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Macromolecular Nanotechnology
MACROMOLECULAR NANOTECHNOLOGY
d
Center for Renewable Carbon, University of Tennessee, 2506 Jacob Drive, Knoxville, TN 37996-4570, USA
a r t i c l e i n f o a b s t r a c t
Article history: In this study nanocrystalline cellulose (NCC) was used to improve the performance of
Received 2 May 2012 polyvinyl acetate (PVA) as a wood adhesive. NCC was added to PVA at different loadings
Received in revised form 3 August 2012 (1%, 2% and 3%) and the blends were used as binder for wood. Block shear tests were done
Accepted 13 August 2012
to evaluate bonding strength of PVA at different conditions; dry and wet conditions, at the
Available online 19 August 2012
elevated temperature (100 °C). The mechanical properties of PVA film and its composites
with NCC were measured by nanoindentation technique. Thermal stability and structure
Keywords:
of nanocomposites were studied by thermogravimetric analysis and atomic force micros-
Durable wood adhesives
Polyvinyl acetate (PVA)
copy (AFM). The block shear tests demonstrate that NCC can improve bonding strength
Nanocrystalline cellulose (NCC) of PVA in all conditions. Hardness, modulus of elasticity (MOE) and creep of PVA film were
Wood joints also changed positively by the addition of NCC. Thermal stability of PVA was significantly
Nanoindentation improved as NCC was added to PVA. Structural studies revealed that variations in shear
strength and other properties can be related to the quality of NCC dispersion in the PVA
matrix.
Ó 2012 Elsevier Ltd. All rights reserved.
0014-3057/$ - see front matter Ó 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.eurpolymj.2012.08.008
1830 A. Kaboorani et al. / European Polymer Journal 48 (2012) 1829–1837
resistance and has no toxic action on the human body. As a are required. The main objective of this research is to de-
wood adhesive, utilization of PVA is very simple and its velop durable eco-friendly wood adhesives with an appli-
curing does not need high temperatures. The main draw- cation in construction field. The effects of adding NCCs on
back of PVA is its weak performance towards humid condi- the mechanical properties, morphology and thermal stabil-
tions and elevated temperatures. These drawbacks limit ity of PVA will be discussed in this paper.
the usage of PVA in the applications where high perfor-
mance is required in humid conditions and at elevated
2. Materials and methods
temperatures. So far two approaches have been used to in-
crease the performance of PVA: (1) Copolymerizing vinyl
2.1. Materials
acetate with more hydrophobic monomers or functional
monomers [1–3], and (2) blending PVA with other adhe-
A commercial grade of polyvinyl acetate (PVA) was re-
sives or hardeners [4–13]. These strategies can increase
ceived in liquid form. Nanocrystalline cellulose (NCC), pro-
some properties of PVA at the expense of reducing some
vided kindly by Forest Products Laboratory in Madison, WI.
other properties. Moreover, some additives are so acidic
USA was used as reinforcing material, (in 5.5% suspension).
that they can damage wood subtracts, finally affecting
Black spruce (Picea mariana Mill.), which were obtained
the overall performance of wood joints. For instance,
from trees grown in province of Québec, Canada was used
copolymers of vinyl acetate and butyl acrylate or ethylene
as wood substrates.
can increase water resistance and toughness of the adhe-
sive, but will reduce its tensile modulus and stiffness, espe-
cially at elevated temperatures [12]. 2.2. Preparation of nanocellulose/PVA composites
The introduction of nanotechnology has opened new
A certain amount of the suspension of NCC was added
MACROMOLECULAR NANOTECHNOLOGY
100 °C in the middle of samples. After reaching 100 °C in calculated elastic modulus. Comparing elastic moduli (E)
the middle of samples, the samples were kept at 100 °C of polymers from bulk measurements and indentation
for 15 min more, followed by the immediate block shear tests, results often show that Ebulk < Esurface [25].
test. The shear strength of sample was measured by an From the initial slope of the unloading curve the
MTS hydraulic test machine. unloading stiffness (S) is determined and the reduced elas-
tic modulus Er is calculated according to Eq. (2).
MACROMOLECULAR NANOTECHNOLOGY
material being tested. properties (subscript indenter) in Eq. (3) was disregarded.
Hardness, elastic modulus (MOE) and creep of the
h2 h1
material can be calculated by using the load-displacement C IT ¼ 100 ð4Þ
data from the nanoindentation tests. For an indentation h1
depth (h), the hardness (H) of a sample can be calculated Indentation creep CIT (Eq. (4)) [27] was defined as the
from the following equation: relative change of the indentation depth while the applied
load remains constant (Fig. 1).
