482.60 304.

80
19.000 12.000

Latch holds the lid closed. Squeezing the pad hidden

on the inside unlatches the hook and allows lid to be lifted.

285.75
11.250
Release button for bottom draw. Pressing this button
releases the latch and allows the springs mounted
in the back of the draw to push it open

SECTION B-B
SCALE 1 : 1
B

Sht 1 of 11 Shts Sht Size Ansi D Box with Locks General Assembly
Scale 1:1 All dimensions in inches and (mm) December 2010 Designed by: Brian law
Unless otherwise stated 3rd Angle projection www.woodenclocks.co.uk
 ITEM NO. PART NUMBER DESCRIPTION QTY.
All of the components shown here can be constructed using standard
woodworking techniques, but some of them would clearly benefit from 27 29 28 26 25 1 Box Front Panel 1
being made using CNC machining / routing . 23
I have created a separate DXF file that contains these components so 2 Box Corner 8
that you can make things a little easier if you have that equipment in
your workshop. 3 Box Side Panel 2
The basic box has been constructed with separate box comb corner
peices that can be CNC machined, but otherwise these features can 4 Box Back Panel 1
be simply included into the main panels and machined conventionall 24
on the ends.
5 Box Lock Panel 1

41 6 Box Base Panel 1

7 Draw support-LH 1

8 Draw support-RH 1
42
41 9 Small Draw Front Rail 1
23 40
10 Small Draw Side Rail 2

11 Small Draw Back Rail 1

36 22 12 Small Draw Bottom 1

13 spring for Box Use any suitable stainless spring 2

38
35 14 Draw Front Rail 3
34

33 37 15 Draw Back Rail 3

31 5
39 16 Draw Bottom 3
35
17 Draw Handle 6
8
18 Draw Side Rail-LH 3
36
19 Draw Side Rail-RH 3
3
20 Bottom Draw Latch Retainer 2

32 21 Bottom Draw Latch 1

22 Hinge Suitable Piano type hinge 2

4 23 Box Lid Front 2

7 24 Box Lid Corner 8

25 Box Lid Top 1

2
26 Box Lid Handle 1

20 27 Dowel 2

8 28 Box Lid Latch 1

21
29 spring for Box Use any suitable stainless spring 1

31 Draw Lock LH 1

32 Draw Lock RH 1

33 Lock Slider LH 1

34 Lock SliderRH 1

35 Actuator Rod 2

36 Connector 2

18 37 Middle link Brass 1

38 Key Brass 1

39 Brass Pin Ø0.25" dia x 0.5" long 4

14
40 Perspex Top Cover 1

41 Box Lid Side Panel 2

14
42 Lever Gate 1

All the rest of the components can be made from hardwood, the general criteria is
15 for a fine grained wood that retains detail when machined and sanded and resists
10 splintering and distortion when machined.
1 6 2 3

19
12

9 11

10

Sht 2 of 11 Shts Sht Size Ansi D Box with Locks Exploded Assembly
Not to Scale All dimensions in inches and (mm) December 2010 Designed by: Brian law
Unless otherwise stated 3rd Angle projection www.woodenclocks.co.uk
 H
D E F G

G
E H
D F SECTION D-D SECTION E-E SECTION F-F

SECTION G-G SECTION H-H

Sht 3 of 11 Shts Sht Size Ansi D Box with Locks Cross sections
Scale 1:2 All dimensions in inches and (mm) December 2010 Designed by: Brian law
Unless otherwise stated 3rd Angle projection www.woodenclocks.co.uk
 K J

M M

K J
SECTION J-J SECTION K-K

SECTION M-M

Sht 4 of 11 Shts Sht Size Ansi D Box with Locks Cross sections 2
Scale 1:2 All dimensions in inches and (mm) December 2010 Designed by: Brian law
Unless otherwise stated 3rd Angle projection www.woodenclocks.co.uk
 28.58
9.53
1.125
0.375
3.18

