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Current ceramic materials and systems

with clinical recommendations: A


systematic review
Heather J. Conrad, DMD, MS,a Wook-Jin Seong, DDS, MS,
PhD,b and Igor J. Pesun, DMD, MSc
School of Dentistry, University of Minnesota, Minneapolis, Minn;
University of Manitoba, Winnipeg, Canada

Statement of problem. Developments in ceramic core materials such as lithium disilicate, aluminum oxide, and
zirconium oxide have allowed more widespread application of all-ceramic restorations over the past 10 years. With
a plethora of ceramic materials and systems currently available for use, an overview of the scientific literature on the
efficacy of this treatment therapy is indicated.

Purpose. This article reviews the current literature covering all-ceramic materials and systems, with respect to survival,
material properties, marginal and internal fit, cementation and bonding, and color and esthetics, and provides clinical
recommendations for their use.

Material and methods. A comprehensive review of the literature was completed seeking evidence for the treatment of
teeth with all-ceramic restorations. A search of English language peer-reviewed literature was undertaken using MED-
LINE and PubMed with a focus on evidence-based research articles published between 1996 and 2006. A hand search
of relevant dental journals was also completed. Randomized controlled trials, nonrandomized controlled studies,
longitudinal experimental clinical studies, longitudinal prospective studies, and longitudinal retrospective studies were
reviewed. The last search was conducted on June 12, 2007. Data supporting the clinical application of all-ceramic
materials and systems was sought.

Results. The literature demonstrates that multiple all-ceramic materials and systems are currently available for clinical
use, and there is not a single universal material or system for all clinical situations. The successful application is depen-
dent upon the clinician to match the materials, manufacturing techniques, and cementation or bonding procedures,
with the individual clinical situation.

Conclusions. Within the scope of this systematic review, there is no evidence to support the universal application of
a single ceramic material and system for all clinical situations. Additional longitudinal clinical studies are required to
advance the development of ceramic materials and systems. (J Prosthet Dent 2007;98:389-404)

Clinical Implications
This investigation supports the view that successful applica-
tion of all-ceramic materials depends on the clinician’s ability
to select the appropriate material, manufacturing technique,
and cementation or bonding procedures, to match intraoral
conditions and esthetic requirements.

Following the introduction of ible restorative materials increased to improve mechanical and physical
the first feldspathic porcelain crown for clinicians and patients. In 1965, properties. The clinical shortcomings
by Land,1 the interest and demand McLean2 pioneered the concept of of these materials, however, such as
for nonmetallic and biocompat- adding Al2O3 to feldspathic porcelain brittleness, crack propagation, low

a
Assistant Professor, Division of Prosthodontics, Department of Restorative Sciences, School of Dentistry, University of Minnesota.
b
Assistant Professor, Division of Prosthodontics, Department of Restorative Sciences, School of Dentistry, University of Minnesota.
c
Associate Professor, Department Head, Department of Restorative Dentistry, Faculty of Dentistry, University of Manitoba.
Conrad et al
390 Volume 98 Issue 5
tensile strength, wear resistance, and popular,10 patient demand for im- leucite. Veneering a lithium-disilicate,
marginal accuracy, continued to limit proved esthetics has driven the devel- aluminum-oxide, or zirconium-oxide
their use.3 Although the first biomedi- opment of ceramic for use with inlays, core with glass allows dental techni-
cal application of zirconia occurred in onlays, crowns, FPDPs, and implant- cians to customize these restorations
1969,4 the first paper regarding the supported restorations.11 The use of in terms of form and esthetics.13 The
use of zirconia for the production of conservative ceramic inlay prepara- most commonly reported major clini-
artificial femoral heads was written tions with 5.5 to 27.2% tooth struc- cal complication resulting in failure of
by Christel5 in 1988. Applications ture removal is increasing, along with all-ceramic restorations is the fracture
expanded into dentistry in the early all-ceramic complete crown prepara- of the veneering porcelain and/or the
1990s and have included endodontic tions, which are more invasive and coping (Table II).3,14-30 The success
posts, implants and implant abut- result in 67.5 to 72.3% tooth struc- of these systems is dependent upon
ments, orthodontic brackets, cores ture removal.12 All-ceramic restora- preventing failure by retarding crack
for crowns, and fixed partial denture tions combining esthetic veneering propagation.4,31-33
prosthesis (FPDP) frameworks.6-9 porcelains with strong ceramic cores Expansion of the use of all-ce-
Even though the combination of have become popular (Table I). Ve- ramic systems for FPDPs has limita-
predictable strength and reasonable neering porcelains typically consist tions. Proper diagnosis and patient
esthetics has continued to make tra- of a glass and a crystalline phase of selection are critical for success. A
ditional metal-ceramic restorations fluoroapatite, aluminum oxide, or minimum connector height of 3 to 4

Table I. Ceramic materials and systems and manufacturer-recommended clinical indications


Manufacturing
Core Material System Techniques Clinical Indications

Glass Ceramic
Lithium-disilicate IPS Empress 2 (Ivoclar Vivadent, Heat pressed Crowns, anterior FPDP
Schaan, Liechtenstein) Heat pressed Onlays, 3/4 crowns, crowns, FPDP
(SiO2-Li2O) IPS e.max Press (Ivoclar Vivadent)

Leucite IPS Empress (Ivoclar Vivadent) Heat pressed Onlays, 3/4 crowns, crowns
(SiO2-Al2O3-K2O) Optimal Pressable Ceramic (Jeneric Heat pressed Onlays, 3/4 crowns, crowns
Pentron, Wallingford, Conn) Milled Onlays, 3/4 crowns, crowns
IPS ProCAD (Ivoclar Vivadent)

Feldspathic VITABLOCS Mark II (VITA Zahnfabrik, Milled Onlays, 3/4 crowns, crowns, veneers
(SiO2-Al2O3-Na2O-K2O) Bad Sackingen, Germany) Milled Onlays, 3/4 crowns, crowns, veneers
VITA TriLuxe Bloc (VITA Zahnfabrik) Milled Anterior crowns, veneers
VITABLOCS Esthetic Line (VITA Zahnfabrik)

