Prepared by: Verified by

MONTHLY REPORT STATUS (APRIL 2015) Apr-15

E .M. SYAHIR YUSOF
1 Man
1.1 Man Power Status
Target
Mar-15 Issue Improvement /Rectification Action Status
Date
Manager 1
Engineer/Exec 2 NEW UNIFORM PERMINTEX HR APPROVED AND ONE STAFF INVOLVE
Clerk 1
Supervisor 1
Line Leader 0
IQC 1
Check man 1
Operator 7 RESIGNATION - NAJIB REPLACE-INFORM TO VRM 21/5/2015 IN PROGRESS
Total 14

Top 5 2K defects (* 2K defects is inspect by QA (Milan Utama))

No Defects Qty Action Latest Countermeasure
Rear combi lamp
1 9 REPAIR REMOVE WASHER
1.2 Attendance RH Gap
Target
Categories Mar-15 Issue Improvement /Rectification Action Status Head Lamp DHT CHASIS MUST FOLLOW H/LAMP SPEC AFTER DOING
Date 2 8 REPAIR
with Fender LH FRT BUMPER ADJUSTMENT

Rear combi lamp

3 6 REPAIR REMOVE WASHER
RH DHT
Rear combi lamp
4 5 REPAIR REMOVE WASHER
LH DHT
Rear Bumper DHT
ONE POINT CHECK-MAKE SURE BUMPER INSERTED
5 with QTR Panel 5 REPAIR
Conclussion INTO BRACKET
RHS
1.An operator resign due to his mother get stroke. 2.3 Downtime
2. New uniform design for administration staff -

2 Production 2.4 Part Shortage

2.1 Production Planning Note: Summary of part shortage for Lot MFT 4006
Note : Current production Stage is Lot MFT 4004/05
MONTH Mar-15
WEEK WEEK 1 WEEK 2 WEEK 3 WEEK 4 WEEK 5 MONTH
PLAN 10 5 18 12 45
ACTUAL OUTPUT 5 8 11 19 43
DEFECTS (CKD) 2 8 11 19 40
ACTUAL CKD (PDI) 13 13
ACTUAL CBU (PDI) 0
DPU (CKD) 0.40 1.00 1.00 1.00 #DIV/0! 0.93

TOP 5 part shortage

No Part Name Qty Action

1 INST PANEL ASSY,UPR 9
2 SEAT ASSY SUNVISOR 5
LIST OUT AND REQUEST TO
3 RUB PLUG,FR FLOOR&RR INR PLATE,RR WHEEL
4 COVER
LOG
4 SPRAY NOZZLE ASSY RR 3
5 RUBBER PLUG RR WHEEL COVER 3

Conclussion 2.5 Part Reject

1. Currently, production planning 5 units/day for lot 5 and 6 unit/day for lot 6 .
2. Part shortage from logistic start from 22 APRIL 2015 No Part Name Part No Qty Defects Reason Status Result Remarks
1 SUNVISOR RHS 8204120-08-00CQ 1 OVERTIGHTEN CLAIM TO PERMINTEX

2
2.2 Quality Report 3
Note : For April production, The results as per below 4
5
Top 5 offline defects (* Offline defects is inspect by checkman (PERMINTEX)) 6
No Defects Qty Action Latest Countermeasure 7
8
1 COMB LAMP TC RH 8 REPAIR REMOVE WASHER AND REALLIGN
9

CHANGE SCREW DRIVER FROM SHORT TO 10

2 SCREW SUNVISOR LH NFP 9 REPAIR LONG TO REDUCE TORQUE NEEDED
TOTIGHT
11

MEASURE WITH TAPER GAUGE TO GET 13

3 H/LAMP RH DHT
4 COMB LAMP TC LH
5 BUMPER RR GAP
5 REPAIR UNDER SPEC WHILE INSTALL
14
15
6 REPAIR REMOVE WASHER AND REALLIGN
16
MAKESURE INSERT INTO RR BUMPER 17
5 REPAIR BRACKET

Conclusion
1. Most of the reject parts cause by wrong method use to assembly and secondary defect at repair
 PERMINTEX AUTOMOTIVE SDN BHD
DAILY MONITORING PRODUCTION ASSEMBLY
MONTH Apr-15
WEEK WEEK 1 WEEK 2 WEEK 3 WEEK 4 WEEK 5
DAY WED THU FRI SAT SUN MON TUE WED THU FRI SAT SUN MON TUE WED THU FRI SAT SUN MON TUE WED THU FRI SAT SUN MON TUE WED THU FRI SAT SUN MON TUE WED THU FRI T/M

