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Relationship between mechanical and magnetic properties in cold rolled low carbon

steel
S. Takahashi, S. Kobayashi, H. Kikuchi, and Y. Kamada

Citation: Journal of Applied Physics 100, 113908 (2006); doi: 10.1063/1.2401048


View online: http://dx.doi.org/10.1063/1.2401048
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JOURNAL OF APPLIED PHYSICS 100, 113908 共2006兲

Relationship between mechanical and magnetic properties in cold rolled


low carbon steel
S. Takahashi,a兲 S. Kobayashi, H. Kikuchi, and Y. Kamada
Nondestructive Evaluation and Science Research Center, Faculty of Engineering, Iwate University, Morioka
020-8551, Japan
共Received 27 December 2005; accepted 13 October 2006; published online 12 December 2006兲
Structure-sensitive properties of minor hysteresis loops have been compared with Vickers hardness
and ductile-brittle transition temperature 共DBTT兲 obtained by Charpy impact test for cold rolled low
carbon steel. Minor loops were measured with increasing magnetic field amplitude, step by step, and
were analyzed in connection with the rolling reduction. We found that minor-loop coefficients
deduced from relations between minor-loop parameters increase with increasing rolling reduction
and have a simple relationship with both mechanical properties, Vickers hardness, and DBTT. We
also found that these coefficients have a linear relation with coercive force obtained by the major
loop. The present analysis method using minor loops is highly effective for nondestructive
evaluation of ductile-brittle transition, in terms of the high sensitivity to lattice defects as well as low
measurement field. © 2006 American Institute of Physics. 关DOI: 10.1063/1.2401048兴

I. INTRODUCTION dation of pressure vessel steels before crack initiation. The


neutron radiation produces high density of precipitates, point
Nondestructive evaluation 共NDE兲 of aging degradation
defects, and dislocation loops, and hence remarkably de-
of structural materials has been carried out for a long time.
creases the ductility of materials.9 At present, Charpy impact
Various techniques using eddy current, ultrasonic wave,
test is only the method for testing the degradation in reactor
x-ray, magnetic powder, etc., are now mature and widely
pressure vessels and is the most reliable test for ductile-
used. Generally, these techniques are effective for detecting
brittle transition. The reactors are usually designed for
cracks with dimension greater than 0.1 mm. Nevertheless,
40 years of service, but they are now planned to extend their
none of NDE techniques have been employed so far as a
lifetime to 60 years. The integrity of pressure vessels is
standard method to evaluate degradation before initiation of
evaluated by Charpy impact test that is a destructive testing.
cracking.
The lack of Charpy impact test samples preinstalled in the
Magnetic method is one of prominent candidates for
nuclear reactor becomes an urgent issue.
NDE method to detect such degradation. It is well-known
Of our interest is a comparison of ductile-brittle transi-
that the hysteresis loop is strongly affected by lattice defects
tion temperature 共DBTT兲 determined by Charpy impact test
such as dislocations, grain boundaries, impurity atoms, and
with the structure-sensitive magnetic properties. DBTT can
precipitates.1–3 Both experimental and theoretical works re-
be described by dislocation mobility when the hammer col-
vealed simple relationships between magnetic properties and
lides with the sample. In the brittle state, dislocations cannot
dislocation density that both coercive force and inverse of
be displaced owing to obstacles, while in the ductile state
initial susceptibility increase in proportion to the square root
above DBTT, dislocations can overcome the obstacles with
of dislocation density ␳. Such relations between magnetism
the help of thermal activation energy. DBTT depends on the
and lattice defects in ferromagnetic materials were recently
obstacles against the dislocation displacement and is there-
summarized by Kronmüller and Fähnle in their book.1
fore sensitive to the degradation of steels. In the present
Minor hysteresis loops, which are obtained at magnetic
study, dislocations were introduced as obstacles by cold roll-
fields less than saturation field, also contain much informa-
ing in low carbon steel and the relationship between DBTT
tion about lattice defects, although minor-loop properties
and structure-sensitive properties of major and minor loops
strongly depend on magnetic field amplitude Ha and their
was investigated in detail. The results would be helpful for
physical meaning is vague.4 Recently, we analyzed a set of
NDE of pressure vessels in the practical application, though
minor loops in Fe single crystals,5,6 polycrystals,7 and
obstacles against dislocations may be different from those
A533B steels,8 and found that there exist simple relations
produced by the irradiation damage.
between minor-loop properties. We found that minor-loop
coefficients deduced from these relations are independent of
Ha and are more sensitive to lattice defects than the tradi- II. ANALYSIS METHOD OF MINOR HYSTERESIS
tional structure-sensitive properties of the major loop. This LOOPS
analysis shows that minor loops can be applicable to NDE of Preisach model has been widely used to analyze minor
ferromagnetic steels. loops. However, building Preisach function needs some ef-
Heavy dose of neutron radiation gives rise to the degra- fort. In order to simplify the analysis, Tomás proposed an
analysis method by using a differential susceptibility matrix
a兲
Electronic mail: seiki.t@iwate-u.ac.jp calculated from minor-loop measurements.4

