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CRISIL - Aluminium - Jan 2020
CRISIL - Aluminium - Jan 2020
Aluminium
● Profitability : To fall in fiscal 20 led by falling realizations amid surging power cost
Dashboard for Aluminium 2020 and 2021
CY2018 CY2019 E CY2020 P CY2021 P
Utilisation ~84% ~82% 83-85% 84-86% Utilisation witnessed a dip in 2019 on the back of supply disruptions as well as weak demand; to rise
levels in 2020 led by pickup in demand, slowdown in capacity additions and fall in inventory levels
9M 2019 average at 1804 $ / T. Despite fall in production and plummeting inventory levels
Global 2,109 $/T 1,792$/T 1,700-1,900 $/T 1,800-2,000 $/T
prices remained low on the back of slowing demand and fall in raw material prices
Prices (LME)
Domestic
Demand ~4% ~5% (6)-(8)% 5-7% Primary aluminium demand to witness a steep fall in fiscal20 led by replacement of primary
Growth aluminium by secondary metal in domestic market post introduction of scrap import quota by China
Utilisation Utilisation levels to fall in fiscal20 on the back of disruptions caused to fall in coal supply to domestic
91% 90% 88-89% 90-92% smelter. Utilisation levels to improve in the longer run led by commissioning of line 4 at Jharsuguda
levels
by Vedanta and improved bauxite and coal linkages for all players
Domestic Margins to witness severe contraction in fiscal20 led by surge in power costs on the back of
9.2% 10.2% 3.5-4.0% 6.5-7.0%
Profitability poor coal supply by Coal India as well as rise in extraordinary expenses (incurred for repair and
EBIT maintenance of facility due to damages caused by cyclone Fani)
Aluminium – Global Demand & Supply
4
Global aluminium demand to grow at ~3 % through 2024; to witness
slowdown in near term
Global Demand Trend
(mn tonnes) Demand Growth
3.8% CAGR 3-3.5% CAGR CAGR CAGR
2014-2019 2019-2024
(MMT)
90.0
Global 3.8% 3-3.5%
80.0 76.3
67.4 69.6 India 4.7% 4-6%
70.0 62.5 65.5 65.4
57.1 59.7
60.0 54.2
Japan --1.2% 1-2%
50.0
40.0
China 5.4% 3-4%
30.0
20.0 1.4% 1-2%
EU
10.0
- 3.4% 2-3%
2014 2015 2016 2017 2018 2019 E 2020 f 2021 f 2024 f USA
China EU US India Japan RoW
E: Estimated, P: Projected
Source: Industry, CRISIL Research
Global aluminium demand to grow at a slower pace of 3-3.5 per cent CAGR over 2019 to 2024
− In China, government push for electric vehicles is expected to drive demand growth for primary aluminium over the next 5 years. The largest end use sector-
construction is expected to witness a moderate growth on account of real estate policy tightening. Consequently, compared to last 5 years aluminium demand in
China is expected to slowdown to 3-4% CAGR.
− Demand from Euro zone is expected to have bottomed out in 2019 and is expected to revive going forward, growing at 1-2% in the long term
− Demand from the US is projected to grow at a 2-3% CAGR through 2024, driven by increasing aluminium intensity in the auto and construction sector
− India is expected to be the fastest growing large consumer of aluminium in the world, driven by growth in power cables and conductor, alongside growth in
automotive and consumer durables sector (lowest penetration levels globally)
Global utilisation rates to improve gradually on the back of rationalised
capacity additions and closure of inefficient capacities
Global Supply Trend
Capacity 2.5-3% CAGR Production Growth
Capacity 3% CAGR
CAGR CAGR
(MMT) Production Production 3.5-4% CAGR (%) 2014-2019 2019-2024
3.3% CAGR
100.0 87-88% 90%
90.0 84% 84% 83-84% 84-85%
82% China 4.7% 4-5%
80.0 82% 82% 85%
70.0 80% RoW 1.8% 2-3%
60.0
50.0 75%
40.0 82.4 87.8
73.4 75.1 76.6 77.7 79.9 76.5
70.1 63.4 64.3 63.5 67.0 69.7 70% Capacity Growth
30.0 57.7 59.9
20.0 65% CAGR CAGR
10.0 2014-2019 2019-2024
0.0 60%
2024 f
2019f
2020f
2021f
2015
2016
2017
2018
China 4.2% 3-4%
E: Estimated, P: Projected
Source: Industry, CRISIL Research
Prudent additions, rationalisation of capacity to result in improving global utilisation rates through 2024
− Close to 10-11 mn tonnes of capacity additions expected over the next 5 years. China and Russia are expected to drive capacity additions.