Alumina
Aluminum-oxide In-Ceram Alumina (VITA Zahnfabrik) Slip-cast, milled Crowns, FPDP
(Al2O3) In-Ceram Spinell (VITA Zahnfabrik) Milled Crowns
Synthoceram (CICERO Dental Systems, Milled Onlays, 3/4 crowns, crowns
Hoorn, The Netherlands) Slip-cast, millled Crowns, posterior FPDP
In-Ceram Zirconia (VITA Zahnfabrik) Densely sintered Veneers, crowns, anterior FPDP
Procera (Nobel Biocare AB,
Goteborg, Sweden)

Zirconia
Yttrium tetragonal Lava (3M ESPE, St. Paul, Minn) Green milled, sintered Crowns, FPDP
zirconia polycrystals Cercon (Dentsply Ceramco, York Pa) Green milled, sintered Crowns, FPDP
(ZrO2 stabilized by Y2O3) DC-Zirkon (DCS Dental AG, Allschwil, Milled Crowns, FPDP
Switzerland) Milled Onlays, 3/4 crowns, crowns
Denzir (Decim AB, Skelleftea, Sweden) Densely sintered, milled Crowns, FPDP, implant abutments
Procera (Nobel Biocare AB)

The Journal of Prosthetic Dentistry Conrad et al


November 2007 391
Table II. Classification of complications and overall survival rates
Major Complications Minor Complications Reported Survival
Study (Restorations Remade) (Restorations Not Remade) Rates (Percent)
Raigrodski37 None Chipped veneer (5) 100
Endodontic therapy (1)
Marginal integrity (1)

Vult von Steyern38 None Chipped veneer (3) 100


Endodontic therapy (1)

Fradeani14 Fracture of veneer and/or coping (2) Chipped veneer (3) 96.7 (100 anterior,
Fracture or delamination of veneer (2) Endodontic therapy (2) 95.15 posterior)

Oden15 Fracture of veneer and coping (3) Endodontic therapy (2) 97


Chipped veneer (2)
Caries (1)

Odman16 Fracture of veneer and coping (4) Decementation (11) 93.5


Caries (1) Chipped/cracked veneer (5)
Caries (2)
Endodontic therapy (2)

Wolfart17 Debonding (3) Endodontic therapy (3) 100 (crown-retained FPDP)


Debonding and fracture (3) Chipped veneer (1) 89 (inlay-retained FPDP)

Frankenberger18 Fracture of veneer and coping (5) Marginal deficiences (94%) 93


Endodontic therapy (2) Removal due to hypersensitivity (2)

Sjogren3 Fracture (7) Slight mismatch in color (13%) 91


Slightly rough surfaces (9%)
Endodontic therapy (2)
Caries (2)

Fradeani19 Fracture (4) (not reported) 95.2 (98.9 anterior,


Post and core fracture (1) 84.4 posterior)
Root fracture (1)

Marquardt20 Fracture (4) (not reported) 100 (posterior crowns)


Endodontic therapy (1) 70 (anterior or premolar
Tooth fracture (1) FPDP)

Esquivel-Upshaw21 Fracture (2) (not reported) 93

Bindl22 Fracture (2) Debonding of composition resin 100 (In-Ceram Spinell)


foundation (1) 92 (In-Ceram Alumina)

McLaren23 Fracture of core (4) (not reported) 96 (98 anterior,


Fracture of veneer (2) 94 posterior)
Removal without failure (3)

Haselton66 Marginal integrity (2) Caries (1) (not reported)


Marginal integrity (1)
Chipped veneer (1)
Fracture (1)

Conrad et al
392 Volume 98 Issue 5
Table II. continued (2 of 2) Classification of complications and overall survival rates
Major Complications Minor Complications Reported Survival
Study (Restorations Remade) (Restorations Not Remade) Rates (Percent)
Vult von Steyern24 Fracture (2) (not reported) 90

Olsson25 Fracture (3) Fracture (external trauma) (2) 93


Decementation (1)

Sorensen26 Fracture (7) (not reported) 88.5 (100 anterior,


82.5 posterior)

Suarez91 Root fracture (1) (not reported) 94.5

Probster92 None Caries (5) 100


Decementation (1)

Fradeani27 Fracture (1) Chipped veneer (2) 97.5

Pallesen28 Fracture (3) Chipped/cracked veneer (8) 90.6

Otto29 Fracture (5) Chipped veneer (3) 90.4


Tooth fracture (3) Caries (2)
Caries (1) Endodontic therapy (1)

Malament30 Fracture (180) (not reported) 87.5

Scurria93 95 (5 year)
85 (10 year)
67 (15 year)

