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Food Hydrocolloids 23 (2009) 2182–2189

Contents lists available at ScienceDirect

Food Hydrocolloids
journal homepage: www.elsevier.com/locate/foodhyd

The effects of gums on macro and micro-structure of breads baked


in different ovens
Semin Ozge Ozkoc a, Gulum Sumnu b, *, Serpil Sahin b
a
The Scientific and Technological Research Council of Turkey, MRC, 41470 Kocaeli, Turkey
b
Department of Food Engineering, Middle East Technical University, 06531 Ankara, Turkey

a r t i c l e i n f o a b s t r a c t

Article history: In this study, the effects of gums on macro and micro-structure of breads baked in different ovens
Received 19 December 2008 (infrared (IR)-microwave combination and conventional) were investigated by the help of image and
Accepted 15 April 2009 SEM analysis, respectively. The gums used were xanthan, guar, k-carrageenan and xanthan-guar blend.
The gums were added to the formulation at 0.5% concentration. As a control, no gum added formulations
Keywords: were used. Results of Image analysis demonstrated that xanthan-guar gum blend addition improved
Bread
bread quality with increasing pore area fractions. It was seen that about 75% of the pores of control
Infrared
breads baked in infrared-microwave combination oven and about 63% of the pores of control breads
Microwave
Image analysis baked in conventional oven had diameters of above 1000 mm. According to SEM analysis, pores in control
Micro-structure breads baked in conventional oven were found to be smaller, and had spherical, oval-like shape as
SEM compared to the ones baked in IR-microwave combination oven. Moreover, more homogeneous closed-
cell structure was observed for conventionally baked control breads. The pores of breads baked in
IR-microwave combination oven were so close to each other which resulted in coalescence of the gas
cells to form channels, then the pores were no longer spherical. The starch granules in conventionally
baked breads were more distorted and seen as a continuous sheet of gelatinized starch. On the other
hand, granular residues and continuous starch structure was observed together in IR-microwave
combination heating.
Ó 2009 Elsevier Ltd. All rights reserved.

1. Introduction implies two different heating mechanisms together, combining


time saving advantage of microwave heating with browning and
The physicochemical, sensory, nutritional and transport prop- crisping advantages of infrared heating. It is expected that pore
erties of foods are largely dependent on the type of components structure of bread samples may be altered by those different
present, the interactions among them, and their structural orga- heating mechanisms in infrared-microwave combination heating
nization (McClements, 2007). When it was looked from the struc- in the presence of different gums.
tural organization point, bread crumb structure is one of the major Gums are water-soluble polysaccharides with high molecular
quality attributes of bread. Besides the obvious relationship weights (up to 1 million). Gums act as texture improvers, emulsi-
between crumb structure and crumb appearance, crumb structure fiers, fat reducers, binding agents, film formers, stabilizers, shelf-life
has also a role on loaf volume (Zghal, Scanlon, & Sapirstein, 1999) extenders (Gurkin, 2002). It was previously stated that hydrocolloids
and texture (Pyler, 1988). Therefore, it may be concluded that have ability to affect micro-structure of samples, by multiple inter-
having knowledge on the structure of breads may be helpful to actions with the bread constituents, especially starch granules
predict many of the quality and transport properties of bread. (Barcenas & Rosell, 2005; Brennan, Blake, Ellis, & Schofield, 1996).
The baking process sets the sponge-like crumb texture in bread In providing information on the structural hierarchy within the
by creating a hierarchical structure of the gas cells, from macro to bread crumb, image analysis provides opportunity for quantitative
micro-scale within bread crumb (Liu & Scanlon, 2003). Heating evaluation of pore structure, such as determining gas cell sizes and
mechanism also has a role on formation of pore structure (Datta, their distribution, computer vision systems are used for automatic
Sahin, Sumnu, & Keskin, 2007). IR-microwave combination heating inspection based on camera-computer technology. Computer vision
is a non-destructive, automated, and cost-effective solution for quick
inspection of product properties which are in relation with its quality,
* Corresponding author. Tel.: þ90 312 210 56 28; fax: þ90 312 210 2767. and is increasingly finding application area in food industry (Aguilera
E-mail address: gulum@metu.edu.tr (G. Sumnu). & Germain, 2007). Image analysis technique provides generation of