0021-8979/2006/100共11兲/113908/6/$23.00 100, 113908-1 © 2006 American Institute of Physics


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113908-2 Takahashi et al. J. Appl. Phys. 100, 113908 共2006兲

TABLE I. Chemical compositions of S15C steel.

S15C C 共wt %兲 Si 共wt %兲 Mn 共wt %兲 Fe 共wt %兲

0.16 0.20 0.44 Balance

dent of Ha. M S and M R are the saturation magnetization and


remanence of the major loop, respectively. The exponents nF
and nR are nearly 1.5 being independent of materials, while
nc, nT, and nS are a positive value less than 1.0 and slightly
depend on the kinds of materials. Steinmetz studied the re-
lation between WF* and M a* about a century ago and re-
ported that nF is about 1.6 in the second stage.10 This relation
is well-known as Steinmetz law.
The minor-loop coefficients have useful characters for
NDE in terms of the high sensitivity to lattice defects as well
FIG. 1. Magnetic properties of a minor hysteresis loop. as the low applied field required for measurements. Also,
coercive force of the major loop is useful property related to
Our analysis method of minor loops is based on our dislocations. In this paper, we present the comparison be-
previous experimental results for Fe single crystals5,6 and tween minor-loop coefficients and coercive force in connec-
polycrystals.7 As shown in Fig. 1, several minor-loop prop- tion with cold rolling reduction.
erties are introduced; minor-loop magnetization M a*, minor-
loop coercive force Hc*, minor-loop remanence M R*, minor- III. EXPERIMENTAL PROCEDURE
loop hysteresis loss WF*, minor-loop remanence work WR*,
Magnetic properties both of major and minor loops were
and three minor-loop susceptibilities ␹H*, ␹R*, and ␹a* at H
compared with mechanical properties, i.e., Vickers hardness
= Hc*, 0, and Ha, respectively.
and DBTT determined by Charpy impact test for cold rolled
The magnetization process before saturation can be di-
low carbon “S15C” steel. The chemical compositions of
vided conveniently into three stages. With increasing Ha af-
S15C steel are listed in Table I.
ter demagnetizing the sample, M a* shows a gentle increase in
The material was annealed at 1123 K for 1 h, followed
the first stage and then steeply increases in the second stage,
by cold rolling with 0%–40% reduction at room temperature.
followed by a gradual increase of M a* toward the saturation
Microstructures of dislocations before and after cold rolling
in the third stage. The most part of magnetization proceeds in
were observed with transmission electron microscope
the second stage through the movement of Bloch wall. We
共TEM兲. The samples were then cut for magnetic and me-
found that there exist several rules between a pair of minor-
chanical measurements as shown in Fig. 2.
loop properties in the first or second stage as follows:7
Charpy impact test was performed with a pendulum of

W F* = W F0 冉 M a*
MS
冊 nF
, 共1兲
27.6 kG and lift angle of 138.5° at various temperatures
ranging from 200 to 360 K. The process of Charpy impact
test was automatically executed by the robot, which guaran-

W R* = W R0 冉 M R*
MR
冊 nR
, 共2兲
tees the reproducibility of the data. Five Charpy samples
were tested at each temperature, and both the largest and
smallest values were eliminated when averaging the data.