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 2 3 4 5 6 7 8

PLAN LINE ON 5 5 5 6 6 6 6 6 45

ACTUAL LINE ON 3 2 3 6 5 5 6 7 1 38

ACTUAL OFF LINE (TRIM) 2 3 5 3 1 5 5 6 6 6 1 43 5 5 5 5 5

TOTAL DEFECTS (CKD) 1 1 6 9 6 11 13 14 61 5 5 5 5 5

ACTUAL CKD (PDI) 2 5 3 3 13 5 5 5 5 5 3 1 1

ACTUAL CBU (PDI) 0 7 7 2 5 4 2 0 0

DEFECTS PER UNITS (DPU) 0.5

0.3333333333
#DIV/0!
#DIV/0! 0 2 #DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0! 0 1.8 1.2 #DIV/0!
#DIV/0!
1.833333333
2.166666667
2.3333333330 #DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
1.418604651
 PERMINTEX AUTOMOTIVE SDN BHD

DAILY MONITORING FOR OFFLINE DEFECT

SECTION : TRIM APRIL

WEEK
WEEK 1 WEEK 2 WEEK 3 WEEK 4 WEEK 5 WEEK 1

WED THU FRI SAT SUN MON TUE WED THU FRI SAT SUN MON TUE WED THU FRI SAT SUN MON TUE WED THU FRI SAT SUN MON TUE WED THU FRI SAT SUN MON TUE WED THU FRI SAT T/M
NO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9

1 IP DIRTY 1 1 2

2 COMB LAMP TC RH 1 4 1 1 1 8

3 H/LAMP LH DHT 3 3 2 5 13

4 H/LAMP RH DHT 3 1 1 5

5 COMB LAMP TC LH 2 1 1 1 1 6

6 BUMPER RR GAP 1 1 3 5

7 BUMPER RR DHT 2 1 3

8 IP SC RH 2 2

9 SCREW SUNVISOR RH NFP 1 2 2 5

10 SCREW SUNVISOR LH NFP 3 4 2 9

11 BUMPER RR SC 2 2

12 A PILLAR GAP 1 1

13 0

14 0

TOTAL DEFECT 1 1 0 0 6 0 0 0 0 0 0 0 0 0 9 6 0 0 11 13 14 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 61
 PERMINTEX AUTOMOTIVE SDN BHD

DAILY MONITORING FOR PART SHORTAGE

SECTION : TRIM Dec-14

WEEK
WEEK 1 WEEK 2 WEEK 3 WEEK 4 WEEK 5 WEEK 1

WED THU FRI SAT SUN MON TUE WED THU FRI SAT SUN MON TUE WED THU FRI SAT SUN MON TUE WED THU FRI SAT SUN MON TUE WED THU FRI SAT SUN MON TUE WED THU FRI SAT T/M
NO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9

1 INST PANEL ASSY,UPR 9 9

2 SEAT ASSY SUNVISOR 5 5

3 SPRAY NOZZLE ASSY RR 3 3

4 OTR HANDLE ASSY RR DOOR LH 2 2

5 OTR HANDLE FRAME FR DOOR LH 2 2

6 OTR WEATHER STRIP RR DOOR LH 2 2

7 SUNVISOR RH 2 2

8 SEALING STRIP RR DOOR RH 1 1

9 GUARD PLATE ASSY A PILLAR UPR RH 1 1

10 OTR WEATHER STRIP RR DOOR RH 1 1

11 PIPE CLAMP NO 2 1 1

FR SHOCK ABSORBER W/COIL SPRING ASSY

12 (PLATE 1 1

13 NUT ANTENNA POLE 1 1

14 FR SECTION,FLUID OUTLET PIPE,CONDENSER 1 1

`
RUB PLUG,FR FLOOR&RR INR PLATE,RR
15 WHEEL COVER 4 4

16 RUBBER PLUG RR WHEEL COVER 3 3

17 WARNING AIRBAG 2 2

18 LOGO NO 1 CHILD LOCK 1 1

19 0

20 0

21 0

22 0

23 0

24 0

25 0

26 0

27 0

28 0

29 0

30 0

31 0

32 0

33 0

34 0

35 0

36 0

37 0

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

TOTAL SHORTAGE 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 42 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 42
 DAILY ATTENDANCE RECORD (TRIM LINE)

