Operating and Instruction Manual Slag Grinding Unit

OPERATING INSTRUCTIONAL MANUAL

FOR SLAG GRINDING

P.O BOX: 132595, I-CAD 1, Mussaffah, Abu Dhabi, UAE.

Tel: +971 2550 2458, Fax: +971 2550 2203.

Page 1
Operating and Instruction Manual Slag Grinding Unit
Contents:
1.0 Introduction:..................................................................................................................................3
2.0 Process Description........................................................................................................................4
2.1 Slag Feed Storage Hopper Group...........................................................................................4
2.2 Hot Air Generator to Mill Group...........................................................................................5
2.3 Slag grinding mill to GGBFS storage silo Group..................................................................6
3.0 Core Equipment Sizes....................................................................................................................9

Page 2
Operating and Instruction Manual Slag Grinding Unit
1.0 Introduction:
Super cement manufacturing company is a Ground granulated blast furnace slag (GGBFS)
grinding unit. Which is located in Abu Dhabi- Mussaffah Industrial area, Emirates of Abu
Dhabi (UAE).

The company was established in 2007, with 700000 metric ton of slag per annum. The
plant capacity was enhanced in Dec 2016 to 1300000 metric ton of slag per annum.

Management:
Mr.Sanjay Aggarwal (Managing Director).
Mr.Hitesh Aggarwal (Technical Director).
Mr.Ishan Aggarwal (Commercial Director).

Super cement manufacturing company is a two steam plant comprising of two parallel Slag
grinding ball mills, Ball mill1 of 100 TPH and Ball mill2 of 50 TPH. The plant includes final
product of slag storage silo1of 6000 MT and silo2 of 6000 MT.

The automated operation of the grinding unit is connected from the Electrical control room
which is equipped with logical control desk and independent MCC. To maintain the power
factor there are HT and LT capacitors bank. As the source of power for the plant is 11 KV
grid power from Abu Dhabi Distribution Company.

The plant has Quality control facilities and the necessary equipment to facilitate the testing
of raw materials and quality of slag as per BIS standards. To ensure consistent high quality
parameters, periodic, hourly, daily and weekly samples are tested physically and chemically
by qualified and Chemists at the QC lab.

To maintain safe working condition in the plant and to reduce near miss accidents regular
safety training and seminars on safety and quality of life are being conducted for the plant
workers, staff and the contract workers. The plant is equipped with Fire extinguishers at
various locations.

The company is committed to prevention of a “Green” environment. To reduce the incidents

of dust in the plant and surrounding area, dust collectors have been installed at various
locations in the plant. Trees have been planted to beautify the premises.

Page 3
Operating and Instruction Manual Slag Grinding Unit
2.0 Process Description
The entire system consists of the following groups

2.1 Slag Feed Storage Hopper Group

Schematic Arrangement of Slag Feed Storage Hopper:-
Rejects

Slag yard Slag hopper Slag feeding Slag feeding

feeding Belt Vibrating Bucket
conveyors screen (VS1) elevator (BE1)
(BC1&2)

Slag hopper
feeding Belt
conveyor
(BC3)
Slag mill#1
Slag Mill#1 feeding Belt
(SM1) conveyors
(BC4&5)
Weigh feeders Feed hoppers
(WF1,2,3,4,5) (HP1,2&3)

Slag mill#2
Slag Mill#2 feeding Belt
(SM2) conveyors
(BC7&8)

Description:
 Raw material Ground granulated blast furnace slag is transported by road
transportation to Plant raw material storage yard and then feed to hoppers
(HP1,2 & 3).
 Belt conveyors are provided to convey the material to Mill#1 & 2 through weigh
feeders (WF1,2,3,4 & 5). Weigh feeders are provided to control the quantity of
material feeding to the mill.
 Belt conveyors (BC4&7) is reversible and when run in reverse direction, weigh
feeders calibration can be carried out.
 Jet Pulse Bag filter (BF1) installed for De-dusting of belt conveyor transfer points.
 Magnetic separator (MS1,2,3 & 4) have been installed in Belt conveyor (BC1,5,7
&8) to remove the foreign material for safe operation of the mill.

Page 4
Operating and Instruction Manual Slag Grinding Unit
2.2 Hot Air Generator to Mill Group
Schematic Arrangement of Hot Air Generator

Dilution Air
Fan
(HAGDF)
Slag Mill#1
(BM1)
Hot Air
Generator
(HG) Slag Mill#2
(BM2)
Combustion
Air Fan
(HAGCF)

Description:
 Hot Air Generator (HG) consists of combustion chamber and natural gas is used
as fuel for firing.
 Fresh air is fed to the Hot air generator by dilution air fan (HAGDF) and it is
absorb the heat from its surface and mixes with completed combustion gases.
Dilution air fan is given for control the temperature by dilutes the air.
 The Hot air from HAG is supplied to the slag mill#1&2 by the control of shut off
damper (SD1&2).

