TJOT 2 i =m (BaUDEHIV) einpescig UoBAIy vodenS Sag eIMIOANS | [881g 90g Yep INOK Jo g 40 6 pueg 'g abed UI peye0IpUI se osINON « i aa “ON | sa Pee NLOALNOD NaWWOD ‘SLN3WINOD N1d | A.NaWWo> MINS '22x2(8ueAeyBuag) segiey z ALId a 0 dd @npa9oid uojioeag woddns adig eanyonuas [aars snivis | ‘aay YOLDVULNOD a Nid a1. uit SLNaWNDOG ¥3aWAN LNaWNI0G | : . ZT0e-L0-€T [Deeg | noma] SLN3INNIOG JO TWAOUddY HOd M3IAIY ISMNYLSNOM NAWAPYNYW vsvr (o4e810q) Nd LdMAIN CONTRACTOR CONSORTIUM OF PT. INOOFUJI ENERGI, PT. ADVANCE TECHNOLOGY INDONESIA, PT. PERSADA INTI ENERG, GUANGDONG MACHINERY IMP & EXP CO, LTD ZUG ‘sumo ‘SUB CONTRACTOR PT.ZUG INDUSTRY INDONESIA Bengkayang PLTU 2 KALBAR 2x27.5MW PROJECT CONTRACT NO NO.447.PJ1041/01R/2008, ono acro me ‘STEEL STRUCTURE AND PIPE SUPPORT ERECTION PROCEDURE A APPROVED STATUS. 8 APPROVED WITH COMMENTS, a NOT APPROVED Pom > RESUBMIT e FINAL o ISSUED FOR CONSTRUCTION 8 ISSUED FOR APPROVAL, A ISSUED FoR IDC REV DATE DESCRIPTION Revieway | cuecksy | Approve ay PREPARED BY CHECKED ay REVIEW BY ‘APPROVED BY ENGINEER ENGINEER ENGINEER ENGINEER NOTESPLTU 2 KALBAR 2x27.5MW. | STEEL STRUCTURE & PIPE SUPPORT | | ERECTION PROCEDURE | CONSORTIUM PT.ZUG INDUSTRY | 412 June 2012 acror Revo | INDONESIA | Reaewicts: REVISION MODIFICATION LOG i Revision | Section Description A All| Issued for Review B All 'ssued for Approval 0 All_[/_ Issued for Construction& | STEEL STRUCTURE & PIPE SUPPORT | PLUZKALSAR ERECTION PROCEDURE 12 June 2012 2x27.5MW i cee con CONSORTIUM - PT.ZUG INDUSTRY. Page 3 of 9 | | INDONESIA, Table of Contents 1. INTRODUCTION....... 1.1 Scope... 1.2 Definition and Acronyrms.. REFEBANCES cco HSE REQUIREMENTS... MATERIAL HANDLING INSPECTION... PREPATORY WORKS.. ma SURVEYING AND SETTING OUT TEMPORARY SUPPORT AND STAGING 9. SETTING BASES AND PADDING PLATES 10. FIELD ERECTION. 11. BOLTING... 12, GROUTING PNRaROD] STRUCTURE & PIPE SUPPORT acpot | ERECTION PROCEDURE. 12 June 2012 2 PLTU2KALBAR | 2x27.MW [SS | Revo CONSORTIUM—przuGiNoUsTRY | | INDONESIA arse INTRODUCTION 141 Scope This procedure cover basic requirements for site erection works of on shore steel Structures for equipment and / or piping support and miscellaneous steel structures 1.2 Definition and Acronyms MAIN CONTRACTOR CONSORTIUM OF PT. INDOFUJI ENERGI, PT. ADVANCE TECHNOLOGY INDONESIA, PT. PERSADA INTI ENERGI, GUANGDONG MACHINERY IMP & EXP CO. LTD ‘SUB-CONTRACTOR : PT.ZUG INDUSTRY INDONESIA PROJECT : Bengkayang PLTU 2 KALBAR 2x27.5MW PROJECT2. =e REFERANCES Construction Specification for Concrete Work Construction Specification Shop Fabrication for Structural Stee! Specification for Painting HSE Standard — Barricades HSE Standard — Fall Prevention HSE REQUIREMENTS HSE requirements according to HSE Standard Procedure or Main Contractor ‘Specification, MATERIAL HANDLING Material handling requirements according to Meterial Handling Procedure or Main Contractor Specification, INSPECTION 5.1 Structural Steel MembersSTEEL STRUCTURE & PIPE SUPPORT ec Pot PLTU 2 KALBAR ERECTION PROCEDURE | teaune2012 2x27.5MW CONSORTIUM~PT.ZUG INDUSTRY | INDONESIA’ Page 5 of 9 | | Ti a. During material receipt, check according to quantity, identification marks, existence of defects (visual inspection), dimensions and sizes, material grade of bolts. b. When irregularities are found, a written report hes to be submitted to Main Contractor for replacement or for re-forming, © To immediately report serious bends, twists or any other damage in erection work, in writing, to Main Contractor. Where non-conformance is identified, Sub-Contractor shall initiate a corrective action program to the satisfaction of Main Contractor. §.2 Foundation . Alignment, leveling and orientation b. State of anchor bolt thread, position, center to center distance, size, and projection length of anchor botts ©. Leveling of padding/grouting to column bases d._ Embedded plate check. 