Pmax To prepare the samples for the nanoindentation test,
H¼ ð1Þ
A pure PVA and its composites with NCC were embedded
in Spur epoxy resin. Spur epoxy resin is used as an embed-
where Pmax is the load measured at a maximum depth of
ding medium for electron microscopy of biological sam-
penetration (h) in an indentation cycle, while A is to the
ples. The curing was performed in a vacuum oven at
projected area of contact between the indenter and sample
70 °C for 7 h. An ultramicrotome (Leica, Vienna, Austria)
at Pmax.
was used to make a very smooth surface, by avoiding cre-
In theory, the elastic modulus should be size indepen-
ating any default, on the surface of sample. A five-minute
dent [24], but analyzing polymers by NI causes a number
epoxy adhesive was used to glue the resin-embedded sam-
of complications summarized under the term indentation
ples to an acrylic block. The acrylic block was then
size effect, which means that the elastic modulus tends
mounted onto an ultra-microtome. First a glass knife was
to increase with decreasing penetration depth of the in-
used to level surface of the samples and then further on,
denter pyramid. Also viscoelastic creep during unloading
creating a smooth surface was completed by a diamond
may affect the slope of the unloading curve, and thus the
knife. All nanoindentation experiments were performed
on a Triboindenter (Hysitron, Minneapolis, MN) equipped
with a three-sided pyramid diamond Berkovich tip. Before
nanoindentation tests, samples were conditioned at 21 °C
and 60% relative humidity for at least 24 h. Indentation
was performed in a load-controlled mode using three seg-
ments. The loading time, holding time, unloading time and
maximum indentation force (Pmax) are 5 s, 60 s, and 5 s and
150 lN for all testing samples, respectively. The separation
distance between each nanoindentation point was
0.05 mm.
7 90
A one way analysis of variance model was used to study Stress Wood failure
the effects of NCC loading on shear strength of wood joints. 80
6
The GLM procedure of the SAS program was used and pair
Shear stress [MPa]
70
Wood failure [%]
3. Results 3 40
30
3.1. Bonding strength 2
20
1
10
Fig. 2 shows shear stress at failure of wood joints
bonded by pure PVA and its composites with NCC. Adding 0 0
Pure PVA NCC 1% NCC 2% NCC 3%
NCC to PVA did increase the stress but not in a significant
Blend name
way. Although not being significant in terms of the stress
at failure, adding NCC to PVA significantly increased the Fig. 3. Shear strength and wood failure of joints bonded by PVA and its
wood failure, proving its positive effects on bonding composites with NCC in wet state.
A. Kaboorani et al. / European Polymer Journal 48 (2012) 1829–1837 1833
MACROMOLECULAR NANOTECHNOLOGY
leading to slower diffusion processes and, hence, to a lower NCC to PVA, the greater the variation in hardness.
permeability [43]. Average values of MOE and their variations for each for-
Fig. 4 shows the values of shear strength at 100 °C. NCC mulation measured by nanoindentation technique are
affected PVA performance at the high temperature signifi- shown in Fig. 6. Average values of MOE were affected sig-
cantly. Adding NCC to PVA doubled the shear strength of nificantly by addition of NCC. Adding 1% NCC to PVA in-
PVA. There was no significant difference between different creased average value of MOE by 48% but adding more
loading levels of NCC. Adding only 1% NCC to PVA resulted NCC (2%) to PVA did not change MOE considerably. An in-
in a 100% increase in shear strength and further addition crease in NCC loading from 2% to 3% resulted in an impor-
did not change the strength much. tant increase in MOE. Film with 3% NCC showed the
Angles et al. [20] and Favier et al. [31] reported that highest value of MOE. The variations of MOE in different
incorporation of NCC in composites resulted in a significant parts of composites were influenced by adding NCC as
increase in mechanical properties, especially at tempera- well. The values of MOE in pure PVA were pretty constant.
tures greater than the glass transition temperature. They As NCC was added to the PVA matrix, the variations in MOE
attributed the reinforcing effect to the formation of a rigid became more important. The highest variations in MOE
NCCs network governed by the percolation threshold and were found in composites with 3% NCC.
strong hydrogen bonding between NCCs. It was demon- One of drawbacks of PVA is its high creep. Nanoindenta-
strated that the reinforcing effect of NCC lies in the forma- tion technique provides an opportunity to measure creep
tion of a rigid percolating filler network, due to hydrogen in different parts of film and analyze the effects of different
bond interactions between NCCs [44–46]. fillers on performance of the polymer. Creep measure-
ments conducted on the film of PVA and its composites
demonstrated that NCC has a significant effect on average
values of creep (Fig. 7). Adding NCC to PVA reduced the
4 100
creep. As the percentage of NCC in PVA increased, the effect
Stress Wood failure
90 of NCC in reducing creep became more prominent. Adding
80
3
70
Shear stress [MPa]
60
2 50
40
30
1
20
10
0 0 0 0
0 0
Pure PVA NCC 1% NCC 2% NCC 3%
blend name
Fig. 4. Shear strength and wood failure of joints bonded by PVA and its
composites with NCC at the elevated temperature. Fig. 5. Average values of harness for different PVA–NCC composites.
