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Project Report Mint Oil
Project Report Mint Oil
In
Advanced Enzymes Technologies Ltd.,
Malegaon (M.I.D.C.) Sinner, Nasik.
By
Dept.:-Chemical Engineering
[2017-2018]
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SIR VISVESVARAYA INSTITUTE OF TECHNOLOGY,
CHINCHOLI, NASHIK
UNIVERSITY OF PUNE
PRODUCTION OF ENZYME
(Head of Dept.)
ACKNOWLEDGEMENT
Successful training cannot be accomplished by singular person to whom the
training is assigned, but also demands help &guardian- ship of some person
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who by their divine knowledge & active participation help to completing
training.
this training.
I would like to take this opportunity to express our thanks to Mr. Gore, HR
organization. We would also like to thanks Mr. Arvin Arote & head of
suggestion &encouragement.
Details of Training
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harashtra,India
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CONTENT
1. Introduction
2. Objective of Training
3. Production Department
4. Recovery Of Enzymes
4.1 Isolation
4.2 Filtration
4.3 Purification
8. Market analysis
9. Conclusion
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Chapter1.0:- Introduction
1.1Company Profile
ecofriendly product for various industries .It has today emerged as world leaders
The vision to form this company came from our founder Mr.L.C.Rathi,
who is the forefather of the Indian Enzyme Industry. This industry has carried
forth the tradition of the entrepreneurial spirit since 1990. Its extensive biotech
enzymes derived from all four natural origins: plant, vegetable, fungus, &
bacteria. They use both solid state & liquid state of fermentation. The research &
Introduction to enzymes:-
Enzymes, we believe Enzyme is Life! Be it micro-organisms, plants,
animals or humans, enzymes are vital to function for any living being.
Enzymes have evolved over billions of years to become this meaningful
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and we are here to bring the power of enzymes to the masses!The use of
enzymes in the diagnosis of disease is one of the important benefits
derived from the intensive research in biochemistry since the 1940's.
Enzymes have provided the basis for the field of clinical chemistry.
Enzymes are specific and catalyze a wide variety of reactions and have
been used widely as processing aids for improving the quality of the end
products while reducing energy costs and reducing the overall carbon
footprint of the process.
Enzymes are devoid of the side-effects typically associated with drugs and
have been used widely for the prevention and treatment of a wide variety
of disease
All known enzymes are proteins. They are high molecular weight
compounds made up principally of chains of amino acids linked
together by peptide bonds. See Figure 1.
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Enzyme Kinetics [Enzyme-substrate complex]:-
Effect Of pH:-
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Enzymes are affected by changes in pH. The most favorable pH value
the point where the enzyme is most active - is known as the optimum
pH. This is graphically illustrated in Figure 14. Extremely high or
low pH values generally result in complete loss of activity for most
enzymes. pH is also a factor in the stability of enzymes. As with
activity, for each enzyme there is also a region of pH optimal
stability. In addition to temperature and pH there are other factors,
such as ionic strength, which can affect the enzymatic reaction. Each
of these physical and chemical parameters must be considered and
optimized in order for an enzymatic reaction to be accurate and
reproducible.
The optimum pH value will vary greatly from one enzyme to another,
as Table II
Table II: pH for Optimum Activity
Enzyme pH Optimum
Urease 7.0
Invertase 4.5
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explain why inhibition occurs.
Most theories concerning inhibition mechanisms are based on the
existence of the enzyme-substrate complex ES. As mentioned earlier,
the existence of temporary ES structures has been verified in the
laboratory.
Chapter2.0:-Objective Of Training
OR
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Solid-state (substrate) fermentation (SSF) has been defined as the
fermentation process occurring in the absence or near-absence of free
water. SSF processes generally employ a natural raw material as
carbon and energy source. SSF can also employ an inert material as
solid matrix, which requires supplementing a nutrient solution
containing necessary nutrients as well as a carbon source. Solid
substrate (matrix), however, must contain enough moisture.
Depending upon the nature of the substrate, the amount of water
absorbed could be one or several times more than its dry weight,
which leads relatively high water activity (a w) on the solid/gas
E.g:-
B] Papen
There are certain steps including for carrying out the solid state
fermentation those are as follows:-
Seed fermentation:-
Plant Preparation:-
Sterilization is done at 121 degree Celsius for 25min.
Culture Room:-
Media is feed in trays at 30 degrees Celsius
Extractor:-
Addition of water on Koki, which is collected from trays
Recovery proceed as follows:-
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Plate & Frame Filter Press
Tanks
Ultra Filters
Micro Filter
Spray Dryer
Equipment Description is as follows:-
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3) Liquid state fermentation:-
This process is same as solid state fermentation, but in this
process sterilized media is directly used for fermentation.
E.g. Bacterial fermentation.
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Chapter4.0:-Recovery of Enzymes
4.1) Isolation:-
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Disruption & homogenization of cells, tissues, etc
Different technique: depending upon cell types.
Isolation of organelles : solubilisation of membrane
Execrated proteins
Clearing of extracts :-
Cleared extracts should be used degree of purity required
depends on application.
