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International Journal of Pavement Research and Technology xxx (2017) xxx–xxx
www.elsevier.com/locate/IJPRT

Study on recycling of waste asphalt blocks containing roadbed


materials using new screenless separation equipment with a
vibration device
Milkos Borges Cabrera ⇑, Tomoaki Satomi, Hiroshi Takahashi
Graduate School of Environmental Studies, Tohoku University, 6-6-20, Aoba, Aramaki, Aoba-ku, Sendai 980-8579, Japan

Received 4 August 2016; received in revised form 23 January 2017; accepted 23 January 2017

Abstract

Waste asphalt blocks from construction sites are usually processed in the recycling plants to be used as recycled asphalt aggregates.
These blocks are usually fed into the grizzly to break them into small pieces and to remove the soil attached on their surfaces. At present,
the soil content of grizzly-under-materials does not satisfy the required standard value (Japan Road Association, 1992). Therefore, it is
necessary to reduce the amount of soils in the grizzly-under-materials, to be used as expensive recycled aggregates. In 2009, we developed
an equipment to remove the soils from grizzly-under-materials. This equipment was able to reduce the amount of soils in the grizzly-
under-materials, but the efficiency was not so high. In this study, this equipment was modified by adding a vibration device in order
to reduce the pipe inclination angle and to keep the long processing time. It was found through the experiments that the vibration device
worked well and efficiency to remove the amount of soils increased compared to the previous equipment. It was also found that, the
highest equipment capacity to reduce the initial soil content in the grizzly-under-materials was equal to 1.66% and it was achieved with
pipe inclination angle, amplitude, frequency and water content equal to 15°, 1 cm, 260 RPM and 5% respectively.
Ó 2017 Chinese Society of Pavement Engineering. Production and hosting by Elsevier B.V. This is an open access article under the CC BY-NC-ND
license (http://creativecommons.org/licenses/by-nc-nd/4.0/).

Keywords: Waste asphalt blocks; Recycled asphalt aggregate; Grizzly under material; Experimental equipment; Soil content

1. Introduction cracking due to tensile stresses caused by temperature


changes [1].
Nowadays, every year many roads are damaged by Usually governments of many countries dedicate large
heavy traffic and weather. These are two main factors that amounts of money to support and guarantee reparation
cause the emergence of cracks on the road surface. Heavy actions over roads depending on the characteristics of dam-
traffic causes surface cracking due to fatigue of the material age. There are five main types of asphalt pavement recy-
by a great number of shear loadings of the pavement sur- cling: full depth reclamation, hot in-place recycling, cold
face by the tire, aging of bituminous materials plays an in-place recycling, cold planning, and hot recycling [2].
important role here, too; and weather causes the thermal Deteriorating roads are a constant problem for cities
and countries. That’s why engineers and public works
⇑ Corresponding author.
officials are turning to a process called full-depth reclama-
E-mail addresses: combigra2013@gmail.com (M. Borges Cabrera),
tion (FDR) with cement. It is an in-situ process that grinds
satomi@mail.kankyo. tohoku.ac.jp (T. Satomi), htaka@mail.kankyo. up the existing asphalt pavement and aggregate base course
tohoku.ac.jp (H. Takahashi). and mixes both together and replaces it back on the sub-
Peer review under responsibility of Chinese Society of Pavement grade soil. With FDR, all of the pavement section and in
Engineering.

http://dx.doi.org/10.1016/j.ijprt.2017.01.006
1996-6814/Ó 2017 Chinese Society of Pavement Engineering. Production and hosting by Elsevier B.V.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).

Please cite this article in press as: M. Borges Cabrera et al., Study on recycling of waste asphalt blocks containing roadbed materials using new screenless
separation equipment with a vibration device, Int. J. Pavement Res. Technol. (2017), http://dx.doi.org/10.1016/j.ijprt.2017.01.006
2 M. Borges Cabrera et al. / International Journal of Pavement Research and Technology xxx (2017) xxx–xxx

some cases a predetermined amount of underlying mate- changing the virgin binder grade, preparing materials for
rial, are mixed with asphalt emulsion to produce a stabi- mix design, blending/comingling the virgin and RAP bin-
lized base course. Base problems can be corrected with der and performance [3]. The mix design procedure is
this construction [2]. expected to be an adaptation of AASHTO R 35, Superpave
Hot in-place recycling, is performed on-site, and the volumetric design for hot-mix asphalt. The mix analysis pro-
pavement typically is processed to a depth of 3/4 to 1– cedure is expected to include performance-related tests and
1/2 in. The asphalt pavement is heated, softened and scar- key criteria to address permanent deformation, fatigue
ified to the depth specified. An asphalt emulsion or other cracking, low-temperature cracking, and moisture suscepti-
recycling agent is added, and with one of the processes, bility and identify any promising method or procedure
new HMA is incorporated as required. The three hot in- developed to assess the durability of HMA [4]. An impor-
place recycling methods are heater-scarification, repaving tant consideration in RAP management is when to keep
and remixing [2]. RAP from a new source separate and when to combine
Cold in-place recycling (CIR) is defined as a rehabilita- RAP from different sources [3].
tion technique in which the pavement materials are reused Reclaimed asphalt pavement (RAP) may be obtained
in the same place. For CIR, the existing asphalt pavement from several sources. The most common method is through
typically is processed to a depth of 2–4 in. In this process ‘‘pavement milling operations”, also known as cold plan-
the materials are mixed in-place without the application ning (as mentioned before). Two other common sources
of heat. The pavement is pulverized and the reclaimed of RAP are ‘‘full-depth pavement demolition” and ‘‘waste
material is mixed with an asphalt emulsion or emulsified asphalt plant mix”[5,3].
recycling agent, spread and compacted to produce a base Milling is an important part of pavement rehabilitation
course. Cold recycled bases require a new asphalt surface. used to remove any distressed upper layer(s) of existing
The lower traffic pavement may use an asphalt emulsion pavement to a given depth. The process involves machines
surface treatment while a higher traffic pavement uses a that grind, pick up, and load RAP into a truck for trans-
modified emulsion surface treatment or an HMA surface portation. Full-depth pavement removal involves the use
[2]. of heavy equipment to break the pavement structure into
In cold planning, the asphalt pavement is removed to a slabs. The slabs are then transported to a processing loca-
specified depth and the surface is restored to a desired tion where they are crushed and processed to a manageable
grade and cross slope with free of humps, ruts and other size for recycling. Asphalt mix material that is produced
surface imperfections. The depth of pavement removed is and not used (i.e., ‘‘plant waste”) is typically added to
usually between one and two inches. This pavement the unprocessed RAP stockpile or is kept in a separate
removal or ‘‘milling” is completed with a self-propelled stockpile for future processing [3].
rotary drum cold planning machine. The reclaimed asphalt In the case of pavement milling operations or waste
pavement (RAP) is transferred to trucks for removal and asphalt plant mix are used commonly to produce a new
stockpiled for hot or cold recycling [2]. asphalt concrete, but in the case of RAP, obtained from
In hot recycling, RAP is combined with new aggregate full-depth pavement demolition there is an amount of this
and asphalt cement and/or recycling agent to produce material that cannot be used to produce asphalt mix
hot mix asphalt (HMA). Although batch type hot mix because is contaminated by soil.
plants are used, drum plants typically are used to produce In Japan, RAP obtained from full-depth pavement
the recycled mix. Most of the RAP in this process is taken demolition is also known as ‘‘waste asphalt blocks”. Waste
from cold planning. The mix placement and compacting asphalt blocks are usually transported to the processing
equipment and procedures are those typical of HMA con-
struction [2].
Once removed and processed, the pavement material Waste asphalt blocks
becomes RAP, which contains valuable asphalt binder
and aggregate. With increased demand and limited aggre- Grizzly Less than 40mm
gate and binder supply, HMA producers have began using
More than
reclaimed asphalt pavement (RAP) as a valuable compo- 40mm Vibrating screen
nent in HMA. As a result, there has been renewed interest
in increasing the amount of RAP used in HMA. While sev- Crushing
machine 0 13mm
eral factors influence the use of RAP in asphalt pavement, 13 40mm
the two primary factors are economic savings and environ-
mental benefits [3,4].
In general, there is little difference in designing asphalt Grizzly-over- Materials Grizzly-under- Materials
mixtures with RAP compared to virgin asphalt mixtures Utilization as recycled Utilization as road
asphalt aggregates bed materials
until high RAP is used. However, the following issues (60%) (40%)
should be considered when increasing RAP use: additional
processing and quality control, characterizing RAP, Fig. 1. Process inside the processing plant.