Page 5
 Operating and Instruction Manual Slag Grinding Unit

2.3 Slag grinding mill to GGBFS storage silo Group

Schematic Arrangement of Slag grinding mill to GGBFS silo

Rejects to Mill#2 (BC9)

Rejects to Mill#1 (BC6)

Slag Mill#2 Slag Mill#1 Mill outlet Separator Dynamic

Mill outlet
(BM1) (BM2) common feeding Separator
Airslide
Bucket Airslide (AS3) (SR)
(AS1&4)
elevator (BE2)

Separator Separator Circulating Twin cyclone

Mill vent Bag Mill vent Bag
vent Bagfilter vent Bagfilter Air Fan (FN10) (CY1&2)
filter (BF7) filter (BF9)
fan (BFN8) (BF8)

Mill#2 Stack Silo#1&2

Mill#1 Stack

Page 6
Operating and Instruction Manual Slag Grinding Unit
Description:
The Slag ball mill(BM1&2) is a gravity discharge mill- Mono chamber system.
Grinding takes place inside the mill and ground material from the mill outlet is
transported through flap valve and air slide(AS1&4). The discharge from air slide is
fed to Bucket elevator (BE2) and to air slide (AS3).The ground material is fed to the
Separator (SR) for separation of fines and coarse material.

The upcoming air stream (fresh air & recirculation air) generated by circulating air
fan (FN10) carries the material to the separator. The Air stream enters through a
set of guide vanes. Primary classification of coarse particles is done in guide vanes.
Further classification occurs in cage rotor, which has variable speed drive. The
product fineness is controlled by varying rotor speed and air flow through the
Separator.

Coarse material drops in to the grit funnel and discharged through gravity control
flap value. Rejected material conveyed through belt conveyor (BC6&9) and it is
transported to the mill inlet for further grinding. The belt weigher (BW1&2) is meant
for continuous monitoring of the quantity of reject material. Magnetic separator have
been installed in Belt conveyor (BC6&9) to remove the foreign material for safe
operation of the mill. It also protects the mill outlet diaphragm slots from getting
jammed. The nibs are removed through trammel mesh from the mill discharge.

The fine particles flowing out of separator are collected in cyclone (CY1-2). The
circulating air fan (FN10) maintains the required air flow through the separator. The
air flow at separator inlet is maintained by re-circulation air. The excess air is de-
dusted in the Separator vent bag filter (BF8) by using the bag filter fan (BFN8), by
adjusting its damper.

Bleed air damper is provided in the separator inlet duct to control classifier outlet
temperature and air balancing. The product collected in the cyclones is conveyed
by rotary air lock (RAL9-10) to air slide (AS6,8 &9). Material collected in the

Page 7
Operating and Instruction Manual Slag Grinding Unit
classifier vent bag filter is conveyed by rotary airlock (RAL7) and transported
through air slide (AS7) to the Bucket elevator for silo feeding.

Mill venting is maintained by mill vent fan (BFN7&9) and the dust is collected in the
Bag filter (BFN7&9). The air flow through the mill is controlled by adjusting the vent
fan inlet damper. The collected dust is conveyed through, Rotary air lock (RAL5,6
&9) and Air slide (AS2) and fed to the Air slide (AS1).

Page 8
Operating and Instruction Manual Slag Grinding Unit
3.0 Core Equipment Sizes

3.1 Ball Mill 1 (BM1)

Mill type : End discharge, Closed circuit Mill

Capacity for Slag cement : 140 TPH @ 3000 cm2/gm
Grindability : 56 Kwh/t @ 3000 cm2/gm
Mill size Diameter X Length : Ø 4.8 X 16.685 Mtr.
Type of Shell Liners of First chamber : X Class Boltless liners.
Type of Shell Liners of Second chamber : Classifying liners.
Mill First Chamber Effective Diameter Length : (Ø 4.69 X 3.41 mtr)+(Ø 4.66 X 2.59 mtr)
Mill Second Chamber Effective Length : Ø 4.66 X 9.5 Mtr.
No. of compartments : Single
Type of Mill inlet, outlet bearing : Trunion

3.2 Ball Mill 2 (BM2)

Mill type : End discharge, Closed circuit Mill with the Existing Mill-1 circuit.
Capacity for Slag cement : 50 TPH @ 4000 cm2/gm
Grindability : 50 Kwh/t @ 4000 cm2/gm
Mill size Diameter X Length : Ø 3.8 X 13.5 Mtr.
Type of Shell Liners of First chamber : Lifting liners.
Type of Shell Liners of Second chamber : Classifying liners.
Mill First Chamber Effective Diameter Length : (Ø3.62 X 2.753mtr)
Mill Second Chamber Effective Length : (Ø3.62 X 10.575 mtr)
Mill External dryer-Overhang : ID 3.2 X 1.1 Mtr.
No. of compartments : Single
Mill operation speed : 16.7 rpm
Type of Mill inlet, outlet bearing : Trunion