0268-005X/$ – see front matter Ó 2009 Elsevier Ltd. All rights reserved.
doi:10.1016/j.foodhyd.2009.04.003
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S. Ozge Ozkoc et al. / Food Hydrocolloids 23 (2009) 2182–2189 2183

precise descriptive data, reduction of human involvement in the (Brabender extensograph type 860000, Germany) (AACC, 2000).
analysis, quick evaluation and objectivity. Computer image analysis Wheat flour of 300 g was mixed in the farinograph (Brabender
was previously used in characterizing structure properties of meat, farinograph SEW, Germany) with salt solution (6 g salt dissolved in
fish, pizza, cheese and bread (Brosnan & Sun, 2004). 150 ml distilled water at 30  C) to obtain the reference consistency.
Characterization of bread structure using image analysis has After mixing, the dough was divided into two pieces (150 g/piece)
been done on bread crumb in literature (Bertrand, Le Guerneve, and the pieces were shaped out. They were then rested in
Marion, Devaux, & Robert, 1992; Datta et al., 2007; Zghal, Scanlon, & a humidity chamber at 30  C for 45 min. Then the pieces were
Sapirstein, 2002). A mathematical method was proposed by Ber- stretched until rupture. This procedure was repeated for resting
trand et al. (1992), to characterize the appearance of bread crumb times of 90 and 135 min also. The results (resistance to stretching,
from digital images. Zghal et al. (2002) examined the effect of extensibility, energy and ratio of resistance to stretching to exten-
structural parameters and structural heterogeneity, quantified by sibility) were recorded on the extensogram.
digital image analysis, on mechanical properties of fresh bread
crumb. Datta et al. (2007) demonstrated that more representative 2.3. Dough preparation
data on the pore size distribution for materials having large pores,
such as bread, in terms of covering pore sizes outside the range of The dough was prepared according to the hamburger bread
typical porosimetry apparatus, can be obtained from scanned formulation, which contained 100% flour, 8% sugar, 6% milk powder,
image based information. 2% salt, 3% compressed yeast, 8% margarine and 55% water on flour
SEM analysis provides achievement of qualitative observations weight basis. The gums were added to the formulation at 0.5%
about the pore characteristics of samples. It is capable of per- concentration (on flour weight basis). Xanthan and guar gums were
forming microstructural analysis at the magnifications ranging mixed at equal concentrations to obtain the xanthan-guar blend. As
from 20 to 10,000. Whole samples can be observed, and both a control, no gum added formulation was used.
surface and internal structure of samples can be analyzed. Dough was prepared by using straight dough method. That is,
However, coating the surface of samples with a conductive material the dry ingredients were mixed, first. Yeast was dissolved in water
(e.g. gold) is required to avoid surface charging (Aguilera & at 30  C. Margarine was melted and added to the dry ingredients in
Germain, 2007). Recently, new techniques have been developed to liquid phase together with dissolved yeast. All the ingredients were
make the SEM analysis easier, such as environmental scanning mixed by a mixer (Kitchen Aid, 5K45SS, USA). After complete
electron microscope (ESEM), cryo scanning electron microscope mixing of the dough, it was placed into the incubator at 30  C for
(Cryo-SEM) and variable-pressure scanning electron microscope fermentation. Total duration of the fermentation was 125 min. After
(VPSEM), etc. Among these techniques, the variable-pressure SEM the first 70 min, the dough was taken out of the incubator, punched
(VPSEM) instrument allows the examination of surfaces of almost and placed into the incubator again. A second punch took place
any specimen, wet or dry, because the environment around the after 35 min. After fermentation, the dough was divided into 50 g
specimen has no longer to be at high vacuum (Goldstein et al., pieces. Each piece was shaped and placed into the incubator for the
2003). Scanning electron microscopy (SEM) studies have shown last time for 20 min under the same incubation conditions.
qualitative relationships between bread’s mechanical properties
and the size and distribution of gas cells in the crumb (Hayman, 2.4. Baking
Hoseney, & Faubion, 1998; Zayas, 1993). Micro-structure changes
during baking of breads have been studied by Khoo, Christianson, Conventional baking was performed in a commercial electrical
and Inglett (1975), Pomeranz, Meyer, and Seibel (1984), Datta et al. oven (Arçelik ARMF 4 Plus, Turkey). The prepared dough samples
(2007). The effect of composition on micro-structure of conven- were baked at 200  C for 13 min. Four breads were baked at a time.
tionally baked breads was studied by various researchers (Brennan Infrared-microwave baking was performed in combination oven
et al., 1996; Hayman et al., 1998; Pomeranz, Shogren, Finney, & (Advantium ovenÔ, General Electric Company, Louisville, KY, USA).
Behtel, 1977; Rojas, Rosell, de Barber, Perez-Munuera, & Lluch, Power of the oven at the microwave mode was 706 W determined
2000). However, there is no study in literature on micro-structure by IMPI 2-L test (Buffler, 1993). There were two halogen lamps at
of breads with different gums and baked in IR-microwave combi- the top and one at the bottom, each having 1500 W. Four breads
nation oven. were baked using 70% halogen lamp power both at the top and at
The objective of this study was to determine the effects of the bottom and 20% microwave power for 8 min which was the
different gums on structure of breads baked in infrared-microwave optimum condition determined by preliminary experiments. Two
combination and conventional ovens at micro and macro scale by beakers, each containing 400 ml water, were placed at the back
the help of SEM and image analysis, respectively. corners of the oven to provide required humidity during baking.