Please cite this article in press as: M. Borges Cabrera et al., Study on recycling of waste asphalt blocks containing roadbed materials using new screenless
separation equipment with a vibration device, Int. J. Pavement Res. Technol. (2017), http://dx.doi.org/10.1016/j.ijprt.2017.01.006
M. Borges Cabrera et al. / International Journal of Pavement Research and Technology xxx (2017) xxx–xxx 3

plant and are crushed to use as recycled asphalt aggregates. asphalt (HMA). The use of RAP also conserves energy,
Fig. 1 [6] shows the treatment that is carried out by the pro- lowers transportation costs required to obtain quality vir-
cessing plant, over ‘‘waste asphalt blocks”, in an attempt to gin aggregate, and preserves resources. Ultimately, recy-
reduce its size, with the goal to be reused it as recycled cling asphalt creates a cycle that optimizes the use of
asphalt aggregate. natural resources and sustains the asphalt pavement indus-
First of all, waste asphalt blocks are fed into the grizzly, try [3]. The most economical and optimal use of RAP is in
and then over size asphalt blocks (greater than 40 mm) are asphalt mixtures [3,10]. Therefore, the usage of GUM, as a
carried to the crushing machine. Crushed asphalt blocks recycled asphalt aggregate to produce asphalt concrete,
are called ‘‘Grizzly-over-materials” (GOM), and generally, constitutes the best option for this material.
they can be used as recycled asphalt aggregates, because One way to reduce more the amount of soils in GUM is
they satisfy the required standard values for content of to decrease the mesh size of the vibrating screen. Nonethe-
asphalt (measured in % with respect to the total mass), nee- less, at the same time, the reduction of mesh size in the
dle penetration for asphalt (measured in 1/10 mm, that is, vibrating screen increases the possibility of clogging in a
every unit is ten times smaller than a millimeter) and short time. Consequently, most of the processing plants
amount of soils (measured in % with respect to the total in Japan use vibrating screens with 13 mm mesh size empir-
mass) shown in Table 1 (JRA(Japan Road Association), ically to avoid the clogging of the screen. From this situa-
1992) [7]. tion, it is necessary to find another way or to create a
Under size asphalt blocks (less than 40 mm) are carried screenless equipment to reduce the soil content in the
to the vibrating screen. Over size materials on the vibrating asphalt material to process.
screen are fed into the crushing machine and used as recy-
cled asphalt aggregates. Under size materials, which pass
through the screen, are called ‘‘Grizzly-under-materials” 2. Objectives and scope
(GUM) [8]. In the case of GUM, they cannot be used as
recycled asphalt aggregates to produce new asphalt con- If GUM is washed in the water, it is easy to remove the
crete because most of them do not satisfy the required soils in GUM. However, in this case, a large amount of tur-
value for amount of soils shown in Table 1. When pave- bid water is generated, and this is an industrial waste. Tur-
ment rubble (RAP from full-depth demolition pavement) bid water should be processed and it costs much.
is contaminated with underlying layers and soil, it is better Therefore, we focused to use air flow to remove the soil.
for this material to be crushed and used as a shoulder or Fig. 2, at left side, in the section ‘‘Method for experiment”,
base material than used in an asphalt mixture [5]. There- shows the schematic diagram of equipment that we pro-
fore, the expensive substances in the GUM (aggregate posed in the previous study [6]. GUM was fed from
and asphalt binder) are reused inappropriately, because upstream and soils were removed by the swirl air flow while
they are used as if they were inexpensive materials. But, they were moving down in the pipe. The details of this
if the soil content in GUM can be reduced to less than equipment are described later.
5% (standard value), they can be used as recycled asphalt This equipment worked well and was able to remove the
aggregates to produce new asphalt concrete. Hence, is it soils in GUM. However, as the pipe inclination angle was
necessary to create an alternative procedure, to process set to 40°, which was larger than the angle of repose of
the recycled asphalt aggregates that cannot be used in GUM, they moved down quickly in the pipe and process-
asphalt mix production, due to high soil content, avoiding ing time was less. Consequently, the efficiency of this equip-
using them as a shoulder or base material in the road. ment was not so large. Therefore, the purposes of this
In Japan, every year a large amount of waste asphalt study are to modify the previous equipment by adding
blocks are generated from road reparation. For example, the vibrating device and to confirm the usefulness of this
in 2005 there were about 26,310,000 tons of stripped device. By adding the vibrating device, it will be possible
asphalt blocks to process; 60% of this amount was GOM to decrease the pipe inclination angle and to increase the
and was used as recycled asphalt aggregates, but the processing time.
remaining 40% was GUM and was used as roadbed mate- After finishing the treatment inside the equipment, it is
rial [9]. planning to obtain the physical and mechanical character-
RAP is a useful alternative to virgin materials because it istics of GUM after eliminating the soil. Table 2 shows the
reduces the use of virgin aggregate and the amount of vir- physical and mechanical characteristics of GUM that will
gin asphalt binder required in the production of hot mix be obtained in the laboratory. Those characteristics were

Table 1
Quality of asphalt mixture.
Items Content of asphalt [%] Needle penetration for asphalt (25 °C) 1/10 mm Amount of soils (less than 75 lm)
Value of standard More than 3.8 More than 20 Less than 5

Please cite this article in press as: M. Borges Cabrera et al., Study on recycling of waste asphalt blocks containing roadbed materials using new screenless
separation equipment with a vibration device, Int. J. Pavement Res. Technol. (2017), http://dx.doi.org/10.1016/j.ijprt.2017.01.006
4 M. Borges Cabrera et al. / International Journal of Pavement Research and Technology xxx (2017) xxx–xxx

Fig. 2. Schematic diagram of previous equipment (left) and newly proposed equipment (right).

Table 2 valuable, high-quality material that can replace more


Physical and mechanical properties of reclaimed asphalt pavement (RAP). expensive virgin aggregates and binder. State transporta-
Type of property RAP property tion departments and contractors are reassessing the eco-
Physical properties Unit weight (kg/m3) nomic and environmental benefits of allowing higher
Moisture content (%) percentages of RAP in premium pavements and asphalt
Asphalt content (%) surface while also maintaining well-performing pavement
Asphalt penetration (%)
Absolute viscosity or recovered
infrastructure. Hence, it is important to use RAP for sub-
asphalt cement (poises – P) (Pascal – Pa) stituting the expensive virgin aggregates and the asphalt
(second – s) (1P = 0.1 Pa*s) cement to produce new asphalt concrete with maintaining
Mechanical properties Compacted unit weight (kg/m3) the good performance of the mixture and the pavement.
California bearing ratio (CBR) (%) Zeng et al. [15] studied the mixing and compaction tem-
perature of reclaimed asphalt pavement. It is noted that
although the equi-viscous-volumetric principle was devel-
selected taking into consideration the information obtained
oped using warm mix asphalt (WMA) of 100% RAP and
from [11,2,12,13].
Marshall compaction procedure (method for determining
There are others important characteristics to take into
mixing and compaction temperatures of WMA). It is
consideration in RAP. It is also important to measure the
expected that the method should provide valuable refer-
following properties: bitumen content, particle size distri-
ence for WMA with other percentages of RAP, other types
bution, water absorption and specific gravity [12].
of WMA additive, or other procedures of compaction.
Warm mix asphalt is a very popular practice in the road
3. Literature review field because it is necessary less energy to produce it than
in the case of hot mix asphalt. So, it is very important to
There are many researches around the world to demon- consider the production of WMA using the RAP as a recy-
strate the importance of increasing the usage of recycled cled asphalt aggregate.
asphalt concrete in the planet. Molenaar et al. [16] studied on design of recycled
In Japan, there are numerous researches related to the asphalt pavement. They concluded that it is advised that
topic of recycled asphalt aggregate. Kawakami et al. [14] the currently used mixture design procedure should be
studied on CO2 emissions of pavement recycled method. modified such that preheating of the virgin aggregates to
In this study, they compared CO2 emissions when virgin (very) high temperatures is taken into account. Then, recy-
aggregates and recycled aggregates are used with cut and cled asphalt aggregates and virgin aggregates have different
overlay, and showed that the total emissions were less when characteristics, therefore, it is very important to consider
recycled aggregates were used, because the necessary quan- the specific properties of each material to design the asphalt
tity of asphalt and aggregates were reduced. This research mixture to assure its good performance.
showed that if recycled aggregates are used to produce new Carruth et al. [17] studied on hot in-place asphalt recy-
asphalt concrete, less fuel will be necessary to produce it cling for small repairs on airfield in remote setting. One
and less CO2 emission will occur. alternative for small-sized repairs on aged asphalt concrete
Copeland [3] studied on reclaimed asphalt pavement (AC) airfields in remote locations is using hot in-place recy-
(RAP) in asphalt mixtures. She reported that RAP is a cling (HIR) techniques. Typically HIR uses some amount

