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1452 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 41, NO.

6, NOVEMBER/DECEMBER 2005

Generator Protection and CT-Saturation


Problems and Solutions
Bogdan Kasztenny, Senior Member, IEEE, and Dale Finney, Member, IEEE

Abstract—This paper presents a new generator relay design, CT-saturation mechanisms often built into the differential
stator differential function in particular, coping with extreme cases protection of more advanced relays would also fail because they
of current transformer (CT) saturation: both ac saturation under are typically designed to cope with ac saturation under large
large currents and/or residual flux; and dc saturation under low
currents but large and long-lasting dc components. The algorithm through-currents.
is a subcycle algorithm with fastest times reaching half a cycle This paper presents research and implementation of en-
including overall response of the relay hardware. Analysis of the hanced stator differential protection driven by industrial appli-
response of a traditional differential function under CT saturation cations where the CTs were selected first, and the relays were
is included to provide setting guidelines for legacy relays. selected later, with the primary criterion to handle the grossly
Index Terms—Current transformers (CTs), directional com- underrated or mismatched CTs.
parison, generator protection, saturation, saturation detection, First, a novel CT-saturation-detection algorithm is imple-
spurious differential current, stator differential protection. mented. The detection algorithm incorporates two distinctive
parts. One is aimed at identifying ac saturation under large
I. I NTRODUCTION currents, while the other is aimed at detecting dc saturation
under small currents such as transformer inrush or a sudden
E XTERNAL-FAULT currents combined with long dc time
constants expose current transformers (CTs) of genera-
tor protection to substantial saturation. Still, in many cases,
change of load.
Second, a phase-comparison principle is incorporated to
make the protection secure. The phase-comparison algorithm
generator-protection CTs are not selected and/or matched prop-
applies adaptive thresholds in order to ensure good sensitivity.
erly. This is particularly true in industrial applications, where
Third, the three major elements: differential, saturation de-
small machines, cogenerators, or distributed generators use
tection, and directional units are combined using adaptive logic
underrated CTs. This is often driven by economic, not technical,
in order to provide for fast, sensitive, and secure protection.
considerations and calls for better performance of protective re-
Sample results of testing of a commercially available relay
lays. In other cases, the trend towards more compact switchgear
incorporating the new algorithm are included.
does not allow for CTs with a generous rating.
Cases are reported where significant saturation of main CTs
could occur under relatively small currents (as low as twice II. D IFFERENTIAL C HARACTERISTIC
the nominal) in as little as a few power-system cycles. Quite
often, different engineering teams select the neutral-side CTs The input currents are sampled at 64 samples per cycle and
and terminal-side CTs: not only are the CT characteristics and prefiltered using an optimized MIMIC filter aimed at removing
burden impedances not matched, but also, the CTs may come the dc component(s) and other low-frequency oscillations. The
from two different manufacturers. As a result, distant external optimized filter is a finite-impulse response (FIR) filter with
faults, transformer inrush currents, or sudden changes in the the window length of approximately one-third of the power-
load could result in CT saturation and misoperation of stator system cycle.
differential protection if set too sensitive. The digitally prefiltered currents are converted into phasors
Traditional means of dealing with CT saturation would fail by applying the full-cycle Fourier filter. The full-cycle window
under such conditions. The currents are small, thus no signifi- combined with the optimized MIMIC filter allows for excellent
cant restraint is produced. The relay would typically apply the filtering (Fig. 1). At the same time, owing to the differential
lower slope of its characteristic and would misoperate even if operating principle and unique definition of the restraining
only a small spurious differential current is produced by the signal, the differential algorithm responds to internal faults in
saturated CT. less than half a cycle, which meets our design criteria.
The operating current is produced as per the principle of dif-
ferential protection (the entire algorithm is phase segregated—
Paper PID-05-09, presented at the 2005 IEEE Pulp and Paper Industry the phase index is omitted in this paper):
Conference, Jacksonville, FL, June 19–23, and approved for publication in
the IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS by the Pulp and
Paper Industry Committee of the IEEE Industry Applications Society. Man- ID = |IT − IN | (1)
uscript submitted for review June 15, 2005 and released for publication
August 30, 2005. where subscripts D, T, and N stand for differential, terminal-
The authors are with General Electric, Markham, ON L6E 1B3, Canada
(e-mail: Bogdan.Kasztenny@GE.com; Dale.Finney@GE.com). side and neutral-side currents, respectively, and | | stands for
Digital Object Identifier 10.1109/TIA.2005.858298 phasor magnitude.

0093-9994/$20.00 © 2005 IEEE


KASZTENNY AND FINNEY: GENERATOR PROTECTION AND CT-SATURATION PROBLEMS AND SOLUTIONS 1453

When clearing an external fault that has just heavily satu-


rated the CTs and thus has produced a spurious differential
current, it will take approximately one full cycle for such
spurious differential current to disappear. During that time, the
restraining current (3)—owing to its one-cycle memory—does
not decrease at all. This results in a well-behaved switch-off
trajectory [Fig. 2(a)].
The presented algorithm uses a dual-slope dual-breakpoint
operating characteristic when comparing the operating signal
(1) with the effective restraining signal (3). Both the slope
lines intersect the origin, and thus are true lines of a constant-
percentage restraint. The transition region between the two
breakpoints and slopes is approximated by a third-order func-
tion [Fig. 2(b)].
The implemented characteristic allows the shaping of the
Fig. 1. Frequency response of the applied phasor-estimation algorithm (upper operate/restrain regions in a flexible way. The following setting
envelope only). rules apply:
BL lower breakpoint marks the ac-saturation-free region; it
is assumed that below this value, CT saturation will not
occur due to the ac component even with 80% residual
flux (Section VII references a tool for making this deter-
mination);
BH higher breakpoint marks the ac-saturation region; it is
assumed that above this value, CT saturation will occur
due to the ac component alone even with 0% resid-
ual flux (Section VII references a tool for making this
Fig. 2. (a) Response to switch-off transients; (b) parameters of the differential determination);
characteristic.
SL lower slope controls sensitivity of protection under low
The restraining current is produced as the greater of the two currents; it should be set above the maximum spurious
currents: differential current with no CT saturation;
SH higher slope recommended to be set at about 60%; this
IR1 = max (|IT |, |IN |) . (2) value is of secondary importance, as stability of the
algorithm does not depend on the differential character-
The “maximum of” definition of the restraining current istic alone.
brings in two advantages. First, during heavy internal faults,
the ratio between the differential and restraining currents is
much higher than 100%, resulting in fast and reliable operation. III. CT-S ATURATION D ETECTION
Second, during an external fault with saturation of one set of CT-saturation detection combines three distinctive parts.
CTs, the restraining current is not reduced by the saturation as First, fast saturation due to large ac-current components is
long as one of the CTs (neutral or terminal) is not saturated. detected. Second, slower saturation under small ac currents, but
Differential relays must cope with switch-off transients. significant and long-lasting dc currents, is detected. Third, extra
An external fault may saturate one or more CTs and bring security measures applied after detecting CT saturation are kept
the differential-restraining point close to the operating line in place for an extended period of time by a dedicated memory
of the characteristic. When the external fault is subsequently circuit. This is required because the applied CT-saturation-
cleared, both the differential and restraining currents start de- detection techniques are of a transient nature and will not
creasing. The resulting switch-off trajectory may temporarily latch themselves.
enter the characteristic and cause misoperation [Fig. 2(a)].
A crude way of preventing this from happening is to delay
intentionally—after detecting a fault but not operating for A. Memory of the CT-Saturation-Detection Logic
it—the operation of the differential function. The saturation flag (SAT) is set by a state machine, as in
As delaying—even conditionally—the operation of protec- Fig. 3. A state machine is a computational model consisting
tion is not desired, the algorithm presented in this paper instead of a number of states (conditions) and functions that control
applies additional postfiltering to the raw restraining current in the transition between states. In this case, the state machine
order to cope with switch-off transients. The effective restrain- controls a flag (SAT) that determines when the differential
ing current is a maximum instantaneous value in the last power- principle requires additional security.
system cycle: Normally, the state machine is operating in the “Normal”
  state. A saturation condition (SC) described later causes the
IR(k) = max IR1(k−p) , p = 0 . . . 1 cycle. (3) transition to the “External Fault” state. The saturation flag is
1454 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 41, NO. 6, NOVEMBER/DECEMBER 2005

Fig. 4. (a) Illustration of the ac-saturation detector; (b) effective logic of the
dc-saturation algorithm.

Unlike busbar protection, where CTs may saturate very


heavily and very quickly, stator differential protection is not ex-
posed to very fast CT saturation. Saturation-detection methods
intended for busbar applications may use short-window filtering
techniques or even current derivatives to cope with very short
periods of saturation-free CT operation [1]. Stator differential
Fig. 3. State machine of the saturation-detection logic. protection may use a much simpler approach such as

SCac = (ID < SL · IR ) AND (IR > BL ). (6)


set at this time. Normally, no CT saturation occurs yet. In order
to reset the “External Fault” state, a RESET-1 condition must Equation (6) declares CT saturation due to ac components if
be present for 100 ms. The RESET-1 condition requires the the restraining current is above the lower breakpoint (bound-
differential current to be below the lower slope or below the ary of guaranteed saturation-free CT operation), while the
pickup of the characteristic with no SC asserted: differential current is relatively low (no differential pickup).
Graphically, the ac-saturation detection may be illustrated as
RESET-1 = {(ID < SL · IR ) OR (ID < P )} AND NOT (SC). a differential/restraining current trajectory flying through a
(4) particular window, as depicted in Fig. 4(a). Under subsequent
CT saturation, condition (6) would reset, hence the need for
While in the “External Fault” state, the state machine may
the CT-saturation memory circuit discussed above and shown
step further into the “External Fault with CT Saturation” state.
in Fig. 3.
This is programmed to occur if the differential characteristic is
entered while in the “External Fault” state. In order to reset the
“External Fault with CT Saturation” state, a RESET-2 condition C. DC-Saturation Detection
must be present for 200 ms. The RESET-2 condition requires
DC saturation occurs due to long-lasting dc components in
the differential/restraining point to stay outside the differential
the currents, even if both the ac and dc components are rela-
characteristic:
tively low. Relative dc components are used in this algorithm as
predictors of CT saturation.
RESET-2 = NOT (DIF). (5)
First, the dc components are calculated over one-cycle win-
dows for both the neutral-side and terminal-side currents:
To be effective, the saturation flag (SAT) must be set before N −1 
actual CT saturation. Therefore, the flag is set in both the “Ex- 1   

ternal Fault” and “External Fault with CT Saturation” states. Idc(n) =  i(n−k)  (7)
N  
Consequently, the saturation flag is set during all external k=0

faults even if they do not saturate any CTs. If none or moderate where N = 64 s/c.
CT saturation occurs, the saturation flag will reset 100 ms after Second, the presence of significant dc components in the
clearing the external fault. If severe saturation occurs, the flag terminal-side and neutral-side currents is checked using the ac
will reset approximately 300 ms after clearing the fault. components as adaptive thresholds:
On the other hand, the saturation flag is not set on any internal
faults, even if some CTs saturate. DCT = (IdcT > D1 · |IT |) AND (|IT | > P ) (8)
DCN = (IdcN > D1 · |IN |) AND (|IN | > P ) . (9)
B. AC-Saturation Detection
Significant dc current is detected if the dc component is
Both ac- and dc-saturation-detection methods employed by higher than a certain portion of the ac magnitude (D1 ) and
this algorithm are based on the assumption that a given CT the ac magnitude is greater than the pickup threshold of the
performs well for a short period of time even if it saturates differential characteristic. The latter condition is introduced to
heavily later on. If so, the differential current will stay low prevent the detection of dc components on very low currents
during the initial period of saturation-free CT operation while where small dc offset of the relay A/D converter may impact
the restraining current develops quickly due to the fault. the algorithm. D1 is a factory constant adjusted at 0.5.
KASZTENNY AND FINNEY: GENERATOR PROTECTION AND CT-SATURATION PROBLEMS AND SOLUTIONS 1455

Fig. 5. Phase-comparison principle: (a) internal fault; (b) external fault;


(c) implementation; (d) final operating logic of the stator differential protection.