MONTH APRIL 2015

WEEK WEEK 1 WEEK 2 WEEK 3 WEEK 4 WEEK 5
NO NAME POSITION DETAIL
DAY W TH F SA S M T W TH F SA S M T W TH F SA S M T W TH F SA S M T W TH F SA REMARKS
DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
ENGKU MUHAMMAD SYAHIR BIN ENGKU DATE JOINT : ID STAFF: ATT MC MC / / / EL EL / / / / / / / / / / / / / / /
1 ENGINEER
MOHD AFANDI TEL : O.T
DATE JOINT: ID STAFF: ATT / / / / / / / / / / / / / / L / MC / / / / /
2 ASWADI BIN MANSOR EXECUTIVE
TEL : O.T
DATE JOINT : ID STAFF: ATT / / / / / / / EL / / / / / EL / / / / / / AL NI
3 MOHD SAIFULDIN BIN MOHD SAAD OPERATOR
TEL ; O.T
DATE JOINT : ID STAFF : ATT / / / / MC / / / / / / / / / / / / / / / / /
4 MOHD SYUKRI BIN HASHIM OPERATOR
TEL : O.T
DATE JOINT : ID STAFF: ATT / / / / / / / AL / / / / / / / / / AL / / / /
5 MOHD FIRDHUS BIN GHAZALI OPERATOR
TEL : O.T
DATE JOINT: ID STAFF; ATT / / / / / / / AL / / / / / / / / / AL / / / /
6 MOHD NAJIB BIN ABDULLAH OPERATOR
TEL; O.T
DATE JOINT : ID STAFF ; ATT / / / / / / AL / / / / / / / AL / / / / AL / /
7 MOHD ZULFIQAR BIN ABDUL HALIM OPERATOR
TEL ; O.T
DATE JOINT ; ID STAFF ; ATT / / / / / / AL / / / / / / / / / / / AL / / /
8 MUHAMMAD AZRI HAFIZ BIN ISHAK OPERATOR
TEL ; O.T
DATE JOINT : ID STAFF ; ATT / / / / / / / / / / / / / / / / AL / / / / /
9 MOHD HANIF BIN ISHAK OPERATOR
TEL ; O.T
DATE JOINT : ID STAFF ; ATT / / / / / / / / / / / / / / / / AL / / / / /
10 MOHD ROHAIMI BIN ABDUL SAMAD OPERATOR
TEL ; O.T
DATE JOINT : ID STAFF ; ATT / / / / / / / / / / / / / / / / / / AL / / /
11 MOHD RIDUAN BIN ABDUL SAMAD OPERATOR
TEL ; O.T
DATE JOINT : ID STAFF ; ATT / / / / / / / / / / / / / / / / / AL / / / /
12 MOHD ZULHUSNI BIN ABU HASSAN OPERATOR
TEL ; O.T
DATE JOINT : ID STAFF ; ATT / / / / / / / / / / / / / / / / / / / / / /
13 MUHAMMAD AIDIL ASHRAF BIN MOHADZIR OPERATOR
TEL ; O.T
DATE JOINT : ID STAFF ; ATT / / UL / / / / / / / / / / / / / AL NI / / / /
14 MOHD KHAIRUL BIN MD SAAD OPERATOR
TEL ; O.T

DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 TOTAL
AL 0 0 0 0 0 0 0 0 2 0 0 2 0 0 0 0 0 0 0 0 1 0 3 0 0 3 2 1 1 0 0 0 0 0 0 15
UL 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1
CL 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
MC 1 1 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 4
EL 0 0 0 0 0 0 0 1 1 0 0 1 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4
OS 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
TR 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
L 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1
PL 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
ML 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
NI 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 1 0 0 0 0 0 2
TOTAL 1 1 0 0 1 0 1 1 3 0 0 3 0 0 0 0 0 0 0 1 2 0 4 0 0 4 2 1 1 1 0 0 0 0 0 27

LEGEND :

AL Annual Leave MC Medical Leave TR Training ML Maternity Leave

CL Compassionate EL Emergency L Late NI No Info

UL Unpaid OS Out Station PL Paternity Leave
 GO AUTOMOBILE MANUFACTURING SDN.BHD.
DAILY MONITORING FOR 2K REPORT
SECTION : TRIM Apr-15
WEEK WEEK 1 WEEK 2 WEEK 3 WEEK 4 WEEK 5
T/ T/ T/ T/ T/W T/M
SUN MON TUE WED THU FRI SAT SUN MON TUE WED THU FRI SAT SUN MON TUE WED THU FRI SAT SUN MON TUE WED THU FRI SAT SUN MON TUE WED THU FRI SAT
W W W W
NO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