mm from the interproximal papilla to DPs.7,8,41 The purpose of this article is MEDLINE and PubMed searches were
the marginal ridge is a guideline for to review current literature on all-ce- conducted focusing on evidence-
most systems.7,8,17,21,25,34,35 Placement ramic materials and systems, with re- based research articles published be-
is contraindicated when there is re- spect to survival, material properties, tween 1996 and 2006. The Journal of
duced interocclusal distance, as with marginal and internal fit, cementation Prosthetic Dentistry and the International
short clinical crowns, deep vertical and bonding, and color and esthetics, Journal of Prosthodontics were addition-
overlap anteriorly without horizontal and suggest clinical recommendations ally hand-searched for this review.
overlap, or an opposing supraerupted for their use. Titles and/or abstracts of articles
tooth, as well as for cantilevers, peri- identified through the electronic
odontally involved abutment teeth, MATERIAL AND METHODS searches were reviewed and evaluated
and patients with severe bruxism or for appropriateness. Suitable articles
parafunctional activity.7,21,36 The pri- A broad systematic search of Eng- were subjected to inclusion and exclu-
mary cause of failure varies from frac- lish peer-reviewed dental literature sion criteria. Randomized controlled
ture of the connector, for aluminum- was designed to identify evidence clinical trials, nonrandomized con-
oxide FPDPs24-26 and lithium-disilicate supporting the restoration of teeth trolled clinical studies, longitudinal
FPDPs,20,21 to cohesive fracture of the with current all-ceramic materials experimental clinical studies, longi-
veneering porcelain, for zirconia FP- and systems. Key words or phrases tudinal prospective clinical studies,
DPs.37,38 Metal-ceramic FPDPs differ included crowns, dental porcelain, and longitudinal retrospective clinical
in that they fail primarily due to tooth ceramics, aluminum oxide, zirconium studies were reviewed. Articles that
fracture39 and caries.39,40 Following oxide, dental cements, composite did not focus exclusively on the resto-
the Law of Beams by maximizing con- resin cements, adhesives, computer- ration of teeth with all-ceramic mate-
nector height and width is the basis aided design, color, dental restoration rials and systems or the material prop-
for proper design of all-ceramic FP- failure, and dental prosthesis design. erties of ceramics were excluded from
The Journal of Prosthetic Dentistry Conrad et al
November 2007 393
further evaluation. Nonpeer-reviewed in the anterior segment.19 IPS Em- the middle third has a neutral zone
dental literature, abstracts, and clini- press 2 has improved flexural strength comparable to the standard block,
cal reports were excluded from review. by a factor of 3 over IPS Empress, and the outer third is more trans-
Inclusion criteria for survival studies can be used for 3-unit FPDPs in the lucent. CEREC software allows the
included a minimum mean follow-up anterior area, and can extend to the operator to have some visual control
period of 2 years, reporting of com- second premolar.42-45 The framework over the alignment of the restoration
plications, identification of materi- is veneered with fluoroapatite-based within the multilayered block.59,60
als, type of study, setting, and sample veneering porcelain (IPS Eris; Ivoclar Another technique for fabricat-
size. Data supporting the clinical ap- Vivadent), resulting in a semitranslu- ing feldspathic porcelain restorations
plication of all-ceramic materials and cent restoration with enhanced light was through copy-milling (Celay; Mi-
systems was sought. transmission.8,46,47 IPS e.max Press krona Technologie AG, Spreitenbach,
(Ivoclar Vivadent) was introduced in Switzerland).61,62 This system milled
RESULTS 2005 as an improved press-ceramic restorations by duplicating a direct
material compared to IPS Empress 2. acrylic resin pattern replica of an in-
A total of 285 articles were iden- It also consists of a lithium-disilicate lay, onlay, or crown coping. Unable
tified through the MEDLINE and pressed glass ceramic, but its physical to approach the sophistication of the
PubMed searches. Abstracts were properties and translucency are im- digital systems (CEREC 3D; Sirona
reviewed to confirm the articles met proved through a different firing pro- Dental Systems), the Celay system is
the inclusion criteria. A total of 148 cess.48 IPS ProCAD (Ivoclar Vivadent) now obsolete.63 A major contributor
articles published between 1996 and is a leucite-reinforced ceramic similar to the development of glass ceram-
2006 were identified and read in their to IPS Empress, although it has a fin- ics was Dicor (Dentsply Intl, York,
entirety. Nineteen prospective and 4 er particle size.49 Introduced in 1998, Pa). This was a glass-ceramic mate-
retrospective clinical trials related to it is designed to be used with the rial composed of 70% tetrasilicic flu-
survival were reviewed. The literature CEREC inLab system (Sirona Dental ormica crystals precipitated in 30%
demonstrated that multiple all-ce- Systems, Bensheim, Germany) and is glass matrix.64 Originally made using
ramic materials and systems are cur- available in numerous shades, includ- the lost-wax technique,30,65 it was later
rently available for clinical use and ing a bleached shade and an esthetic marketed as a machinable glass ce-
there is not a single universal material block line.49-52 ramic28,64 that is no longer available.
or system for all clinical situations. Vita Mark II (VITA Zahnfabrik,
The successful application of differ- Bad Sackingen, Germany), a machin- Alumina-based ceramics
ent all-ceramic materials is dependent able feldspathic porcelain introduced
upon clinicians’ ability to match the in 1991 for the CEREC 1 system (Sie- In-Ceram Alumina (VITA Zahn-
ceramic materials to the manufactur- mens AG, Bensheim, Germany), has fabrik), introduced in 1989, was the
ing techniques and cementation or improved strength and finer grain size first all-ceramic system available for
bonding procedures, to adequately (4 μm) as compared to the Vita Mark single-unit restorations and 3-unit an-
customize a treatment plan. I.28,49 It is primarily composed of SiO2 terior FPDPs.66 It has a high strength
(60-64%) and Al2O3 (20-23%) and can ceramic core fabricated through the
Discussion be etched with hydrofluoric acid to slip-casting technique.67 A slurry of
create micromechanical retention for densely packed (70-80 wt%) Al2O3
Glass ceramics adhesive cementation with compos- is applied and sintered to a refrac-
ite resin cements.49,53,54 Although this tory die at 1120°C for 10 hours.63,68
IPS Empress 2 (Ivoclar Vivadent, product is monochromatic, it is avail- This produces a porous skeleton of
Schaan, Liechtenstein) is a lithium-di- able in multiple shades, including the alumina particles which is infiltrated
silicate glass ceramic (SiO2-Li2O) that Classic Line Vita shades, Vitapan 3D- with lanthanum glass in a second fir-
is fabricated through a combination Master Shades, VITABLOCS Esthetic ing at 1100°C for 4 hours to elimi-
of the lost-wax and heat-pressed tech- Line, and a bleached shade, and can nate porosity, increase strength, and
niques. A glass-ceramic ingot of the be additionally characterized.49,55-58 limit potential sites for crack propa-
desired shade is plasticized at 920°C To overcome esthetic disadvantages gation.68 Compressive stresses which
and pressed into an investment mold of a monochromatic restoration and further improve the strength are also
under vacuum and pressure. Its pre- to imitate optical effects of natural introduced, due to the differences in
decessor, IPS Empress (Ivoclar Viva- teeth, a multicolored ceramic block the coefficient of thermal expansion
dent), is a leucite-reinforced glass ce- (Vita TriLuxe Bloc; VITA Zahnfabrik) of the alumina and glass.68 The cop-
ramic (SiO2-Al2O3-K2O) which, due to was designed to create a 3-dimension- ing is veneered with feldspathic porce-
its strength, is limited in use to single- al layered structure.59 The inner third lain.22,66 Alumina blanks (VITABLOCS
unit complete-coverage restorations has a dark opaque base layer, while In-Ceram Alumina; VITA Zahnfabrik)
Conrad et al
394 Volume 98 Issue 5
are also available for milling in com- electronically to a manufacturing fa- parable to metal which enhances