Page 9
Operating and Instruction Manual Slag Grinding Unit
3.3 CA Fan (FN10):

Model: HRVS63-1800K/GL320/ST360
Volume: 308000 M3/hr
Static Pressure: 462 mmwc
Gas Temperature: 120 Deg C
Fan speed: 960 rpm
Efficiency: 82.3%
Dust Load: 60-90 gm/m3

3.1.1 Mill 1 Main Motor 1&2 (BMMM1&2):-

Manufacturer : CG
Type : NBTPR630
Motor Power : 2700 kW
Voltage : 6600V
Current : 275 Amps
Frequency : 50 Hz
Motor Speed : 990 rpm
Mount : FOOT

3.1.2 Mill Gear Box 1 Lubrication []:-

Power : 7.5 kW
Voltage : 415 V
Current : 13 Amp
Frequency : 50Hz
Motor Speed : 1445 rpm
Frame : 132 M
Mount : FOOT
Efficiency : 86%

Page 10
Operating and Instruction Manual Slag Grinding Unit

3.1.3 Mill Gear Box 1 Lubrication [Pump 2]:-

Power : 7.5 kW
Voltage : 415 V
Current : 13 Amp
Frequency : 50Hz
Motor Speed : 1445 rpm
Frame : 132 M
Mount : FOOT
Efficiency : 86%

3.1.4 Mill Inlet/Outlet Lubrication System - Prejack:-

Power : 3.7 kW
Voltage : 415 V
Current : 7.3 Amp
Frequency : 50Hz
Motor Speed : 1430 rpm
Frame : 112 M
Mount : FLANGE
Efficiency : 85%

3.1.6 Air Slide Blower Silo Feeding:-

Power : 1.5 kW
Voltage : 415 V
Current : 3.1 Amp
Frequency : 50Hz
Motor Speed : 2830 rpm
Frame : 90 S

Page 11
Operating and Instruction Manual Slag Grinding Unit
Mount : FOOT
Efficiency : 80%

3.1.7 Bearing Lubrication Mill Inlet Pump 1 :-

Power : 5.5 kW
Voltage : 415 V
Current : 7.3 Amp
Frequency : 50Hz
Motor Speed : 1430 rpm
Frame : 112 M
Mount : FOOT
Efficiency : 85%

3.1.8 Bearing Lubrication Mill Inlet Pump 2:-

Power : 5.5 kW
Voltage : 415 V
Current : 7.3 Amp
Frequency : 50Hz
Motor Speed : 1430 rpm
Frame : 112 M
Mount : FOOT
Efficiency : 85%

3.1.9 Bearing Lubrication Mill Outlet Pump 1:-

Power : 5.5 kW
Voltage : 415 V
Current : 7.3 Amp
Frequency : 50Hz
Motor Speed : 1430 rpm
Frame : 112 M

Page 12
Operating and Instruction Manual Slag Grinding Unit
Mount : FOOT
Efficiency : 85%

3.1.10 Bearing Lubrication Mill Outlet Pump 2:-

Power : 5.5 kW
Voltage : 415 V
Current : 7.3 Amp
Frequency : 50Hz
Motor Speed : 1430 rpm
Frame : 112 M
Mount : FOOT
Efficiency : 85%

3.1.11 BDC FAN – Slag Hopper:-

Power : 11 kW
Voltage : 415 V
Current : 21 Amp
Frequency : 50Hz
Motor Speed : 1450 rpm
Frame : 160 M
Mount : FOOT
Efficiency : 89%

3.1.12 Bag Filter Fan – Separator Vent:-

Power : 45 kW
Voltage : 415 V
Current : 80 Amp
Frequency : 50Hz
Motor Speed : 1475 rpm
Frame : 225 M

Page 13
Operating and Instruction Manual Slag Grinding Unit
Mount : FOOT
Efficiency : 93%

3.1.13 Mill Inlet Belt Conveyor:-

Type : ND160MA
Power : 11 kW
Voltage : 415 V
Current : 21 Amp
Frequency : 50Hz
Motor Speed : 1455 rpm
Frame : ND 160 M
Mount : FOOT
Efficiency : 89%

3.1.14 Lubrication System Separator – Pump 1:-

Type : 1442J
Power : 1.1 kW
Voltage : 415 V
Current : 2.5 Amp
Frequency : 50Hz
Motor Speed : 1415 rpm
Frame : 90 S
Mount : FOOT
Efficiency : 78%