ENGINE ROOM

2 BRAKE PIPE TOUCHING 0 0 0 0 0 0

4 WATER SPRAY WRONG ROUTING 0 0 0 0 0 0

7 HEATER PIPING CLAMP TOUCH 0 0 0 0 0 0

11 Air cond pipe clip NG 0 0 0 0 0 0

13 Bracket H/Lamp Color unmatch 0 0 0 0 0 0

15 0 0 0 0 0 0
Pipe A/Cond touching

HOOD & HEAD LAMP&WINDSCREEN

2 Head Lamp DHT with Fender LH 2 [1] 2 2 [2] 1 [3] 3 0 2 [4] 1 [5] 3 1 [6] 1 9

7 Head lamp gap with fender RH 0 1 [7] 1 0 0 0 1

10 H/Lamp Bracket RH broken 0 0 0 0 0 0

11 H/Lamp Bracket LH broken 0 0 0 0 0 0

14 H/Lamp RH bolt NFT 0 0 0 0 0 0

Head Lamp DHT with Fender RH 1 [8] 1 [9] 2 0 0 2 [10] 2 0 4

Head lamp gap with fender LH 0 0 0 0 0 0

FRONT BUMPER 0 0 0 0 0 0

FR DOOR WITH FENDER RHS

1 Limiter no grease (noise) 0 0 0 0 0 0

2 Weatherstrip not level 0 0 0 1 [11] 1 0 1

0 0 0 0 0 0

RR DOOR WITH QTR PANEL RHS

1 TRIANGLE/DELTA GAP 0 0 1 [12] 1 0 0 1

2 Door handle touching 0 0 0 0 0 0

3 Door abnormal noise 0 0 0 0 0 0

4 Glass chrome lining gap 0 0 0 0 0 0

5 Child lock sticker wrinkle 0 0 0 0 0 0

6 Door Glass lining wrinkle 0 0 0 0 0 0

7 Sticker child lock missing 0 0 0 0 0 0

8 Door Glass Scratch 0 0 0 0 0 0

0 0 0 0 0 0

FR DOOR WITH FENDER LHS

5 Glass Run Channel Wavy 0 0 0 0 0 0

6 Weather strip clip broken 0 0 0 0 0 0

10 Door abnormal noise 0 0 0 0 0 0

4 Run Channel NFP 0 0 0 0 0 0

Weather strip not level 2 [13] 2 0 0 0 0 2

0 0 0 0 0 0

RR DOOR WITH QTR PANEL LHS

1 GAP HANDLE 0 0 0 0 0 0

2 Weather strip outer NG 0 0 0 0 0 0

3 Door handle touching 0 0 0 0 0 0

4 Door glass vibrate 0 0 0 0 0 0

5 Lining door glass wrinkle 0 0 0 0 0 0

6 Sticker child lock missing 0 0 0 0 0 0

7 Insulator harness twist 0 0 0 0 0 0

8 Door run channel tear 0 0 0 0 0 0

9 Door run channel gap 1 [14] 1 0 0 0 0 1

10 Sticker child lock wrinkle 0 0 0 0 0 0

11 Door abnormal noise 0 0 0 0 0 0

12 Glass chrome lining gap 0 0 0 0 0 0

13 Fuel Lid DHT 0 0 0 1 [15] 1 [16] 2 0 2

14 Triangle NFP 0 1 [17] 1 0 0 0 1

0 0 0 0 0 0

TAIL GATE & COMPARTMENT 0 0 0 0 0 0

1 Rear combi lamp RH DHT 1 [18] 2 [19] 3 3 [20] 3 0 0 0 6

2 Rear combi lamp RH Gap 1 [21] 3 [22] 4 4 [23] 1 [24] 5 0 0 0 9

3 Rear combi lamp LH DHT 2 [25] 3 [26] 5 0 0 0 0 5

4 Rear combi lamp LH Gap 0 0 0 0 0 0

6 Gap LH with bumper 0 0 0 0 0 0

11 Combi Lamp RR LH Bolt not fully tighten 0 0 0 0 0 0

12 Combi lamp RH fitting noise 0 0 0 0 0 0

14 combi lamp touching with qtr panel RH 0 0 0 0 0 0

15 combi lamp touching with qtr panel LH 2 [27] 2 2 [28] 2 0 0 0 4

16 combi lamp touching with bumper RH 0 1 [29] 1 0 0 0 1

17 Combi Lamp RR LH Bolt not fully tighten 0 0 0 0 0 0

18 combi lamp touching with bumper LH 0 1 [30] 1 1 [31] 1 0 0 2

0 0 0 0 0 0

REAR BUMPER

1 SPONGE PLAT MISSING 0 0 0 0 0 0

3 rh DHT with QTR Panel 0 1 [32] 1 [33] 2 1 [34] 1 2 1 [35] 1 0 5

4 lh DHT with QTR Panel 0 0 0 0 0 0

5 RH gap with qtr panel 0 0 0 0 0 0

6 LH gap with qtr panel 0 0 0 0 0 0

7 Screw Fender flare NFT (secondary defect) 0 1 [36] 1 0 0 0 1

0 0 0 0 0 0

INSTRUMENT PANEL

1 SCRATCH 0 0 0 0 0 0

2 GAP WITH A-PILLAR LHS 0 0 0 0 0 0

3 Cigar Lighter missing 0 0 0 0 0 0

4 GAP btw upper n lower IP 0 0 0 0 0 0

5 G.box touching with harness a/bag 0 0 0 0 0 0

 GO AUTOMOBILE MANUFACTURING SDN.BHD.
DAILY MONITORING FOR 2K REPORT
SECTION : TRIM Apr-15
WEEK WEEK 1 WEEK 2 WEEK 3 WEEK 4 WEEK 5
T/ T/ T/ T/ T/W T/M
SUN MON TUE WED THU FRI SAT SUN MON TUE WED THU FRI SAT SUN MON TUE WED THU FRI SAT SUN MON TUE WED THU FRI SAT SUN MON TUE WED THU FRI SAT
W W W W
NO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