bination with CEREC (Sirona Dental cility where a 20% enlarged model radiographic evaluation of marginal
Systems).22,63 is copy-milled and used for the dry- integrity, excess cement removal, and
In 1994, In-Ceram Spinell (VITA pressing technique.14,45 High purity recurrent decay.8
Zahnfabrik) was introduced as an al- aluminum-oxide powder is mechani- Y-TZP can be manufactured in 2
ternative to the opaque core of In-Ce- cally compacted on the enlarged die methods through computer-aided
ram Alumina. It contains a mixture of and sintered at 1550°C, eliminating design/computer-aided manufactur-
magnesia and alumina (MgAl2O4) in porosity and returning the core to the ing (CAD/CAM) technology. First, an
the framework to increase translucen- dimensions of the working die.45,63,76 enlarged coping/framework can be
cy10,69; however, its flexural-strength The crown form is completed by ve- designed and milled from a homog-
is lower than that of In-Ceram Alu- neering it with low-fusing feldspathic enous ceramic soft green body blank
mina, and, thus, the cores are only porcelain matching the coefficient of of zirconia.80 The framework structure
recommended for anterior crowns.70 thermal expansion of aluminum ox- has a linear shrinkage of 20-25% dur-
This material can also be machined ide.14 ing sintering until it reaches the de-
with the CEREC inLab system (Sirona sired final dimensions.6,9 Processing
Dental Systems), followed by veneer- Zirconia-based ceramics with this softer presintered material
ing with feldspathic porcelain.22,57 not only shortens the milling time,
Synthoceram (CICERO Dental Sys- Zirconia is a polymorphic material but also reduces the wear on the mill-
tems, Hoorn, The Netherlands) is a that occurs in 3 forms. At its melting ing tools.6 Although zirconia frame-
high-strength glass-impregnated alu- point of 2680°C, the cubic structure works can be milled directly from a
minum-oxide ceramic core fabricated exists and transforms into the te- fully sintered prefabricated blank in
through CICERO technology (Com- tragonal phase below 2370°C.4,77,78 the final dimensions,6,80 milling fully
puter Integrated Ceramic Reconstruc- The tetragonal-to-monoclinic phase sintered zirconia may compromise the
tion).71,72 Laser scanning, ceramic transformation occurs below 1170°C microstructure and strength of the
sintering, and computer-integrated and is accompanied by a 3-5% volume material.81,82
milling techniques are used to fab- expansion which causes high internal Lava (3M ESPE, St. Paul, Minn)
ricate the cores, which are veneered stresses.32,77,78 Yttrium-oxide (Y2O3 uses a Y-TZP framework with high flex-
with a leucite-free glass ceramic.54,71-73 3% mol) is added to pure zirconia to ural strength, high fracture toughness,
In-Ceram Zirconia (VITA Zahnfab- control the volume expansion and to and low elastic modulus compared to
rik) is also a modification of the origi- stabilize it in the tetragonal phase at alumina, and exhibits transformation
nal In-Ceram Alumina system, with an room temperature.33 This partially toughening when subjected to tensile
addition of 35% partially stabilized zir- stabilized zirconia has high initial stress.4,33 A die is scanned by a con-
conia oxide to the slip composition to flexural strength and fracture tough- tact-free optical process for 5 minutes
strengthen the ceramic.67 Traditional ness.33 Tensile stresses at a crack tip for a crown and 12 minutes for a 3-
slip-casting techniques can be used will cause the tetragonal phase to unit FPDP. The CAD software designs
or the material can be copy-milled transform into the monoclinic phase an enlarged framework that is milled
from prefabricated, partially sintered with an associated 3-5% localized ex- from softer presintered blanks. After
blanks and then veneered with feld- pansion.32 The volume increase cre- 35 minutes of milling for a crown and
spathic porcelain.7,46,74 Since the core ates compressive stresses at the crack 75 minutes for a 3-unit FPDP, the
is opaque and lacks translucency, the tip that counteract the external tensile framework can be colored in 1 of 7
material is recommended for poste- stresses. This phenomenon is known shades, followed by sintering in a spe-
rior crown copings and FPDP frame- as transformation toughening and re- cial automated oven for 8 hours.6
works.7,67 tards crack propagation. In the pres- Other CAD/CAM systems are also
Procera (Nobel Biocare AB, Gote- ence of higher stress, a crack can still available for designing and milling zir-
borg, Sweden) was developed by An- propagate. The toughening mecha- conia restorations. Cercon (Dentsply
dersson and Oden with copings that nism does not prevent the progres- Ceramco, York, Pa) requires conven-
contain 99.9% high purity aluminum sion of a crack, it just makes it harder tional waxing techniques to design the
oxide.75 Combined with a low-fusing for the crack to propagate.4,8,32,33,79 Y-TZP framework, and the wax pattern
veneering porcelain, Procera has the Yttrium-oxide partially stabilized is scanned.7 DCS Precident (DCS Den-
highest strength of the alumina-based zirconia (Y-TZP) has mechanical prop- tal AG, Allschwil, Switzerland) uses
materials and its strength is lower only erties that are attractive for restorative fully sintered DC Zirkon ceramic con-
than zirconia.14,15 A sapphire contact dentistry; namely, its chemical and di- taining 95% ZrO2 partially stabilized
probe is used to scan the working die mensional stability, high mechanical with 5% Y2O3.7,83,84 Denzir (Decim AB,
and to define the 3-dimensional shape strength, and fracture-toughness.13 Skelleftea, Sweden) designs and mills
of the preparation.54 The data is sent The cores have a radiopacity com- ceramic inlays from yttrium-oxide
The Journal of Prosthetic Dentistry Conrad et al
November 2007 395
partially sintered blocks.67,85,86 any metal display.89,90 tive and the most commonly reported
Although the first all-ceramic im- major complication requiring remak-
plant abutments (CerAdapt; Nobel Survival ing of the restoration.3,14-28,30 Although
Biocare AB) were made of densely 2 groups of investigators considered
sintered, high purity alumina,87,88 When considering the restoration caries a major complication requiring
zirconia implant abutments with or of teeth with all-ceramic materials, refabrication of the restoration in 1
without a metal interface (Procera survival data is important to evaluate instance, they considered it a minor
Zirconia Abutment; Nobel Biocare the effectiveness of different treatment complication that did not require re-
AB; Atlantis Abutment in Zirconia; strategies. Comparing the results from fabrication for 2 other restorations in
Zimmer Dental, Carlsbad, Calif; relevant literature is challenging due the study.16,29 Two groups of investiga-
Straumann Zirconia Custom Abut- to the availability of different ceram- tors reported endodontic therapy as a
ment; Straumann USA, Andover, ic materials and systems, reporting major complication,18,20 while 4 oth-
Mass; Zirconia Abutment; Astra Tech of complications, study conditions, ers reported root or tooth fracture as
Inc, Waltham, Mass; and ZiReal Post; and evaluation times; these varying a major complication.19,20,29,91
Biomet 3i, Palm Beach Gardens, Fla) factors make it difficult to assess the Several of the reported compli-
are now recommended instead of alu- overall effectiveness of therapy. Inclu- cations were considered minor and
mina due to their increased mechani- sion criteria for the reviewed studies did not require remaking of the res-
cal properties.87,88 Abutments are included a minimum mean follow-up toration. The most common minor
either customized through electronic period of 2 years, reporting of com- complication reported was chipping
data or are stock abutments which plications, identification of materials, or cracking limited to the veneering
can be modified via conventional type of study, setting, and sample size porcelain (reported for 33 restora-
preparation. Dental and mucogingival (Tables II and III). tions),14-17,27-29,37,38,66 followed by end-
esthetics can be improved for single Fracture of the veneering porce- odontic therapy (n=14),3,14-17,29,37,38
implant restorations by eliminating lain and/or ceramic coping is objec- decementation (n=13),16,25,92 and