1834 A. Kaboorani et al. / European Polymer Journal 48 (2012) 1829–1837
Fig. 7. Average values of creep PVA and its composites with NCC.
been reported that the formation of a rigid network, result- 3.4. Transmission electron microscopy
ing from strong interactions between NCCs and the poly-
MACROMOLECULAR NANOTECHNOLOGY
mer (governed by a percolation mechanism) [19,31], Fig. 9 shows a TEM image of dilute suspension of NCCs.
induced a thermal stabilization on the composite up to The NCCs have a rod-like structure. Acrylic latexes have
227 °C, the temperature at which cellulose starts to been employed for a variety of applications including
Fig. 10. AFM amplitude mode analysis of PVA films with (a) 0%, (b) 1%, (c) 2 and (d) 3% NCC.
1836 A. Kaboorani et al. / European Polymer Journal 48 (2012) 1829–1837
painting and adhesion. The suspension exhibited a colloi- NCC led to agglomeration of NCC and difficulty in disper-
dal behavior. This is due to the presence of the positive sion of NCC in PVA at high loadings (2% and 3%). The
charges (NH3+) on the NCC surface, which resulted from agglomeration limits the extent of improvement that be
the protonation of the amino groups of chitin in acidic con- achieved by NCC. Modifying the surface of NCC a little bit
ditions [49]. The suspension contains fragments consisting and imposing a slightly hydrophobic character on the sur-
of both individual microcrystals and aggregated microcrys- face can help to prevent agglomeration of NCCs and to have
tals. The rod-like NCCs were shown to have length values a better NCC dispersion in the matrix at a high loading. The
of 150–250 nm and width on the order of 4–10 nm, leading modification of surface should be done in controlled condi-
to an aspect ratio of 38–62. tions without making NCC too hydrophobic or degrading
its reinforcing effects.
3.5. Atomic force microscopy (AFM)
4. Conclusions
To further explore the fundamental interactions be-
tween NCC and PVA, composite of PVA containing different NCC was found to be an effective nano-reinforcing
loading of NCC (0%, 1%, 2% and 3%) were analyzed by atom- material for PVA. Bonding strength of wood joints was im-
ic force microscopy (AFM). The AFM images for the com- proved significantly as NCC was inserted to PVA. The
posites are presented in Fig. 10. The images clearly improvement was measurable in terms of wood failure
demonstrate a re-organization of the surface of the com- percentage in dry condition and in terms of shear strength
posite films. Pure PVA film has a smooth surface as it has in wet condition and at the elevated temperature. NCC in-
low Ra and Rq (Table 2). Adding 1% NCC to the matrix did creased hardness and MOE of PVA film significantly. The
not change Ra and Rq considerably, showing good disper- creep experienced a big reduction as NCC was added to
MACROMOLECULAR NANOTECHNOLOGY
sion of NCC at 1% loading. Adding 2% and 3% NCC to the the PVA matrix (especially at high loadings of NCC). Ther-
matrix re-organized the surface as big jumps in Ra and Rq mal stability of PVA gained big enhancement by the addi-
were detected. Such high Ra and Rq are evidence for poor tion. The three levels of NCC loading affected thermal
quality of NCC dispersion in the matrix, and presence of stability in the same extent. Structural study of NCC–PVA
aggregates. Seemingly high interaction between PVA and composites revealed that NCC changed the structure of
NCC (in the form of hydrogen bonding) prevented NCCs PVA. Fluctuations in properties of PVA as a wood adhesive
to be dispersed uniformly in the matrix. and a polymer at different loadings of NCC could be
Comparing the results of morphological studies and explained by the quality of NCC dispersion in the matrix.
mechanical and thermal properties displays that thermal The thermal stability and bonding strength of wood joints
stability and bonding strength (in wet conditions and at showed more sensibility to the quality of NCC dispersion in
the elevated temperature) have more sensitivity to the the matrix.
quality of NCC dispersion in the PVA matrix. At 1% loading,
NCC improved the thermal stability and bonding strength
of PVA significantly. But adding more NCC (2% and 3%) Acknowledgements
did not increase the properties beyond the extent obtained
by 1% addition. This trend is related to the quality of NCC The authors acknowledge financial support from Natu-
dispersion. At 1% NCC loading, significant improvement ral Sciences and Engineering Research Council of Canada.
on bonding strength and thermal stability was achieved The authors would like to express their thanks to Forest
as quality of NCC dispersion was good. At 2% and 3% NCC Products Laboratory – USDA Forest Service for so kindly
loadings, dispersion of NCC in PVA encountered difficulty, providing nanocrystalline cellulose (NCC) for this research.
as shown by the AFM results, and a poor dispersion of Thanks are also extended to FPInnovations for their
NCC in the matrix was obtained leading to a leveling-off assistance.
of the improvement. In the context of the others studies
conducted on the reinforcement of PVA with inorganic
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