6 VIN IP slanting 0 0 0 0 0 0

7 Dent 0 0 0 0 0 0

8 Center Facia NFP 0 0 0 0 1 [37] 1 1

9 Sticker Fuse box missing 0 0 0 0 0 0

10 Cover meter combi NFP 0 0 1 1 0 0 1

0 0 0 0 0 0

INTERIORS

1 SUN VISOR AIRBAG STICKER MISSING 0 0 0 0 0 0

3 A-pillar LH not fit properly 1 [38] 1 0 0 1 [39] 1 0 2

6 A-pillar LH gap / easy detached 1 [40] 1 0 0 0 0 1

9 Roof lining gap 0 0 0 0 0 0

10 Sun visor a/bag sticker slanting 0 0 0 0 0 0

12 Roof lining excess fitting/NG fitting 0 0 0 0 0 0

13 sunvisor bracket not fully tighten 0 0 0 0 0 0

14 Roof lining torn 0 0 1 [41] 1 0 0 1

17 Roof Lining wrinkle 0 0 0 0 0 0

Sunvisor plastic cover missing 0 0 0 0 0 0

FR Room lamp NFP 0 1 [42] 1 0 0 0 1

Roof lining dirty 0 0 1 [43] 1 2 0 0 2

0 0 0 0 0 0

STEERING & TIRES

1 Steering shaft vibrate 0 0 0 0 0 0

2 Steering shaft noise 0 0 0 0 0 0

0 0 0 0 0 0

ROOF TOP 0 0 0 0 0 0

1 Antenna slanting 0 0 0 0 0 0

0 0 0 0 0 0

FUNCTIONAL 0 0 0 0 0 0

EXTERIOR VIEW 0 0 0 0 0 0

1 RR Nozzle spray not function(pipe disconnect) 0 0 0 0 0 0

0 0 0 0 0 0

FR & REAR DOOR 0 0 0 0 0 0

1 FR LH Pwr window noise 0 0 0 1 [44] 1 0 1

0 0 0 0 0 0

FUEL LID 0 0 0 0 0 0

1 Lock Stuck NG 0 0 0 0 0 0

2 TOUCHING BODY 2 [45] 2 1 [46] 1 0 0 0 3

0 0 0 0 0 0

ROOM LAMP 0 0 0 0 0 0

FR Lamp function not smooth 0 0 0 0 0 0

RR Lamp function not smooth 0 0 0 0 0 0

RR lamp malfunction (open close door) 1 [47] 1 0 0 0 0 1

FR lamp malfunction (open close door) 0 1 [48] 1 0 0 0 1

0 0 0 0 0 0

INSTRUMENT PANEL (IP) 0 0 0 0 0 0

1 G.box touching with IP 1 [49] 1 0 0 0 0 1

0 0 0 0 0 0

SIDE MIRROR CONTROLLER 0 0 0 0 0 0

1 Side Mirror Controller Lhs 0 0 0 0 0 0

2 Side Mirror Controller Rhs 0 0 0 0 0 0

0 0 0 0 0 0

0 0 0 0 0 0

ELECTRICAL 0 0 0 0 0 0

METER COMBI 0 0 0 0 0 0

1 Speedometer not function 0 0 0 0 0 0

2 Airbag indicator not function 0 0 0 0 0 0

3 Head Lamp indicator malfunction 0 0 0 0 0 0

0 0 0 0 0 0

ROOM LAMP 0 0 0 0 0 0

1 FR Room Lamp Malfunction 0 0 0 1 [50] 1 0 1

2 RR Room Lamp Malfunction (Socket NFT) 0 0 0 0 0 0

0 0 0 0 0 0

RR COMBI LAMP 0 0 0 0 0 0