Table III. Study details, including material and restoration type


Type of Type of Sample Mean Range
Study Material Restoration Study Study Size (Years) (Years)

Raigrodski37 Lava FPDPs Prospective University 20 2.6 1.5-3

Vult von Steyern38 DC-Zirkon FPDPs Prospective University 23 2 2

Fradeani14 Procera (alumina) Crowns Prospective Private practice 205 2 0.5-5

Oden15 Procera (alumina) Crowns Prospective Private Practice 100 5 (not reported)

Odman16 Procera (alumina) Crowns Prospective Multicenter 87 (not reported) 5-10.5

Wolfart17 IPS e.max Press Crown-retained Prospective University 36 4 2.5-4.6


FPDP
Inlay-retained 45 3.1 1.7-5
FPDP

Frankenberger18 IPS Empress Inlays, onlays Prospective University 96 (not reported) 1-6

Sjogren3 IPS Empress Crowns, Retrospective Private practice 110 3.6 1.4-5.1
3/4 crowns

Fradeani19 IPS Empress Crowns Retrospective Private practice 125 (not reported) 4-11

Marquardt20 IPS Empress 2 Crowns Prospective University 27 (not reported) 2.75-5.1


FPDPs 31

Esquivel-Upshaw21 IPS Empress 2 FPDPs Prospective University 30 (not reported) 1-2

Conrad et al
396 Volume 98 Issue 5

Table III. continued (2 of 2) Study details, including material and restoration type
Type of Type of Sample Mean Range
Study Material Restoration Study Study Size (Years) (Years)

Bindl22 In-Ceram Spinell Crowns Prospective University 19 3.25 1.2-4.8


In-Ceram Alumina 24

McLaren23 In-Ceram Alumina Crowns Prospective Private practice 223 3 (not reported)

Haselton66 In-Ceram Alumina Crowns Retrospective University 80 4 (not reported)

Vult von Steyern24 In-Ceram Alumina FPDPs Prospective University 20 5 (not reported)

Olsson25 In-Ceram Alumina FPDPs Retrospective Private practice 42 6.3 0.2-9.2

Sorensen26 In-Ceram Alumina FPDPs Prospective University 61 3 (not reported)

Suarez91 In-Ceram Zirconia FPDPs Prospective University 18 3 (not reported)

Probster92 In-Ceram Alumina Crowns Prospective (not reported) 95 2.42 2-4.5

Fradeani27 In-Ceram Spinell Crowns Prospective Private practice 40 4.17 1.8-5

Pallesen28 Vita Mark II, Inlays Prospective University 16 8 (not reported)


Dicor 16

Otto29 Vita Mark I Inlays, onlays Prospective Private practice 200 10 (not reported)

Malament30 Dicor Crowns, inlays, Prospective Private practice 1444 14.1 (not reported)
onlays