5.3 Deviation to Drawings Any deviation for design drawings andlor this specification shall only be with the approval of Main Contractor. Describe any conditions which would Prejudice proper installation of the work PREPATORY WORKS a : ; Pel hae 61 Permit has to be obtained from Main Contractor to confirm the concrete bas SHINEE ETeaS-78%-OETHERGEL. compressive design strength er Sulfisiont strength 4o-support-the loads during steel-erection- Cf run PPrtayy 6.2 Prepare specific erection plans and construction sequence 8.3 Confirm that there are adequate access roads into and through the site for the safe delivery and movement of cranes, truck, derricks, and other necessary equipment, and the material to be erected SURVEYING AND SETTING OUT 7.1 Confirm all existing benchmarks, 7.2 Survey elevations and locations of base plates and anchor bolts to receive Structural stee! including final elevation and location of all major members.PLTU2KALBAR | STEEL STRUCTURE & PIPE SUPPORT a0 Po: | ERECTION PROCEDUI 12 June 2012 2427.69 | ~consomtumpave ng rv | 73 7# CONSORTIUM~ PT.ZUG INDUSTRY INDONESIA Page 6 of 9 | Take field measurements and examine related work which may affect erection. Notify Main Contractor of any Conditions, which would prejudice to proper installation of this work. Ard arle Piciricy Gf Sided Heecror fot py 8. TEMPORARY SUPPORT AND STAGING / 84 82 8.3 84 85 86 87 8.9 Check stability of structure (including temporary connections) during erection, Design, supply and erect necessary false work and staging. Temporary Support and bracing shall not be connected to permanent structural members by welding unless otherwise approved by Main Contractor. Provide adequate support against overloading. Obtain Main Contractor approval first before placing any pre-assembled large items or heavy items on a structure being erected, Staging must not be removed before the work is inspected and approved. Remove temporary supports and bracing after permanent members and Connections have been completed and inspected. Provide temporary guy line to achieve proper alignment of the structural members. All temporary connections for assembling shall be made using temporary tack bolts. Temporary bolting shall be of same material as Permanent botts. ‘The quantity of temporary tack bolts for each connection shall be at least Two (2) or onesthird (1/3) of the required number of the bolts for each connection. Replacement of temporary tack bolts to permanent bolts shall be made only after corrections of deviations to the structural steel frames have been made 8. SETTING BASES AND PADDING PLATES 94 92 assembly,PLTU 2 KALBAR 2x27.5NIW - T STEEL STRUCTURE & PIPE SUPPORT ocr ot | ERECTION PROCEDURE 12 June 2012 Revo | CONSORTIUM - PT.ZUG INDUSTRY INDONESIA Fage:tiots: 10. 93 Use steel wedges and shims to set structural members in the correct position. Tolerances in leveling column bases shall be +/- 3 mm. Tighten anchor bolts after the supported members have been positioned and plumbed, FIELD ERECTION 10.4 10.2 10.3 104 10.5 10.6 10.7 10.8 10.9 10.10 10.14 Clean bearing surfaces and other surfaces which will be in permanent contact immediately before assembly. Accurately assemble structural steel frames to the lines and elevations indicated and within the specified erection tolerances. Align and adjust ecourately, before fastening, the various members of the component parts of a structure. Level and plumb individual members of the structure within specified tolerances. Fasten splices of compression members only after the abutting surfaces have been brought completely into contact. Perform necessary adjustments to compensate for discrepancies in elevations and alignment. Make allowances for the differences between temperature at time of erection and the mean temperature at which the Structure will be when completed and in service, Comply with AISC/Equal Alter Standard Specifications for bearing, adequacy of temporary connections and alignment. Do not use gas cutting torches in the fied for correcting fabricating errore in {he structural framing. Cutting will be permitted only on secondary members which are not under stress, as acceptable to Main Contractor. When gas cutting Is permitted, finish the sections equal to the sheared appearance, and Surface coating shall be repaired by a manner stipulated Where field welding is employed with a high strength bolt joint for connection, {he high strength botts shall be securely tight ended prior to welding, Minimize field welding and cutting Repalr or replace members which are damaged during erection. Do not Secure damaged members in position, Touch up damaged surface coating on structure.6B Oo PLTU2KALBAR | Rev 0 Me | = fete | STEEL STRUCTURE & PIPE SUPPORT acpot ERECTION PROCEDURE 12 June 2012 | 11. 