As shown in Fig. 4(b), dc saturation is declared a 1.5 power- Fig. 6. Example of dc saturation (load change).
system cycle after large dc components are detected and no
significant differential current is present. The 1.5-cycle delay V. A DAPTIVE L OGIC
is introduced to give the algorithm a chance to operate on
internal faults without additional security measures. Owing The algorithm uses adaptive logic to combine the differ-
to this delay, low-current internal faults are detected with no ential protection principle (DIF flag), the saturation-detection
degradation in sensitivity before the dc-saturation algorithm logic (SAT flag), and the phase-comparison protection principle
operates. On the other hand, the 1.5-cycle delay sets a limitation (DIR flag). If no CT saturation is detected, the differential prin-
on the security of the algorithm: If CTs saturate faster than in ciple alone is capable of tripping the generator. If CT saturation
the 1.5 cycle under very low currents, the saturation will go is detected, both the differential and directional principles must
undetected and may result in a false trip. pickup in order to trip. The operate flag (OP) is thus set as
The final SC used by the state machine of Fig. 3 is produced shown in Fig. 5(d).
as follows Numerous simulations and the up-to-date filed experience
show that the adaptive logic of Fig. 5(d) ensures an excellent
SC = SCac OR SCdc . (10) balance between speed, sensitivity, and security. Nevertheless,
the three critical flags (DIF, DIR, and SAT) are available in user-
programmable logic for custom applications.
IV. D IRECTIONAL P RINCIPLE
When CT saturation is detected, the stator differential func- VI. S AMPLE T EST R ESULTS
tion is not blocked or delayed, but extra security measures are
applied. Effectively, the relay switches to a 2-out-of-2 logic Two field examples collected in North and South America
with the differential and phase-comparison protection princi- as an outcome of misoperation of originally installed relays are
ples working in parallel. presented. Results of waveform playback to the enhanced relay
The phase-comparison principle checks the relative direction [2] are discussed below.
of the neutral-side and terminal-side currents [Fig. 5(a) and (b)].
Both the currents must be relatively high in order to check
A. Example 1—Load Change
the direction. If at least one current is low, the angle is not
checked and permission to trip is granted. In order to maintain Fig. 6 presents a case of load change. The current is at the
high sensitivity and avoid user settings that may be difficult to level of 0.3 of CT nominal, increasing to about 0.5 of nominal.
calculate, the currents are compared in an adaptive way using The associated dc component was enough to saturate one of
the raw restraining current (2) as a base: the CTs [Fig. 6(b)] resulting in enough spurious differential
current to cause misoperation of the installed relay. The new al-
If (|IT | > BL OR (|IT | > D2 ·IR1 AND |IT | > P )) AND . . . gorithm detects CT saturation (SAT) well before the differential
principle misoperates pickup (PKP). The directional element
(|IN | > BL OR (|IN | > D2 ·IR1 AND |IN | > P )) (11a) restrains on this through-current condition (DIR), and the stator
then DIR1 := abs (angle(IT ) − angle(IN )) > 90◦ (11b) differential protection remains stable (OP).

else DIR1 := true (11c)


B. Example 2—Transformer Inrush
where D2 is a factory constant of 0.25. Fig. 7 presents a case of transformer magnetizing inrush. The
The auxiliary directional flag created by (11) is conditioned fully offset current is at the level of 2.1 of CT nominal. The
with extra logic for solid performance during switch-off tran- associated dc component was enough to saturate one of the CTs
sients and other conditions [Fig. 5(c)]. as soon as in two cycles [Fig. 7(b)] resulting in enough spurious
1456 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 41, NO. 6, NOVEMBER/DECEMBER 2005

Fig. 7. Example of dc saturation (transformer inrush current). Fig. 8. Excel setting tool—differential plot.

differential current to cause misoperation of the installed relay.


The new algorithm is stable for this case.

VII. C ONSIDERATIONS FOR S ETTINGS


The previous section demonstrates the performance gains
realized by the new algorithm. These gains present an oppor-
tunity for the protection engineer to either apply more sensitive
settings or to relax the CT requirements. The obvious question
is to what degree.
An excel-based setting tool is presented in order to address
this question. The tool allows the user to specify the key param-
eters of the system into which the relay will be applied. These
include system reactance-to-resistance (X/R) ratio, fault level,
and offset. The protection CTs are also individually modeled Fig. 9. Excel setting tool—time plot.
in the spreadsheet. The CT parameters include the knee-point
voltage, the slope of the saturation region, and secondary bur-
den. Finally, the user can enter the settings (minimum pickup, VIII. C ONCLUSION
slopes, breakpoints, etc.) for the differential element.
A new algorithm for stator differential protection has been
Once the required parameters and settings are entered, the
presented. The algorithm addresses extreme cases of CT satu-
spreadsheet calculates the response of the CTs according to
ration including both ac saturation under large currents and dc
IEEE standards [2]. Next, the resulting currents are sampled
saturation under small but dc-offset currents.
and filtered in a manner to that carried out by the relay. Phasor
While ensuring good sensitivity and excellent security, the
estimation is then performed. Differential and restraint currents
trip time of the actual relay hardware implementing the pre-
are calculated from the phasors. The DIF, SAT, DIR, and OP
sented algorithm is below one power cycle.
flags are generated as described.
The described algorithm is a standard function on com-
The tool then generates a differential plot for the simu-
mercially available generator [3] and motor [4] numerical relays
lated fault (Fig. 8). This plot shows the differential and re-
with more than one 500 unit-years of combined field experience
straint currents superimposed onto the relay characteristic. The
to date.
differential plot tells the user how far the differential locus
intrudes into the operating region and the peak value of the re-
straint current. This provides information on appropriate slope R EFERENCES
and breakpoint settings. [1] B. Kasztenny and G. Brunello, “Modern cost-efficient digital busbar pro-
Additionally, the setting tool provides a time plot of the fault tection solutions,” in Proc. 28th Annu. Western Protective Relay Conf.,
(Fig. 9). This plot shows the two CT secondary currents and Spokane, WA, Oct. 21–24, 2002.
[2] IEEE Power System Relaying Committee Publication, CT Saturation
the relative timing between the DIF, SAT, and DIR flags and Theory and Calculator. [Online]. Available: http://pes-psrc.org/Reports/
the final output (OP). Using this tool, the protection engineer CT_SAT%2010-01-03.zip
can apply a series of faults ranging from the minimum to the [3] G60 Generator Management Relay, GE Publ. GEK-106411A, Markham,
ON, Canada, 2003. Instruction Manual.
maximum expected fault levels and check the performance of [4] M60 Motor Management Relay, GE Publ. GEK-106414A, Markham, ON,
the differential element for each. Canada, 2003. Instruction Manual.
KASZTENNY AND FINNEY: GENERATOR PROTECTION AND CT-SATURATION PROBLEMS AND SOLUTIONS 1457

Bogdan Kasztenny (M’95–SM’98) received the Dale Finney (M’02–A’02–M’03) received the Bach-
M.Sc. degree and the Ph.D. degree in electrical elor of Engineering degree from Lakehead Univer-
engineering from Wroclaw University of Technol- sity, Markham, ON, Canada, in 1988.
ogy, Poland, in 1989 and 1992, respectively. He is He began his career with Ontario Hydro as a
the Protection and System Engineering Manager for Protection & Control Engineer. Currently, he is em-
the protective relaying business of General Electric, ployed as an Applications Engineer with General
Markham, ON, Canada. Prior to joining GE in 1999, Electric Multilin, Markham, ON, Canada.
he taught protection and control courses at Wroclaw
University of Technology, Texas A&M University,
and Southern Illinois University. Between 2000 and
2004, he was heavily involved in the development
of the Universal Relay series of protective IEDs. He has authored more than
140 papers, is the inventor of several patents. He is an active contributor in the
Power System Relaying Committee.
Dr. Kasztenny was awarded a prestigious Senior Fulbright Fellowship in
1997, and he received GE’s Thomas Edison Award for innovation in 2004.

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