− China is expected to add around 7-8 MT by 2024, compared to 12 MT (net addition of ~8MT) over past five years.
− Norsk Hydro and Rusal have already announced ramp-up of capacities that were curtailed due to the downturn in prices in 2016.
− However, cut down in old capacities to the tune of 1.5-2.0 MT will limit overall capacity addition to 10-11 MT.
− Middle east and India are also adding capacities. Nalco expected to add 600kt over the next five years.
− Thus, going forward, we expect operating rates to improve gradually on the back of slow pace of capacity additions and moderate demand growth.
LME Aluminium prices crashes by 15% in 2019; to revive in the longer run
led by pickup in demand and rising utilization levels
Annual Price Trends (LME)
($ /tonne)
2,200
1,500
2014 2015 2016 2017 2018 2019 2020F 2021F
Q2
Q3
Q4
Q1
Q2
Q3
Q4
Q1
Q2
Q3
Q4
Q1
Q2
Q3
Q4
2016 2017 2018 2019
May-16
Jul-16
Mar-17
May-17
Jul-17
Feb-18
Mar-18
May-18
Jul-18
Mar-19
May-19
Jul-19
Apr-16
Apr-17
Apr-18
Apr-19
Feb-16
Oct-16
Feb-17
Oct-17
Oct-18
Feb-19
Oct-19
Jan-18
Jan-16
Jun-16
Aug-16
Sep-16
Nov-16
Dec-16
Jan-17
Jun-17
Aug-17
Sep-17
Nov-17
Dec-17
Jun-18
Aug-18
Sep-18
Nov-18
Dec-18
Jan-19
Jun-19
Aug-19
Sep-19
Nov-19
Dec-19
MJP SMEP
Source: CRISIL Research, SME, LME
Production cuts and falling inventory levels pushes premiums lower in China
− Shanghai Metal Exchange Premiums have historically been higher than Major Japanese Port Premiums due to higher demand growth in recent years
− However, slowing demand amid continued rise in capacity as well as production led to a steep fall in 2018
− In fact SME prices fell below LME prices for the first time since 2011 after inventory levels in Chinese ports and warehouses surged
− Supply deficit in 2019 on the back of capacity cuts in China drove premiums higher
MJP premiums remains under pressure as demand outside China continue to snail
− MJP premiums which averaged between $200-400/ tonne between 2012-15 fell below $100/ tonne led by weak demand and rising exports from China
− Premiums have remained largely stable and averaged around $100/tonne over the last 4 years despite production cuts in the region due to weak demand scenario
− Even in 2019, production cuts failed to lift premium as demand witnessed a degrowth in the region. On the other hand SMEP surged above the $200 / tonne mark
Key factors governing price forecasts in near term
• Global aluminium market was in a deficit of ~1.2 and ~1.9 mt in 2018 and 2019 respectively; New
Demand-Supply: Global market to
capacity additions as well as ramp up in production will limit deficit in 2020 to less than 0.5 mt in
be in deficit in 2020 as well
2020
Raw material prices : Fall in global • Alumina, Caustic Soda, Bauxite and Carbon product prices fell steeply in 2019 after a surge in the
Alumina and Carbon prices previous year; to remain subdued in 2020
9
Aluminium – India Demand & Supply
10
Domestic demand to witness a decline in fiscal20; witness revival in
the medium term
Domestic demand outlook Segment wise demand breakup (FY19)
0.5 -5%
1.9 2.0 2.4 2.4 2.5 2.6 2.5 2.7 3.1
0.0 -10% Building &
FY 14 FY 15 FY 16 FY 17 FY 18 FY 19 FY20 FY21 FY 24F Construction,
14%
FY20: Domestic Aluminium demand to witness steep fall in FY20 to the tune of 6-8% on-year led by surge
India- End user demand outlook
Construction 4.5-5% 4-6% FY21: Demand to witness revival next year led by pick-up in downsteam industries like auto, power and
Automobile
construction. Quota limits in China will remain a key monitorable as further decline in quota will keep
6-7% (2)-0%
domestic primary metal demand under pressure.