2x27.5MW | CoNSoRMUM- 7-2us NoUsTRY Pagssiofd 10.12 When a tumbuckle is under stress, a device shall be used to keep the tumbuckle from unwinding while under the load, Turbuckles shall be safety wired when final adjustment is made under tension, 10.13 Wire rope clips should be inspected for tightness at least one hour efter installation since the rope diameter may decrease under tension, 10.14 A communication system shall be established between members of the plumbing crews before starting to plumb a structure. BOLTING 114-1 Final bott tightening shall be made only after checking the accuracy of the assembled frames. Satisfy the tolerance specified, 11.2 Anchor all columns by @ minimum of 4 anchor bolts 11.3 All connections shall have a minimum of two bolts with full thread before being released from crane, 11-4 When erecting spandrel beams, the connection shall be secured at both ends with two bolts, and snagged with-a spud wrench before crooning the beam. 11.5 Bolt-up personnel shall raise and lower impact wrenches with a rope. impact wrenches should be relocated whenever feasible by lowering them to the ground then hoisting them back up at the new location. Personnel shall avoid Physically carrying impact tools to a new location. 11.8 "Install decking one piece at a te starting at the completed stairway. 14.7 Install permanent handrails when the decking operation has progressed to allow installation to begin. 11.8 No more than four (4) floors or 48 feet of unfinished bolting will be erected shove the foundation of the uppermost permanently secured floor. Put about 6 to 24 bolts per beam connection 11.8 Shim plates or filer plates having @ suitable thickness for Joints using high Strength bolts shall be furnished where the gap of the contact surface exceeds 1 mm. Total thickness of shim plates or filer plates shall be less than 6 mm. 11-10 Where there is @ gradient of 1/120 or larger on the contact surface, tapered washers for bolting shall be provided.STEEL STRUCTURE & PIPE SUPPORT | Qc Pot 12. PLTU2 KALBAR ERECTION PROCEDURE | 12.4ne2012/ 227.5 CONSORTIUM -PrZuG Ioustry | Page date | 14.11 Tightening of high strength bolts shall comply with RCSC “Specification for 11.12 11.13 ‘Structural Joint using ASTM A235 JEqual Alter Standard Code Bolts” and shall be conducted for the connections designated on erection drawings. Tightening high strength bolts shall not be carted out in’ rainy condition, weather protection shall always be provided for this operation. Bolt shall be protruded beyond the nut after tightening, Washers shall be installed in accordance with specification. The tightening Sequence of high strength bolts shall be from the center outwards. Anchor bolts and mild steel bolts shall be tightened by manual tools and only snug tight condition is required. + falntPtrt Sell be edanctied T fy bv Kevyeu)* GROUTING 12.1 Grout shall be mixture of one Part of Portland cement /Equal Alter ‘Standard Code and two parts of clean fine sand. 12.2 Ensure top surfaces of foundation are roughened for bonding. Remove all laitance, oil grease, dust, sand and other foreign matter ifany 12.3 Cary out grouting only after steel ‘structural frames have been aligned on foundations Carefully carry grouting works in and @round the base plates and the foundation top surface so as to leave No air pockets. 12.4 Do not carry out grouting works during heavy rains 12.5 Properly cure the grout for three (3) days or longer by covering it with mats or Sprinkling with water according to the weather conditions. Do not apply load for at least seven (7) days after grouting y