2. Materials and methods 2.5. Analysis of bread

2.1. Materials 2.5.1. Image analysis


Breads formulated with different gums baked in different ovens
Wheat flour containing 30% wet gluten, 13.5% moisture and were cut into two halves vertically. The cut side of one of the halves
0.54% ash was used in the study. Sugar, milk powder, salt, yeast, was placed over the glass of a scanner (HP Scanjet 5470C, USA). The
margarine were supplied from a local market. The gums used were scanned image having a resolution of 300 dpi was analyzed using
guar gum (Guar Gum Powder HV-101 FCC, AEP Colloids Inc., NY, the software Image J (http://rsb.info.nih.gov/ij/; Abramoff, Magel-
USA), xanthan gum (XAN-80 NF FCC, AEP Colloids Inc., NY, USA) and haes, & Ram, 2004; Braadbaart & Van Bergen, 2005; Datta et al.,
k-carrageenan (Calcium Carrageenan, AEP Colloids Inc., NY, USA). 2007) that uses the contrast between the two phases (pores and
solid part) in the image. The scanned color image is first converted
2.2. Extensograph measurements to gray scale. Using bars of known lengths, pixel values are con-
verted into distance units. The largest possible rectangular cross-
Extensograph characteristics of wheat flour was determined section of the bread halves was cropped. After adjusting the
according to the method of AACC 54-10 by an extensograph threshold, area-based pore size distribution, and pore area as
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2184 S. Ozge Ozkoc et al. / Food Hydrocolloids 23 (2009) 2182–2189