Scurria93 Metal-ceramic FPDPs Meta-analysis Various n/a 5 (not


10 applicable)
15

caries (n=13).3,15,16,29,66,92 Chipping or with direct composite resin restor- of the prosthesis, but also considered
cracking of the veneering porcelain ative material.14,17,29,37 Several authors a broader definition that included
for this review was defined as minor replaced 2 crowns due to cohesive removal and/or a technically failed
cohesive fracture of the veneering por- failures of the veneering porcelain prosthesis requiring replacement.93
celain which did not impair function. and 1 crown due to caries, but did not A more comprehensive definition of
Two studies did not exclude patients classify this as a major complication failure or critical assessment of all-
unavailable for evaluation from the because it only involved the veneering ceramic restorations would thus de-
survival rates (reported for 30 resto- porcelain.15 crease reported survival rates. A more
rations).18,26 Typical survival rates for all-ce- descriptive definition of ceramic res-
In instances where minor cohesive ramic restorations range from 88 to toration outcome might include the
fractures of the veneering porcelain 100% after 2-5 years in service,3,14,17,21- categories of success, survival, and
did not require complete replace- 23,26,27,37,38,91,92
and 84 to 97% after failure.
ment, the restorations were either 5-14 years in service.15,16,18,19,24,25,28-30
polished14,16,27 or repaired with direct Discrepancy in the classification of Material properties
composite resin restorative materi- failures and variability of the materials
al.17,29 Caries identified in the margin- and systems available for all-ceramic The strength of an all-ceramic res-
al areas were excavated and repaired restorations present a challenge to toration is dependent on the ceram-
with direct composite resin restor- combining data from several stud- ic material used, core-veneer bond
ative material,29,66,92 while endodontic ies. A meta-analysis for metal-ceramic strength, crown thickness, and design
access preparations were also filled FPDPs defined failure as the removal of the restoration,13,94 as well as bond-
The Journal of Prosthetic Dentistry Conrad et al
November 2007 397
ing techniques and the characteristics layer when the crack initiates from shown to significantly decrease the
of the supporting material.95,96 As the veneer surface.107 Although resid- fracture toughness of ceramic mate-
evident from the literature on survival ual compressive stresses in the veneer rials.114 Long-term in vivo studies are
rates, fracture of the ceramic material layer increase the flexural strength of necessary to make conclusions about
is the most frequently reported com- the bilayered restoration, the tensile the clinical indications for ceramic
plication resulting in failure.3,14-28,30 stresses are the primary cause for the materials.
Alumina-based ceramics (In-Ceram observed chipping.107
Alumina; VITA Zahnfabrik) have been Zirconia-based ceramics are rec- Marginal and internal fit
shown to have higher strength and ommended for FPDPs, as they have
fracture toughness than leucite-rein- the highest failure loads when com- When evaluating the clinical suc-
forced glass ceramics (IPS Empress; pared to alumina- and lithium-dis- cess and quality of a restoration,
Ivoclar Vivadent),97 conventional feld- ilicate-based ceramics.46 A lithium- marginal discrepancy is an essential
spathic porcelain (Vita Bloc Mark II; disilicate glass ceramic (IPS Empress criterion.74 Christensen115 reported
VITA Zahnfabrik),98,99 and modified 2; Ivoclar Vivadent) in combination the clinically detectable range for sub-
alumina cores (In-Ceram Spinell; VITA with a fluoroapatite glass-ceramic gingival margins to be 34-119 µm and
Zahnfabrik).100 A zirconia-modified (IPS Eris; Ivoclar Vivadent) was found 2-51 µm for supragingival margins.
alumina ceramic (In-Ceram Zirconia; to be inappropriate for posterior FP- Subsequently, McLean116 suggested
VITA Zahnfabrik) was found to have DPs due to the high susceptibility of that 120 µm should be the limit for
higher fracture toughness than In-Ce- the veneer to subcritical crack growth clinically acceptable marginal discrep-
ram Alumina when tested by indenta- and the absence of crack arresting ancies. Poor marginal adaptation can
tion strength in 1 study,101 and higher at the core-veneer interface.108 Zir- result in cement dissolution, micro-
flexural strength in another.102 Dense- conia frameworks with higher elastic leakage, increased plaque retention,
ly sintered, high purity alumina (Proc- modulus are preferred for all-ceramic and secondary decay.74
era; Nobel Biocare AB) was reported posterior FPDPs compared to lithi- Holmes117 measured various
to have significantly higher flexural um-disilicate based ceramics, as they points between the casting and the
strength than glass-infiltrated presin- reduce the stress on the weaker ve- tooth and clarified the terminology
tered alumina (In-Ceram Alumina).103 neer layer and increase the composite for misfit. Absolute marginal discrep-
The success of many all-ceramic load-bearing capacity, thereby retard- ancy was defined as an angular com-
systems is dependent on the strength ing the fracture of the restoration.106 bination of the horizontal and vertical
of a core-veneer bond. Since the ce- Creating a gingival embrasure with a error and would reflect the total misfit
ramic core is significantly stronger broad radius of curvature, rather than at that point. An internal gap is the
than the veneering materials, this a sharp contour, has been shown to perpendicular measurement from the
bond strength has an important role reduce the stress concentration under axial wall to the internal casting sur-
in their success.13 The thickness ratio loading and increase the fracture re- face.
of the ceramic core to the veneering sistance.109,110 The incidence of gingival inflam-
porcelain is a dominant factor con- Following traditional preparation mation increases around clinically de-
trolling the crack initiation site and guidelines is important not only for ficient restorations, particularly those
potential failure.104 Optimizing the retention of all-ceramic crowns, but with rough surfaces, subgingival fin-
thickness of these layers is necessary to also for stress distribution during dy- ish lines, or poor marginal adapta-
ensure that the veneering porcelain is namic loading of the restoration.111 tion; however, gingival inflammation
under compressive stress and that the Finite element analysis studies have may also develop around properly
ceramic core is under tensile stress.103 shown that FPDP connector heights contoured and highly polished res-
Although it is desirable to increase the of at least 3 to 4 mm considerably torations.118 Although the severity of
thickness of the ceramic coping, it is reduce stress levels in the connector gingival response is patient-specific,
important not to compromise either and provide adequate strength.35,112 current evidence has not shown an
