Frame tightening torque values Part Thread |Nm +10%| Notes (mm) __| Tolerance ACCESSORIES AND OUTFIT Mirror retaining screw Mex2s | 25 Pre-applied LH threadlocker thread Mirror retaining screw max2s [25 Pre-applied threadlocker Cat's eye to back rest fastener M4 o7, Back rest support to passenger seat mount fastener Maxi2_|22* Back rest support to passenger seat mount fastener Maxis |22* Back rest to back rest support fastener Msxia [5 ‘STAND Side stand rotation pin lock nut fastener Max1.25 | 24 Stand sensor retaining screw Mext [5 Pre-applied threadlocker Side stand rotation pin fastener Maxt.25 | 24 GREASE A Side stand plate to engine retaining screw Muox1.29 42 Lock 2 BELT - PULLEY Sprocket retaining nut M25x1.5|186* | GREASE B Front sprocket cover retaining screw - 25 mm Mexi__|6 Lock 2 Front sprocket cover retaining screw - 45 mm Mext [6 Lock 2 Guiding flange retaining screw Mex: |6 Lock 2 LGHTS Headlight trim to headlight support fastener Msxo.8 [3 Headlight support to steering head fastener Mext__|8 Headlight to support retainer st™5 [1 Headlight unit to rear support retainer Msxo.8 [3 Headlight unit to front support retainer Msx0.8_|3 Cat's eye retaining nut maxo.7_|0.7 Turn indicator to spacer fastener Mext_|5 Clamp to fork fastener Msx0.8 |3 Pre-applied threadlockerHeadlight support to bottom yoke fastener Mexi |e INSTRUMENTS Retainer on instrument panel M5x0.8_| Manual Cover to instrument panel fastener Maxo.7_|1.5 Instrument panel to mount fastener msx0.8_|3 FRONT FORK Steering bearing fastener masx1 |30* | GREASE C - 1-2-3- l4-1-2 seq Clamp and U-bolt fastener osxo.8 {6 Lock 2 Cable guide to steering head fastener msx0.8_|3 Handlebar U-bolt fastener mexi.25|25* | GREASE 8 Steering head central fastener Mex1.25|24* | GREASE B Steering head clamp fastener (RH+LH) Maxi.25 | 24 GREASE B Handlebar stud bolt to head fastener M1ox1.29.45* Lock 2 Steering limit stop adjuster lock nut Mex1.25 | 18 Lock 2 ABS sensor retainer ext |10 Pre-applied threadlocker Bottom yoke terminal fastener Moxt |e GREASE B - 1-2-3- 2-1-3 seq Front brake line guide to bottom yoke fastener msxo.8 |3 Pre-applied threadlocker Marelli sensor retainer s3__|os Hands free control pin fastener mex1__|10 Lock 2 Fork bottom end locking screws ext | 10* GREASE B= 1-2-1 seq Fastener for connector cover to steering head cover bracket M5x0.8 ELECTRICAL - ELECTRONIC SYSTEM Hands-Free retainer méx1 Shear | Lock 2 screw Coils to coil support fastener mexi__{9 O.H. col to coll support fastener inside tug mex1__|s Regulator to support fastener mexi_|5 Fastener retaining battery box mounting bracket to electrical Mex1.25 | 18 Pre-applied components support threadiocker Battery box mounting bracket to engine fastener Mex1.25 | 18 Fastener retaining radiator mounting bracket to electrical components |Méx1 {7 Pre-appliedsupport threadlocker Fastener retaining LH fairing bracket to heat guard msx0.8_|4 Fastener retaining battery bracket to electrical components support__|M5x0.8_|5 Heat guard to electrical components support fastener Msx0.8_|s Fastener retaining coll support fastener to electric component support_|M6x1_|9 Retainer securing KOKUSAN valve motor to support mexi_|s Fastener retaining inertial platform to bracket Mexi_|6 Fuse support bracket fastener s13.5_|o7 Central cover to seat fastener mexi__|e Rear brake hose grommet fastener Mexi {5 Pre-applied threadlocker BS support to seat cover fastener Maxo.7_|2.5 Fastener retaining Bosch inertial platform bracket to rear subframe | Max0.7_ |2.5 underseat V.H, Map sensor fastener ss__|2 H.H. Map sensor fastener sts__|2 Horn fastener Mex1.25 |18 Battery/starter motor cables to solenoid starter fastener oxi |4 AREXON TL 246 Cable to starter motor fastener osxo.8_|s GREASE C External coil to ABS coil support fastener mex1__|s Wiring harness to LH frame fastener msx0.8 {5 REAR SWINGING ARM Swinging arm shaft fastener Max1.25 | 18* GREASE B Hose clip to swinging arm fastener moxi_|e Closure fastener Max1.25 |25* Cover fastener msx0.8 3 Lock 2 Eccentric hub screw miax1.s | 40" GREASE B on thread and underhead Rear brake calliper holder plate pin miax1.5 |33* Pre-applied threadlocker Base fastener for RICHCO clamp max0.7_ | REAR BRAKE Speed sensor fastener mext | 10 Pre-applied threadlockerRear brake calliper retaining screw Mioxt.29 44" GREASE B Rear brake calliper fastener Mioxt | 24.5 ABS SYSTEM, (RH+LH) brake calliper bleeder fastener Mext [5.5 Fastener retaining union screws to control unit (pes 4) /rear brake Mioxt |24.5* calliper fastener (1pc.)/rear brake master cylinder fastener (1pc.) LH front calliper bleeder fastener (1pc.) only STD version; not present |MiOx1 | 24.5* on S version Bleeder Mioxt_|24.5* Union to RH front calliper fastener (1 pc.) Mioxt _|24.5* Coils to ABS unit support fastener Mex [10 Retainer securing ABS control unit to frame Mext__|10 Screw securing ABS control unit to bracket Mexi —_|10 Lock 2 RH+LH front brake calliper fastener Miox1.29 45* GREASE B Front brake calliper pre-tightening for settling (RH+LH) Mi0x1.25 2 GREASE B Hose guide on RH subframe fastener Mext [8 Union to RH front calliper fastener (S version) Mioxt _|24.5* Fastener retaining union screws to control unit (pcs 4) /rear brake Mioxt |24.5* calliper fastener (1pc.)/rear brake master cylinder fastener (1pc.) RH+LH front brake calliper fastener Muox1.29 45= NUMBER PLATE HOLDER Rear turn indicator support to arm fastener Msx0.8_|4 ‘Turn indicator fastener Msxo.8 [3 Lock 2 Splash guard fastener Msxo.8_|5 Number plate holder fastener Msx0.8 |4 LOCK 2 Splash guard to number plate holder arm fastener Mext__|10* Lock 2 Number plate holder arm to swinging arm fastener Max1.25 | 20* Pre-epplied threadlocker Number plate light retaining screw Maxo.7_|2 Rear turn indicator support fastener M4x0.7_|2 Number plate holder wiring fastener msxo.7_|2 Number plate light retaining screw (S version) maxo.7_|2 Rear turn indicators to number plate holder retainer (S version) msxo.8 [6 Splash guard fastener (S version) Msxo.8 [5Number plate holder fastener (S version) Msx0.8 [4 LOCK 2 Splash guard to number plate holder arm fastener (S version) moa _|io* [Lock 2 Number plate holder arm to swinging arm fastener (S version) M8x1.25 | 20" Pre-applied threadlocker Number plate holder wiring fastener (S version) moxo.8 [2 HANDLEBAR Handlebar counterweight fastener Mex__|10 Bleeder Mioxt_|24.5* Screw securing front brake master cylinder to handlebar Mex 10 Seq. 1-24 Screw securing clutch master cylinder to handlebar moxi__|10 Seq. 1-2-1 ‘Throttle control fastener 50.8 |1.5 Clutch slave cylinder to casing fastener mex _|10 Seq. 12-31 Union to clutch slave cylinder fastener (1pc.) and union to clutch master| wiiox1 | p4.se cylinder fastener REAR SUSPENSION Nut securing suspension linkages to swinging arm maoxi.244s* [Grease 2 Suspension linkages to rocker arm fastener muoxi.24as* | Grease 2 Screw securing shock absorber to rocker arm mioxt.2445* [Grease 2 Nut securing joints to tnkage adxd.2§ 36 Reservoir mount to swinging atm fastener 50.8 |5 Shock absorber reservoir fastener wsx0.8 [1 FRONT MUDGUARO Screws securing mudguard to fork bottom end moa |e Pre-applied threadlocker Screw securing front brake line clip to mudguard st3.s_|os LuQuib cooling Radlator cover fastener 5x08 [2.5 Radiator to LH side plate fastener msx0.8 |6 Radiator to RH side plate lower fastener 5x08 |6 Radiator union to plate fastener msx0.8 [5 Pre-appieg Fastener retaining radiator remote filler plug plate to airbox sTS 3 Expansion tank to frame upper fastener mea |e Expansion tank to frame lower fastener Moa |eTUBES Horizontal head thermostat union fastener camp _|1 Water hose clamp fastener ‘on union camp _|s Water hose clamp fastener on radiator and water pump camp _|3 Water hose lamps fastener on thermostat valve ciamp_|s Water hase clamps fastener on horizontal and vertical cylinder clamp_|3 Water hose clamps fastener on horizontal and vertical eylinder camp _|3 TOP RAD LINKAGE Radiator to frame upper retainer nse |4.5 Water radiator cover to water radator retaining screws 15x08 | Water radiator cover to water radator retaining screws nso |2.5 Water radiator cover to water radiator retaining screws 5x08 [1 FOOTPEGS AND LEVERS Gearchange lever adjuster screw nut ext _|5 Gearchange lever adjuster screw nut next | Screw securing footpeg holder pate cover to frame nexs.25|25* [Lock 2 Gearchange linkage to shaft fastener mex [10 [Locks Gearchange linkage joint fastener next_|10 Heel guard fastener msxo.s |5 recaep ee Brake and gearchange levers on footpeg holder plates fastener Max1.25 |? recap lee Footpeg protection pin fastener mext.25|10 [Lock 1 Brake lever adjuster screw nut ext |5 Brake master cylinder control od nut moxt_|7.5 Rear brake return spring retaining pin nex_|ro {rock a Screw securing footpeg holder pate covert frame nexs.25]25* [Lock 2 Screw securing brake Nuld reservoir support to footpeg holder pate _|mexi_ [io frock 2 Coble ring retainer mexo.7 |2 Lock 2 Heel guard fastener wsxo.8 [5 threatocker Brake and gearchange levers on footpeg holder plates fastener vrexs.25|23 | Pre-applied Rider footpeg protection fastener next2s]10 [LockPre-applied threadlocker sxo.8_|2 Passenger footpeg holder fastener mexs.25 |24 Passenger footoeg fastener Mex1.25]24 | Pre-epplied REAR MUDGUARD Rear mudguard fastener nsx0.8 | BELT COVER Bel cover fastener nsx0.8_|s FRONT WHEEL Brake discs and phonic wheel to whee! rim fastener nwoxs,25 |30* | Pre-epplied | Wheel shaft fastener m2se.2963* | GREASE 8 Tyre (angle) valve locking nut M8x1.25 |9 LOCK 2 REAR WHEEL Tyre valve locking nut moxs.25 |9 Lock 2 RH wheel retaining aut nagxi.5 |230* [GREASE 8 Rear wheel slentblock retaining nut muon [44 [tock GREASE B on LH whee! sprocket shaft retaining nut maoet.5|230* | thread and Underhead Pre-applied Phonic wheel to disc retainer Msx0.8 |5 threadlocker Brake disc fastener Max1.25 | 35* Pre-applied threadlocker FUEL TANK Tank plug fastener osx. _|4 GAC retaining screws osx0.8_|5 GREASE B Fuel sensor retainer M5x0.8_|5 