1 malfunction (connector NFT) 0 0 0 0 0 0

0 0 0 0 0 0

HEAD LAMP 0 0 0 0 0 0

1 Fog lamp malfunction 0 0 0 0 0 0

0 0 0 0 0 0

0 0 0 0 0 0

TOTAL DEFECT 0 0 0 10 17 0 0 27 9 5 5 4 0 0 0 23 0 0 3 2 3 0 0 8 1 5 2 3 1 0 0 12 0 0 0 0 2 0 0 2 72

GAM/RPT/00/QA/HAVAL M4/00/003 PAGE 3 OF 8

 GO AUTOMOBILE MANUFACTURING SDN.BHD.
DAILY MONITORING FOR 2K REPORT
SECTION : TRIM Apr-15
WEEK WEEK 1 WEEK 2 WEEK 3 WEEK 4 WEEK 5
T/ T/ T/ T/ T/W T/M
SUN MON TUE WED THU FRI SAT SUN MON TUE WED THU FRI SAT SUN MON TUE WED THU FRI SAT SUN MON TUE WED THU FRI SAT SUN MON TUE WED THU FRI SAT
W W W W
NO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
 GO AUTOMOBILE MANUFACTURING SDN. BHD.
QUALITY DIVISION DEPARTMENT
SECTION : 2K REPORT

TITLE: MODEL MONTH DEPT BRANCH DATE PREPARED WEEK LOT

6/5/2015
MONTHLY 2K MONITORING REPORT
GWM M4 Apr-15 QUALITY CONTROL 2K REPORT File Name: M.IZUDDIN ALL LOT 4001 ~ 4006
DEFECT Vs DATE 2K REPORT
DEC'14 JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
TOTAL CHECK #REF! #REF! #REF! #REF! #REF!
TOTAL DEFECT #REF! #REF! #REF! #REF! #REF!
DPU #REF! #REF! #REF! #REF! #REF! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
KPI DPU 2 2 2 2 2 2 2 2 2 2 2 2 2

TOP DEFECT BY MONTHLY

NO 1) TRIM QTY PIC NO 2) CHASSIS QTY PIC NO 3) FINAL QTY PIC NO 4) GNOSB QTY PIC NO 5) LOGISTIC QTY PIC
Noise due to mounting gear box
1 Rear combi lamp RH Gap 9 TR 1 2 CH 1 Lining doortrim not level 14 FI 1 Nozzle spray not level 5 GN 1
slanting
Bumper Touching with Head Lamp
2 Head Lamp DHT with Fender LH 8 TR 2 2 CH 2 Hood Gap with Head Lamp 5 FI 2 2
LH

3 Rear combi lamp RH DHT 6 TR 3 3 Hood Gap 3 FI 3 3

4 Rear combi lamp LH DHT 5 TR 4 4 Parking brake NG 5 FI 4 4

Rear Bumper DHT with QTR Panel

5 5 TR 5 5 Alarm malfunction 2 FI 5 5
RHS
combi lamp touching with qtr panel 1 2 3 4 5 6 7 T/W 8 9 10 11 12 13 14 T/W 15 16 17 18 19 20 21 T/W 22 23 24 25 26 27 28 T/W 29 30 31 T/W
6 4 TR 6 6 Rear Door LH Lining door trim gap 3 FI 6 6
LH KPI 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Front door RH Lining gap with door
7 Head Lamp DHT with Fender RH 4 TR 7 7 3 FI 7 7
trim

