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DOI: 10.1002/cctc.201402669
The recent development of nanostructured electrocatalysts for alytic properties and potential challenges of nanostructured
CO2 reduction has attracted much attention because they ex- electrocatalysts are summarized. The behavior of nanosized
hibit unique properties compared to their bulk counterparts. In catalysts in ionic liquid electrolytes is also discussed. Ideas for
this minireview, the latest studies on electrocatalytic CO2 re- the design of next-generation electrocatalysts by taking the
duction with a focus on the advances of nanostructured metal- advantages of nanostructured materials are proposed.
lic electrocatalysts are reviewed and discussed. The distinct cat-
Introduction
The reduction in greenhouse CO2 emissions from fossil fuel uti- One of the most difficult challenges is that a key intermediate
lization is critical for human society.[1] Ideally, one would like to species CO2C , formed by an electron transfer to a CO2 mole-
convert CO2 produced in power plants, refineries, and petro- cule, requires a highly negative potential of 1.90 V versus the
chemical plants to liquid fuels or useful chemicals using renew- standard hydrogen electrode (SHE) in aqueous media under
able energy as the energy input.[2] Over the past few decades, standard conditions to drive the reaction.[6] Following this key
catalytic CO2 reduction has been investigated actively using reaction step, there are several proton-assisted multiple-elec-
thermochemical,[3] photochemical,[4] and electrochemical ap- tron-transfer processes that are more favorable to occur at po-
proaches.[5] The thermochemical CO2 conversion through a re- tentials more positive than that.[7] In principle, CO2 could be
forming process requires not only high reaction temperatures converted into a variety of C1 compounds, such as CO, for-
and pressures but also an equivalent amount of hydrogen as mate, methanol, and methane, through a proton-assisted cata-
the reducing agent, which could be problematic energetically lytic process. As a result of the similarity of their proton-cou-
to implement in large-scale applications. In the case of photo- pled reduction potentials, the product selectivity becomes
chemical processes, a few systems have been reported to be a cause for concern. In addition, electrochemical CO2 reduction
photocatalytically active for CO2 reduction, although the selec- in an aqueous electrolyte has to compete with the hydrogen
tivity and production rate of these systems are still too low to evolution reaction (HER), which has a similar equilibrium po-
be economically valid. Conversely, electrochemical CO2 reduc- tential as the CO2 reduction reaction but requires a much
tion has become attractive because it has several characteristic lower overpotential to occur. Therefore, ideal electrocatalysts
advantages over other approaches. For example, the reaction for CO2 reduction must be able to reduce CO2 at low overpo-
can be conducted under ambient conditions and the reaction tentials but high reaction rates (i.e., currents) while hydrogen
rate can be controlled easily by tuning the external bias (i.e., evolution is suppressed to yield the desired products
overpotential); the products produced at different electrodes selectively.
can be separated naturally using individual reaction chambers, Bulk metals have been studied intensively as CO2 reduction
which minimizes the cost associated with postreaction electrocatalysts over the past few decades. The properties of
separation. bulk metallic CO2 reduction catalysts have been reviewed in
As CO2 is a fully oxidized and thermodynamically stable mol- detail by Hori.[7] Recent efforts have been devoted to the de-
ecule, this solution imposes several major technical challenges. velopment of nanostructured metallic electrocatalysts because
they possess several attractive qualities over bulk catalysts. The
clearest advantage is that nanostructured materials usually
provide much more surface active sites than bulk materials be-
[a] Dr. Q. Lu, J. Rosen, Prof. Dr. F. Jiao
cause of their enhanced surface areas. The catalytic activity of
Center for Catalytic Science and Technology (CCST)
Department of Chemical and Biomolecular Engineering heterogeneous catalysts is usually proportional to the number
University of Delaware of surface active sites, which makes nanostructuring an effec-
150 Academy Street, Newark, DE 19716 (USA) tive approach to boost performance. In addition, nanostruc-
E-mail: jiao@udel.edu
tured electrocatalysts have been shown to improve catalytic
[b] Dr. Q. Lu
stability.[8] This is likely because of the increased tolerance to
Department of Chemical Engineering
Columbia University heavy metal impurities in the electrolyte, which is a common
500 W. 120th Street, Mudd 801, New York, NY 10027 (USA) problem for the stability of electrocatalysts.[9] Although a ppm
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Nanostructured Ag Catalysts
Historically, the metallic Ag surface has shown a good selectivi-
ty to convert CO2 to CO in an aqueous electrolyte. Importantly,
such reduction activity occurs at an overpotential smaller than
that of most other monometallic surfaces.[7] This is most likely
because 1) the CO2 reduction reaction is favored on the Ag
surface because of its appropriate binding energy to COOH
and CO[16] and 2) the competing HER is not favored because
the surface binding energy to atomic H is too low.[17] In 1994,
Hori et al. reported that a polycrystalline Ag surface is able to
reduce CO2 to CO with an efficiency of approximately 80 % at
0.97 V versus the reversible hydrogen electrode (RHE), and the
rest of the electrons were used in the reduction of hydrogen
and the formation of a trace amount of formate.[18] The authors
studied the product selectivity and adsorption of CO2C in dif-
ferent electrolytic media and proposed a reaction scheme in Figure 1. a) Tafel plot of the partial current density to each product. Indica-
tions for the low-, intermediate-, and high-overpotential regions are shown
an aqueous electrolyte as shown in Equations (1)–(4):
above the plot. b) Faradaic efficiency for each product as a function of po-
tential. Reproduced with permission from Ref. [18].