Please cite this article in press as: M. Borges Cabrera et al., Study on recycling of waste asphalt blocks containing roadbed materials using new screenless
separation equipment with a vibration device, Int. J. Pavement Res. Technol. (2017), http://dx.doi.org/10.1016/j.ijprt.2017.01.006
M. Borges Cabrera et al. / International Journal of Pavement Research and Technology xxx (2017) xxx–xxx 5

of virgin material, but the study described in this paper found that, higher RAP contents lead to increased stiffness,
deals specifically with the reuse of existing material and as shown by the results for stiffness modulus, dynamic
eliminates the need to bring in or store any virgin repair modulus and IRT, also it was discovered that the fatigue
materials on-site. This new technique related with hot in- laws of recycled mixtures and high modulus mixture are
place recycling is convenient to decrease even more the cost very similar.
of repairing road activities. Hansen et al. [10] carried out an asphalt pavement
Copeland, A. et al. [3] studied the reclaimed asphalt industry survey on recycled materials and warm-mix
pavement in asphalt mixture and the state of the practice. asphalt usage. From this survey, it was found that the total
It was found in this research that National Center for estimated amount of RAP used in asphalt mixture was
Asphalt Technology (NCAT) completed a study compar- 71.9 million tons in 2014, a 28% increase over the tons in
ing virgin and recycled asphalt pavements using data from 2009 (56 million tons). This is a 6% increase over the tons
the Long-Term Pavement Performance program. Data used in 2013 (67.8 million tons). Assuming 5% liquid
from 18 projects across North America were analyzed to asphalt in RAP, this represents over 3.6 million tons
compare paired sections of virgin asphalt mix and recycled (20 million barrels) of asphalt binder conserved. Use of
asphalt mix containing 30% RAP. The projects ranged RAP also reduced the need for some 68 million tons of vir-
from 6 to 17 years. The distress parameters that were con- gin aggregate.
sidered were rutting, fatigue cracking, longitudinal crack- Praticò FG et al. [28] studied about permeable wearing
ing, transverse cracking, block cracking, and raveling. An courses from recycling reclaimed asphalt pavement for
analysis of variance test indicated that performance of low-volume roads. They focused on obtaining permeable
recycled and virgin sections were not statistically different pavements by recycling high percentages of RAP derived
except for fatigue, longitudinal cracking, and transverse from porous European mixes (PEMs) under realistic
cracking, where the virgin sections performed slightly bet- assumptions about RAP variability. This study concluded
ter overall than the RAP sections. Additional statistical that, the recycled mixes exhibited volumetric properties,
analyses using paired t-tests showed that the RAP mixes mechanistic properties, and surface performance that sub-
performed better than or equal to virgin mixes for the stantially met the basic specification limits.
majority of the locations for each distress parameter. Praticò FG et al. [29] carried out studies related with
McDaniel et al. [18] studied the use of reclaimed asphalt HMA sustainability, producing a recycled permeable mix
pavement (RAP) under superpave specifications. In the that performs as well as the original porous mix. They
United States of America, a new method to design asphalt examined the variability of RAP and a method for facing
concrete has been developed for many years. This method its consequences was proposed. It was concluded that,
is known as SUPERPAVE. In general, it was found in this mechanical performance was adequate, recycling of porous
study that testing on the mixtures showed that the higher European mixes could be a proper way to achieve environ-
the RAP content, the higher the mixture stiffness, due to mental sustainability in pavement construction.
the effect of the hardened RAP binder, the usage of RAP Praticò FG et al. [30] studied on pavement sustainabil-
in the mix also causes the decreases of shear strain and ity, using permeable wearing courses by recycling porous
increasing of resistance to rutting. European mixes. They focused in strategies and procedures
Tabaković et al. [19] studied the influence of recycled for recycling PEMs back to permeable wearing courses. In
asphalt pavement on fatigue performance of asphalt con- particular, a two-layer porous asphalt was considered to
crete base courses. It was found in this study that the series mitigate some disadvantages like: clogging, appreciable
of binder course mixtures incorporating RAP were tested variation of volumetrics, noise, texture, friction, and per-
and demonstrated improved mechanical properties relative meability performance over time. Mixes with high RAP
to the control (virgin materials). For example the mixture contents were produced and tested. Design and construc-
containing 30% RAP and 4.5% binder displayed a 7% tion features, including mix design and mixing procedures,
increase in stiffness, a 90% reduction in crack area and a were addressed. Even if other experiments are needed,
33% increase in number of cycles to failure in ITFT when mechanical and environmental properties are promising.
compared to the control mix. Praticò FG et al. [31] carried out studies related with the
SU et al. [20] carried out a laboratory investigation of issues that arise at the end of PEMs’s lifecycle, for example:
possibility of re-recycling asphalt concretes. Re-recycling RAP variability, uncertainties on the potential for high
asphalt concrete (RRAC – twice recycled asphalt concrete) percentage recycling, potential for recycling a surface layer
with straight asphalt is considered acceptable for use judg- back to a surface layer. Based on the above mentioned
ing from its comparable and even superior performance to facts, they concentrated the attention into the analysis of
new asphalt concrete (NAC) in terms of rutting, abrasion the feasibility of a two-layer porous asphalt by recycling
and mechanical properties. from-PEM RAP, when highly variable RAP stockpiles
Gonzalo et al. [21] carried out an experimental study of are involved. Material selection was followed by mixture
recycled asphalt mixtures with high percentages of production. Traditional and advanced tests on RAP and
reclaimed asphalt pavement (RAP). In this study, it was recycled mixes were carried out. RAP variability was

Please cite this article in press as: M. Borges Cabrera et al., Study on recycling of waste asphalt blocks containing roadbed materials using new screenless
separation equipment with a vibration device, Int. J. Pavement Res. Technol. (2017), http://dx.doi.org/10.1016/j.ijprt.2017.01.006
6 M. Borges Cabrera et al. / International Journal of Pavement Research and Technology xxx (2017) xxx–xxx

examined and several trials were carried out. Mechanical 1. Swirl air flow was effective to reduce the soil content in
performance was adequate and environmental compatibil- GUM.
ity was achieved. Functional performance resulted very 2. Increasing the processing time of the GUM inside the
promising. equipment increases the equipment performance.
Praticò FG [32] studied on metrics for management of
asphalt plant sustainability. He focused on the design and Even the previous equipment was able to reduce the soil
validation of a method for assessing the sustainability of content in the GUM, it was necessary to increase its perfor-
an asphalt plant. The method involves two levels of analy- mance, because the efficiency was not so high.
sis: analysis of the architecture of the overall system (long-
term analysis, based on lifecycle cost analysis, LCCA) and 3.2. Newly proposed equipment by adding the vibration
an asphalt plant scoring system (short-term analysis). An device
overall model was set up based on the synergistic consider-
ation of different factors and interactions (long-term anal- In order to increase the performance, the processing
ysis). It was found in this research that, assessing the time, that is, the time for GUM to move in the pipe should
economic and environmental status of an asphalt produc- be increased. In order to increase the processing time, the
tion facility is crucial and that qualification-based selection pipe inclination angle should be decreased. However, if
systems are a feasible solution, the method described in this the pipe inclination angle is decreased less than angle of
study provides a tool to assess asphalt plant qualification at repose, GUM cannot move in the pipe. Therefore, a vibra-
different levels of complexity. tion device was added to assist the movement of GUM in
The authors of this study consider that, this last article the pipe. The newly proposed screenless separation equip-
mentioned in the literature review is very important to ment was composed by a large compressor, a suction
manage the way in which the RAP is collected and pro- machine, a vibration device and a main pipe. Fig. 2 shows
cessed in an asphalt plant, in an attempt to achieve the sus- the schematic diagram of the screenless separation equip-
tainability in the production of asphalt concrete. ment, at the left side is shown the previous equipment
From the literature review, the researchers conclude that and at the right side is shown the newly proposed equip-
the usage of recycled asphalt material is very important for ment. The main differences between both equipment are
the environment and for the economy. Then, it is very the pipe inclination angle and the source that produce the
important to increase the usage of recycled asphalt materi- movement of GUM through the apparatus. Pipe inclina-
als as recycled asphalt aggregate, guaranteeing its proper tion angle in previous equipment is bigger than the newly
quality. proposed one. In the case of previous equipment, the
On the other hand, few researches deal with the recy- movement of GUM is possible due to the gravity and the
cling of GUM. Therefore, in this study, a new equipment air force, but in the case of newly proposed equipment,
to recycle GUM is proposed by adding a vibrating device the movement of the material in question is possible
and the efficiency to remove soils by this equipment is because of the effect of the vibration device on the main
described. pipe. Fig. 3 shows a schematic diagram of the vibration
device, which is composed by a cam and a motor.
The large compressor was used to blow the swirl air flow
into the pipe from a tangential direction with the purpose
3.1. Previous equipment to remove soils in GUM to separate the fine soil particles from the GUM. The suc-
tion machine was used to suck the removed fine soil parti-
The previous proposed equipment to remove soils parti- cles from the GUM. The vibration device (cam and motor)
cle from GUM was made up by the main pipe, a large com- was used to produce a controlled vibration in the equip-
pressor, a small compressor and a suction machine. ment, changing its amplitude and frequency. The main pipe
The main pipe was used to support the movement of the of the equipment was used to support the movement of the
GUM. The large compressor was used to blow the air into GUM and the separation process of the fine soil particles
the equipment in the same direction of the material move- from GUM.
ment, to facilitate its transportation through the pipe. The
small compressor was used to produce a swirl air flow, 4. Method for experiment
which was blown into the pipe from a tangential direction,
this swirl air flow was expected to separate the soil particles The experiments on reduction of soil content in GUM
from GUM. The suction machine was placed in the equip- were carried out as follows:
ment, with the goal to suck up the removed fine soil
particles. 1. Preparation of a large sample of GUM (11 kgs/
Previous equipment was used to carry out experiments sample).
with GUM of 1%, 3% and 5% water content, and from 2. The large sample of GUM was divided into 4 small
those experimental results several conclusions were drawn, samples.
for instance:

Please cite this article in press as: M. Borges Cabrera et al., Study on recycling of waste asphalt blocks containing roadbed materials using new screenless
separation equipment with a vibration device, Int. J. Pavement Res. Technol. (2017), http://dx.doi.org/10.1016/j.ijprt.2017.01.006
M. Borges Cabrera et al. / International Journal of Pavement Research and Technology xxx (2017) xxx–xxx 7

Fig. 3. Schematic diagram of the vibration device.

3. One of 4 samples was used to measure the initial soil To guarantee the success of reduction activity of soil
content of non-processed GUM in the equipment. content in the GUM, there are several parameters to take
Soil content was measured taking into consideration into consideration, at construction site. Therefore, it is
the Japanese Industrial Standard A 1103-2014 (JIS needed to control those parameters to check the equipment
A 1103-2014) (Method of Test for Amount of Mate- performance in the laboratory. In this study, rate of suc-
rials Passing Standard Sieve 75 lm in Aggregates) tion, recovery and attached materials on the pipe inner sur-
[22]. face were measured to investigate the performance of the
4. The slope of the pipe was set at an angle lower than equipment.
35°, which is the angle of repose of GUM. Rate of suction: It is the capacity that the screenless sep-
5. The large compressor of the equipment was started. aration equipment has to reduce the initial soil content in
6. The suction machine of the equipment was started. GUM, that is, the difference in percent between the initial
7. The vibration device of the equipment was started. soil content before the process and final soil content after
The frequencies and the amplitudes were controlled the process inside the apparatus. This parameter will be
in the range of 240–280 RPM and 1–5 cm, measured in %.
respectively. A detailed explanation for determining the rate of suc-
8. Each of the other three samples was fed twice into the tion in the equipment will be carried out. Taking into con-
equipment to simulate two suction places in the sideration the Japanese Industrial Standard A 1158-2014
apparatus. (JIS A 1158-2014) (Method for reducing samples of aggre-
9. Soil content in every processed aggregates by this gate to testing size) [23], a sample of 11 kg of GUM was
equipment was measured taking into consideration obtained from laboratory stockpile. Then, that amount
JIS A 1103-2014 (Method of Test for Amount of of GUM was divided into 4 equal samples (2.75 kg); one
Material Passing Standard Sieve 75 lm in Aggre- of them was considered the control sample to measure
gates) [22]. the initial soil content in GUM, taking into consideration
10. The final soil content in the processed aggregates was the JIS A 1103-2014 [22]. A certain amount of water was
calculated by the average of the three soil contents poured into each of the other three samples of GUM, to
obtained in step 9. achieve the decided water content depending on the test.
11. Comparison of the initial soil content and the final After the described previous process, every sample of
soil content after the processing to check the reduc- GUM was fed twice (through the sample feeder) into the
tion of soil content in the GUM. equipment to check the equipment performance, Figs. 5,
12. Repeat from step 1 to step 11 until every water con- 7, 11, 17 show the rate of suction values obtained from pre-
tent, frequency, amplitude and slope of the pipe. vious explained procedure (in Fig. 5, soil reduction = rate

Please cite this article in press as: M. Borges Cabrera et al., Study on recycling of waste asphalt blocks containing roadbed materials using new screenless
separation equipment with a vibration device, Int. J. Pavement Res. Technol. (2017), http://dx.doi.org/10.1016/j.ijprt.2017.01.006
8 M. Borges Cabrera et al. / International Journal of Pavement Research and Technology xxx (2017) xxx–xxx
 
of suction). After processing in the equipment each of the Pm
Rec ¼  100 ð2Þ
three samples to check the equipment performance, final Itm
soil content in each processed GUM was measured taking
where Rec = recovery (%); Pm = processed mass of GUM
into consideration the JIS A 1103-2014 [22]. After obtain-
obtained after the process in the equipment (gr); Itm = ini-
ing the three final soil contents, an average of those values
tial total mass of GUM that was fed into the equipment
was obtained, to establish a comparison with the obtained
(gr).
initial soil. The difference between the initial soil content
Recovery is also very important. This property shows
and final soil content, constitutes the rate of suction value
the capacity of the equipment to obtain at the end of the
that corresponds to one specific experimental condition.
process inside the apparatus, the higher amount of recycled
Therefore, 4 samples of GUM of 2.75 kg were used to
aggregate with respect to the initial total mass of GUM
obtain every rate of suction value in this study. Eq. (1)
that was fed into the apparatus. This parameter has a great
shows the formula used for determining the rate of suction
influence in the aggregate production at the construction
values.
site. Hence, while the recovery of the equipment increases,
Rs ¼ Isc  Fsc ð1Þ the apparatus will be able to obtain more recycled asphalt
aggregates at the end of the process, this fact is very impor-
where Rs = rate of suction (%); Isc = initial soil content in tant for recycled aggregate production at construction site.
GUM (%); Fsc = final soil content in GUM (%). Attached material on the pipe inner surface: This param-
The explained experimental procedure was repeated eter shows the percentage that represents the mass of the
until finishing to carry out the tests in the laboratory with materials that remain attached on the pipe inner surface
every experimental condition. Therefore, every sample of respect to the initial total mass of GUM that was fed into
GUM of 11 kg, to start the test was obtained from the the equipment. This parameter will be measured in %.
same stockpile in the laboratory. As it was explained before, in the process of adding each
Rate of suction of the screenless separation equipment is sample of GUM with the decided water content into the
the most important property to check because the main equipment, from the initial total mass of GUM to feed into
objective of this equipment is to decrease the soil content the apparatus, there is a certain amount of material that
in the GUM as much as possible. Therefore, while the rate will remain attached on the pipe’s inner surface. Using
of suction of the equipment increases, the apparatus will be the same described procedure to determine the rate of suc-
able to reduce even more the initial soil content in GUM. tion, it is possible to determine the attached material on the
Recovery: It is the capacity that the screenless separation pipe inner surface at the same time. It is very important to
equipment has to obtain at the end of the process, the lar- check this phenomenon in detail, because if the amount of
gest possible amount of recycled asphalt aggregates. That material that remains attached on the pipe inner surface
is, the percentage that represents the mass of the processed increases, clogging of the pipe can occur very soon. This
materials that were obtained after the process in the equip- fact will affect the production of recycled aggregate at con-
ment with respect to the initial total mass of GUM that struction site. Eq. (3) shows the formula used for determin-
was fed into the apparatus. This parameters will be mea- ing the attached material on the pipe inner surface values.
sured in %.  
Using the same described procedure to determine the ½Itm  ðPm þ SmÞ
Att ¼  100 ð3Þ
rate of suction, it is possible to determine the recovery at Itm
the same time. In the process of adding each sample of where Att = attached material on the pipe inner surface
GUM with the decided water content into the equipment, (%); Itm = initial total mass of GUM that was fed into
from the initial total mass of GUM to feed into the appa- the equipment (gr); Pm = processed mass of GUM
ratus there is a certain amount of material that it will obtained after the process in the equipment (gr);
remain attached on the pipe inner surface, a certain Sm = mass of material sucked by the suction machine.
amount of material that it will be sucked by the suction Besides, attached materials on the pipe inner surface are
machine and a certain amount of processed aggregate that very important too. If the volume of attached materials
it will be obtained at the end of the process in the equip- inside the equipment is large, clogging of the pipe will
ment. Therefore, the mass of processed aggregate will be occur very soon. This fact is bad for the equipment perfor-
lower than the initial total mass of GUM that was fed into mance and for equipment productivity. Therefore, it is nec-
the equipment. Hence, it is important to know which per- essary to reduce the attached materials inside the pipe of
centage of the initial total mass of GUM is obtained at the apparatus as much as possible.
the end of the process in the apparatus, this fact decides From the point of view of the researchers, the explained
the recycled aggregate production at construction site. parameters are very important for the success of reduction
The previous mentioned percentage constitutes the recov- activity of soil content in the GUM lower than 5%. For
ery of GUM, that the equipment is able to obtain at the that reason, those parameters will be checked in the labo-
end of the process. Eq. (2) shows the formula used for ratory, changing the experimental conditions, to infer the
determining the recovery values. performance of full-scale equipment at construction site.

Please cite this article in press as: M. Borges Cabrera et al., Study on recycling of waste asphalt blocks containing roadbed materials using new screenless
separation equipment with a vibration device, Int. J. Pavement Res. Technol. (2017), http://dx.doi.org/10.1016/j.ijprt.2017.01.006
M. Borges Cabrera et al. / International Journal of Pavement Research and Technology xxx (2017) xxx–xxx 9

Every experimental condition, to carry out the test with Fig. 4 shows the percent of soil contained in GUM
1%, 3% and 5% of water content in GUM was selected before and after the process inside the equipment, the fig-
after carry out an experimental study on movement of ure in question is divided into two sections by a black
GUM, to know how the recycled aggregate moves through dashed line, section at the left side shows the performance
the pipe with those water contents. The time that the equip- from previous equipment, section at the right side shows
ment spent to process 150 g of GUM was taken into the performance from the newly proposed one. Fig. 5
consideration. shows the soil reduction that were achieved by previous
The GUM to carry out the validation test of the useful- and newly proposed equipment, the figure in question is
ness of the newly proposed equipment was different from divided into two sections by a black dashed line, section
the GUM to carry out the test to investigate the effect of at the left side shows the performance from previous equip-
water content in GUM. This fact is because after finishing ment, section at the right side shows the performance from
validation test in the laboratory, GUM was over and it was the newly proposed one.
necessary to go again to the asphalt plant for sampling the As shown in Figs. 4 and 5, the effect of adding vibration
recycled asphalt aggregate. Every experimental test result, is significant and soil reduction by the new proposed equip-
in this study was obtained using 4 samples of GUM ment in this study was much lager than that by previous
(2750 g). This mass was selected taking into consideration one. That is, the usefulness of the new equipment was
the JIS A 1103-2014 [22], because it is necessary 2000 g confirmed.
of GUM, to determine the amount of material passing The first experiment was conducted to investigate the
the standard sieve 75 lm (#200) in the recycled aggregate. effect of water content of GUM. The pipe inclination angle
The experimental study on determination of Atterberg was set to 25° and amplitude of vibration was set to 1 cm.
Limits of soil included in GUM was carried out as follows: The frequency of vibration was changed at 240, 260 and
280 RPM. The water content was adjusted to be 3% and
1. Washing of GUM to collect the soils. 5%.
2. Determination of liquid limit of soil in GUM taking into Fig. 6 shows the percent of soil contained in GUM
consideration JGS 0142-2000 (Test Method for Liquid before and after the process inside the equipment, the fig-
Limits of Soils by the Fall Cone Test) [24]. ure in question shows the equipment performance when
3. Determination of plastic limit of soil in GUM taking dealing with 5% and 3% of water content in GUM, setting
into consideration JIS A 1205-2009 (Test Method for in the apparatus the same pipe inclination angle (25°) and
Liquid Limit and Plastic Limit of Soil) [25]. vibration amplitude (1 cm). The first 3 blue and orange col-
umns (from left to right) correspond to 5% of water con-
tent in GUM, the others columns correspond to 3% of
5. Experimental specimens used in this study water content in GUM.

To carry out several experiments on reduction of soil


content in GUM, actual GUM was used. They were Soil Reduction (WC=5%)
obtained from Sendai Asphalt Plant of Maeda Road Con- 7
struction Co., Ltd. In the preliminary experiment, it was
found that most of them did not match the required value Previous New equipment proposed in this
for Amount of Soil shown in Table 1 (JRA, 1992). GUM is study (F=260RPM, A=1cm)
6.5
made up by coarse aggregate and fine aggregate and most
of the time, it is easy to watch soil particles attached on the
Soil content (%)

surface of the aggregate.


6
As mentioned before, soils to measure the Atterberg
Limits were collected by washing the GUM. The collected
soil has a brownish color.
5.5
6. Results and discussion

Validation experiments were conducted in an attempt to 5


confirm the usefulness of new equipment with a vibration
device. The pipe inclination angle (S) was set at 40°, 25°,
15° and 5°. In case of 40°, vibration was not added. That 4.5
is, this condition corresponds to the previous equipment S = 40° S = 25° S = 15° S = 5°
[6]. In the case of 25°, 15° and 5°, the frequency of vibra- Pipe inclination angle
tion (F) was set to 260 RPM and the amplitude of vibra- Before process After process
tion (A) was set to 1 cm. Water content (WC) was
adjusted to be 5%, to carry out those experiments. Fig. 4. Soil content before and after the process.

Please cite this article in press as: M. Borges Cabrera et al., Study on recycling of waste asphalt blocks containing roadbed materials using new screenless
separation equipment with a vibration device, Int. J. Pavement Res. Technol. (2017), http://dx.doi.org/10.1016/j.ijprt.2017.01.006
10 M. Borges Cabrera et al. / International Journal of Pavement Research and Technology xxx (2017) xxx–xxx

Soil Reduction (WC=5%) though the final soil content in GUM when containing
3% of water content was less than 5% (required value).
1.2
New equipment proposed in this study Fig. 7 shows the rate of suction of the screenless separa-
Previos
(F=260RPM, A=1cm) tion equipment, the figure in question shows the equipment
1 performance when dealing with 5% and 3% of water con-
tents in GUM, setting in the apparatus the same pipe incli-
nation angle (25°) and vibration amplitude (1 cm).
Soil reduction (%)

0.8
It was confirmed from Fig. 7 that the equipment perfor-
mance for GUM of 5% water content was higher than the
0.6 equipment performance for GUM of 3% water content.
This result is due to the difference of shear strength and
stickiness of the soils in GUM. That is, it is considered that
0.4
the shear strength and stickiness of soil of 3% of water con-
tent are larger than those of soils of 5% water content.
0.2 Because the stickiness increases, it is difficult to remove
soils from the surface of aggregates. This will be investi-
gated experimentally later.
0 Fig. 8 shows the recovery of the screenless separation
S = 40° S = 25° S = 15° S = 5°
equipment, the figure in question shows the equipment per-
Pipe inclination angle
formance when dealing with 5% and 3% of water content in
Soil Reduction
GUM, setting in the apparatus the same pipe inclination
Fig. 5. Soil reduction in the GUM. angle (25°) and vibration amplitude (1 cm).
It was confirmed from Fig. 8 that the recovery of the
processed materials inside the equipment also increased
From the experimental results shown in Fig. 6, it was with increasing the frequency regardless of the water con-
possible to conclude that the equipment was able to reduce tent in GUM. Furthermore, it was found that the recovery
the soil content in GUM. However, even though the soil of GUM of 5% water content was higher than that of
content was reduced, the soil content did not satisfy the
required value under the experimental conditions of
S = 25° and A = 1 cm, when the water content was 5% as S = 25° A = 1 cm
shown in Fig. 6. On the other hand, when the water content 1.70
1.60
was 3%, although the soil contents in GUM before the pro- 1.50
Rate of suction (%)

cess inside the equipment did not satisfy the required value 1.40
Rate of suction
1.30
(less than 5%), the soil content in the processed aggregates, 1.20 (WC=5%)
after the process inside the equipment was reduced less 1.10
than 5% and satisfied the required value as shown in 1.00 Rate of suction
0.90 (WC=3%)
Fig. 6. Even those experimental results, it is possible to 0.80
notice that the difference between soil content in GUM, 0.70
before process and after process inside the equipment is lar- 0.60
0.50
ger in the case of 5% of water content than 3% of water 240 260 280
content. This fact means, that the equipment was able to Frequency (RPM)
reduce more the initial soil content in GUM when con-
Fig. 7. Rate of suction (S = 25°, A = 1 cm).
taining 5% of water content than 3% of water content,

S = 25° A = 1cm
8.00
7.50
Soil Content (%)

7.00
6.50
6.00
5.50
5.00
4.50
4.00
F=240RPM F=260RPM F=280RPM F=240RPM F=260RPM F=280RPM
WC = 5% WC = 5% WC = 5% WC = 3% WC = 3% WC = 3%
Experimental condition
Before process After process

Fig. 6. Soil content before and after the process (S = 25°, A = 1 cm).

