each curve has been illustrated
in the corresponding figure. It seems that there is a relatively good
relationship between the results in most cases. However, in some
cases, the agreement is relatively low. In the whole, the abrasion
resistance of N-LW specimens could be predicted by their compres-
sive strength. However, for N-W series specimens this prediction
could not be applied. In the other words, we can conclude that the
abrasion resistance of the concrete depends on several factors (like
curing medium which has been investigated in this work) and does
not only depend on compressive strength of concrete [6,7].
Figs. 6 and 7 respectively show the SEM micrograph of concrete
without and with nanoparticles after 7 days of curing in water. Fig. 6. SEM micrograph of cement paste without nanoparticles.
A. Nazari, S. Riahi / Energy and Buildings 43 (2011) 2939–2946 2943

Fig. 7. SEM micrograph of cement paste with (a) SiO2 and (b) Al2 O3 nanoparticles
cured in water.

Fig. 8. XRD results of cement pastes at 15 h of curing for the specimens containing
C–S–H gel appears in concrete with nanoparticles while for con- (1) SiO2 nanoparticles and (2) Al2 O3 nanoparticles. (a) Without nanoparticles cured
crete without nanoparticles it is not appeared indicating synergic in water, (b) with nanoparticles cured in water, (c) without nanoparticles cured in
saturated limewater and (d) with nanoparticles cured in saturated limewater.
effects of nanoparticles on formation of subsequent C–S–H gel.
Fig. 4 also shows the compressive strength of C0-LW and
N-LW series. The results show that the replacement of cement formation in the presence of saturated limewater in which the
by nanoparticles up to 2 wt.% (N4-LW) in N-LW series produces quantity of nanoparticles present in the mix is close to the
concrete with high strength with respect to N-LW concrete. By amount required to combine with the liberated lime during the
comparison the compressive strength results of C0-W and C0-LW process of hydration thus leading to lesser silica leaching out
series, it shows that after 7, 28 and 90 days of curing the concrete with respect to the specimens cured in water [40].
in the saturated limewater, the compressive strength of the C0-LW 2. The difference between compressive strengths of the N-W and
series is smaller than the corresponding strength of C0-W series. N-LW series after 28 days of curing is relatively high while this
This may be due to more formation of crystalline Ca(OH)2 in the difference in compressive strength after 90 days of curing is not
presence of limewater which reduces the compressive strength in high. This may be due to formation of crystalline Ca(OH)2 in
C0-LW series with respect to C0-W series. On the other hand, the N-LW series after the 28 day causes reduction in compressive
compressive strength of the N-LW series is more than those of N-W strength. In the other words, curing of the Al2 O3 nanoparticles
series. Lime reacts with water and produces Ca(OH)2 which needs blended concrete in saturated limewater after 28 days is com-
to form strengthening gel [39]: pletely suitable to achieve high strength especially with high
weight percent of nanoparticles.
CaO + H2 O = Ca(OH)2 + Heat (1)

When nanoparticles react with Ca(OH)2 produced from sat- Once again, SiO2 nanoparticles make the concrete stronger and
urated limewater, the content of strengthening gel is increased after that Al2 O3 nanoparticles produce more strengthened speci-
because of high free energy of nanoparticles which reduces sig- mens when the concretes are cured in saturated limewater.
nificantly when reacts by Ca(OH)2 [40]. The compressive strength Figs. 9 and 10 show the SEM micrograph of concrete without
of N-W and N-LW series should be compared from two viewpoints: and with nanoparticles at 7 days of curing in saturated limewater.
Once again, the micrograph of the mixture containing nanopar-
1. The compressive strength of N-LW series increases by partial ticles revealed a compact formation of hydration products and
replacement of cement with nanoparticles up to 2 wt.% (N4- a reduced content of Ca(OH)2 crystals. Moreover, no significant
LW) while for N-W series it increases by partial replacement differences are evident between the microstructure of concrete
of cement with nanoparticles up to 1 wt.% (N2-W) and then without nanoparticles cured in water or saturated limewater. In
decreases. Once more this confirm the more strengthening gel addition XRD results of the cement pastes with nanoparticles at
2944 A. Nazari, S. Riahi / Energy and Buildings 43 (2011) 2939–2946

Fig. 9. SEM micrograph of cement paste without nanoparticles cured in saturated


limewater.

