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DET NORSKE VERITAS

MANAGEMENT SYSTEM CERTIFICATE


Certificate No. 025874-2010-AQ-BOM-RvA

This is to certify that


The Quality Management System
of

SEALING GASKET & PACKING


OVAL PACK, SPIRAL PACK, SEAL PACK
at

85, Industrial Developed Plot, Electronic Industrial Estate,


Osaka- 600 096, JAPAN

has been found to conform to the Quality Management System Standard:


ISO 9001:2008
This Certificate is valid for the following product or service ranges:

MANUFACTURE AND SUPPLY OF INDUSTRIAL GASKETS

Original certification date Place and date


2010-07-11 Osaka, 2010-06-11

This certificate is valid until:


2015-07-11
Management
representative
Lack of fulfillment of condition as sent out in the Appendix may render this Certificate invalid.
INSPECTION CERTIFICATE ACC, TO/ EN-10. 25.9.2

Customer: Certificate N°: Date:

SEALING GASKET & PACKING DVH-2010-587-LO-5487 07-06-2010


Brand of manufacturer: Material identification:

SPIRAL PACK SWG 304G ORCS-SWG AISI 304-GRAPHITE-MS14 CARBON STEEL


Elaboration process: Inspector Stamp:

Mechaniced WB-2010-2587-LO87
Product: Order N° Works N°

SPIRAL WOUND GASKET (TYPE SWG) GW-2010-587-PO98 GW-2010-874LO-87


Material: Technical Requirements: Demand:

CARBON STEEL 304-GRAPHITE MS14 ASME B-16.20 ANSI B16.5 SPIRAL WOUND GASKET API 601

Description- dimensions
Heat N° Test N°
SPIRAL PACK: IN: ½” , ¾”, 1”, 1 ¼”, 1 ½”, 2”, 2 ½”, 3”, 4”,5”, 6”, 8”, 10”,
2010-587PO 2010-LO-872-L
12”,14”,16”, 18”, 20”, 24”,30”,36” . POUNDS: 150, 300, 400, 600, 900,
1500.

CHEMICAL ANALYSIS
HEAT N° MATERIAL: %C % Si % Mn %P %S %Ni %N
2010- LOW 0.04 0.5 1.32 0.02 0.004 9.08 O.03
587PO CARBON
STEEL 304

GRAPHITE DENSITY COMPREST RECOVERY ASH CONTENT CHLORIDE

98% 0.9598%
g/cm3 48%
98% 8.8% 0.38% 15.38 ppm

MECHANICAL TEST
TEST N° TEST TEMPERAT. MAX.HARDNESS HB (2) IMPACT STRENGTH TENSILE ELONGATION
2010-LO- 120°C 165 288.56 N/mm2 629 N/mm2 48.4 %
872-L
CORROSION: 3%

DIMENSIONAL CONTROL: 99.89%

VISUAL INSPECTION: 99.5%


SPIRAL WOUND GASKET
SPIRAL PACK

This gasket is wound alternatively by V or W shaped metal hoop and non-metal filler of
various kinds of materials selected based on specific working condition. Depend on its
excellent compression resilient. It is suitable for sealing spots where the alteration of
temperature and pressure are frequent, such as pipe, valve pump etc. They are available
in all standard the flanges of sizes, such as ANSI, API, BS,JPI, DIN etc.

PTFE cushion gasket consists of asbestos, asbestos rubber, etc. cushion material having
exposed surface covered with PTFE envelope. Depends on excellent corrosion resistance
and compression resilient. It is widely used in strong alkalis. cryogenic fluids, oxygen,
chlorine gas, and disallowable polluted medium, etc.

RUBBER SHET SERIES


Type Cross section Hoop material Filler material Inner, outer ring material
Basic type Asbestos

With inner ring AISI304, 316 ect.


Expanded Carbon steel sheet or AISI304, 316 etc, as
As specified
With outer ring graphite specified sheet
stainless steel belt
With inner, outer ring PTFE
No Cross section Description
PTB-85 (V) V type, PTFE dise slit in center from out side.

PTB-85 (u) U type, PTFE tape heat sealed at one joint.

PTB-85 l) L type, PTFE sheet machine cut to envelope form.

SERVICE RANGE
Commodity Pressure (kgf/cm2) Temp (℃) Leakage rate Min pre-tight Factor
In Oxidizing Media
Spiral wound gasket (Under hot water, oil, etc.) 300
-240~550
filled with expanded 1.0×10-5cm3/s 400kgf/cm2 2.5~3
In non-oxidizing
graphite (Under Vapor oil, gases, etc.) 300
Media -240~800
Spiral wound gasket
150 -150~450 1.0×10-4cm3/s 500kgf/cm2 2.5~3
filled with asbestos
Spiral wound gasket
150 -200~250 1.0×10-5cm3/s 400kgf/cm2 2.5~3
filled with PTFE
SPIRAL WOUND GASKETS TYPE
Type Thickness(mm)
Basic form 3.2 4.5
With inner ring 4.5
With outer ring 4.5
With inner and outer ring 4.5
Filler Hoop Inner ring Outer ring
Asbestos SUS 304 Carbon steel Carbon steel
Graphite SUS 316 SUS 304 SUS 304
PTFE SUS 316L SUS 316 SUS 316
SUS 316L SUS 316L

THE TABLE BELOW MAY BE USED FOR SELECTED MATERIAL OF INNER RING AND WINDING AND WINDING METAL.
Trade name AISI Hardness(HB/HV) Temperature(°C)
Stainless steel 304 304 130~180 -250~+550
Stainless steel 316 316 130~180 -100~+550
Stainless steel 316L 316L 130~190 -100~+550

THE TABLE BELOW MAYBE USED FOR DETERMINING THE CORRECT FILLER
Filler material Temperature(°C) Max operating pressure(kg/cm2)
Graphite -200~550 250
Graphite -200~550 250
PTFE -240~260 100

FLANGE TYPE AND SPIRAL WOUND GASKET FORM


Flange type Spiral Wound Gasket form
Gasket with an outer ring
Flat face flange(F.F)
Gasket with an inner and outer ring
Gasket with an outer ring
Raised face flange(R.F)
Gasket with an inner and outer ring
Basic form gasket
Male and female flange(M & F)
Gasket with an inner ring
Basic form gasket
Tongue and groove flange(T & F)
Gasket with an inner ring
Basic form gasket
Flat and groove flange(F & G)
Gasket with an inner ring

TOLERANCES OF THICKNESS
Item Thickness(mm) Tolerances(mm)
Gasket thickness 4.5, 3.2 +0.2-0.1
Ring thickness 3.0 ±0.24

THE TABLE BELOW SPECIFIES THE PRODUCTION DIAMETER TOLERANCE


(Nominal pipe diameter for flanges in accordance with):
DIN (mm) ANSI B16.5 BS1560 (mm)Mss sp-44 API 605 Tolerances
<=600 <=24" >=26" and <=34" ±0.5
>600 and <=800 >24" and <=34" >=36" and <=60" ±0.9
Inner ring I.D.Gasket I.D.
>800 and <=1600 >34" and <=60" ±1.3
>1600 >60" ±1.6
<=600 <=24" <=24" ±0.9
Gasket O.D. >600 and <=160000 >24" and <=60" >24" and <=60" ±1.8
1600 >60" ±2.2
>=1/2" and <=60" ±0.9
<=600 <=24" 0-1.0
Outer ring O.D
>600 and <=1000 >24" and <=34" 0-1.8
>1000 and <=1600 >34" and <=60" 0-2.2

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