CO2 þe þ* ! * CO2 C ð1Þ
* CO2 C þHþ ðaqÞ ! * COOH ð2Þ
þ
* COOHþH ðaqÞ þe ! * COþH2 O ð3Þ reduce CO2 to CO is approximately 1.0 to 1.2 V (vs. RHE), in
which the electrochemical driving force is sufficient for the re-
* CO ! COþ* ð4Þ
action but not large enough to promote significant HER, and
3) trace amounts of methanol, ethanol, and methane can be
in which * denotes either a surface-bound species or formed at potentials lower than 1.2 V (vs. RHE; Figure 1). No-
a vacant catalytically active site. However, a systematic catalytic tably, methanol and ethanol have never been reported to form
study over a wide potential window was not provided. Recent- on an Ag surface. The formation of CC bonds in ethanol is
ly, Hatsukade et al. performed a more complete evaluation of particularly intriguing in the electrochemical reduction of CO2,
a polycrystalline Ag surface in aqueous media at ambient con- and only a few surfaces have shown such a capability. The au-
ditions using a highly sensitive custom reactor.[19] Their results thors proposed that *CO might receive another pair of e and
show that: 1) the data obtained by Hori et al. agree well with H+(aq) to form more stable *COH intermediates that can be fur-
a modern examination, 2) the optimal potential window to ther reduced, although additional studies are required to eluci-
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date the mechanism. Nevertheless, this work established the The reduction of CO2 to CO on an Ag surface is a two-elec-
baseline of CO2 reduction on a polycrystalline Ag surface in an tron-transfer process. One electron is first transferred to a CO2
aqueous medium. molecule to form a CO2C intermediate species absorbed on
To utilize the Ag surface to construct high-performance, the metallic surface. Subsequently, another electron is trans-
practical electrocatalysts to convert CO2 to CO, Lu et al. devel- ferred to the CO2C anion with two protons to form one CO
oped a dealloy process to synthesize a nanoporous Ag (np-Ag) and one H2O molecule. Previous studies indicate that the first
catalyst with a monolithic structure and highly curved inner step proceeds at a much more negative potential than the fol-
surfaces (Figure 2 a–c).[8b] The resulting catalytic materials ach- lowing steps, and it is therefore, rate-determining for the
whole process. This is supported by the Tafel slope of
132 mV dec1 for polycrystalline Ag, close to the calculated
value of approximately 120 mV dec1.[20] However, for np-Ag,
the Tafel slope of 58 mV dec1 reveals a fast initial electron-
transfer step before a successive non-electron-transfer, rate-de-
termining step,[20, 21] which suggests strongly that the np-Ag
surface is able to stabilize the CO2C intermediate better than
a flat surface.
On the highly curved np-Ag surface, stepped surfaces such
as Ag(2 11) and Ag(11 0) are much more prevalent than on the
bulk polycrystalline surface. It is exceedingly possible that the
large amount of low-coordinated Ag atoms on the np-Ag sur-
face are able to reduce the activation energy of CO2 to CO2C
conversion. A demonstration was performed using DFT calcula-
tions to compare the free-energy change of each proton–elec-
tron pair transfer on various model Ag surfaces. Ag surfaces
with steps and edges, namely, Ag(2 11) and Ag(11 0), exhibit
significantly lower free-energy changes for the first proton-cou-
pled electron transfer in CO2 reduction [a combination of
Eqs. (1) and (2), to result in *COOH] than the closed packed
surfaces [Ag(111) and Ag(1 0 0); Figure 2 e]. A similar trend is
observed for the *CO step, as Ag(2 11) exhibits a lower overall
free-energy change that avoids the overbinding of *CO. Nota-
bly, such theoretical calculations are consistent with the experi-
mental study of Hoshi et al.[22] on several single-crystalline Ag
Figure 2. a) Schematic diagram of a nanopore of the Ag electrocatalyst with
surfaces, although the catalytic behavior of an Ag surface with
a highly curved internal surface. b) Scanning electron micrograph of np-Ag.
c) Corresponding high-resolution transmission electron micrograph with visi- an index higher than (11 0) was not evaluated.
