INCOMING QUALITY PLAN

QUALITY CONTROL
NO. ITEM/COMPONENTS
1 Offshore crane consumables (i.e
grease, lubricants etc.)
Welding Consumables (i.e Electrode,
wire etc)
2 Steel plates
Steel sections (Angle, Channel,
Hollow)
Pipe and tube
3 Wire rope (Hoist, Luff, Fly),
Pendant Rope, Mansafe,
Rope Sling
4 Lifting equipments (i.e wire rope
sling, shackles, webbing sling, lever
block and chain block)
FORM/CHECKLIST
CONTROL ITEMS ACCEPTANCE CRITERIA INSPECTION METHOD REFERENCES RECORDS
Certificate vs P.O. vs D.O. vs Actual P.O. vs D.O. vs actual is matched
Packaging condition No damage and properly labelled Inspection and Testing Procedure (FES-QA-
Visual check Delivery Order
07P)
Expiry date At least 3 years of shelf life
Certificate vs P.O. vs D.O. vs Actual P.O. vs D.O. vs actual is matched Document review Inspection and Testing Procedure (FES-QA-
07P)
Dimensional (Length, thickness, width) Drawing tolerances Mill certificate
Dimensional Measurement Detail drawing,
Related steel standard (i.e BSEN 10025,
Appearance (Finished surface, rust level) No severe damage (bend, scratch, dented etc.) Visual check JIS 4100 etc.)
Certificate vs P.O. vs D.O. vs actual P.O. vs D.O. vs actual is matched Document review
Rope construction (Wire rope lay direction) Refer to drawing (Reeving diagram)
Inspection and Testing Procedure (FES-QA-
Appearance (End connection, wire rope End connection type as per PO/drawing. Wire rope certificate,
07P)
Visual check Wire Rope Incoming
deterioration, lubricant) No severe damage that affected wire rope Crane reeving diagram
Inspection Checklist
API Spec 9A
Ensure end connection fused and tapered (if plain)
Dimension (diameter) Acceptance tolerance Dimensional Measurement
Certificate vs P.O. vs D.O. vs actual P.O. vs D.O. vs actual is matched
Inspection and Testing Procedure (FES-QA-
Document review Material certificate,
Dimension and capacity (Length, SWL & MBL) Drawing & standards 07P)
Proof load test certificate,
Lifting arrangement drawing, ASME
NDT report (if required)
Appearance (Tagging and lubrication) Visual check B30.9, EN 13414

5 Sheaves (Cast, Nylon, and welded) Certificate vs P.O. vs D.O. vs actual P.O. vs D.O. vs actual is matched
Document review Inspection and Testing Procedure (FES-QA-
Mechanical test (Tensile, Charpy impact etc) Accordance with FFC Spec 132 & 109 Sheave Incoming Inspection
07P)
Checklist,
Dimension (groove, length & diameter) Drawing tolerances Dimensional Measurement FFC Spec 132 & 109
Sheave certificate
Sheave drawing
Appearance Free from visible crack, fracture and any physical effect.
Visual check
6 Boom Connector (Cast) Certificate vs P.O. vs D.O. vs actual P.O. vs D.O. vs actual is matched
Document review Mill certificate,
Inspection and Testing Procedure (FES-QA-
Mechanical test (Tensile, Charpy impact etc) Accordance with cast steel connector, FFC Spec 107 Heat treatment report,
07P)
Dimensional report,
Dimension Drawing tolerances Dimensional Measurement FFC Spec 107
Mechanical test report,
Connector drawing
Appearance Free from visible crack, fracture and any physical effect. NDT report
Visual check
7 Slew ring bolts, nuts and washer Certificate vs P.O. vs D.O. vs actual P.O. vs D.O. vs actual is matched
Winch hold down bolts, nuts and Mechanical test (Tensile, Charpy impact etc) Accordance with Specification for offshore crane critical
washer Document review Mill certificate,
components fasteners, nuts and washer, FFC Spec 128 or Specification for offshore crane critical
Mechanical test report,
nominated in the drawing. components fasteners, nuts and washer,
NDT report,
Dimension (length, diameter, pitch size) Drawing tolerances Dimensional Measurement FFC Spec 128 and related drawing.
Proof load test report
Appearance Free for visible crack, fracture or any physical defect.