19.05
0.750

0.250
6.35
25.40
1.000

0.250
6.35
0.125 3.18
0.125

6.35

0.250
6.35
0.250

19.05
0.750

12.70
0.500
19.05
0.750
254.00
10.000

196.85
7.750
152.15
5.990

0.350
8.89
100.84
3.970

49.53
1.950
19.05
0.750

0.250
6.35

12.70
0.500
25.40
1.000

19.05
0.750

368.30
SECTION O-O
14.500
450.85
17.750
5
6.3 50
2
12.70
0.500

.
R0
304.80
12.000

273.05
10.750

O O
15.88
0.625

155.58
6.125
15.88
0.625

25.91
450.85 1.020
17.750

N
19.05
0.750
31.75
1.250

15.88
0.625

368.30
14.500
36.07
1.420

247.65
9.750

17.78
12.70
0.500
89.54
3.525 0.700
25.40
1.000

28.58
P P
19.05
0.750

1.125
12.70
0.500
0.125

0.375
3.18

9.53
0.250
6.35

273.05 Sht 5 of 11 Shts Sht Size Ansi D Box with Locks Box Frame
10.750
Scale 1:2 All dimensions in inches and (mm) Designed by: Brian law
N
December 2010
Unless otherwise stated 3rd Angle projection www.woodenclocks.co.uk
SECTION N-N
 31.75 5
6.3 50
X
19.05
0.750
438.15
S
1.250 2 15.88 3.18
R0. 0.625 17.250 0.125
19.05
0.750 31.75
19.05
1.250
0.750

44.45
1.750

15.88
0.625
9.53
0.375 9.53
0.375

12.70
0.500

31.75
1.250
9.53
0.375
69.85
15.88
0.625
19.05 2.750
0.750 19.05
39.37 0.750

273.05
10.750
173.48
6.830
1.550

254.00
10.000
368.30 3.18
14.500 0.125

19.05
0.750
254.00
10.000

210.82
8.300
9.53
0.375 9.53
0.375

1.050
26.67
These cut outs

79.38
3.125
can be made

60.33
2.375
when assembled

44.45
1.750
X

15.88
0.625
S

19.05
0.750

0.250
6.35
#1 Box Front Panel
SECTION X-X
SECTION S-S
#2 Box Corners 8 required #6 Box Base Panel
9.53
0.375 450.85
17.750

0.375
9.53
Z

9.53
0.375
260.35
10.250

Y
25.40
1.000

438.15 19.05
25.40
1.000
17.250
V 0.750 12.70
0.500
119.60
4.709

25.40
1.000
115.02
4.529

35.73
1.407
12.70
23.26 55.69
0.500
3.18 9.53 27.94 0.916 2.193
0.125 0.375 1.100

18.42
0.725
6.35

0. 35

0.250
0
0.250

25
6.

6.35
273.05
10.750
254.00
10.000

38.09 6.35
254.00
10.000

1.500 0.250
368.30

61.13
2.407

67.39
2.653
14.500 23.39 9.65
0.921 0.380
21.00

139.70
R0.827

5.500
446.41 6.35

20.96
0.825
17.575

25.40
1.000
0.250
204.47
8.050
25.91
1.020

44.45
1.750
44.45
1.750

#4 Box Back Panel V #5 Box Lock Panel Z

15.88
0.625
#3 Box Side Panel 2 required
408.94
Y 16.100 SECTION Z-Z

19.05
0.750

0.250
6.35
19.05
0.750

9.53
SECTION Y-Y SECTION V-V 0.375

273.05
10.750 9.53
245.62 0.375 31.75
9.670 1.250
9.50 450.85

0.375
9.53
60.96 0.374 17.750
2.400 450.85
17.78
14.73 0.700 3.18 17.750
12.70
0.500

0.580 0.125
51.31
2.020

273.05
10.750
196.85
7.750

4.95
21.59
0.850

95
R0.1 5.08
0.200
51.31
2.020

72.31
2.847

15.88
0.625

25.91
1.020
0.125
55.88
2.200

3.18

#40 Perspex cover Scale 1:5

#7 Draw support LH (Drawn) Sht 6 of 11 Shts Sht Size Ansi D Box with Locks Box frame parts
#8 Draw support RH (Opposite Hand) Scale 1:2 All dimensions in inches and (mm) December 2010 Designed by: Brian law
Unless otherwise stated 3rd Angle projection www.woodenclocks.co.uk
 355.09
13.980