3.1.15 Lubrication System Separator – Pump 2:-

Type : 1442J
Power : 1.1 kW
Voltage : 415 V
Current : 2.5 Amp

Page 14
Operating and Instruction Manual Slag Grinding Unit
Frequency : 50Hz
Motor Speed : 1415 rpm
Frame : 90 S
Mount : FOOT
Efficiency : 78%

3.1.16 Reversible Belt Conveyor Slag Hopper:-

Type : HX+132SMC4
Power : 5.5 kW
Voltage : 415 V
Current : 10.4 Amp
Frequency : 50Hz
Motor Speed : 1430 rpm
Frame : 132 S
Mount : FOOT
Efficiency : 86%

3.1.17 Air Slide Blower Mill Outlet:-

Type : 1622J
Power : 3.7 kW
Voltage : 415 V
Current : 7.5 Amp
Frequency : 50Hz
Motor Speed : 2875 rpm
Frame : 100 L
Mount : FOOT
Efficiency : 85%

3.1.18 Air Slide Blower Separator Feeding:-

Type : HX132SMA2

Page 15
Operating and Instruction Manual Slag Grinding Unit
Power : 5.5 kW
Voltage : 415 V
Current : 10.4 Amp
Frequency : 50Hz
Motor Speed : 2875 rpm
Frame : 132 S
Mount : FOOT
Efficiency : 86 %

3.1.19 Air Slide Blower Silo BE Feeding – 1[ASB-1]:-

Type : Q1EE90L2A-40H
Power : 2.2 kW
Voltage : 415 V
Current : 10.4 Amp
Frequency : 50Hz
Motor Speed : 2800 rpm
Frame : 90 L
Mount : FOOT
Efficiency : 80 %

3.1.20 Air Slide Blower below Mill Vent Bag Filter [ASB-5]:-

Power : 1.5 kW
Voltage : 415 V
Current : 3.1 Amp
Frequency : 50Hz
Motor Speed : 2830 rpm
Frame : 90 S
Mount : FOOT
Efficiency : 80 %

Page 16
Operating and Instruction Manual Slag Grinding Unit

3.1.21 Air Slide Blower below Separator Vent BDC:-

Power : 1.5 kW
Voltage : 415 V
Current : 3.1 Amp
Frequency : 50Hz
Motor Speed : 2830 rpm
Frame : 90 S
Mount : FOOT
Efficiency : 80 %

3.1.22 Air Slide Blower Silo BE Feeding - 4:-

Type : 1522J
Power : 2.2 kW
Voltage : 415 V
Frequency : 50Hz
Motor Speed : 2830 rpm
Frame : 90 L
Mount : FOOT

3.1.23 Mill Gear Box – 2 Lubrication Pump 1:-

Power : 5.5 kW
Voltage : 415 V
Current : 10.4 Amp
Frequency : 50Hz
Motor Speed : 1445 rpm
Frame : 132 S

Page 17
Operating and Instruction Manual Slag Grinding Unit
Mount : FOOT
Efficiency : 86 %

3.1.24 Mill Gear Box – 2 Lubrication Pump 2:-

Power : 5.5 kW
Voltage : 415 V
Current : 10.4 Amp
Frequency : 50Hz
Motor Speed : 1445 rpm
Frame : 132 S
Mount : FOOT
Efficiency : 86 %

3.1.25 Bucket Elevator – Mill Outlet Main Drive:-

Type : M2BA3155MA4
Power : 110 kW
Voltage : 415 V
Current : 190 Amp
Frequency : 50Hz
Motor Speed : 1485 rpm
Frame : 315 S
Mount : FOOT

3.1.26 Mill Vent Fan:-

Type : ND280 M
Power : 90 kW
Voltage : 415 V
Current : 147 Amp
Frequency : 50Hz
Motor Speed : 1480 rpm

Page 18
Operating and Instruction Manual Slag Grinding Unit
Frame : 280 M
Mount : FOOT

3.1.27 Slag Hopper BE Main Drive:-

Type : HX+250MB4
Power : 55 kW
Voltage : 415 V
Current : 98.5 Amp
Frequency : 50Hz
Motor Speed : 1475 rpm
Frame : 250 M
Mount : FOOT
Efficiency : 93.8 %

3.1.28 RAL Below Slag Hopper Bag Filter:-

Power : 0.37 kW
Voltage : 415 V
Current : 1.2 Amp
Frequency : 50Hz
Motor Speed : 1400 rpm
Frame : BN90S4
Mount : FOOT