冉 冊
Vickers hardness was measured with load of 300 g. Ten mea-
M R* nC
H C* = H C0 , 共3兲
MR

␹ R* = ␹ T0 冉 M R*
MR
冊 nT
, 共4兲

␹ a* = ␹ S0 冉 M a*
MS
冊 nS
, 共5兲

in the second stage, and

R C* =
1
␹ H*
= RC0 exp − b 冉 HC

H C*
, 共6兲

in the first stage. Here, WF0, WR0, Hc0, ␹T0, ␹s0, and Rc0 are
minor-loop coefficients which are sensitive to lattice defects FIG. 2. Size and shape of samples for 共a兲 magnetic measurements and 共b兲
such as dislocations and grain boundaries, and are indepen- Charpy impact test. The dimensions are in millimeters.
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113908-3 Takahashi et al. J. Appl. Phys. 100, 113908 共2006兲

FIG. 5. Vickers hardness and ductile-brittle transition temperature 共DBTT兲


as a function of rolling reduction for S15C steel. The inset shows the rela-
tion between these mechanical properties.

FIG. 3. TEM micrographs showing dislocations in S15C steel with 共a兲 0%, and DBTT increases remarkably by 35 K. The dependence
共b兲 5%, and 共c兲 20% rolling reduction. of DBTT and Vickers hardness on rolling reduction is shown
in Fig. 5. Both mechanical properties increase with rolling
surements were carried out for each sample, and both the reduction and show almost the same behavior with each
largest and smallest values were eliminated for averaged other.
data. Figures 6–9 show the relations between minor-loop
Magnetic measurements were performed at room tem- properties, i.e., between WF* and M a*, between WR* and
perature for a picture-frame sample wound with 180 turn M R*, between Hc* and M R*, and between Rc*共=1 / ␹H*兲 and
exciting and 20 turn detecting coils. After demagnetizing the
Hc*, for various rolling reduction, respectively. As can be
sample, minor loops were measured, step by step, with in-
seen in the linear relation in the double logarithmic plot, the
creasing Ha, while the major loop was obtained with Ha
relations of Figs. 6–8 are well represented by Eqs. 共1兲–共3兲,
= 4 kA/ m.
respectively, in the second stage, while the relation between
Rc* and Hc* is expressed by Eq. 共6兲 in the first stage. Simi-
IV. EXPERIMENTAL RESULTS larly, the relations between ␹R* and M R* and between ␹a* and
As is seen in TEM micrographs in Fig. 3, ␳ increases M a* were well fitted to Eqs. 共4兲 and 共5兲, respectively, in the
with rolling reduction. Before the cold rolling, ␳ is low and second stage. These least-squares fits yielded minor-loop
dislocations are distributed homogenously as shown in Fig. constants of nF = 1.59± 0.01, nR = 1.53± 0.04, nc = 0.44± 0.04,
3共a兲. After 20% reduction, dislocation cells are formed and ␳ nT = 0.22± 0.01, ns = 0.66± 0.07, and b = 3.8± 0.3 as well as
becomes to be more than 1010 cm−2 as shown in Fig. 3共c兲. minor-loop coefficients as a function of rolling reduction as
Figure 4 shows absorption energy as a function of tem- shown in Fig. 10. One can clearly see that all minor-loop
perature, obtained by Charpy impact test. For samples with coefficients WF0, WR0, Hc0, 1 / ␹T0, 1 / ␹s0, and Rc0 increase
no cold rolling, the absorption energy changes from 183 J at
T = 333 K to 4.5 J at T = 201 K, and DBTT is estimated to be
246 K. On the other hand, for samples with 40% rolling
reduction, the absorption energy at 333 K decreases by 40%

FIG. 6. Relation between WF* and M a* for S15C steel with and without
FIG. 4. Absorption energy obtained by Charpy impact test for S15C steel rolling reduction. The solid lines through the data denote least-squares fits in
with and without rolling reduction. the second stage.
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113908-4 Takahashi et al. J. Appl. Phys. 100, 113908 共2006兲

FIG. 7. Relation between WR* and M R* for S15C steel with and without FIG. 9. Relation between Rc* and Hc* for S15C steel with and without
rolling reduction. The solid lines through the data denote least-squares fits in rolling reduction. The solid lines through the data denote least-squares fits in
the second stage. the first stage.