fraction of total area were determined using the software. The combination ovens (Fig. 2). The interaction of k-carrageenan with
results were obtained from two replicates. the ingredients in the formulation, such as gluten, may be the
reason of low pore area fraction or porosity values. It was demon-
2.5.2. Scanning electron microscopy analysis strated in literature (Ribotta, Ausar, Beltramo, & Leon, 2005) that
The bread samples for SEM analysis were frozen (40  C) and carrageenan isoforms (sulphated hydrocolloids) had selective
freeze dried. The freeze-dried bread crumb pieces having size of interaction with medium molecular weight gluten proteins
approximately 5  5  5 mm were then viewed and photographed (30,000–42,000), which could form hydrophilic complexes,
with Zeiss EVO 50 XVP SEM (Cambridge, UK) in variable-pressure affecting its solubility. The capacity of complexation appears to be
mode at an accelerating voltage of 25 kV. The instrument used in related to the density of the anionic group in the polysaccharide.
the analysis was capable of ‘‘low vacuum’’ operation (50 Pa). In this Moreover, it has been stated that hydrocolloids may interact with
work, SEM in variable-pressure mode was used and the samples gluten proteins having different molecular weights rather than
were not coated. Scanning electron micrographs with appropriate medium molecular weight (high (78,000–105,000) and low
magnifications (70 and 1000) were selected for the presentation (16,000–26,000) molecular weight gluten proteins) and the
of results. resulting complexes may be water-insoluble (León et al., 2000;
Ribotta et al., 2005). These complexes may affect formation of
2.6. Statistical analysis desirable starch-gluten matrix in terms of gluten strength for gas
holding, at the end, affecting pore cell wall structure and porosity of
Analysis of variance (ANOVA) was performed to determine the final product.
whether there was significant difference between gum and oven Pore area fractions of samples baked in IR-microwave combi-
types (P < 0.05). Variable means were compared by Tukey Single nation oven were found to be significantly higher than that of the
Range test by using MINITAB statistics programme (MINITAB for conventionally baked ones (Fig. 2). The high pressure formed inside
Windows, Version 14, Minitab Inc., State College, Pa., USA). the bread because of microwave heating mechanism may have
yielded a loose, void porous structure in microwave-assisted
3. Results and discussion baking. High pressure gradients related to microwave heating as
compared to conventional heating was stated by different
Extensograph characteristics of the flour used in bread formu- researchers in literature (Datta, 1990; Sumnu, Sahin, & Sevimli,
lations were determined for dough resting times of 45, 90 and 2005). Moreover, in a study by Demirekler, Sumnu, and Sahin
135 min. The results are shown in Table 1. (2004), it was demonstrated that the porosity of bread samples
Macro and micro-structure of the samples were obtained by baked in IR-microwave combination oven was higher than that of
Image and SEM analysis, respectively. By the help of image analysis conventionally baked ones.
quantitative data in terms of area-based pore size distribution and Cumulative pore area fraction versus pore diameter of breads
pore area as fraction of total area can be obtained, whereas char- baked in conventional oven can be seen in Fig. 3a. Although the
acterization of micro-structure provides qualitative observations difference among the cumulative pore area fractions of breads
about the pore characteristics and starch granules. formulated with different gums was slight, it was found that breads
formulated with xanthan-guar blend had the highest percentage of
pores (Fig. 3a). When the cumulative pore area fraction of samples
3.1. Image analysis
baked in IR-microwave combination oven was considered, in
breads formulated with xanthan-guar blend, about 70% of the pores
It was stated by McClements (2007) that pore diameter range of
had diameter above 1000 mm, which was the highest amount
100 mm–100 mm represents macro-scale pore structure, which is
among the samples formulated with other gum types (Fig. 3b). On
related to appearance of the samples. In our study, the pore
the other hand, it was seen that control breads had the highest
diameter range was within macro-scale pore diameter range,
percentage of pores (75%) having diameter above 1000 mm.
which was obtained by the software, Image J. Image J uses the
It was seen that about 75% of the pores of control breads baked
contrast between the two phases (pores and solid part) in the
in IR-microwave combination and about 63% of the pores of control
image during the analysis. Fig. 1a shows the scanned image of
breads baked in conventional oven had diameter of above 1000 mm
conventionally baked control breads. From that scanned image, the
(Fig. 3a and b). Moreover, gum addition had more significant effect
largest possible rectangular cross-section is cropped and pore areas
on the pore size distribution of breads baked in IR-microwave
are extracted by the software, Image J, an example of which is
combination oven than that of conventionally baked ones (Fig. 3a
shown in Fig. 1b and c.
and b). The heating mechanisms in conventional and IR-microwave
The pore area fractions of breads formulated with different
combination baking differ. The high pressure formed during IR-
gums baked in conventional and IR-microwave combination ovens
microwave combination heating, resulting in high moisture
can be seen in Fig. 2,. It was seen that the highest pore area fractions
removal may be the reason of observing such kind of difference in
were obtained for breads formulated with xanthan-guar blend
the effects of gum types on pore size distribution of breads. Since
baked both in conventional and IR-microwave combination ovens.
gums have the ability to redistribute water inside the matrix and
It was observed that k-carrageenan added samples had the
they have different water binding capacities, these abilities may be
lowest pore area fraction values in conventional and IR-microwave
more distinguishable in IR-microwave combination heating. The
difference in dielectric properties of different gum containing
Table 1 breads may also affect the heating rate and pore formation during
Extensograph characteristics of wheat flour. IR-microwave combination baking (Keskin, Sumnu, & Sahin, 2007).
Resting time (min) Extensograph characteristics
Resistance to Extensibility Energy Ratio number 3.2. SEM analysis
streching (BU) (mm) (cm2) (maximum)
45 502 144 102 3.4 It was seen from Fig. 4 that the micro-structure of control breads
90 751 123 131 6.1 baked in conventional oven seemed to have more smooth structure
135 840 114 135 7.4
than that of gum added ones.
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Fig. 1. a) Scanned image of conventionally baked control bread used in image analysis, b) The contrast used in the scanned image to find the edges of pores c) The regions
representing voids before determining their areas.