Please cite this article in press as: M. Borges Cabrera et al., Study on recycling of waste asphalt blocks containing roadbed materials using new screenless
separation equipment with a vibration device, Int. J. Pavement Res. Technol. (2017), http://dx.doi.org/10.1016/j.ijprt.2017.01.006
M. Borges Cabrera et al. / International Journal of Pavement Research and Technology xxx (2017) xxx–xxx 11

S =25° A = 1 cm in the apparatus the same pipe inclination angle (15°) and
92.00 vibration amplitude (1 cm). The first 3 blue and orange col-
umns (from left to right) correspond to 5% of water con-
Recovery (%)

89.00
tent in GUM, the others columns correspond to 3% of
86.00 water content in GUM.
From the experimental results shown in Fig. 10, it was
83.00
possible to conclude again that the equipment was able
80.00 to reduce the soil content in GUM. This time, in the case
240 260 280 of 5% water content although the soil contents in the
Frequency (RPM) GUM before the process inside the equipment did not sat-
Recovery (WC=5%) Recovery (WC=3%) isfy the required value (less than 5%), the soil content in the
processed aggregates, after the process inside the apparatus
Fig. 8. Recovery (A = 1 cm, S = 25°).
was reduced less than 5%, except under the experiment
conditions of S = 15°, A = 1 cm and F = 240 RPM that
GUM of 3% water content. From the results shown in the soil content in the processed aggregates after the pro-
Figs. 7 and 8, it was concluded that it was more difficult cess inside the equipment was equal to 5.02%, even this
to process the GUM of 3% water content than that of value is higher that 5%, it is very close to the standard spec-
5% water content. ification of quality as shown in Fig. 10. On the other hand,
Fig. 9 shows the attached material inside the main pipe in the case of 3% water content, although the soil contents
of the screenless separation equipment, the figure in ques- in the GUM before the process inside the equipment did
tion shows the equipment performance when dealing with not satisfy the required value (less than 5%), the soil con-
5% and 3% of water content in GUM, setting in the appa- tent in the processed aggregates, after the process inside
ratus the same pipe inclination angle (25°) and vibration the equipment was reduced less than 5% and satisfied the
amplitude (1 cm). required value as shown in Fig. 10. Even those experimen-
It was confirmed from Fig. 9 that the attached material tal results, it is possible to notice that the difference
decreased with increasing the frequency regardless of water between soil content in GUM, before process and after
content in GUM. The attached materials of 3% water con- process inside the equipment is larger in the case of 5%
tent were higher than those of 5% water content. This of water content than 3% of water content. This fact
results show that the adhesion of soils that make up the means, that the equipment was able to reduce more the ini-
GUM of 3% water content was higher than that of 5% tial soil content in GUM when containing 5% of water con-
water content. tent than 3% of water content. In this case, the final soil
In the case of second experiment, the pipe inclination content in GUM when containing 3% and 5% of water
angle was set to 15° and amplitude of vibration was again contents was less than 5% (required value), except in the
1 cm. Frequency of vibration was changed in the same way case mentioned above.
as the first experiment and water content was adjusted Fig. 11 shows the rate of suction of the screenless sepa-
again to be 3% and 5%. ration equipment, the figure in question shows the equip-
Fig. 10 shows the percent of soil contained in GUM ment performance when dealing with 5% and 3% of
before and after the process inside the equipment, the fig- water content in GUM, setting in the apparatus the same
ure in question shows the equipment performance when pipe inclination angle (15°) and vibration amplitude (1 cm).
dealing with 5% and 3% of water content in GUM, setting It was confirmed from Fig. 11 that the equipment per-
formance for GUM of 5% water content was higher than
the equipment performance for GUM of 3% water content.
S =25° A = 1 cm This result is due to the difference of shear strength and
9.00 stickiness of the soil in GUM. That is, it is considered that
the shear strength and stickiness of soil 3% of water con-
Attached material (%)

tent are larger than those of soils of 5% water content.


7.00
Fig. 12 shows the recovery of the screenless separation
equipment, the figure in question shows the equipment per-
5.00 formance when dealing with 5% and 3% of water content in
GUM, setting in the apparatus the same pipe inclination
angle (15°) and vibration amplitude (1 cm).
3.00
240 260 280 It was confirmed from Fig. 12 that the recovery of the
Frequency (RPM)
processed materials inside the equipment also increased
with increasing the frequency regardless of the water con-
Attached materia Attached material tent in GUM. Furthermore, it was found that the recovery
(WC=5%) (WC=3%)
of GUM of 5% water content was higher than that of
Fig. 9. Attached material (A = 1 cm, S = 25°). GUM of 3% water content. From the results shown in

Please cite this article in press as: M. Borges Cabrera et al., Study on recycling of waste asphalt blocks containing roadbed materials using new screenless
separation equipment with a vibration device, Int. J. Pavement Res. Technol. (2017), http://dx.doi.org/10.1016/j.ijprt.2017.01.006
12 M. Borges Cabrera et al. / International Journal of Pavement Research and Technology xxx (2017) xxx–xxx

S = 15° A = 1cm
7.00
6.50

Soil Content (%)


6.00
5.50
5.00
4.50
4.00
3.50
3.00
F=240RPM F=260RPM F=280RPM F=240RPM F=260RPM F=280RPM
WC = 5% WC = 5% WC = 5% WC = 3% WC = 3% WC = 3%
Experimental condition
Before process After process

Fig. 10. Soil content before and after the process (S = 15°, A = 1 cm).

S = 15° A = 1 cm S =15° A = 1 cm
1.70 7.00

Attached material (%)


1.60
Rate of suction (%)

1.50
1.40 5.50
1.30
1.20 4.00
1.10
1.00
0.90 2.50
240 260 280 240 260 280
Frequency (RPM) Frequency (RPM)
Rate of suction Rate of suction Attached material Attached material
(WC=5%) (WC=3%) (WC=5%) (WC=3%)

Fig. 11. Rate of suction (S = 15°, A = 1 cm). Fig. 13. Attached material (A = 1 cm, S = 15°).

S =15° A = 1 cm
90.00
content in GUM. The attached materials of 3% water con-
tent were higher than those of 5% water content. This
Recovery (%)

83.00
results shows that the adhesion of soils that make up the
GUM of 3% water content was higher than that of 5%
76.00
water content.
In the case of third experiment, the water content in
69.00 GUM was adjusted to be 1%. The pipe inclination angle
240 260 280 was set at 25° and 20°; amplitude of vibration was set at
Frequency (RPM) 1 cm, 3 cm and 5 cm. Frequency of vibration was changed
Recovery (WC=5%) Recovery (WC=3%) at 130 RPM, 140 RPM, 150 RPM.
Fig. 14 shows the percent of soil contained in GUM
Fig. 12. Recovery (A = 1 cm, S = 15°).
before and after the process inside the equipment, the fig-
ure in question shows the equipment performance when
Fig. 11 and 12, it was concluded that it was more difficult dealing with 1% of water content in GUM, setting in the
to process the GUM of 3% water content than that of 5% apparatus the same vibration amplitude (1 cm). The first
water content as mentioned with the experiment conditions 3 blue and orange columns (from left to right) correspond
of S = 25°. to 20° of pipe inclination angle, the others columns corre-
Fig. 13 shows the attached material inside the main pipe spond to 25° of pipe inclination angle.
of the screenless separation equipment, the figure in ques- Fig. 15 shows the percent of soil contained in GUM
tion shows the equipment performance when dealing with before and after the process inside the equipment, the fig-
5% and 3% of water content in GUM, setting in the appa- ure in question shows the equipment performance when
ratus the same pipe inclination angle (15°) and vibration dealing with 1% of water content in GUM, setting in the
amplitude (1 cm). apparatus the same vibration amplitude (3 cm). The first
Fig. 13 shows the material attached inside the pipe. 3 blue and orange columns (from left to right) correspond
It was confirmed from Fig. 13 that the attached material to 20° of pipe inclination angle, the others columns corre-
decreased with increasing the frequency regardless of water spond to 25° of pipe inclination angle.