with increasing rolling reduction and show the similar de- the brittle state below DBTT, only small part of the potential
pendence to coercive force of the major loop Hc. energy is transferred into the kinetic energy. For cold rolled
samples, DBTT depends on the number and distribution of
V. DISCUSSION dislocations and becomes higher with the increase of ␳.
Vickers hardness reflects the mean free path of disloca-
Two mechanical properties, Vickers hardness and DBTT, tion movement. The depth of an indentation depends on dis-
obtained by macroscopic measurements, agree with each location mobility under constant local pressure. Since dislo-
other as shown in Fig. 5, although Vickers hardness and cations introduced by cold rolling play as obstacles and
DBTT reflect mechanical properties near the sample surface restrict the dislocation displacement, Vickers hardness in-
and inside the sample, respectively. Since the rolling reduc- creases with increasing ␳. This microstructural mechanism of
tion corresponds to the value of ␳, this agreement suggests dislocation movement, which is similar to that in Charpy
that the value of ␳ on the surface has a linear relation with impact test, yields a linear relationship between DBTT and
that inside the sample irrespective of the spatial distribution Vickers hardness as shown in the inset in Fig. 5.
of dislocations. On the other hand, dislocations interact with magnetic
DBTT gives us the direct information about ductility and domain walls and influence their movement. According to
brittleness from a macroscopic viewpoint. On the other hand, earlier theory for micromagnetism, arrangement of magneti-
DBTT can be explained by the dislocation theory from a zation is determined so as to minimize magnetic Gibbs free
microscopic viewpoint. In Charpy impact test above DBTT, energy consisting of exchange energy, magnetocrystalline
the greater part of the potential energy of a hammer is anisotropy energy, magnetostatic energy, and magnetoelastic
changed into kinetic energy of dislocations and the plastic energy.1 In ferromagnetic material including dislocations, the
deformation occurs through dislocation movement, while in Gibbs free energy is lowered when domain walls are located
at dislocations and dislocations act as obstacles for the do-
main wall motion. This indicates that magnetic properties

FIG. 8. Relation between Hc* and M R* for S15C steel with and without
rolling reduction. The solid lines through the data denote least-squares fits in FIG. 10. Minor-loop coefficients and coercive force as a function of rolling
the second stage. reduction for S15C steel.
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113908-5 Takahashi et al. J. Appl. Phys. 100, 113908 共2006兲

FIG. 12. Relation between minor-loop coefficients and coercive force for
S15C steel.

property near the notch of the sample. If dislocations are


distributed homogeneously inside the sample, these two
properties have the same source in dislocations. The crucial
difference between them is the fact that magnetic properties
FIG. 11. Relations of magnetic properties with 共a兲 Vickers hardness and 共b兲 can be obtained by nondestructive measurements while
DBTT for S15C steel. The data are normalized to their initial value. Charpy impact test is destructive one. The simple relation-
ship of two properties suggests that the practical application
of magnetic methods to NDE can be expected for the pres-
change with the increase of ␳ and both magnetic and me-
sure vessel of nuclear reactors. The neutron damage causes
chanical properties should have an intimate connection with
various kinds of lattice defects such as vacancies, interstitial
each other through dislocations. Actually, both minor-loop
atoms, voids, dislocation loops, cooper precipitates, etc.,
coefficients and Hc show a simple relation both with Vickers
which disturb dislocation movement and make the material
hardness and DBTT as shown in Fig. 11. Note that because
brittle. These lattice defects will interact with domain walls
of the experimental difficulty of obtaining an accurate value
as in the case of dislocations.1–3 Quite recently, we per-
of DBTT, the relation of Fig. 11共b兲 does not show a smooth
change. Nevertheless, considering a linear relation between formed in situ magnetic measurements under neutron radia-
DBTT and Vickers hardness shown in the inset in Fig. 5, we tion in Fe metal and pressure vessel steel and analyzed minor
conclude that DBTT is also simply related with minor-loop loops in relation to these radiation defects.11 It was found
coefficients and Hc. that the present analysis method for dislocations using Eqs.
Structure-sensitive magnetic properties depend on the 共1兲–共6兲 is also applicable for radiation defects and that
density and distribution of dislocations. It was revealed ex- minor-loop coefficients change during neutron irradiation
perimentally and theoretically that Hc increases in proportion both in Fe metal and A533B steels. These results confirmed
to the square root of ␳.1 Since Hc increases by two times due the applicability of the magnetic method to NDE of pressure
to 40% rolling reduction, the value of ␳ would increase by vessels and further studies for neutron-irradiated steels will
four times at most. However, the TEM observation shows appear elsewhere.
that the increase of ␳ is much more than four times even for Finally, we discuss the relation between minor-loop co-
20% rolling reduction as shown in Fig. 3. Such a large dif- efficients and coercive force. As shown in Fig. 12, minor-
ference in the estimated value of ␳ would be attributed to the loop coefficients have a linear relation with Hc. This indi-
underestimate of ␳ for the initial state by the TEM observa- cates that the minor-loop coefficients are connected simply
tion, because the TEM observation is limited to very small with Hc and with each other. From the viewpoint of the po-
local area while Hc gives the information on ␳ averaged over tential of domain wall displacement, Hc gives us information
whole sample. In fact, using the value of Hc for the initial on the highest crest of potential, while the minor-loop coef-
state, ␳ for the initial state was estimated to be ⬃1010 cm−2,1 ficients include mean values of the crest height, the trough
which is of the same order of magnitude as ␳ for 20% rolling depth, and the mobility of domain walls at the special point
reduction. Nevertheless, our TEM observation indicates that of potential;7 WF0, WR0, and Hc0 give information on the size
the cell structure grows by cold rolling and both the cell and shape of potential, and ␹T0, ␹s0, and Rc0 related to the
structure and ␳ contributes to the change in magnetic prop- minor-loop susceptibility depend on the mobility of domain
erties effectively. walls. The minor-loop coefficients increase by 2.4–3.8 times
Both structure-sensitive magnetic properties and DBTT due to 40% rolling reduction, whereas Hc increases by 2.1
are macroscopic properties. While the former is the property times. The difference in sensitivity indicates that dislocations
averaged over whole sample, the later is the local mechanical exert a larger influence on the lower part of potential than the
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113908-6 Takahashi et al. J. Appl. Phys. 100, 113908 共2006兲

