Homework — WPS/PQR Evaluation (QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORD (PQR) (See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code) Record Actual Conditions Used to Weld Test Coupon. ‘Company Name _BIG COOKIEFABRICATORS. rs PQR No, BCE-026. WPS No. Date 10/1/1998 Welding Processes) ‘SMAW. Types (Manual, Automatic, Semi-Auto) MANUA JOINTS (QW-402) ASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407) Material Spec, __A-106 B to A-106 C Temperature__1100% _* 10°F ‘Type or Grade Time 15 Minutes PNo,__1 woPNo__L Other Thickness of Test Coupon 0.500" Diameter of Tost Coupon, 12NPs Other GAS (QW-408) Pecent Composition Gast (Misture) Flow Rate Shielding FILLER METALS (QW-44) Trailing Backing SFA Specification [AWS Classification 16010 ELECTRICAL CHARACTERISTICS (QW-409) Fillor Metal F No. ‘Current__DC Weld Metal Auslysis ATW. 1 Polatiy Rew ‘Siz of Hiller Metah 2 Amps Volts Other ‘Tungsten Electrode Size other ‘Weld Metal Thickness 0500" POSITION (QW-405) TECHNIQUE (Qw-410) Position of Groove __1G_ Rotted ‘Travel Speed, ‘Weld Progression (Uphill Downhill) String or Weave Bead Weave Other Oscillation ‘Maltipas or Single Pass (per side)__Mulliple _ Single or Multiple Elootodeo PREHEAT (QW-406) Other Preheat Temp, 70°F Inerpass Temp, OtherHomework — WPS/PQR Evaluation QW-483 (Back) PQR No. _ BCF-026 Tensile Test (QW-150) Syeeimennn | With | Thickness ‘ea | UninateLoad ] Unite Suess | Type of Failure = (ah) inch | q.incnes (bs) (si) “& Location T 0750 1500 O75 Ba50 000 | Base Ductile 2 0750 0500 0375 25.500 68.000 | weld Duce Guided-Bend Tests (QW-160) Type and Figure No. Result Hi Side- QWaRE2 106" Linear Tear 1a Ride W402 Ke wa Hi Side- QWAGDD BG Wide Tear Side = QW262.2 No Linear Toughness Tests (QW=170) specimen ] Notch Notch] Test Impact Tatra Exp Drop Weight Ne Location | Type | temp. | vas | ocstar is | Break No Break Fillet Weld Test (QW-180) Remit -Satstacton: Yes No Penetration into Parent Metal: Yes_____No Macro-Resls Other Tests Type of Text Deposit Analysis oer ~ Welder« Name _Ken Shak Clocks, BEAT Stampe,__5491 ess conducted by_D. Kim Labs Laboratory Test No, __DK-21 ‘We certify that the statements in this record are correct and that the test welds were prepared, welded, ind tested in accordance with the requements of Section IX ofthe ASME Code, Manufacturer__1G COOKIE FABRICATORS Date_10/12/1998 By (Data af ecoed of te ar illtative ony end may be modified We inn ve ype a uF ves equ yt Code)Homework — WPS/PQR Evaluation Mission: Find all the errors associated with the WPS-PQR combination. See Manual page WD-I for the detailed process to complete this review. ‘QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATION (WPS) (See QW.200.1, Section IX, ASME Boller and Pressure Vessel Code) ‘Company Name __ BIG COOKIE FABRICATORS By Pres. Thomas Uyoh Welding Procedure Spec. No. __BCFI6 Date __ 11/20/1998 Supporting POR No.(s) __BCF-Q76 Revision No, 1 Date 2161999 Welding Processes) _SMAW Type(s) ___ MANUAL ‘Raton, anual Machin. o Semi-Auto) JOINTS (QW-402) Details Joint Design All Grooves & Fits Backing (Yes) (No) Backing Material (Type) —___Metal ____ (Refer to bth facing and tines) W) Meta () Nonixing Meal pn ©) Nonmetaic ——() Oe Allowed Sketches, Production Drawings, Weld Symbols or Writen Description SBould show the general arrangement of the pats to be welded. Where swplicabe. te ret spacing andthe details weld groove may be specified Root Spang is 1/8" tthe option of the Mf, sketches may be atachedt illustrate joint design, weld layers an Bead sequen. BASE METALS (QW-403) PNo. 1 GroupNo_ to P-No. Group No. oF Specification type and grace to Specification ype and grade oR (Chem. Analysis and Mech Prop. o Chem, Analysis and Mech, Prop. Thickness Range: Base Metal Groove _1is"=2 Fillet Tera Pipe Dia. Range: Groove _2NPS to unlimited Fillet Other “FILLER METALS (QW-408) Spec. No. (SFA) __S.l [AWS No, (Class) PNe 3 ANo, L Size of Filler Metals _U8° io S16" ‘Weld Meta Takes Range Groove V8" 1934" Fillet Us Va Blectrode-Flux (Class) Flux Trade Name Consumable Insert OtherHomework — WPS/PQR Evaluation OW.-482 (Rack) WPS No. _BCEIG Rev. POSITIONS (QW-405) Positions) of Groove, Welding Progression AL Up_J_ Down POSTWELD HEAT TREATMENT (QW-407) ‘Temperature Ran Time Range None Positions) o Fillet _ATI. GAS (QW-408) PREHEAT (QW-406) Percent Composition Preheat Tenp. Min. 50°F Gas(es) (Mixture) __Flow Rate Inerpass Temp. Max. None Preheat Maintenance Shielding Trailing (Continuous or special heating where applicable should be recorded) Backing ELECTRICAL CHARACTERISTICS (QW-403) Current AC orDC __DC Polarity ‘Amps Range) 20-200 Vols (Raves). ‘amp and volts range shoul be cade fo eal ese viz, Poston, and thickess, ete This information may belted ina tabular frm simile o that shown below.) Tungsten Electrode Size and Type (ore Tunusien, 26 Toraed. te) ‘Mode of Meal Transfer for GMAW. (raya shor SC r,t) Etecrode Wire feed speed ange TECHNIQUE. (QW-410) String or Weave Bead Initial and Interpass Cleaning (Brushing, Grinding, et.) Method of Back Gouging Grinding Oscillation ‘Contact Tube to Work Distance ‘Maltileor Single Pass (per side) No single pass> 3” Multiple or Single Blectrodes, Travel Speed (Range). Peening None Other Filler Metal Current Other ‘Travel | (eg. Remarks, Comments, Type | Amperage | Volt Speed | Hot Wire, Addition, Tech, class | piameter | Potariy | Range Range | Range orch Angle, ete)