3.1.29 BDC Fan Silo Top:-

Power : 30 kW
Voltage : 415 V
Frequency : 50Hz
Frame : 225S
Mount : FOOT

Page 19
Operating and Instruction Manual Slag Grinding Unit

3.1.30 Auxiliary Drive – Bucket Elevator Silo:-

Type : HX+100LB2
Power : 3.7 kW
Voltage : 415 V
Current : 7.5 Amp
Frequency : 50Hz
Motor Speed : 1430 rpm
Frame : 100 L
Mount : FOOT
Efficiency : 85 %

3.1.31 RAL – 1 Below Mill Vent BDC:-

Power : 1.1 kW
Voltage : 415 V
Current : 2.7 Amp
Frequency : 50Hz
Motor Speed : 1390 rpm
Frame : BN90S4
Mount : FLANGE

3.1.32 RAL – 2 Below Mill Vent BDC:-

Power : 1.1 kW
Voltage : 415 V
Current : 2.7 Amp
Frequency : 50Hz
Motor Speed : 1390 rpm
Frame : BN90S4

Page 20
Operating and Instruction Manual Slag Grinding Unit
Mount : FLANGE

3.1.33 RAL below Separator Vent BDC

Power : 1.1 kW
Voltage : 415 V
Current : 2.7 Amp
Frequency : 50Hz
Motor Speed : 1390 rpm
Frame : BN90S4
Mount : FLANGE

3.1.34 Damper before Mill Vent Fan:-

Power : 0.25 kW
Voltage : 415 V
Current : 1.2 Amp
Frequency : 50Hz
Motor Speed : 1400 rpm
Frame : AM71
Mount : FLANGE

3.1.35 Damper before Circulating Fan:-

Power : 0.25 kW
Voltage : 415 V
Current : 1.2 Amp
Frequency : 50Hz
Motor Speed : 1400 rpm
Frame : AM71
Mount : FLANGE

Page 21
Operating and Instruction Manual Slag Grinding Unit

3.1.36 Damper before Separator Vent Fan:-

Power : 0.25 kW
Voltage : 415 V
Current : 1.2 Amp
Frequency : 50Hz
Motor Speed : 1400 rpm
Frame : AM71
Mount : FLANGE

3.1.37 Silo Feeding Bucket Elevator:-

Type : HX+250MB4
Power : 55 kW
Voltage : 415 V
Current : 98.5 Amp
Frequency : 50Hz
Motor Speed : 1400 rpm
Frame : 250 M
Mount : FOOT
Efficiency : 93.8 %

3.1.38 Hopper Material Feeding conveyor:-

Type : HX+160MLB4
Power : 9.3 kW
Voltage : 415 V
Current : 17 Amp
Frequency : 50Hz
Motor Speed : 1440 rpm

Page 22
Operating and Instruction Manual Slag Grinding Unit
Frame : 160 M
Mount : FOOT
Efficiency : 86 %
3.1.39 Belt Conveyor Separator Reject Material:-

Type : HX+132SMC4
Power : 5.5 kW
Voltage : 415 V
Current : 10.4 Amp
Frequency : 50Hz
Motor Speed : 1430 rpm
Frame : 132 S
Mount : FOOT
Efficiency : 86 %

3.1.40 Damper for Fresh Air Intake:-

Power : 0.37 kW
Voltage : 415 V
Current : 1 Amp
Frequency : 50Hz
Motor Speed : 1390 rpm
Frame : BPM71
Mount : FLANGE
Efficiency : 70 %

3.1.41 Damper before Separator Air Inlet:-

Power : 0.37 kW
Voltage : 415 V
Current : 1 Amp
Frequency : 50Hz
Motor Speed : 1390 rpm

Page 23
Operating and Instruction Manual Slag Grinding Unit
Frame : BPM71
Mount : FLANGE
Efficiency : 70 %
3.1.42 Air Slide Blower Bucket Elevator Feeding – 2:-

Type : HX132SMA2
Power : 5.5 kW
Voltage : 415 V
Current : 10.4 Amp
Frequency : 50Hz
Motor Speed : 2875 rpm
Frame : 132 S
Mount : FOOT
Efficiency : 86 %

3.1.43 Air Slide Blower Bucket Elevator Feeding – 3:-

Power : 5.5 kW
Voltage : 415 V
Current : 10.4 Amp
Frequency : 50Hz
Motor Speed : 2875 rpm
Frame : 132 S
Mount : FOOT
Efficiency : 86 %

3.1.44 Air Slide Blower Silo Extraction:-

Type : HX132SMA2
Power : 5.5 kW
Voltage : 415 V
Current : 10.4 Amp
Frequency : 50Hz
Motor Speed : 2875 rpm

Page 24
Operating and Instruction Manual Slag Grinding Unit
Frame : 132 S
Mount : FOOT
Efficiency : 86 %
3.1.45 RAL below Cyclone - 1:-

Power : 3.7 kW
Voltage : 415 V
Current : 7.6 Amp
Frequency : 50Hz
Motor Speed : 1430 rpm
Frame : 112 M
Mount : FOOT
Efficiency : 85 %

3.1.46 RAL below Cyclone - 2:-

Power : 3.7 kW
Voltage : 415 V
Current : 7.6 Amp
Frequency : 50Hz
Motor Speed : 1430 rpm
Frame : 112 M
Mount : FOOT
Efficiency : 85 %

3.1.47 Air Slide Blower Silo Bin Extraction:-

Type : HX+100LB2
Power : 3.7 kW
Voltage : 415 V
Current : 7.2 Amp
Frequency : 50Hz
Motor Speed : 2830 rpm

Page 25
Operating and Instruction Manual Slag Grinding Unit
Frame : 100 L
Mount : FOOT
Efficiency : 85 %
3.1.48 Root Blower – 1:-

Type : HX+160MLE4
Power : 15 kW
Voltage : 415 V
Current : 28 Amp
Frequency : 50Hz
Motor Speed : 1450 rpm
Frame : 160 M
Mount : FOOT
Efficiency : 89 %

3.1.49 Root Blower – 2:-

Type : HX+160MLE4
Power : 15 kW
Voltage : 415 V
Current : 28 Amp
Frequency : 50Hz
Motor Speed : 1450 rpm
Frame : 160 M
Mount : FOOT
Efficiency : 89 %

3.1.50 Water Pump – 1:-

Power : 45 kW
Voltage : 415 V
Current : 77.6 Amp
Frequency : 50Hz

Page 26
Operating and Instruction Manual Slag Grinding Unit
Motor Speed : 2965 rpm
Frame : 225 S/M
Mount : FOOT
3.1.51 Water Pump – 2:-

Power : 45 kW
Voltage : 415 V
Current : 76 Amp
Frequency : 50Hz
Motor Speed : 2955 rpm
Frame : 225 M
Mount : FOOT
Efficiency : 93.7 %

3.1.52 Silo Cone BDC Fan:-

Power : 5.5 kW
Voltage : 415 V
Current : 10.3 Amp
Frequency : 50Hz
Motor Speed : 2900 rpm
Frame : 132 S
Mount : FOOT
Efficiency : 86 %

3.1.53 SEPARATOR:-

Type : ND315L
Power : 200 kW
Voltage : 415 V
Current : 324 Amp
Frequency : 50Hz
Motor Speed : 1488 rpm

Page 27
Operating and Instruction Manual Slag Grinding Unit
Frame : 315 L
Mount : FOOT

3.1.54 Auxiliary Drive BE – Mill Outlet:-

Type : G73-10/D4A4-381MOX249
Power : 5.5 kW
Voltage : 415 V
Current : 11 Amp
Frequency : 50Hz
Motor Speed : 1420 rpm
Frame : 132 S
Mount : FOOT
Efficiency : 86 %

3.1.55 Cooling Tower Fan - 1:-

Power : 11 kW
Voltage : 415 V
Current : 17 Amp
Frequency : 50Hz
Motor Speed : 1480 rpm
Frame : 160 M
Mount : FOOT

3.1.56 Cooling Tower Fan - 2:-

Power : 11 kW
Voltage : 415 V
Current : 17 Amp
Frequency : 50Hz
Motor Speed : 1480 rpm
Frame : 160 M

Page 28
Operating and Instruction Manual Slag Grinding Unit
Mount : FOOT

3.1.57 Mill Auxiliary Drive - 1:-

Power : 37 kW
Voltage : 415 V
Current : 60 Amp
Frequency : 40Hz
Motor Speed : 980 rpm
Frame : 250 M
Mount : FOOT

3.1.58 Mill Auxiliary Drive - 2:-

Power : 37 kW
Voltage : 415 V
Current : 60 Amp
Frequency : 40Hz
Motor Speed : 980 rpm
Frame : 250 M
Mount : FOOT

3.1.59 LRS Motor:-

Type : N2726195
Power : 0.25 kW
Voltage : 415 V
Frequency : 50Hz
Motor Speed : 1390 rpm
Frame : 71
Mount : FLANGE

Page 29
Operating and Instruction Manual Slag Grinding Unit
3.1.60 HAG CA Fan:-

Power : 22 kW
Voltage : 415 V
Frequency : 50Hz
Motor Speed : 1160 rpm
Frame : 180 L
Mount : FOOT

3.1.61 HAG DA Fan:-

Power : 22 kW
Voltage : 415 V
Frequency : 50Hz
Motor Speed : 1160 rpm
Frame : 180 L
Mount : FOOT

3.2 Ball Mill 2

3.2.1 Mill 2 Main Motor:-

Manufacturer : Siemens
Type : 1RS 7636
Motor Power : 2700 kW
Voltage : 6600V
Current : 280 Amp
Frequency : 50 Hz
Motor Speed : 990 rpm
Mount : FOOT

3.2.2 Lubrication Gear Box Pump - 1:-

Area : Ground Floor

Page 30
Operating and Instruction Manual Slag Grinding Unit
Power : 5.5 kW
Voltage : 415 +- 10% V
Current : 11 Amps [FL Amps]
Frequency : 50Hz
Motor Speed : 1449 rpm
Frame : 132 S
Mount : FLANGE
Efficiency : 87.7 %

3.2.3 Lubrication Gear Box Pump - 2:-

Area : Ground Floor

Power : 5.5 kW
Voltage : 415 +- 10% V
Current : 11 Amps [FL Amps]
Frequency : 50Hz
Motor Speed : 1449 rpm
Frame : 132 S
Mount : FLANGE
Efficiency : 87.7 %

3.2.4 Lubrication Mill 2 Bearing Pump 1 - Inlet:-

Area : Ground Floor

Power : 1.1 kW
Voltage : 415 +- 10% V
Current : 2.4 Amps [FL Amps]
Frequency : 50Hz
Motor Speed : 1422 rpm
Frame : 90 S
Mount : FLANGE
Efficiency : 81.4 %

Page 31
Operating and Instruction Manual Slag Grinding Unit
3.2.5 Lubrication Mill 2 Bearing Pump 2 - Inlet:-

Area : Ground Floor

Power : 1.1 kW
Voltage : 415 +- 10% V
Current : 2.4 Amps [FL Amps]
Frequency : 50Hz
Motor Speed : 1422 rpm
Frame : 90 S
Mount : FLANGE
Efficiency : 81.4 %

3.2.6 Mill 2 Prejacking Pump - Inlet:-

Area : Ground Floor

Power : 1.5 kW
Voltage : 415 +- 10% V
Current : 3.1 Amps [FL Amps]
Frequency : 50Hz
Motor Speed : 1430 rpm
Frame : 90 L
Mount : FLANGE
Efficiency : 82.8 %

3.2.7 Mill 2 Auxiliary Motor:-

Area : MM2 Floor

Power : 45 kW
Voltage : 415 +- 10% V
Current : 79 Amps [FL Amps]
Frequency : 50Hz
Motor Speed : 980 rpm
Frame : ND280S

Page 32
Operating and Instruction Manual Slag Grinding Unit
Mount : FOOT
Efficiency : 93 %

3.2.8 Mill 2 Vent Fan BDC:-

Area : 13Mtr
Power : 75 kW
Voltage : 415 D V
Current : 128 Amps [FL Amps]
Frequency : 50Hz
Motor Speed : 1481 rpm
Frame : 280S
Mount : FOOT
Efficiency : 94 %

3.2.9 Screw Conveyor BDC:-

Area : 13Mtr
Power : 75 kW
Voltage : 415 Δ V
Current : 14 Amps [FL Amps]
Frequency : 50Hz
Motor Speed : 1440 rpm
Frame : 132 M
Mount : FLANGE
Efficiency : 86 %

3.2.10 RAL BDC:-

Area : 13Mtr
Power : 3.3 kW
Voltage : 415 V

Page 33
Operating and Instruction Manual Slag Grinding Unit
Current : 5.7 Amps [FL Amps]
Frequency : 50Hz
Motor Speed : 1420 rpm
Frame : 90 L
Mount : FLANGE
Efficiency : 79 %

3.2.11 Mill Outlet Air Slide Blower:-

Area : Ground Floor

Power : 11 kW
Voltage : 415 +- 10% V
Current : 20 Amps [FL Amps]
Frequency : 50Hz
Motor Speed : 2937 rpm
Frame : 160 M
Mount : FOOT
Efficiency : 89.4 %

3.2.12 Lubrication Mill 2 Bearing Pump 1 - Outlet:-

Area : Ground Floor

Power : 1.1 kW
Voltage : 415 +- 10% V
Current : 2.4 Amps [FL Amps]
Frequency : 50Hz
Motor Speed : 1422 rpm
Frame : 90 S
Mount : FLANGE
Efficiency : 81.4 %

3.2.13 Lubrication Mill 2 Bearing Pump 2 - Outlet:-

Page 34
Operating and Instruction Manual Slag Grinding Unit
Area : Ground Floor
Power : 1.1 kW
Voltage : 415 +- 10% V
Current : 2.4 Amps [FL Amps]
Frequency : 50Hz
Motor Speed : 1422 rpm
Frame : 90 S
Mount : FLANGE
Efficiency : 81.4 %

3.2.14 Mill 2 Prejacking Pump - Outlet:-

Area : Ground Floor

Power : 1.5 kW
Voltage : 415 +- 10% V
Current : 3.1 Amps [FL Amps]
Frequency : 50Hz
Motor Speed : 1430 rpm
Frame : 90 L
Mount : FLANGE
Efficiency : 82.8 %

3.2.15 Mill Inlet Feed BC - 1:-

Area : 13Mtr
Power : 11 kW
Voltage : 415 +- 10% V
Current : 21 Amps [FL Amps]
Frequency : 50Hz
Motor Speed : 1455 rpm
Frame : HX+160MLD4
Mount : FOOT
Efficiency : 89 %
Page 35
Operating and Instruction Manual Slag Grinding Unit

3.2.16 Reverse/Forward BC - 2:-

Area : Hopper Top

Power : 5.5 kW
Voltage : 400 Δ/Y V
Current : 11.6 Amps [FL Amps]
Frequency : 50Hz
Motor Speed : 1440 rpm
Frame : BN132S4
Mount : FOOT
Efficiency : 80 %

3.2.17 Weigh Feeder - 1:-

Area : DCS room

Power : 1.5 kW
Voltage : 415 Y V
Current : 3.3 Amps [FL Amps]
Frequency : 50Hz
Motor Speed : 1420 rpm
Frame : 90 L
Mount : FLANGE
Efficiency : 79 %

3.2.18 Weigh Feeder - 2:-

Area : DCS room

Power : 1.5 kW
Voltage : 415 Y V
Current : 3.3 Amps [FL Amps]
Frequency : 50Hz
Motor Speed : 1420 rpm

Page 36
Operating and Instruction Manual Slag Grinding Unit
Frame : 90 L
Mount : FLANGE
Efficiency : 79 %

3.2.19 Weigh Feeder - 3:-

Area : DCS room

Power : 1.5 kW
Voltage : 415 Y V
Current : 3.3 Amps [FL Amps]
Frequency : 50Hz
Motor Speed : 1420 rpm
Frame : 90 L
Mount : FLANGE
Efficiency : 79 %

3.2.20 Weigh Feeder - 4:-

Area : DCS room

Power : 1.5 kW
Voltage : 415 Y V
Current : 3.3 Amps [FL Amps]
Frequency : 50Hz
Motor Speed : 1420 rpm
Frame : 90 L
Mount : FLANGE
Efficiency : 79 %

3.2.21 Weigh Feeder - 5:-

Area : DCS room

Power : 1.5 kW
Voltage : 415 Y V

Page 37
Operating and Instruction Manual Slag Grinding Unit
Current : 3.3 Amps [FL Amps]
Frequency : 50Hz
Motor Speed : 1420 rpm
Frame : 90 L
Mount : FLANGE
Efficiency : 79 %

3.2.22 Hopper Inlet BC - 3:-

Area : Hopper Top

Power : 4 kW
Voltage : 400 Δ/Y V
Current : 8.4 Amps [FL Amps]
Frequency : 50Hz
Motor Speed : 1430 rpm
Frame : BN112M4
Mount : FLANGE
Efficiency : 80 %

3.2.23 Separator Reject BC - 4:-

Area : 13Mtr
Power : 5.5 kW
Voltage : 415 Y V
Current : 11 Amps [FL Amps]
Frequency : 50Hz
Motor Speed : 1440 rpm
Frame : BRC132
Mount : FLANGE
Efficiency : 87 %

3.2.24 Mill 2 Inlet BDC Fan:-

Page 38
Operating and Instruction Manual Slag Grinding Unit
Area : 13Mtr
Power : 7.5 kW
Voltage : 415 V
Current : 13.2 Amps [FL Amps]
Frequency : 50Hz
Motor Speed : 2995 rpm
Frame : NQ132S
Mount : FOOT
Efficiency : 80 %

3.2.25 Air Slide BDC Inlet:-

Area : 13Mtr
Power : 1.5 kW
Voltage : 415 V
Current : 3.2 Y Amps [FL Amps]
Frequency : 50Hz
Motor Speed : 2630 rpm
Frame : 90 L
Mount : FOOT
Efficiency : 80 %

3.2.26 Mill 2 RAL Inlet BDC :-

Area : 13Mtr
Power : 0.8 kW
Voltage : 415 V
Current : 3.2 Amps [FL Amps]
Frequency : 50Hz
Motor Speed : 1400 rpm
Frame : ND80
Mount : FLANGE
Efficiency : 80 %
Page 39
Operating and Instruction Manual Slag Grinding Unit

3.3 Circulating Fan

Manufacturer : CG
Type : TPC450E
Motor Power : 600 kW
Voltage : 6600 V
Current : 63 Amp
Frequency : 50 Hz
Motor Speed : 988 rpm
Mount : FOOT

Page 40
Operating and Instruction Manual Slag Grinding Unit

Page 41