12.70
0.500

20.70
0.815
50.80
2.000

0.250
6.35
SECTION AA-AA
SCALE 1 : 1
3.18
0.125

367.79
14.480

367.79
14.480
12.70
0.500

0.375
9.53
AA AA
12.70
0.500

285.75
11.250

254.00
10.000
15.000°
DETAIL AD
SCALE 1 : 1
3.18
0.125

98.50
R3.878

12.70
0.500
1.750
44.45

1.500
38.10

9.40
0.370

25.40
1.000

101.60
4.000
0.375
9.53

DETAIL AC
SCALE 2 : 1
228.60
9.000
30.10
AB 1.185

.45
44 .750
1

0
25.4
0
1 0
. 0
0.250
6.35

SECTION AB-AB
SCALE 1 : 1 AB
Sht 7 of 11 Shts Sht Size Ansi D Box with Locks Draw
Scale 1:1 All dimensions in inches and (mm) December 2010 Designed by: Brian law
Unless otherwise stated 3rd Angle projection www.woodenclocks.co.uk
 6.35
0.250

12.70
0.500

SECTION AG-AG
367.79
14.480
Spring
AI AH

AI
SECTION AI-AI

25.40
1.000
45
.00
0°

AG AG

0.350
8.89
3.81
0.150

285.75
11.250
28.58

57.15
2.250
1.125

143.89
5.665
6.35
0.250

15.88
0.625
35
6. 250
.
R0

25.40
1.000
15.88
0.625
AH 19.05
0.750

101.60
4.000 SECTION AH-AH
9. .37
53 5
0

177.80
7.000

Sht 8 of 11 Shts Sht Size Ansi D Box with Locks Small Draw
Scale 1:1 All dimensions in inches and (mm) December 2010 Designed by: Brian law
Unless otherwise stated 3rd Angle projection www.woodenclocks.co.uk
 463.55
18.250

AK

6. .25
0.375

R0
9.53

35 0
9.53
0.375

285.75
11.250
304.80
12.000

AK SECTION AK-AK
19.05
0.750

31.75
1.250
15.88
0.625

Sht 9 of 11 Shts Sht Size Ansi D Box with Locks Lid

Scale 1:2 All dimensions in inches and (mm) December 2010 Designed by: Brian law
Unless otherwise stated 3rd Angle projection www.woodenclocks.co.uk
 31.75 19.05
1.250 0.750

0.063
1.59
9.53
0.375

0.375
9.53

0.125
SECTION AL-AL

3.18
SCALE 1 : 1

5
6.3 50
.2
R0
#26 Box Lid Handle 34.93
1.375

0.250
33.95

6.35
19.05 1.337
19.05 0.750
0.750 9.53
6.01

31.75
1.250
0.375 22.23
0.237
0.875
5
#28 Box Lid 6.3 .250
0
6.35
0.250
Latch

0.375
9.53
31.75
1.250
AL AL

19.05
0.750
#24 Box Lid Corner 8 required

22.23
0.875
50.80
2.000
63.50
2.500
50.80
2.000
5.33
0.210

1.27

0.100

0.380

15.88
0.625
2.54

9.65

438.15
17.250
0.050
25.40
1.000

3.1 125

6. .25
R0

35 0
8
.

0
44.45
1.750 3.18

AM
0.125
50.29
1.980

55.81
0.250
6.35

2.197 12.70
5 0.500
44.45
1.750

6.3 50
.2
R0
9.53
0.375

10.16
0.400
14.73
0.580
63.50 9.53
5
2.500 0.37

54.61
2.150
57.15
2.250
200.03
7.875

9.65 13.97
0.380 0.550

260.35
10.250
25.40
1.000
14.61
0.575
78.74
3.100

to suit your key

285.75
11.250

9.53
0.375 9.53
0.375

19.05
#25 Box Lid Top 0.750

0.375
9.53

0.375
9.53
0.250
6.35

31.75
1.250
44.45

31.75
1.250
1.750

#27 Dowel
2 required
#23 Box Lid Front #41 Box Lid Side
AM SECTION AM-AM 2 required 2 required
SCALE 1 : 1
Sht 10 of 11 Shts Sht Size Ansi D Box with Locks Lid Parts
Scale 1:1 December 2010 Designed by: Brian law
Unless otherwise stated 3rd Angle projection www.woodenclocks.co.uk
 9.53 12.70