Please cite this article in press as: M. Borges Cabrera et al., Study on recycling of waste asphalt blocks containing roadbed materials using new screenless
separation equipment with a vibration device, Int. J. Pavement Res. Technol. (2017), http://dx.doi.org/10.1016/j.ijprt.2017.01.006
M. Borges Cabrera et al. / International Journal of Pavement Research and Technology xxx (2017) xxx–xxx 13

WC = 1% A = 1cm
6.00

Soil content (%)


5.50

5.00

4.50

4.00
F = 130 F = 140 F = 150 F = 130 F = 140 F = 150
S = 20° S = 20° S = 20° S = 25° S = 25° S = 25°
Experimental condiition
Before process After process

Fig. 14. Soil content before and after the process (WC = 1%, A = 1 cm).

WC = 1% A = 3cm
5.60
5.40
Soil content (%)

5.20
5.00
4.80
4.60
4.40
4.20
4.00
F = 130 F = 140 F = 150 F = 130 F = 140 F = 150
S = 20° S = 20° S = 20° S = 25° S = 25° S = 25°
Experimental condition
Before process After process

Fig. 15. Soil content before and after the process (WC = 1%, A = 3 cm).

Fig. 16 shows the percent of soil contained in GUM From even those experimental results, it is possible to
before and after the process inside the equipment, the fig- notice that the difference between soil content in GUM,
ure in question shows the equipment performance when before process and after process inside the equipment is lar-
dealing with 1% of water content in GUM, setting in the ger in the case of 20° of pipe inclination angle than 25° of
apparatus the same vibration amplitude (5 cm). The first pipe inclination angle, regardless of the amplitude. This
3 blue and orange columns (from left to right) correspond fact means, that the equipment was able to reduce more
to 20° of pipe inclination angle, the others columns corre- the initial soil content in GUM when pipe inclination angle
spond to 25° of pipe inclination angle. was set at 20° than 25°.
From the experimental results shown in Figs. 14–16, it Fig. 17 shows the rate of suction of the screenless sepa-
was possible to conclude again that the equipment was able ration equipment, the figure in question shows the equip-
to reduce the soil content in GUM. As it is shown in those ment performance when dealing with 1% of water
figures, in the case of 1% water content although the soil content in GUM.
contents in the GUM before the process inside the equip- The experimental results that are shown in Fig. 17 prove
ment generally did not satisfy the required value (less than that the equipment performance (rate of suction) increases
5%), the soil content in the processed aggregates, after the with decreasing the pipe inclination angle regardless of the
process inside the apparatus was reduced less than 5%. amplitude and frequency of vibration. It is also possible to

WC = 1% A = 5cm
6.00
Soil content (%)

5.50

5.00

4.50

4.00
F = 130 F = 140 F = 150 F = 130 F = 140 F = 150
S = 20° S = 20° S = 20° S = 25° S = 25° S = 25°
Experimental condition
Before process After process

Fig. 16. Soil content before and after the process (WC = 1%, A = 5 cm).

Please cite this article in press as: M. Borges Cabrera et al., Study on recycling of waste asphalt blocks containing roadbed materials using new screenless
separation equipment with a vibration device, Int. J. Pavement Res. Technol. (2017), http://dx.doi.org/10.1016/j.ijprt.2017.01.006
14 M. Borges Cabrera et al. / International Journal of Pavement Research and Technology xxx (2017) xxx–xxx

Rate of suction (WC = 1%)


1.30
1.20
1.10 Rate of suction (S=20°, A=5cm)

Rate of suction (%)


1.00
Rate of suction (S=25°, A=5cm)
0.90
Rate of suction (S=20°, A=3cm)
0.80
Rate of suction (S=25°, A=3cm)
0.70
0.60 Rate of suction (S=20°, A=1cm)

0.50 Rate of suction (S=25°, A=1cm)


0.40
0.30
130 140 150
Frequency (RPM)

Fig. 17. Rate of suction (WC = 1%).

notice that the equipment generally achieved its highest another point of view, it is also possible to notice that
rate of suction with an amplitude equal to 1 cm regardless recovery of processed material by the apparatus generally
of the pipe inclination angle and frequency of vibration. increases with increasing the amplitude of vibration regard-
Every experimental result that is shown in Fig. 17 was less of the frequency of vibration and pipe inclination
obtained using samples of GUM containing 1% of water angle.
content, then the moisture content in the soil contained Fig. 19 shows the attached material of the screenless sep-
in GUM should be similar in each sample, therefore the aration equipment, the figure in question shows the equip-
stickiness of the soil in every sample should be similar ment performance when dealing with 1% of water content
too. Taking into consideration previous explanation, it is in GUM.
believed that differences among the experimental results After analyzing the experimental results shown in
were caused by different processing times for each sample, Fig. 19, it is possible to conclude that the attached material
because pipe inclination angle and amplitude of vibration decreases with increasing the frequency of vibration
are two parameters with great influence in the processing regardless of pipe inclination angle and amplitude of vibra-
time for GUM inside the apparatus. tion. It is also possible to notice that the attached material
Fig. 18 shows the recovery of the screenless separation generally decreases with increasing the pipe inclination
equipment, the figure in question shows the equipment per- angle regardless of frequency and amplitude of vibration.
formance when dealing with 1% of water content in GUM. In the case of pipe inclination angle equal to 20°, the lowest
It was noticed from the experimental results shown in attached material values were obtained with amplitude
Fig. 18, that recovery of processed material by the equip- equal to 5 cm regardless of the frequency of vibration,
ment increases with increasing the frequency of vibration but in the case of pipe inclination angle equal to 25°, there
regardless of the amplitude and pipe inclination angle. It is no a clear tendency.
is also possible to realize that recovery of processed mate- It is necessary to analyze in detail the experimental
rial by the equipment increases with increasing the pipe results when GUM contains 3% and 5% of water contents,
inclination angle, regardless of the amplitude and fre- to understand better the behavior of equipment perfor-
quency of vibration. Analyzing experimental results from mance, because the experimental conditions were the same.

Recovery (WC = 1%)


83.00
82.00
81.00
80.00 Recovery (S=20°, A=5cm)
79.00 Recovery (S=25°, A=5cm)
Recovery (%)

78.00
77.00 Recovery (S=20°, A=3cm)
76.00 Recovery (S=25°, A=3cm)
75.00
74.00 Recovery (S=20°, A=1cm)
73.00 Recovery (S=25°, A=1cm)
72.00
71.00
70.00
130 140 150
Frequency (RPM)

Fig. 18. Recovery (WC = 1%).

Please cite this article in press as: M. Borges Cabrera et al., Study on recycling of waste asphalt blocks containing roadbed materials using new screenless
separation equipment with a vibration device, Int. J. Pavement Res. Technol. (2017), http://dx.doi.org/10.1016/j.ijprt.2017.01.006
M. Borges Cabrera et al. / International Journal of Pavement Research and Technology xxx (2017) xxx–xxx 15

Attached material (A = 5 cm; WC = 1%)


0.95
Attached material (S=20°,
0.90 A=5cm)

Attached material (%)


0.85 Attached material (S=25°,
A=5cm)
0.80 Attached material (S=20°,
A=3cm)
0.75
Attached material (S=25°,
0.70 A=3cm)
Attached material (S=20°,
0.65 A=1cm)
0.60 Attached material (S=25°,
130 140 150 A=1cm)
Frequency (RPM)

Fig. 19. Attached material (WC = 1%).

It was confirmed from current experiments that the


Particle size distribution of soil
equipment performance for 5% water content was higher 100
90

Cumulative rate [%]


than that for 3% water content. This result will be 80
explained by soil characteristics. Soil consistency or soil 70
60
state is defined by Atterberg Limits and these limits have 50
a great influence on the soil behavior (shear strength and 40
30
stickiness). Fig. 20 shows the four possible states for soil, 20
10
when increasing the moisture content, from solid state, to 0
semisolid state, to plastic state, and to liquid state; the 0.1 1 10 100 1000
water contents at the boundary of these states are known Particle diameter [ m]
as Atterberg limits; between the solid and semisolid states Particle size distribution of soil
is shrinkage limit, between semisolid and plastic states is
Fig. 21. Particle size distribution of soil contained in GUM.
plastic limit, and between plastic and liquid states is liquid
limit.
In accordance with (JGS 0142, 2000) and (JIS A 1205), cies that comprise the clay fraction often have high surface
fall cone test and plastic limit test were conducted to deter- charge [26].
mine the liquid limit and plastic limit of soils attached on Fig. 21 shows a blue curve that represents the particle
the surface of GUM. It was found that liquid limit was size distribution of soil; the blue curve is plotted in a system
37%. But in the case of plastic limit, soil had a non- of coordinated axis, where the ‘‘y” axis represents the
plastic behavior, therefore there was no plastic state and cumulative rate in percent and ‘‘x” axis represents the par-
the plasticity index (PI) was 0. ticle diameter in lm.
It is also very important to determine the particle size Table 3 shows the percentage of clay, silt, sand and
distribution of the soil contained in the GUM. gravel that makes up the soils contained in GUM. The
Most of the properties and chemical reaction in soils is amount of every kind of particle was determined taking
caused by the presence of clay. Clay particles have a vastly into consideration the size particles defined in JIS A
great tendency to stick. The high reactivity of clay particles 1204:2009 (Test method for particle size distribution of
results from their much greater specific surface area than soils) [27].
sand and silt particles because the secondary mineral spe- It was confirmed from Table 3 and Fig. 21, that the
amount of clay in the soil contained in GUM was very
low. On the other hand, the amount of silt was very high.
As mentioned before, clay particles have a great tendency
to stick to each other, therefore this kind of elements cause
in the soil high stickiness, but in the case of silt particles,
they give a soapy and slippery feeling to the soil, when they
get wet. Therefore, when the water content increases in
GUM, the amount of water contained in the soils also
increases, then the stickiness of soils decreases, due to the
high percentage of silt contained in the soils. Since the
stickiness of soil decreases with increasing of water content
in the soil, hence, the equipment performance increases
Fig. 20. Atterberg limits and soil states. with increasing the water content in the GUM.

Please cite this article in press as: M. Borges Cabrera et al., Study on recycling of waste asphalt blocks containing roadbed materials using new screenless
separation equipment with a vibration device, Int. J. Pavement Res. Technol. (2017), http://dx.doi.org/10.1016/j.ijprt.2017.01.006
16 M. Borges Cabrera et al. / International Journal of Pavement Research and Technology xxx (2017) xxx–xxx

Table 3 and moisture content, at construction site, if proper condi-


Consistency of the soil contained in GUM. tion are set in the apparatus. That is very important for the
Soil contained in the GUM (%) success of reduction activity of soil content in GUM lower
Clay (less than 5 lm) 1.2 than 5%.
Silt (5–75 lm) 93.59 Of course, if the clay content in the soil is large, the dif-
Sand (75–2000 lm) 5.21 ferent tendency may be obtained. Therefore, further inves-
Gravel (more than) 0
tigations are still necessary by using several kinds of GUM.

Besides, as mentioned before, one way to increase the 7. Conclusions


equipment capacity to reduce the soil content in the mate-
rial to process, it is to increase the processing time of In the specific case, when recycled asphalt aggregates are
GUM inside the apparatus, decreasing its pipe inclination collected from full-depth pavement demolition, after a
angle. Processing time for GUM inside the equipment is treatment in processing plant, this study constitutes one
higher, in the case of pipe inclination angle equal to 15° than of the first alternatives to reduce the soil content in the
in the case of pipe inclination angle equal to 25°, if the recycled asphalt aggregate when they contain a high per-
equipment processes the GUM with the same water content centage of soil, in an attempt to avoid using them as
and the same frequency in each pipe inclination angle. Even, roadbed material. As explained before, the best usage for
any sample of recycled asphalt aggregate to process, with recycled asphalt aggregate is in asphalt mix production.
the same water content, should contain an amount of soil It is still necessary to carry out several industrial tests,
with similar stickiness capacity (because the soil contained taking into consideration the experiences from the newly
in GUM has the same particle size distribution), the equip- proposed screenless separation equipment in the labora-
ment performance to reduce the soil content in GUM was tory, and then establish a comparison between the amount
higher in the case of 15° than in the case of 25°, regardless of energy that is necessary to produce one ton of recycled
of the frequency of vibration. This fact means, even the par- asphalt aggregate from GUM and the amount of energy
ticle size distribution of one specific soil, decided its sticki- that is necessary to produce one ton of virgin aggregate.
ness capacity, depending on the moisture contained in the Besides, to measure the amount of asphalt binder and
soil, it is possible to improve the rate of suction of the equip- energy that is saved and if recycled asphalt aggregates from
ment, setting the suitable characteristics for the process. GUM are used to produce asphalt mix. After that, the sus-
Furthermore, there was an interesting phenomenon in tainability of the proposed industrial process in this study
the behavior of rate of suction, because from 240 RPM will be proved. Also, while the processed GUM matches
to 260 RPM rate of suction increases but from 260 RPM with the selected standard specification, authors have the
to 280 RPM this parameter decreases, for water content opinion that it is possible to use high percentages of
equal to 5% and 3%, in each pipe inclination angle. This RAP, always matching with the standard specification.
phenomenon happened because processing time of GUM Taking into consideration the experimental results and
inside the equipment can also be controlled by changing analysis described above, the following main conclusions
the frequency, maintaining the same pipe inclination angle. were drawn from this study:
Therefore, while high frequency was increased with small
amplitude, the equipment was able to reduce more the soil 1. This study can be considered a turning point in recycling
content in the grizzly under materials, because increasing of waste asphalt blocks because it was discovered that
the frequency increases the vibration and the applied the equipment performance depends on the soil charac-
energy over GUM, this fact helped the swirl air flow to sep- teristics contained in the GUM instead of on the water
arate soils particles from the recycled asphalt aggregate and content in the GUM.
mitigate the stickiness capacity of soil that depends on par- 2. The highest rate of suction of the equipment when
ticle size distribution and moisture. But at the same time, GUM contains 5% of water content was equal to
while high frequency was increased with small amplitude, 1.66%, with S = 15°, F = 260 RPM, A = 1 cm.
the processing time inside the equipment decreased too, 3. The highest rate of suction of the equipment when
then the apparatus has less chance to carry out the process GUM contains 3% of water content was equal to
and the equipment performance decreased too. Therefore, 1.17%, with S = 15°, F = 260 RPM, A = 1 cm.
that is why the rate of suction of the equipment from 4. The highest rate of suction of the equipment when
240 RPM to 260 RPM increased but from 260 RPM to GUM contains 1% of water content was equal to
280 RPM it decreased. This fact means, that is it possible 1.26%, with S = 20°, F = 130 RPM, A = 1 cm.
to find the proper processing time for GUM and achieve 5. Particle size distribution of soil contained in the GUM
a balance between pipe inclination angle and frequency has a great influence in the equipment performance.
of vibration, setting in the equipment the suitable 6. To determine the Atterberg Limits and particle size dis-
characteristics. tribution of soil contained in the GUM will help to infer
Previous analysis proves, that it is possible to face the the equipment performance at construction site in the
stickiness of the soil, due to its particle size distribution near future.

Please cite this article in press as: M. Borges Cabrera et al., Study on recycling of waste asphalt blocks containing roadbed materials using new screenless
separation equipment with a vibration device, Int. J. Pavement Res. Technol. (2017), http://dx.doi.org/10.1016/j.ijprt.2017.01.006
M. Borges Cabrera et al. / International Journal of Pavement Research and Technology xxx (2017) xxx–xxx 17

7. The rate of suction increased with decreasing the slope Pavement Research Team – Public Works Research Institute,
of the pipe, regardless of the water content in the GUM. Tsukuba, Japan, 2009, pp. 1–10.
[15] Menglan Zeng, Wu Chaofan, Jisen Zhang, Determine Mixing and
8. The recovery of processed materials mainly increased Compaction Temperatures of EvothermÒWarm Mix Asphalt Using
with increasing the frequency in the equipment, regard- 100% Reclaimed Asphalt Pavement”, Int. J. Pavement Res. Technol.
less of the water content in the GUM. 7 (6) (2014) 389–396.
9. The attached materials inside the pipe decreased with [16] A.A. André, Molenaar, Mohamad Mohajeri, Martin F.C. van de
increasing the frequency in the equipment, regardless Ven, Design of Recycled Asphalt Mixtures, 2015, [Online]. Available:
<https://www.yumpu.com/en/document/view/31971112/s1d3-0950-
of the water content in the GUM. andre-mole-aapaqorg>.
[17] William D. Carruth, Mariely Mejı́as-Santiago, Hot In-Place Asphalt
Recycling for Small Repairs on Airfield in Remote Settings, Int. J.
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Please cite this article in press as: M. Borges Cabrera et al., Study on recycling of waste asphalt blocks containing roadbed materials using new screenless
separation equipment with a vibration device, Int. J. Pavement Res. Technol. (2017), http://dx.doi.org/10.1016/j.ijprt.2017.01.006

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