the esthetics of the crown by overcon- In vitro studies on mechanical prop- accelerated rate of bone loss or in-
touring, or the tooth preparation by erties are not always capable of repro- creased attachment loss adjacent to
overreduction.105 ducing intraoral conditions. Artificial crowns.118
Even though the veneering por- oral environments have been devel- Contemporary chairside or labo-
celain is used primarily for esthetic oped to simulate intraoral conditions ratory-based CAD/CAM systems have
reasons, it has an important role in by applying intermittent dynamic cy- additional factors that may affect the
the mechanical behavior of the res- clic forces, artificial saliva, tempera- accuracy of the fit, including software
toration.106 The flexural strength and ture fluctuations, and humidity con- limitations in designing restorations,
fracture toughness of these bilayered trol.66,113 Testing specimens in these and hardware limitations of the cam-
restorations depend on the veneer simulated oral environments has been era, scanning equipment, and mill-
Conrad et al
398 Volume 98 Issue 5
ing machines. Clinicians’ and dental tion having a tendency to exacerbate microleakage, marginal discoloration,
technicians’ experience and expertise surface flaws in ceramic restorations pulpal irritation, secondary caries,
is also key with chairside and labo- due to the increased acidity of the ce- debonding, and decreased fracture
ratory-based CAD/CAM systems.119 ment.130 Glass ionomers are suscepti- load. Adhesive cementation has been
Systems dependent upon an optical ble to early water degradation, result- shown to increase fracture loads
impression experience problems with ing in microcracks which may initiate and improve longevity.50,57,139,141,142 A
rounded edges due to the scanning cracks and facilitate crack propaga- glass-ceramic restoration supported
resolution and positive error, which tion in the cement.131 Resin-modified by a composite resin cement with
simulates peaks at the edges.120 Other glass ionomer cement sets through a good physical properties can with-
systems that use a surface contact- combination of an acid-base reaction stand higher masticatory forces and
ing probe cannot accurately repro- and photo- or chemically initiated demonstrates improved clinical per-
duce proximal retentive features less polymerization. Combining chemical formance.138
than 2.5 mm wide and more than 0.5 adhesion advantages of traditional Light-, dual-, and chemically po-
mm deep.121 Feather-edge finish lines, glass-ionomer cements with advan- lymerized composite resin materials
deep retentive grooves, and complex tages of composite resin results in im- have been advocated for use with
occlusal morphology are not recom- proved strength, fracture toughness, glass ceramics.143 Decreased sur-
mended, not only for scanning and and wear resistance.132 To improve vival rates have been reported with
milling prerequisites, but also to de- success rates with glass- and alumina- dual-polymerizing, composite resin
crease stress that would develop in a based ceramic restorations, nonacid- cement, as compared to chemically
restoration with inadequate prepara- base cements are recommended.130 polymerizing composite resin cement
tion and margin geometry.121 An addi- For conventional glass-ceramic with feldspathic inlays (VITABLOCS
tional problem with computer-milled restorations, the adhesive technique Mark II; VITA Zahnfabrik).144,145 Inad-
ceramic restorations is that the inter- is critical for successful bonding. Sur- equate transmission of light through
nal cutting bur may be larger in di- face treatment of the porcelain by the ceramic restoration to the under-
ameter than some parts of the tooth etching with 5% to 9.5% hydrofluoric lying cement can result in insufficient
preparation, such as the incisal edge. acid133 and etching of the tooth struc- polymerization of dual-polymerizing
This would result in a larger internal ture with 37% phosphoric acid134 and composite resin cement and lack of
gap than with other fabrication tech- application of a silane coupling agent support for the restoration.119 Dual-
niques.120 provided the highest bond strength polymerizing cements contain perox-
Table IV is a summary of current of an adhesive-resin cement to feld- ide and amine components found in
literature evaluating in vivo and in spathic material. A chemical bond chemically polymerized systems, in
vitro marginal discrepancy as well as between feldspathic porcelain and addition to a photosensitizer used in
the in vitro internal discrepancy or tooth structure is achieved through light-polymerized systems.146 The 2
misfit of the coping on the axial sur- silane coupling agents in composite catalytic mechanisms are required to
faces. In general, studies have demon- resins. Bond strength to etched sur- reduce the quantity of remaining dou-
strated that internal gap widths are faces is improved by creating deep ble bonds to maximize strength and
higher than marginal gaps.54,74,76,83,85, involuted spaces where resin can flow adhesion of the cement.147 A slower
86,122-129
This finding has implications and interlock.135,136 Due to the abra- polymerization reaction148 and higher
for glass-ceramic restorations which sion rate with subsequent volume solubility and water absorption occurs
may be dependent upon the mechani- loss and changes in morphology, feld- when dual-polymerizing resins are al-
cal properties of the luting cement to spathic restorations should never be lowed to autopolymerize.149 Depend-
resist functional forces.95 Most of the airborne-particle abraded to improve ing exclusively on the autopolymeriz-
literature reports marginal discrepan- the roughness of the internal surface, ing component of dual-polymerizing
cies in the range of clinical acceptabil- only acid-etched.137 composite resin results in decreased
ity recommended by Christensen115 Considering the brittleness and hardness and premature failure of the
and McLean.116 limited flexural strength of glass ce- cement.119,144,145,150
ramics, definitive adhesive cementa- Nonadhesive cementation is more
Cementation and bonding tion with composite resin should be dependent upon macromechani-
used to increase the fracture resistance cal retention than adhesive cemen-
A variety of cementation and of the restoration.94,130,138,139 The com- tation.138 Finish lines placed below
bonding techniques have been applied pressive strength of composite resin the cemento-enamel junction result
to modern all-ceramic restorations. cements (320 MPa) is superior to that in a significant loss of adhesion, de-
Zinc phosphate, zinc polycarboxylate, of zinc phosphate (121 MPa), which spite following adhesive luting tech-
and conventional glass-ionomer ce- offers limited support.131,140 Fracture niques.151 Since cementum cannot be
ments set through an acid-base reac- or cement breakdown can result in infiltrated by resin to the extent that
The Journal of Prosthetic Dentistry Conrad et al
November 2007 399

