Sl No Work section Sub Description

1.1 surface-breaking laminations, surface roughness and sharp

1 Prior to Surface Prep
2
Throughout working day
3
Abrasive Material
4 During Surface preparation
edges
Presence of gross oil, grease and particulate matter
1.2 contamination.
1.3 Basic rust grade of uncoated metal surfaces
1.4 Degree of coating breakdown of coated metal surfaces
1.5 Presence of residual oil or grease contamination on solvent
washed and fresh water rinsed surfaces.
1.6 Presence of residual chloride- Conductivity test
1.7 Presence of residual chloride- Contaminat extraction
2.1 RH and Dewpoint
2.2 Metal Surface Temperature
3.1 Conductivity
3.2 Chloride level
4.1 Presence of oil or water in compressed air used for blast cleaning
4.2 Air pressure used for blast cleaning.
4.3 Surface cleanliness
4.4 Profile height
4.5 Residual Dust on blast cleaned surface
4.6 Residual mill scale

Presence of iron salts on stainless steel and non-ferrous metal,

4.7 water abrasive blast cleaned and water jetted surfaces.
4.8 Residual Chlorides Conductivity on blasted surface
4.9 Residual Chlorides Contamination on blasted surface
4.10 Oil/Grease on Blasted surface
5.1 Brand, Batch, Expiry and suitability

Prior to and During Painting and 5.2 Rust on Blasted surface

5
wrapping 5.3 Paint Thickness WFT
5.4 Frequency of DFT
5.5 Uniformity of DFT
5.6 Over coating Periods
6.1 5.3, 5.4, 5.5

6.2 Final appearance of Paint/Wrapping

6
6.3 Final curing Time

After Painting and wrapping

6

6.4 Holiday testing

After Painting and wrapping 6.5 Adhesion Test

7 7.1 Repair of damaged areas
Ref Standard Acceptable range for QP
Visual None and edges shall have a rounded profile

Visual None
ISO 8501 Part 1 or SSPC-Vis 1
ISO 4628 Part 3 or ASTM D610/SSPC-Vis 2 A-C Acceptable D to be consulted with QP

Atomised water spray test ASTM F21 None

ISO 8502 Part 9 150 μS/cm2
ISO 8502 Part 6 25 ppm
Method B of ASTM E337 85% for external & 60% for internal
3°C
ISO 1127 Part 6/ ASTM D4940 250μS/cm
ISO 11127 Part 7 25ppm
ASTM D4285. None
Hyperdermic needle gauge 100psig
ISO 8501 Part1 As per coating schedule
NACE RP 0287/ ASTM D4417 method C As per coating schedule
ISO 8502 Part 3 Class 2
Dropper bottle with CuSO4 None

Annex A of DD ENV ISO 8502 Part 1. Test

paper impregnated with potassium
hexacyanoferrate (III) solution to the lightly
wetted surfaces No Iron salts/ Paper should NOT turn Blue
ISO 1127 Part 6/ ASTM D4940 40 μS/cm2
ISO 11127 Part 7 5 μg/cm2
Atomised water spray test ASTM F21 None
Check and confirm

Primer Within 4 hours of blasting No

visible rust boom with day/artificial light of 500 lux
Wet Film using SS Comb/Wheel gauge
SSPC- PA2 Using eddy current/Magnetic meter
Avg value In accordance with coating schedule
Min to Max as per manufacturer data sheets
As per above

free from
runs, sags, orange peeling, fish eyes, overspray,
dirt and grit entrapment, wrinkles,
open joints and mechanical damage.
Double rub/modified thumb cusing test with
solvent Resistence to mechanical and abrasion
Abrasion with emery paper
NACE SP 0274 for pipeline
NACE SP 0490 for FBE
NACE SP 0188 for other coatings
ASTM D4541 for Dolly/pull off Minm 5N/mm2
Remarks

Subsidiary test

Subsidiary test
Subsidiary test
Subsidiary test
Subsidiary test

For MIO magnetic may not work hence

do NDT on a test panel
90-120% for localised reading