15 h of curing in saturated limewater have been illustrated in Fig. 7.


The longer pick intensity show that the amount of Ca(OH)2 crystals
which needs to formation of C–S–H gel is more for the specimens
cured in limewater rather the specimens cured in water when
nanoparticles are used.

3.3. Conduction calorimetry

Two signals can be distinguished on all test results: a peak cor-


responding to the acceleration or post-induction period, associated
with the precipitation of C–S–H gel and CH, and a shoulder related
to a second, weaker signal with a later peak time, associated with
the transformation from the ettringite (AFt ) to the calcium mono-
Fig. 10. SEM micrograph of cement paste with (a) SiO2 and (b) Al2 O3 nanoparticles
sulphoaluminate (AFm) phase via dissolution and reaction with
cured in saturated limewater.
Al(OH)4− [41]. The numerical values corresponding to these two
signals (heat release rate, peak times) and the total released heat
are shown in Table 4. The time period over the total heat was mea- time and heat release rate values with respect to the correspond-
sured until the heat release rate was below 1% of the maximum of ing specimens cured in water. This is indicative of a delay in initial
the second peak. cement hydration due to lesser content of nanoparticles and the
The heat release rate values in Table 4 shows that decreasing the lesser content of Ca(OH)2 in the specimens cured in water. The
percentage of nanoparticles in the pastes retards peak times and retardation is much less marked in the second peak. The total heat
raises heat release rate values. In addition, the specimens which released under identical conditions (at times when the heat release
have been cured in saturated limewater show a decreased peak rate is less than 1% of the maximum amount of heat released in the

Table 4
Calorimetric results of cement pastes.

Mixture Nanoparticles content Total heat (kJ/kg) First peak Second peak

SiO2 Al2 O3 Time (h) Rate (W/kg) Time (h) Rate (W/kg)

C0-W (control) 0 0 299.8 1.4 0.6 15.1 2.5


N1-W 0.5 0 265.4 1.3 0.5 14.3 2.3
N2-W 1.0 0 244.2 1.2 0.4 14.0 2.1
N3-W 1.5 0 256.8 1.3 0.5 14.2 2.2
N4-W 2.0 0 280.3 1.3 0.5 14.6 2.3
N1-W 0 0.5 292.4 1.3 0.6 14.9 2.5
N2-W 0 1.0 268.1 1.1 0.6 13.2 2.3
N3-W 0 1.5 275.6 1.2 0.6 14.2 2.4
N4-W 0 2.0 303.1 1.4 0.6 15.3 2.5

C0-LW (control) 0 0 312.5 1.6 0.6 15.8 2.6


N1-LW 0.5 0 260.7 1.2 0.5 14.1 2.2
N2-LW 1.0 0 234.2 1.1 0.4 13.9 2.1
N3-LW 1.5 0 228.6 1.0 0.4 13.8 1.9
N4-LW 2.0 0 219.4 1.0 0.3 13.5 1.9
N1-LW 0 0.5 274.4 1.5 0.6 14.7 2.4
N2-LW 0 1.0 254.2 1.4 0.6 12.7 2.2
N3-LW 0 1.5 240.3 1.2 0.5 11.0 2.2
N4-LW 0 2.0 219.1 0.9 0.5 9.5 2.0

Water to binder [cement + nanoparticles] ratio of 0.40.


W denotes the specimens cured in water and LW denotes to those cured in saturated limewater.
A. Nazari, S. Riahi / Energy and Buildings 43 (2011) 2939–2946 2945

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