Table IV. Marginal and internal fit studies


In Vivo Mean In Vitro Mean In Vitro Internal
Material and Systems Marginal Gap (µm) Marginal Gap (µm) Gap (µm)

IPS Empress 2/heat pressed 4474 75-10574

IPS Empress/heat pressed 65122 147-16785 20685

Optimal Pressable Ceramic/heat pressed 246-26585 27885

IPS ProCAD/CEREC 3 342123

VITABLOCS Mark II/CEREC 3 53-66124 380123


116-141124

VITABLOCS Mark II/CEREC 2 8554 62-121125 122126

VITABLOCS Mark II/CEREC 1 195122

VITABLOCS Mark II/Celay System 17127

In-Ceram Alumina/Slip-cast 57127

In-Ceram Alumina/Celay System 57127

Synthoceram/CICERO 7454

In-Ceram Zirconia/CEREC in Lab 77128 4374 82-11474

In-Ceram Zirconia/Digident (Digident 92128


GmbH, Pforzheim, Germany)

In-Ceram Zirconia/Slip-cast 2574 71-9474


6083

Procera/densely sintered 6854 1774 119-13674


90-118129 56-6376 36-7476

Lava 80128

DC-Zirkon/Precident System 3374 110-11674


60-7183

Denzir 2374 74-8174


22-4186 110-19286
136-14985 24385
Gold 30122

Ceramic alloy 67128

Conrad et al
400 Volume 98 Issue 5
acid-etched dentin can, microme- hydrofluoric acid for 2 minutes, dia- the relative translucency of several ce-
chanical retention at the gingival mar- mond abrasion combined with etch- ramic materials and found In-Ceram
gins may contribute little to the bond ing with 37% phosphoric acid for 2 Spinell (VITA Zahnfabrik) to have the
strength.152,153 Restorations that are minutes, and no treatment.155 highest amount of relative translu-
less dependent on predictable adhe- Surface treatments including a cency. This was followed by IPS Em-
sion should be considered when the tribochemical silica coating process press (Ivoclar Vivadent), Procera (No-
finish line is not placed in enamel.154 (Rocatec; 3M ESPE), airborne-par- bel Biocare AB), and IPS Empress 2
Different surface treatments have ticle abrasion with either 250-µm or (Ivoclar Vivadent), which had higher
been evaluated to demonstrate the 50-µm aluminum oxide, airborne- levels of translucency than In-Ceram
bond strength of composite resin ce- particle abrasion with 50-µm alumi- Alumina (VITA Zahnfabrik), followed
ments to alumina-based ceramic res- num oxide combined with 38% hy- by In-Ceram Zirconia (VITA Zahn-
torations. Acid etchants used with drofluoric acid etching, or diamond fabrik), which was comparable to a
glass ceramics do not adequately abrasion with a rotary cutting instru- metal alloy. As a result of this study,
roughen the surface of glass-infil- ment, were reported to have only a In-Ceram Spinell, IPS Empress, and
trated and densely sintered alumi- minor influence on bond strength IPS Empress 2 were recommended
na-based ceramics.155 An effective to zirconia ceramic (Denzir; Decim for high to average translucency situ-
method to roughen glass-infiltrated AB).157 The tribochemical silica coat- ations. Procera was recommended for
alumina-based ceramic (In-Ceram ing process in combination with a average translucency situations, while
Alumina; Vita Zahnfabrik) is through resin cement was shown in 1 study158 In-Ceram Alumina and In-Ceram Zir-
a tribochemical silica coating process to have an initial bond to zirconia that conia are only recommended when
(Rocatec; 3M ESPE).137 This method failed spontaneously after simulated matching to opaque natural teeth or
involves cleaning the surface to be aging, while another study159 found in posterior and nonesthetic zones.69
coated with 110 µm of high-purity that it did not improve the retentive The addition of MgAl2O4 to the
aluminum oxide (Rocatec Pre; 3M strength of composite resin cements. In-Ceram system has made In-Ceram
ESPE) at 250 KPa for 14 seconds, cre- Although not apparent immediately, Spinell, with its increased translu-
ating a uniform pattern of roughness. damage from airborne-particle abra- cency, an esthetic competitor. Unfor-
This is followed by a tribochemical sion (50-µm aluminum oxide for 5 tunately, mechanical properties have
coating with 110 µm (Rocatec Plus; seconds at 276 KPa) has been shown been compromised compared to the
3M ESPE) or a less abrasive 30 µm to compromise the fatigue strength of original material, restricting its use
(Rocatec Soft; 3M ESPE) of silica- alumina- and zirconia-based ceramic to the anterior segment, exclusively.70
modified high purity aluminum oxide. materials.160,161 A variety of luting A subjective evaluation reported IPS
The aluminum oxide leaves the sur- agents have been shown to be capable Empress better able to match adja-
face partially coated with SiO2, which of retaining zirconium-oxide crowns cent teeth than In-Ceram Spinell or
is then conditioned with silane (3M (Lava; 3M ESPE) including composite metal-ceramic restorations.47
ESPE Sil; 3M ESPE) to create a bond resin (Panavia F 2.0; Kuraray, Tokyo, Monochromatic restorations ma-
with the composite resin.137 Volume Japan), compomer (Dyract Cem Plus; chined from ceramic blocks have been
loss through this tribochemical pro- Dentsply Intl), resin-modified glass scrutinized for their lack of individual
cess was found to be 36 times less for ionomer (RelyX Luting; 3M ESPE), characterization. Although custom-
a glass-infiltrated alumina (In-Ceram and self-adhesive composite resin ized characterizing of these restora-
Alumina; VITA Zahnfabrik) than for (RelyX Unicem; 3M ESPE).159,162 While tions was shown to compete estheti-
a feldspathic glass ceramic (IPS Em- mechanical properties of cements are cally with layering techniques163 and
press; Ivoclar Vivadent) and did not critical to support glass-ceramic res- multishade block systems,58 no long-
change its surface composition.137 torations,140 zirconia-based crowns term follow-up for color stability has
Pretreatment of a glass-infiltrated can be cemented conventionally due been done.
alumina (In-Ceram Alumina; VITA to their high fracture resistance.159 The ratio and thickness of ceramic
Zahnfabrik) with the tribochemical Zirconia-based restorations do not core and veneering materials influ-
process (Rocatec; 3M ESPE) resulted require an adhesive interface for re- ence the final shade of a layered por-
in a durable resin bond over 5 years.156 tention.8 celain restoration. An aluminum-ox-
Airborne-particle abrasion with 50- ide ceramic core thickness of 0.7 mm
µm aluminum oxide for 15 seconds Color and esthetics was found to be sufficient to mask
was found to be the most effective for underlying dentin color.71 With a con-
producing higher bond strengths for Increased translucency correlated servative reduction of 1 mm, a semi-
a densely-sintered aluminum-oxide with improved esthetics is the primary translucent all-ceramic specimen will
coping (Procera; Nobel Biocare AB) advantage in using an all-ceramic res- match a shade tab more closely than a
when compared to etching with 9.6% toration. Heffernan et al10 evaluated metal-ceramic restoration. Increasing
The Journal of Prosthetic Dentistry Conrad et al
November 2007 401
reduction will improve esthetic results their application when a high degree ability to select the appropriate ma-
for metal-ceramic and semiopaque of translucency is required. terial, manufacturing technique, and
all-ceramic restorations but will not Reported survival rates are vari- cementation or bonding procedures,
further enhance shade-matching for able and dependent upon the mate- to match intraoral conditions and es-
semitranslucent specimens (IPS Em- rial used, manufacturing technique, thetic requirements.
press; Ivoclar Vivadent; In-Ceram clinical application, and the author’s
Alumina and In-Ceram Spinell; VITA definition of failure. Optimal thick- References
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