4.2) Filtration:-
Filter press:-
In this process sponge like materials of specific pore size is used .40-
45sheet of the material is the attached to each other & fermented
media passed through it & then pressed . Hence any other waste
remains on the side of filters & filtrate is come out & collected
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The figure shown below is used for filtration & known as filter press:
Micro Filtration:-
Ultra Filtration:-
In this process, the filter having pore size of ultra micron is
used. There are the columns of speed having ultra filter in it &
media passed through it.
Centrifugation:-
Cell separated from the media usually by filtration or
something by centrifugation. thisis a process that uses centrifugal
forces to separates mixtures of particles of varying masses or
densities suspended in liquid? The net effect of spinning the
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centrifuge is that massive, small & dense particles move outward
fasters than less massive particles. A pellet may format the bottom
of the vessels. The remaining, noncompacted particles still
remaining mostly in liquid, called the supernatant. The rate of
centrifugation is specified by the angular acceleration applied to
the sample.
pH
Temperature
Salt concentration
Oxygen sensitivity
Storage
Mechanical forces
Disruption of cells
Removal of debris and nucleic acids
Precipitation of proteins
Ultrafiltration of the desired enzyme
Chromatographic separation
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Crystallization
Drying
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Formulation Department:-
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After processing of production department, this department plays an
importantrole.It is accordingly to the customer requirement & gives
product (enzymes) up to their satisfaction.
a. Dairy industry
b. Food industry
c. Animal (leather)
d. Agro
e. Soap& detergent
f. Tea processing
g. Animal meat
There are 20-25 industries, each having 20-25 products. So they will
Manufacture around 500-625 products. They are not directly sold to
the industry. They have dealers &distributors
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Chapter5.0:-Store & dispatch Department
Dispatch Department:-
Date of manufacturing :-
Date of manufacturing
Date of expiry
Batch number
Product name
Checked
Optimum condition to be used
Company name & address
Store Department:-
1. Raw materials & products are stored in this area.
2. Raw material is degusted which is comes from outsides the
materials is then weighed & sent to the quality assurance lab
which gives the identification marks.
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3. In raw materials storages, there are two parts.
4. Batch Manufacture Record of a production department.
5. Stoke taking for per day consumption records, to get help for
rawmaterials procurement. For keeping these records, they use
SAP system.
6. SAP:-It is integrated software used for proper & easy
functioning of plant.
Excise Department:-
1. It controls all type of taxation.
2. Direct tax-paid direct to the government.
3. Indirect tax –paid to the supplier.
Maintenance:-
It is kind of supporting process to sterilize all the materials &equipments.
Steam under pressure & filtered air is needed There are two boilers having
6 ton capacity & 4- ton capacity. There are 7- condensers in the plant.
Condensers suck the air; filter it by micro filter or ultrafilter as per need &
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clean it, absorbs its moisture & store it in air reservoir. To get the required
pressure to fermented &culture rooms, if organism is aerobic or for
different purposes.
Chilling Plant:-
Here water is cooled & it is required to Maintenance the temperature of the
fermented. There are three compressors, each of 40 tons capacity, &
electrical meters of 40hp. Compressors are run on electricity or by oil.
Ammonia is used as refrigerant.
Electricity:-
It is part of maintenance department.1800kV electricity is
needed to run the whole plant, which is provided by MSEB. This
electricity from MSEB is gone through transformers of each 1000A
capacity to ACB section. Then it is joined to generator &ACB
generator section directly to APCC to MCC.
Generator :-
At the time of power failures, generator provides electricity. Here in
Advanced enzymes industries two generators having
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capacity6000kV.
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Chapter7.0:-Quality Assurance Department
In this department,Quality of the product produced (finished product), raw
materials is checked &Quality certificate is issued to customer. Expiry
date is also calculated here. Microbial, chemical & physical methods are
used for the analysis.
Process microbiologydepartment:-
This department nothing but the soul of the company. Here all research
&development activities are carried out.
Formulation department:-
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Effluent Treatment Plant:-
Advanced Enzymes
A] Health Care:-
Pharmaceuticals
Neutraceuticals
Animals Nutrition & Healthcare
AgricultureTechnologies Ltd.
B] Processing Industries:-
Industry Application
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Brewery & distillery Bio- aids for clarification, saccharification to
reduce viscosity & to increase filtrate rate.
The Food enzymes market is in the growing stage of its product lifecycle.
Improved R&D, end-user awareness about the role of enzymes in
enhancing taste, quality, convenience, and finally, the natural way of
synthesizing enzymes are some of the key factors leading to the increasing
market for food and beverages enzymes.
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Chapter8.0:-Market analysis
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past few years. Industrial enzymes can typically replace conventional
chemicals, getting more out of raw materials and increasing the efficiency
of production processes.
Chapter9.0:- Conclusion
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Genetically improved strains, suitable for SSF processes, would play
an important role in this.
These examples are just a few of the many ways commercial enzymes
touch our lives. They are tools of nature that help provide everyday
products in an environmentally conscious manner. Current
commercial use of enzymes, with new applications, will continue to
play an important role in maintaining and enhancing the quality of life
enjoy today while protecting the environment for generation.
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