Cons.
7-8% 7-9%
Durable
FY24: In the long term demand growth to rise by 3-5% through 2023-24 on the back of
Aggregate
6.5% 3-5% − Continued focus on rural electrification and inter-state transmission
− Rising substitution over competing materials in Auto and Construction sector
− High growth in consumer durables and packaging sector due to rising incomes and lifestyle change
As ramp-up of commissioned capacities take place, Nalco’s expansion
expected to come up in 2023-24
Player-wise aluminium smelter effective capacity additions in India Player-wise aluminium production
(mmt)
Commissioning 4.0
of Hindalco’s Commissioning of Vedanta’s Expansion of Nalco 3.7
Mahan and Jharsuduga II smelter
3.5 3.4
Aditya Smelter
Source: CRISIL Research, Company Report Source: CRISIL Research, Company Report
Incremental capacity of over 2 mn tonnes commissioned in 2014-15, ramp-up still under way
− At Jharsuguda-II, out of four lines, line-1 and 2 were fully ramped up in FY2018. In Line-3, all the pot lines were made operational by Q4 FY2019. Line-4
to be commissioned post ramp up of Lanjigarh refinery.
− Nalco has announced a capacity expansion of 0.6 million tonne at their aluminium smelter in Angul, Odisha which is expected to come up in 2022-23
− It includes a new brownfield smelter of 0.5 million tonnes and debottlenecking of existing potlines resulting in an incremental capacity of 0.1 million
tonnes per annum
Threat to key export markets limited
FY14 FY19
FY14 FY19 5% Europe 29% FY14 FY19
19 KT 558 KT
20% North America 16% 51% Far East Asia 21%
83 KT 308 KT
206 KT 408 KT
• Continued shutdown of polluting
smelters led to huge deficit
• India faces tough competition from
• Caters to the market of Korea and
• Regional deficit of over 1 MT. Largely Rusal, Hydro and ME players
Japan where Chinese products find
catered by Russia and ME. • Higher premiums makes it a lucrative
lower acceptance.
• Indian exports driven by Hindalco market
• Lower premiums limits competition.
which supplies to its subsidiaries – • Continued closure of older units to
Novelis and Aleris. increase regional deficit.
• Unlikely to be impacted.
FY14 FY19
FY14 FY19
4% ME&A 4% 12% South and Central Asia 26%
FY14 48 KT 508 KT
FY19 16 KT 79 KT
9% South America 4%
35 KT 75 KT • Exports to countries solely dependent on
exports.
• Faces stiff competition from players • Demand continues to grow on a fast
• Regional deficit of over 1 MT in Middle east. pace.
• Largely catered to by Russia and • However market is mostly catered • Faces competition from Chinese exports
Middle east. to by Chinese players – supplying of inferior quality.
• Indian exports driven by Hindalco which to projects run by Chinese MNCs /
supplies to its subsidiaries – Novelis funded by Chinese Banks.
and Aleris.
• Unlikely to be impacted.
Total Aluminium exports
FY14 FY19
681 KT 1935 KT
Threat to Indian exports
High Medium Low
Share of exports to remain high due to surplus capacity in domestic market
and high share of secondary Aluminium
Exports to moderate in the long term Imports to grow on the back of capacity additions in middle east
Exports increased in 2018-19 led by rise in domestic production amid global Despite domestic surplus India imports around 34-36% of its requirements.
deficit of 1-1.5 million tonnes.