Visual check
8 Slew Pinion gear Certificate vs P.O. vs D.O. vs actual P.O. vs D.O. vs actual is matched
Mechanical test (Tensile, Charpy impact etc) FFC Spec 121 Inspection and Testing Procedure (FES-QA-
Document review Mill certificate,
Hardness Test (Teeth Flank , Teeth Centre, Core 07P)
Mechanical test report,
Centre) Slew pinion drawing
NDT report
Dimension (length, diameter, pitch size) Drawing tolerances Dimensional Measurement FFC Spec 121
Appearance Free for visible crack, fracture or any physical defect. Visual check
9 Hook block (Main & Fly) Certificate vs P.O. vs D.O. vs actual P.O. vs D.O. vs actual is matched Document review Mill certificate,
Inspection and Testing Procedure (FES-QA-
Mechanical test report,
Dimension (body and hook) Drawing tolerances Dimensional Measurement 07P)
Proof load test report
Visual check FFC Spec 137
Appearance Free for visible crack, fracture or any physical defect. NDT report
10 Prime mover Certificate vs P.O. vs D.O. vs actual P.O. vs D.O. vs actual is matched Inspection and Testing Procedure (FES-QA-
Document review Certificate of conformity
i. Engine 07P),
Test report,
ii. Pump Product catalogue,
Engine emission data
iii. Motor FFCM Engine Specification
Gearbox
 10 Prime mover QUALITY CONTROL Inspection and Testing Procedure (FES-QA-
NO. ITEM/COMPONENTS Certificate of conformity FORM/CHECKLIST
i. Engine CONTROL ITEMS ACCEPTANCE CRITERIA INSPECTION METHOD 07P),
REFERENCES RECORDS
Test report,
ii. Pump Appearance No severe / major damages that affect components such Product catalogue,
Visual check Engine emission data
iii. Motor as dented, scratches etc. FFCM Engine Specification
11 Gearbox
Actuator Certificate vs P.O. vs D.O. vs actual P.O. vs D.O. vs actual is matched Document review
i. Brake Actuator Mill certificate,
ii. Luff cylinder Mechanical test (Tensile, Charpy impact etc) As required by drawing Inspection and Testing Procedure (FES-QA- Mechanical test report,
07P), NDT report,
Dimension Drawing tolerances Dimensional Measurement Related drawing Pressure test report,
Appearance No severe / major damages that affect components such Painting report
Visual check
as dented, scratches etc.
12 Accumulator Certificate vs P.O. vs D.O. vs actual P.O. vs D.O. vs actual is matched Document review ASME Manufacture
Inspection and Testing Procedure (FES-QA-
certificate,
Appearance No severe / major damages that affect components such 07P),
Certificate of conformity,
Visual check ASME (Section IX, V, VIII)
as dented, scratches etc.
13 Air Receiver Certificate vs P.O. vs D.O. vs actual P.O. vs D.O. vs actual is matched Document review ASME Manufacture
Dimension Drawing tolerances Dimensional Measurement Inspection and Testing Procedure (FES-QA- certificate,
Appearance No severe / major damages that affect components such 07P), Hydrotest report,
Visual check NDT Report
as dented, scratches etc.
14 Slew Ring Certificate review (vs P.O. vs D.O. vs actual) P.O. vs D.O. vs actual is matched Document review Inspection and Testing Procedure (FES-QA- Raceway hardness test,
07P), Slew bearing dimension,
Appearance No severe / major damages that affect components such
Visual check Product catalogue Mechanical test report,
as dented, scratches etc.
NDT Report
15 Link plate, swivel, gear trolley Certificate vs P.O. vs D.O. vs actual P.O. vs D.O. vs actual is matched Document review
Material certificate,
Dimension Drawing tolerances Dimensional Measurement Inspection and Testing Procedure (FES-QA-
Proof load test certificate,
07P),
No severe / major damages that affect components such NDT report (if any)
Visual check
Appearance as dented, scratches etc.
16 Rental equipment (Load cell, Certificate vs P.O. vs D.O. vs actual P.O. vs D.O. vs actual is matched
Machineries, Cargo Handling
For CHE, test certificate
Equipment etc) Document review
Inspection and Testing Procedure (FES-QA- Maintenance/service report, required is load test, NDT
Maintenance/Service, calibration & testing (If Available and valid
07P), Test Certificate report, and Proof load test for
applicable)
lifting set.
Appearance No severe / major damages that affect components such
Visual check
as dented, scratches etc.
17 Customer supplied product Packing list & Delivery Order review vs actual P.O. vs D.O. vs actual is matched Document review Control of Property Belonging to Customer
Delivery Order,
Physical condition No severe / major damages that affect components such or External Providers procedure (FES-QA-
Visual check Certificate (If available)
as dented, scratches etc. 11P )