When the micro-structure of breads formulated with different Figs. 4a and 5a show the micro-structure of control breads
gums baked in IR-microwave combination oven was taken into baked in different ovens at 70 magnification. From the general
consideration, pores were mostly in spherical and/or oval-like view, it can be said that the gas cells present large cavities and
shapes in the case of gum containing formulations, resulting in some smaller holes in samples baked in both conventional and IR-
formation of stable morphology (Fig. 5). Gum addition may microwave combination ovens. The pores of breads baked in
influence the stability of gas cells by forming thick layer on their conventional oven were found to be smaller than those baked in
surface and reduce the opportunity for coalescence of individual IR-microwave combination oven (Figs. 4a and 5a). Pores of
gas cells, and remain each bubble as a separate discrete entity, conventionally baked breads had spherical, oval-like shapes
resulting in ‘stable morphology’. It has been stated by Ornebro, (Fig. 4a). Moreover, more homogeneous closed-cell structure was
Nylander, and Eliasson (2000) that, during the early phase of observed for conventionally baked control breads. The pores of
mixing when the flour was hydrated to form a cohesive dough, breads baked in IR-microwave combination oven are so close to
both soluble and insoluble components would be brought to the each other that coalescence of the gas cells to form channels are
bubble surface and in this stage, the composition of the bubble
surface throughout the process and the stability of the bubbles
during the later stages of breadmaking would be influenced (Mills,
Salt, & Wilde, 2007). Moreover, during proving, the bubbles
introduced into a bread dough during mixing expanded as a result
of gas production by yeast and therefore bubble stability became
an important issue. For a bread to remain stable, each bubble must
remain as a separate discrete entity for as long as possible and
coalescence of individual gas cells is a major source of instability
in foams (Mills et al., 2007), such as bread. A protective, adsorbed
layer of molecules formed around the bubbles is required in
stabilizing the foam against coalescence. It was stated in literature
that bubbles with very thick layer would repel each other and
therefore reduced the opportunity for coalescence (Mills et al.,
2007) resulting in ‘‘stable morphology’’.

Fig. 3. Variation in cumulative pore area fraction of bread samples formulated with
Fig. 2. Variation in pore area fraction of bread samples formulated with different gums different gums baked in a) conventional oven and b) IR-microwave ovens (
baked in conventional and IR-microwave combination ovens. xanthan guar xanthan-guar carrageenan control).
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Fig. 4. Micro-structure at 70 magnification of a) no gum b) xanthan c) guar d) xanthan-guar blend e) k-carrageenan added breads baked in conventional oven.