While imports of ingots have been limited over the years, Aluminium
Exports to witness a marginal fall in fiscal20 due to fall in production led by alloys (>90% AL content) imports have surged over the last few years
supply disruptions caused by cyclone faani and poor coal supply by CIL. To especially from Japan and Korea to cater to the domestic auto industry.
increase in long run led by ramp up in production post commissioning of new
Also, manufacturers in middle east continue to export surplus production
lines of Vedanta and Nalco.
in domestic market. However, it is on a declining trend as exports from
Countries like Korea, Japan and Turkey will remain favourable middle east to Europe in on the rise due to increasing deficit in that region
geographies for exports given higher product quality and lower cost vis-à-
Thus, in the long term we expect imports to continue into domestic market
vis Chinese manufacturers.
primarily on the back of rising production in middle east. However, addition of
Presence of downstream facilities in Europe and North America will also downstream capacities is expected to limit product imports in the long run.
lead to continued exports to these regions.
Healthy export volumes and modest domestic demand growth amidst
muted capacity additions to push utilization upwards
Domestic Aluminium Capacity, Production, and Utilization
('000 tonnes) (%)
5.0 Indian utilisation rate 94%
93%
92-94%
4.5
91% 90-92% 92%
4.0 90%
3.5 89% 90%
87-88%
3.0 88%
2.5 86%
2.0 84% 86%
1.5 84%
1.0
82%
0.5
1.9 1.7 2.4 2.0 2.7 2.4 3.3 2.9 3.7 3.4 4.1 3.7 4.1 3.6 4.1 3.7 4.7 4.3
0.0 80%
FY 20 f
FY 21 f
FY 24 f
FY 19
FY 14
FY 15
FY 16
FY 17
FY 18
Capcity Production Utilisation rates
Source: Industry, Company reports, CRISIL Research
The industry’s utilisation level decreased to 90% levels in 2018-19, from 91% levels in 2017-18 led by capacity expansion at Jharsuguda (smelter II) by Vedanta.
However, it remained lower than 95% levels achieved in 2012-13 due to to the addition of sizeable capacities by Hindalco & Vedanta (incl. Balco)
While Hindalco and Nalco operated at a healthy 100% and 96% respectively, Vedanta could manage only 85% as it ramped up production gradually.
However, capacity utilisation is expected to witness only a decline in fiscal 20 due to disruptions on the back of
In the long run, capacity utilisation is expected to inch up to 92-94% in 2023-24 with only ~0.6 million tonne expected to be commissioned over this period by Nalco
Aluminium- Domestic Profitability
16
Rising power and fuel costs leads to margin contraction in fiscal19
EBIT margins of domestic manufacturers (inclusive of Alumina business) Key cost components for the domestic industry ( Aluminium business only)
Despite being completely integrated Nalco continues to trail Hindalco in terms of profitability
Nalco procures its complete bauxite requirement from captive mines while Hindalco purchases ~25 per cent from market at higher price
However, Hindalco enjoys lower employee cost and lower cost of caustic soda which it procures from group company Grasim industries
Moreover, Hindalco benefits from higher efficiency of its new smelters which consumers 10 per cent less power
Better operating efficiency along with higher realisations due to higher share of value added products leads to higher profitability for Hindalco
Vedanta continues to trail the leaders due to lack of upstream integration and higher dependence on export market
Continued dependence on imported bauxite and alumina continues to hurt Vedanta; imported bauxite is 2.5-3 times costlier than captive bauxite
A larger proportion of its sales (over 60 per cent) are in exports market which fetches lower realisations thus hurting profitability
However, larger scale of operations leads to lower other costs
Captive supply of bauxite and coal leads to lower raw material costs for
Nalco and Hindalco
(million tonne) 3.1:1 2:1
Aluminium
Bauxite Alumina
Production
41% 38%
1.8 1.5
Vedanta*
1.96
0.9 20%
2.4
62%
1.7 39%
50-55%
6.6 74%
Hindalco
100%
2.9 1.29
2.3 0.3
26%
Nalco
100% 100%
7.41 2.15 0.44