GREASE B Tank to bracket on the frame rear fastener Mexi__|10 Retainer for male quick-release fiting CPC PLCD240-04V wanet | 10 Lock 6 EXHAUST Lambda sensor fastener Migx1.5 | 24.5 Silencer rear endcap fastener Msx0.8_|5 Nut securing exhaust to vertical head Mext |10 Nut securing exhaust to horizontal head Mex |10Screw securing sence suppert to frame vox.25 [25 Screw securing sence suppr to footpeg holder Pate weet |0 Exhaust valve cover fastener M6xi 10 Pre-applied threadloceer Screw securing slencer supper to festoe holder pate weet _|0 Silencer heat quad retaining screw vs108 {10 Heatguard to V manifold fastener si0.8 4 CO pkck-up sensor busing vioxt.2925 [crease 1 seat Underset plate cover fastener seo [a FRAME Bracket to frame fastener wea _|s Call bracket to rame fastener seo |s Frame retaining screw vize1.2990" | crease @ Sultame to fame fastener vieet.25|25* __|rease 8 Screw securing subiame to engine viiox1.2950* _|rease @ (LH-RH) plates to engine fastener M12x1.25 60* GREASE B AH and Li lower fasteners for rer subframe plates tocrankcese ___|mioxt.244a [rocks Li lower fsteners for rer subframe plates to crankcase mion.2942~ [rock Lit plate to central plate fastener ize.7q60" [crease 8 Li plate to rocker arm and central plate fastener wiaei.7460" __| crease 8 Ri plate to central plate fastener vion.s|42* [crease @ Singing arm pot plug retainer wax |sox — |crease 8 Nut retaining radiator support to H head vexs.25 |20 Screw retaining radiator support to H head viee.25 | 20 Screws securing latch to rear subframe wea _|s Strap retaining screws weet_|s Central plate to subframe fastener vox.25 18 Subsrame jointing front bracket fastener oe.25 |18 Glove compartment to rear subiame retainer viet 25 18 iL cooLeR Fastener sectrng ol cooler pipe plate woe _|sLubricate with Fastener securing pressure switch to oil cooler rox _ [Lubricate Cylinder temperature sensor tool cooler fastener ext.25 |9 Fastener securing pipe plate on casing mexr_|10 [rock 2 AIR INTAKE Biow-by pipe clamp on casing ciame_|2 Connector bracket fastener sts__|2 Arrbox filter cover retainer ss__|2 Upper to lower airsox retainer sts__|s ‘Temperature sensor fastener sts_|os FUEL SUPPLY Airbox to intake manifolds retaining lamps came_|2.s Bosch injector cap retainer msx0.8 [5 Retainer securing funnels to throttle bodies msx0.8 |5 Pre-epplieg ‘Throttle body assembly to airbox fastener M5x0.8 | 5 Pre-applied threadlocker FAIRING Seat lock nut wae.s [3 Screw securing side panels to passenger seat mount msx0.8 4 ‘Tray to side panel fastener msx0.8 [5 (RH-LH) tail guard cover to (RH-LH) side panels fastener MSx0.8 5 Tal quard central cover to subframe fastener msx0.8_|5 Screws securing underseat plate cover to rear subframe msx0.8_|5 Hands-Free antenna retainer sm RH-LH side cover to engine retaining screw ext | Lug cover to lg electric system fastener msx0.8 4 bre-eppliog Lug cover to lower frame fastener msx0.8 [4 Lock 1 Lug cover to ug electric system fastener sx0.8 [4 Cable guide cover to generator cover fastener 5x0.8_|4 Lug front cover fastener msx0.8 [4 Lower air conveyor to air conveyor fastener sm35 | 175 #/-0.25"TESTASTRETTAY cover to engine fastener Mext [10 Hands-Free antenna retainer svat Lug cover to lug electric system fastener M5x0.8 |4 *dynamic safety-critical point; tightening torque tolerance must be Nm 5%