8 Fuel Lid touching body 3 TR 8 8 8 8

9 9 9 9 9

10 10 10 10 10

NO 6) PART QTY PIC NO 7) OTHERS QTY PIC

1 Head Rest FR RH tight (stuck) 3 PA 1 Door glass leaking LH 11 OT

2 2 RR LH Triangular leak 3 OT

3 3

4 4

5 5

6 6

7 7
PREPARED BY CHECKED BY APPROVED BY

8 8

9 9
M.IZUDDIN AHMAD ROSIDI YUSUF SAAD
QA ENGINEER MANAGER OPERATION MANAGER
10 10
GAM/RPT/00/QA/HAVAL M4/00/001 PAGE 1 OF 8
 DOC : - PREPARED : - CHECKING : - APPROVED : - MODEL
HASLIZAN DON ROSMADI OTHMAN YUSUF SAAD
REF : - PRV : - DATE : - PAGE : - HAVAL M4
1 0F 1
SUMMARY REJECT PART (PRODUCTION) STATION : - ALL
LOT : - 6 (MFT 4006)
PART STATUS REWORK
NO DATE ISSUE REPORT NO PART NAME PART NO QTY DEFECT REASON ISSUE BY (GROUP) TICKET NO ACTION TAKEN DATE RELEASE DEPOSED DATE RELEASE REMARK
KD LP OK NG
CLAIM TO
1 16/04/2015 SUNVISOR RHS 8204120-08-00CQ 1 BROKEN PERMINTEX
PERMINTEX

DOC : - PREPARED : - CHECKING : - APPROVED : - MODEL

HASLIZAN DON YUSUF SAAD
REF : - PRV : - DATE : - PAGE : - HAVAL M4
2 0F 2
SUMMARY REJECT PART (PRODUCTION) STATION : - ALL
LOT : - 6 (MFT 4006)
PART STATUS REWORK
NO DATE ISSUE REPORT NO PART NAME PART NO QTY DEFECT REASON ISSUE BY (GROUP) TICKET NO ACTION TAKEN DATE RELEASE DEPOSED DATE RELEASE REMARK
KD LP OK NG

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37
38

39

40

41

42

43
[1] M.Izuddin:
135,126

[2] M.Izuddin:
131,136

[3] M.Izuddin:
133

[4] M.Izuddin:
155,153

[5] M.Izuddin:
161

[6] M.Izuddin:
159

[7] M.Izuddin:
131

[8] M.Izuddin:
124

[9] M.Izuddin:
135

[10] M.Izuddin:
155,153

[11] M.Izuddin:
158

[12] M.Izuddin:
149

[13] M.Izuddin:
135,126

[14] M.Izuddin:
122

[15] M.Izuddin:
164

[16] M.Izuddin:
171

[17] M.Izuddin:
140

[18] M.Izuddin:
142

[19] M.Izuddin:
125,128
[20] M.Izuddin:
129,130,132

[21] M.Izuddin:
142

[22] M.Izuddin:
126,125,128

[23] M.Izuddin:
129,127,130

[24] M.Izuddin:
143

[25] M.Izuddin:
122,124

[26] M.Izuddin:
126

[27] M.Izuddin:
122,142

[28] M.Izuddin:
136,137

[29] M.Izuddin:
139

[30] M.Izuddin:
144

[31] M.Izuddin:
146

[32] M.Izuddin:
138

[33] M.Izuddin:
143

[34] M.Izuddin:
148

[35] M.Izuddin:
154

[36] M.Izuddin:
143

[37] M.Izuddin:
172

[38] M.Izuddin:
142
[39] M.Izuddin:
158

[40] M.Izuddin:
135

[41] M.Izuddin:
145

[42] M.Izuddin:
141

[43] M.Izuddin:
146

[44] M.Izuddin:
152

[45] M.Izuddin:
126,128

[46] M.Izuddin:
139

[47] M.Izuddin:
142

[48] M.Izuddin:
129

[49] M.Izuddin:
135

[50] M.Izuddin: