Office Use Onl & MONASH University 2015 Summer Semester/October Semester Examination Period (February 2016) SOLUTION S Faculty of Engineering EXAM CODES ENG1001 ‘TITLE OF PAPER: ENGINEERING DESIGN: LIGHTER, FASTER, STRONGER EXAM DURATION: 3 hours writing time READING TIME: 10 minutes THIS PAPER IS FOR STUDENTS STUDYING AT: tick where applicable) O Berwick Malaysia GoOMCampus Learning 1 Open Learning Caulfield O Gippsland Peninsula CT Enhancement Studies 1 Sth Africa O Parkville 1 Other (specify) During an exam, you must not have in your possession, a book, notes, paper, electronic device/s, calculator, pencil case, mobile phone, smart watch/device or other material/tem which has not been authorised for the ‘exain of specifically permitted as noted below. Any material or item on your desk, chair or person will be deemed to be in your possession. You are reminded that possession of unauthorised materials, or attempting to cheat or cheating in an exam is a discipline offence under Part 7 of the Monash University (Council) Regulations. No exam paper or other exam materials are to be removed from the room. AUTHORISED MATERIALS OPEN BOOK Overs NO CALCULATORS YES ONO SPECIFICALLY PERMITTED ITEMS. OYEs YNo if yes, items permitted ar Candidates must complete this section if required to write answers within this paper ESK NUMBI Page 1 of 25Useful Information for deflection (y) calculations: w eee ane 5wh4 re ia Ymid-span = 768EI (ay w i 5SwL* Zs ; Ymid-span = ~ 38451 oy & of (6) jo, Cisl/m) = Crose-stetion arta x domity A eoncrew. 3 a 4 . [(x03)-(9 Peale ZF + toe kiV/ng Gof A °. 0 4sShy A 2 ea CMM = [lo.2¢x0.06)-(0.9340-04)]x F850 * Faq 7° 1 ow each sles beam = gx8 = 43. 6 inn O Cen) a & (b) SLS=heGso4te pcre THT O oO 0 3 PO[Tress) : 0-485 kaljon (0) “15-285 kaw (VF (0 dytection, y » 2(eassyn" FOB (200000% (000)( 345 nin’ x16) * 1.G18x10 + 0.0542 © = 5564 my does vet 32 mld, * Boden meat — SES Fegurréments Maw dagteton= Le(6) Blank fa) 47& 4 PSR 0 Ay 4G - 400 cor 30" © rites - “9 SED. Ag A by - 400 sin 30 ~O Gismy-0 G(s) ~ doown 20 (3) + Goosin 36° (1-5) 2° Gera, O fy > 198 bi, Y 8 os 5h 56, Va R20 ° 4 By > 192.6 iW pote Sho My 4B, 0 ay Gt smyeo 4, (5) - agli) °° Dee C62 bh, Cu = 133 zi, 0 Member AB cirsies compression food of = $66.2°+ 1986" = 207.3kN Check for yielding Check for buckling -£ 7 m - Wet 5, = & < oy = 25dmem A: oe 2 WP (2 oY 183. 1) © 2261.67 ©) IP QoooaoX 183.0000 Z ) xiooo)” (SP Fait by yielding y (\) = 302 tw @) Dees not I Ductility Cctues % Agama extension ‘fe eiongation = Lt 2 g Bp MOOG = 1 HEI, )QUESTION 3 ‘The pin-jointed truss shown in Figure Q3 is supported by a pin at A and a roller at E. (@) Without calculation, note which members carry zero force with the loading applied. (b) Calculate the forces in members KF, DE and DJ using the method of joints. Indicate whether the members are in tension (TT) or compression (C). (©) Calculate the forces in members CD, DI and 1 using the method of sections. Indicate whether the members are in tension (T) or compression (C), (@ Select a suitable minimum weight square hollow section (SHS) for member KF from the table provided on the next page, Assume the yield stress is 350 MPa and E = 200,000 MPa. Figure Q3 (a) Fe KE {> @ Nafc0 Ay + by 180 c08 #5" = 0 Lo nee toAN Tt 9 3,70 Ay iso ey Gr sty=0 Member | Force (kN) | Tor C € = ~ 150 cos us? (2) + by (Ie) ke ; —4O +20(4) = 0 KF 20 « |-O y= 4 bal DE 4 tT | SBteN: DJ. 8 To}. —F € € ye 7 Ey $36 sings” 2h, TSE: eral by4s “5 Aco JE vos $6" -DE =o | be= 42k : NOT) |Square Hollow Sections AS/NZS 1163 Grade C350L0 DIMENSIONS AND PROPERTIES ae TE SEERA rigs tam sateen Se eater | FS ee Se ee ee oem Hee YO OHS) ae [OI Zee | a Se sis ea arm 279 | 900 io Sie)eas vou S42 | foe 20 Sys) 425 (amp aur | be gis) 900 | oat 501 | 1 be Si) 203 | 819. su | 230 fe gust 934 Couss ou | ag [irra sisr-aor | ous are Peoo | ent atts —ga0 age en Ma ome 829°) 100 aa 30 asl ag0 | ou 463s | Ot come Aas am Sie us tor if 2s sus. 20 ois s87 | Mo | 260 Gow 4 38 4m I OD Ga 1) ee 20 sus. 251 (ing Gee | 180 | 284 goer dar 201 AG ta OM Baa 0913 | ig gus ten igs e83-| exe | bs0 ser 200 21s “e166 oom) aan 109 HTT So gus Ber TOO EE | oer | et oan 10 ar ace 8 age ae 4m He Bs Sus 2a? Dist sez | 120 | 8 opsey 342 23s 30D 53) Dawes Aad 109 Me 0 Sie ie oe ce | lie | Ht tag Gis as am a tnt tee ie ie 28e- "esas | Boy [awl nso 2st Zep —108ouslsas0 160 bar Won! What_ Went coset? ENS ent a [fe cr os ast tas ma cea me too aw [gh cam sis ya eta tos tas toa [Sous 399 Gar 95> WO Ast NB tae ta [MG Sie ea S09 eor 2 tars oa tan 218 ee ec i Gi) 4ée au as 98 es ets tT ‘2a ost sts | toa | aso one 210 2a 0 msi 4c0 8 29 sno te ore eu | i908) att Goer 2a a bist 276 1a is sus tse ove ara ea | tenn jai om 321m a BERTI Sis ey OowT are | sas Te One tai Eames far eo 8 25 ane) tet east 57 | ooo | Spo D010 Yh ts cer ar tw bar 25 ane. eb oor co Dole 119 ome tar bz Gees tao 109 be th sug/"im loons “gat (-iue | Hea —ooge “1g ome i24 aa aaa is so at BERT iy gs ae const way | Res | et Oaneye ens ouet om? 120 Gaul ier” —te0. B47 ib Si ost inoue ess | fos | ii oonete ous oa o7si 739 cows gai 100 thst -0 53 ~ 180 cos YS" — Tp ving Tp-53 4 kw, CD = - 180 sin 48° ~ Tp wos. Hel kw, HA lyBlank d) member KF = 2okW (Cc) Design bor yieiding Desigir for buckiiog pe WEL t AZ5EL mo xJ0° S , 29f4000) WT *(200000) T7 16.2 x10" mm” —G) ¥ used Tz 22(4000") °C 200000) LX thamm* = 0.0162K 10 mm" BSK3SKIG § HS y Bonus- ©QUESTION 4 A'T beam is subjected to a point load at C and a uniformly distributed load as shown in Figure Q4 (a). The cross-section of the beam is also shown in Figure Q4 (b). Draw the shear force and bending moment diagrams (to scale) below. Label all local maximum and minimum values in the diagrams. a) Calculate the second moment of area, J, of the section, considering bending about the horizontal axis. b) Draw the shear force and bending moment diagrams (to scale) below. Label all local ‘maximum and minimum values in the diagrams (in the next page). 30 KN 6m 2m | 2m 2m Figure Q4 (a) () Iya 7 200 (504 400) + _425(5' 50 (SP x400 + 50 *300) = 464mm O 5 oo” 2 400 Lua? 2oltee 4 (sox400)(296.4 -200) + 300(sv") 2 aan + (Boowsty(ote 4 425) kl = HS2526866.7 + ISI4YOO Cross section of beam 2 Fobx/0 mnt, —O (All dimensions in mm) # 4olenlin Sokal Figure Q4 (b) emi -#0(6)e ~40l6) (3) + By (S) ~ 3010) = 0 By = 127.5 kw fly #By ay 2142.5 kN42.5 -Vlx)-non=0 Viaje tyr sya Was oh. Veo, x23 5b \ Shear force diagram 0 Gr 3ims0 mm(X) + Hon[S)-42.50 70 ml) = ~ 00% 142.5% ae Bending i moment me BSN 4 0 SN diagram 6m i3s 30 kN 60QUESTION § Dr. Kenny purchased some annealed square rods of aluminium alloy which had the appropriate modulus, strength and ductility for the fabrication of the connecting link for the throwing