0.375
0.375 0.500

9.53
131.26

12.57
0.495
5.168

17.15
0.675
14.61 88.92
0.575 3.501
36.61 32.44

15.88
0.625
1.441 1.277

0.250
6.35
5
6.3 250
0.

40.07
1.578

#37 Connector 2 required

10.54
0.415
This part can be constructed from seperate

60.62
2.387
elements and glued to a central Ø0.25" bar.

50.80
2.000
7.9 13
R0

40.30
1.587

25.81
1.016
19.10
AN
.3
4

4.57

0.363
0.375

9.22
0.752 10.11 0.180
9.53

0.398

24.01
0.945
10.46
5
0.412 6.3 250 2.90 6.35
. 38
R0 67. 53 0.114

14.67
0.578
51.31 51.31 0.250
6
2.020 2.020 R2. 8.23
23.62 0.324
0.930 12.70
12.70 9.53 0.500
90.000°
0.500 0.375
#33 Lock Slider LH
63.50
0
R2.50

0.150
3.81
14.08
0.554
114.30
4.500

131.26
5.168 12.70
0.500
52.31
19.05 2.059
9.53 0.750
0.375 36.60

49.42
1.946
19.05

0.250

39.89
1.571
1.441

6.35
0.750
49.42
1.946

9.53
0.250
6.35

0.375

43.24
1.703
6.35
0.250

25.49
1.003
183.59 6.35
7.228 0.250

SECTION AN-AN
12 0.50

#31 Draw lock LH As Drawn

.7 0

50
0.2 5
AN

R0 .35
0

6.3
50
14.99
0.590

6
.2
#32 Draw lock RH Opposite Hand 38.10
1.500 104.36
4.109
#34 Lock
slider RH

12.70
0.500

R0 .18

0. 35
5

0
25
.12

0.250
6.

6.35
3
5.97
0.235

20.32
0.800
3.18

17.78
0.700
0.125

6.3 50
R0.

0.250
6.35
5
2
50.80 132.08

R0.595
15.11
6.3 48
R0
2.000 5.200 6.35

.2

0.0 .75
1

2
90.22
69
0.250

R3.55
1

6. .250
6.35

35
0
0 48.26
.4 0 0.250
12.70
0.500

25 .00 1.900

9.52
0.37
1

27.17
1.070

0.087
2.21

5
1.91

0.191
#37 Middle Link

4.85
R0.075
12.45
0.490
25.40
1.000

79.63
3.135 4.35

16.6°
40°
0.171

33.60
1.323
5.87
63.50 50.80 #38 Key 0.231

0.375

0.500
2.500 2.000

75
9.53
12.70

0.250
9.56

9.53

6.35

R0.3
0.376
for strength by increasing or decreasing
the size of this slot #42 Lever Gate
51.42
0.288
10.16
0.400

7.30

2.024

.8 2

1. .25
R0 0.3
00
6.3 50

51.81

0
R0

48
90
2
.2

R2.040
5

35.94
1.59
0.063

157.88
R6.216

1.415
72.23
0.053
1.33

3.18 2.844
375
R0. 3

0.125
9.5
12.70
0.500

143.05
R5.632
0.250
6.35

0.250
6.35

0.375
0.250

9.53
6.35
21.97
0.865

#21 Bottom Draw Latch

8
3.1 125 #20 Bottom draw
R0
.
latch retainer - 2 required 25.40
1.000
#35 Actuator Rod 2 required
165.10 Sht 11 of 11 Shts Sht Size Ansi D Box with Locks Lock Parts
6.500
Scale 1:1 December 2010 Designed by: Brian law
Unless otherwise stated 3rd Angle projection www.woodenclocks.co.uk