highest crest of potential and that minor loops are strongly ACKNOWLEDGMENT
influenced by the distribution of dislocations. This research was supported by a Grant-in-Aid for Sci-
entific Research 共S兲, Grant No. 141020345, from the Minis-
try of Education, Culture, Sports, Science and Technology of
VI. CONCLUSION Japan.
Ductile-brittle transition temperature and Vickers hard- 1
H. Kronmüller and M. Fähnle, in Micromagnetism and the Microstructure
ness have been compared with structure-sensitive magnetic of Ferromagnetic Solids 共Cambridge University Press, Cambridge, 2003兲.
2
properties of major and minor loops for cold rolled low car- L. J. Dijkstra and C. Wert, Phys. Rev. 79, 979 共1950兲.
3
bon steel. Coercive force as well as minor-loop coefficients J. B. Goodenough, Phys. Rev. 95, 917 共1954兲.
4
I. Tomás, J. Magn. Magn. Mater. 268, 178 共2004兲.
obtained from relations between minor-loop parameters were 5
S. Takahashi, L. Zhang, and T. Ueda, J. Phys.: Condens. Matter 15, 7997
found to increase with rolling reduction and show a simple 共2003兲.
6
relationship with these mechanical properties. Moreover, the S. Takahashi, T. Ueda, and L. Zhang, J. Phys. Soc. Jpn. 73, 239 共2004兲.
7
minor-loop coefficients have a linear relation with coercive S. Takahashi and L. Zhang, J. Phys. Soc. Jpn. 73, 1567 共2004兲.
8
S. Takahashi, L. Zhang, S. Kobayashi, Y. Kamada, H. Kikuchi, and K.
force and have several useful characteristics in terms of high Ara, J. Appl. Phys. 98, 033909 共2005兲.
sensitivity to lattice defects, amount of information, and low 9
J. Koutský and J. Kočík, in Radiation Damage of Structural Materials
magnetic field required for measurements. These results 共Elsevier, New York, 1994兲.
10
C. P. Steinmetz, in Theory and Calculation of Electric Circuits 共Mcgraw-
strongly indicate that the magnetic method seems to be the
Hill, New York, 1917兲.
highly probable one for NDE of nuclear pressure vessels 11
S. Takahashi, H. Kikuchi, K. Ara, N. Ebine, Y. Kamada, S. Kobayashi,
instead of Charpy impact test. and M. Suzuki, J. Appl. Phys. 100, 023902 共2006兲.

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