ble lattice fringes. Inset: the Fourier transform shows that the np-Ag is com-
posed of an extended crystalline network. d) Overpotential versus CO pro-
duction partial current density on polycrystalline Ag and np-Ag. e) Free- Nanostructured Au and Cu Catalysts
energy diagrams for the electrochemical reduction of CO2 to CO on flat
[Ag(111) and Ag(1 0 0)] and edge [Ag(2 2 1) and Ag(11 0)] surfaces. Repro- A metallic Au surface is currently the most efficient catalytic
duced with permission from Ref. [8b]. surface to convert CO2 to CO selectively. Although the scarcity
of Au may prevent implementation on a large scale, it remains
an ideal material for fundamental study because of its high ac-
ieved an exceptionally high activity of approximately tivity and stable chemical and electrochemical properties. Zhu
20 mA cm2 with over 90 % selectivity at a mediocre potential et al. performed an interesting combined theoretical and ex-
of 0.6 V (vs. RHE) in an aqueous environment, which is the new perimental modeling study based on Au nanoparticles (Au
benchmark performance for Ag-based electrocatalysts. After NPs).[23] The authors synthesized a series Au NPs with different
the differentiation of contributions from the enhanced surface particle sizes of 4, 6, 8, and 10 nm. These particles were poly-
area and the specific surface of np-Ag, it was discovered that crystalline with crystallite diameters of 2.0, 2.3, 4.0, and 5.9 nm,
the intrinsic activity of the np-Ag surface is at least 20 times respectively. In an electrocatalytic study, the 8 nm Au NPs ex-
higher than that of the polycrystalline surface. To understand hibited a better gravimetric activity than their larger or smaller
the origins of such an improvement, Tafel analysis was per- counterparts (Figure 3 a). The DFT study on different crystal
formed on both the np-Ag surface and polycrystalline Ag sur- faces and a 13-atom Au cluster (Au13) suggested that 1) the
face to gain mechanistic insights. Although the Tafel slope of edge sites on Au NP surfaces favored CO2 reduction and 2) the
the polycrystalline Ag surface was 132 mV dec1, the np-Ag corner sites favored the HER. The authors examined the rela-
surface exhibited a dramatic decrease in Tafel slope to tionship between the density of catalytically active surface
58 mV dec1, which further proved its intrinsically better per- sites and the Au cluster size (Figure 3 b). It was found that the
formance (Figure 2 d). 8 nm Au NPs with a 4 nm crystallite diameter are small enough
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Oxide-Derived Metallic
Catalysts
One method employed recently
to improve the performance of
metallic catalysts with great suc-
cess was the oxidation and sub-
sequent electrochemical reduc-
tion of bulk metals such as Cu,
Au, and Sn. This process is able
to modify the catalytic surface
on the nanoscale and creates
more active surface reaction
sites. The intentional oxidation
and reduction of a polycrystalline
Cu surface was first proposed by
Frese[28] who reported increased
methanol production on oxi-
dized Cu electrodes compared
to that on bulk Cu. However, sta-
bility issues were not resolved
and complete product analysis
was not undertaken. More re-
cently Le et al. confirmed the re-
sults of Frese by showing the in-
creased methanol activity of
electrodeposited copper oxide
electrodes compared to air-oxi-
dized electrodes and anodized
electrodes.[29] The presence of
a transient CuI state, which de-
grades quickly during electro-
chemical reduction, contributed
to the increased methanol pro-
duction. Most recently, Li et al.
showed the enhanced stability
and CO2 reduction activity of
Figure 4. Faradaic efficiency for each product as a function of potential for major, intermediate, and minor prod- polycrystalline Cu foils oxidized
ucts. Reproduced with permission from Ref. [25].
intentionally at much higher oxi-
dation temperatures than those
used in previous studies. After
a thermal treatment at 500 8C for 12 h in air, the Cu foil exhibit-
ed a nanowire structure that exhibited very coarse surfaces
(Figure 7 a).[8a] With an in situ reduction during electrolysis, the
resulting Cu catalyst showed a reduced surface from CuO (ac-
cording to X-ray photoelectron spectroscopy; XPS) and pro-
duced formate and CO primarily at much lower potentials than
the unmodified counterparts. The catalytic activity and selectiv-
ity were also significantly improved (Figure 7 b). Such an en-
hancement is intriguing because 1) it has been shown already
that a decrease of the dimensions of Cu materials to the nano-
scale decreases the overall performance and 2) unlike the
curved Ag surfaces, the Tafel slope of the oxide-derived Cu
was similar to that of bulk Cu ( 120 mV dec1), which indi-
Figure 5. Faradic selectivity of reaction products during CO2 electroreduction
cates that the formation of CO2C intermediates is still the rate-
on Cu NPs compared to that of a bulk foil. Lines are for guidance only. Con-
ditions: 0.1 m KHCO3, E = 1.1 V vs. RHE, 25 8C. Reproduced with permission determining step. Hypothetically, it is possible that the pres-
from Ref. [26]. ence of CuI on the surface, which is difficult to distinguish
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Small is beautiful: Electrochemical CO2 Q. Lu, J. Rosen, F. Jiao*
reduction is an attractive approach to
&& – &&
convert CO2 produced in power plants,
refineries, and petrochemical plants to Nanostructured Metallic
liquid fuels or useful chemicals. Recent Electrocatalysts for Carbon Dioxide
progress in nanostructured metallic cat- Reduction
alysts has exhibited tremendous prom-
ise for such realization. This review
takes a closer look at those studies, and
future research directions are proposed
and discussed.
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