arm of the trebuchet curing Project 2 of ENGIOOI. Later, the students found that the material was too ductile for the intended application, resulting in lack of accuracy during trebuehet launch. Ms. Poot Mee then suggested to solve the problem by squeezing (cold forming) the rods, which would result in permanent deformation of the square rods. (a) Make a rough sketch of a tensile stress-strain curve for an aluminium alloy and the same type of aluminium alloy that has been work hardened (seales on the axes are not necessary). On your sketch, highlight differences between the curves (if any) for the: @ ~~ Modulus r Yield strength Gil) Ductility (b) Discuss in detail the changes (if any) in the structure of the material that account for your observations. (©) Heating (or annealing) a work hardened material to a temperature above its reerystallization temperature can have a dramatic effect on the mechanical properties. Name two of these mechanical properties that will be affected and discuss the mechanism. &) E iS the some x 7 & Y,eesk hur anech 7 Ty, anteoied 4D < Dectibity , averantad Duc titi 84, csork harsenead (6) Plastic drpocnabon r2sutts In sh of planes a esos @ More ai slog ti ort disloctons , distance between dsfocebons decrease Distortions cdssmhilate dad Fan 4 pepe womic plane () Oeceases Eensite strength OQ Ineveaaes duetlty/ % eioagobor (D) } Nein crystals engulf Ceystods which neve a lower cbiSfocation nasil,Blank 5 () & I~ T ~ ty a wy. N 2 Go oy] Ny img 0 Ne mg ieee cit (8 Mabonany (by GSSuming By Stem AtFy20 S36, 20 Mg vin 20 a“ fii “f ea Nyy ~iy9 Cos2~ egg C08 2050 hy Fin 20 + 049 $1920 - Fy 4 Figg lol) sino Ny tilg = toljo)eos20¢5(1o)us20 (89204 SUo)sIn 20 + fy # Fra 7 = 140.950 fin t Figg « S13N Max Friction = WsNy + WeNa > ps (Np #Mg) = 0.4 (140.95) > 564 7513 Systm is staboucayy © eer iat ab ? i, Me “Ms 1 Sh, >ma TT yg 3i0 20 ~ptlg= maQ) Say travel, Cord is not in tension 7 Shy 20 Ng Msg CoS 20 - 0 ee $0 sin 20 ~ 0.13 (KF 2 Sa HLF mp? CO Se ue dat? 2= O43 (2 4) ber 383M)Blank b ‘| : ce fa a 2 ma, emre fa) Dypterr! BF, > ma = mew oO : on N sin 30° ~ eNcos 30 # mre wen O pn 4 : @ Wag @ cing +N cos $0" + fyW sin 30° = 0 -0.S(l0) + cos 30° 0.3 N sin 30> O Ne RGaw 492 sin 30° - 0.34.92) 008 30° 0S (0.2 ur” ( U2 34M cof ©) ) Oat te ew ca "@ Fi, cos 30 +N Sin 30 = mrio™ 1156-0 “ng +N 603 30° ~pl,V sin 30" = 0 ~0.5(10) + Neos 30 ~0.3.M Sin 30 =O N= 6.98N 0.3(6-48) as 30 + 6-78 sin30 = 0.S(0 2)w" d= cad fs ‘ 21-28 rails, OD 9 I, tors Fag # (Tag + mx!) 25 + O54 oSfo2) = 502 kym* Gy we > wy ‘min = 344 redfe | w= 0, AT =I T + 3.02(0 344) - 1039 Nong @®QUESTION 8 ‘You have been asked to determine the amount of fluid that a pump can deliver through a pipe network, In order to complete this task, the following equation is provided: am where m is a mass of fluid, sis time, P is the pressure of the flow, p is the fluid density, V is the flow velocity, g is acceleration due to gravity and z is the change in height of the fluid across the pump. (a) Determine the dimensions for 2. (b) What physical quantity does @ represent? Figure Q8 shows a small mass, m of 5 kg is being pulled up a smooth incline by a powered motor at a constant velocity of 2 m/s, (©) Using work and energy methods, determine the (ension developed in the cable. (Use g= 10 ms”), No marks will be awarded for other methods used. Motor 5m 30°