observed, therefore, the pores were no longer spherical (Fig. 5a). higher internal pressure resulted in larger pores in bread
This may be because of the pressure driven moisture removal in samples.
combination baking which resulted in a different pore structure. Fig. 6a and b show the micro-structure at 1000 magnification
Similar findings were obtained in some studies for microwave- of control breads baked in IR-microwave combination and
baked cakes (Demirkol, 2007; Martin & Tsen, 1981). It can be seen conventional ovens, respectively. The starch granules in breads
that breads baked in IR-microwave combination oven was more baked in IR-microwave combination oven were deformed but not
porous than the conventionally baked ones (Figs. 4 and 5). This completely lost their identity and did not disintegrate completely.
result was supported by image analysis results where higher pore Granular residues and deformed starch structure were observed
area fractions were obtained for breads baked in IR-microwave together in IR-microwave combination heating (Fig. 6a). Incom-
combination oven (Fig. 2). plete disintegration of starch granules may be due to the fact that
Additionally, more uniform micro-structure was observed for microwave heating causes high moisture loss, affecting starch
the samples formulated with xanthan baked in IR-microwave swelling and gelatinization. The starch granules in conventionally
combination oven (Fig. 5b). Since xanthan may thicken the crumb baked control breads were more distorted and they lost their
air cell walls (Rosell, Rojas, & Benedito, 2001), the samples formu- identity and formed a more continuous sheet of gelatinized starch
lated with this gum can compensate microwave induced high (Fig. 6b).
pressure formed during IR-microwave combination baking, The results obtained for control breads are also valid for the
resulting in uniform morphology. Gums may form adsorbed layer samples formulated with gums. The starch granules in conven-
of molecules around the bubbles, resulting in thickening of crumb tionally baked samples containing gums were more distorted
walls surrounding the air spaces. compared to the ones baked in IR-microwave combination oven
The samples formulated with carrageenan were found to have (Fig. 7). It was observed that gums coated the surface of starch
larger pores (Fig. 5e). This may be because of the high dielectric granules and formed veil-like structure (Fig. 7b, d, f and h). This
properties of gum carrageenan (Keskin et al., 2007). The breads was also seen in other studies (Barcenas & Rosell, 2005; Brennan
formulated with this gum were heated more efficiently and et al., 1996). When the effects of gums on micro-structure of
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S. Ozge Ozkoc et al. / Food Hydrocolloids 23 (2009) 2182–2189 2187

Fig. 5. Micro-structure at 70 magnification of a) no gum b) xanthan c) guar d) xanthan-guar blend e) k-carrageenan added breads baked in IR-microwave combination oven.

breads baked in IR-microwave combination oven were heated more efficiently which resulted in more starch gelatini-
compared, the starch granules in breads formulated with zation. On the other hand, granular boundaries of starch
carrageenan were found to be more distorted (Fig. 7g). This may molecules can be easily observed in xanthan-guar and guar gum
be because of the high dielectric properties of gum carrageenan added samples baked in IR-microwave combination oven
(Keskin et al., 2007). Breads formulated with this gum were (Fig. 7c and e).

Fig. 6. Micro-structure of control breads at 1000 magnification baked in a) IR-microwave combination and b) conventional ovens (White arrows ( ) represent starch granule
residues, whereas black arrows ( ) represent deformed starch structure).
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2188 S. Ozge Ozkoc et al. / Food Hydrocolloids 23 (2009) 2182–2189

Fig. 7. Micro-structure of a,b) xanthan c,d) guar e,f) xanthan-guar blend g,h) k-carrageenan added breads at 1000  magnification baked in IR-microwave combination (a, c, e and g)
and conventional ovens (b, d, f and h) (White arrows ( ) represent starch granule residues, whereas black arrows ( ) represent deformed starch structure).

4. Conclusion xanthan gum to the formulation increased the uniformity of


micro-structure of breads baked in IR-microwave combination
Heating mechanism was found to be effective on pore-structure oven. Moreover, the samples formulated with carrageenan baked in
development. Pore area fractions of samples baked in IR-microwave IR-microwave combination oven were found to have larger pores.
combination oven were found to be significantly higher than that of SEM analysis showed that the starch granules in conventionally
the conventionally baked ones. The results of the SEM analysis also baked control breads were more distorted and they formed a more
demonstrated that the effects of heating mechanism on micro- continuous sheet of gelatinized starch. On the other hand, both
structure development were more significant than formulation. granular residues and deformed starch structure were observed in
Control breads baked in IR-microwave combination oven had larger IR-microwave combination heating which may be as a consequence
pores than those baked in conventional oven. The addition of of insufficient gelatinization.
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S. Ozge Ozkoc et al. / Food Hydrocolloids 23 (2009) 2182–2189 2189

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