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Nanocrystalline cellulose (NCC): A renewable nano-material for polyvinyl


acetate (PVA) adhesive

Article  in  European Polymer Journal · September 2012


DOI: 10.1016/j.eurpolymj.2012.08.008

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European Polymer Journal 48 (2012) 1829–1837

Contents lists available at SciVerse ScienceDirect

European Polymer Journal


journal homepage: www.elsevier.com/locate/europolj

Macromolecular Nanotechnology

Nanocrystalline cellulose (NCC): A renewable nano-material


for polyvinyl acetate (PVA) adhesive
Alireza Kaboorani a, Bernard Riedl a,⇑, Pierre Blanchet a,b, Marco Fellin c, Omid Hosseinaei d,
Sequin Wang d
a
Département des sciences du bois et de la forêt, Faculté de foresterie, de géographie et de géomatique, Université Laval, 2425, rue de la Terrasse, Québec, QC,
Canada G1V 0A6
b
Nanotechnologies for Wood Products, FPInnovations, 319 rue Franquet, Québec, QC, Canada G1P 4R4
c
CNR IVALSA, Consiglio Nazionale delle Ricerche – Istituto per la Valorizzazione del Legno e delle Specie Arboree I – via Biasi 75 – 38010 S. Michele all’Adige
(TN), Italy

MACROMOLECULAR NANOTECHNOLOGY
d
Center for Renewable Carbon, University of Tennessee, 2506 Jacob Drive, Knoxville, TN 37996-4570, USA

a r t i c l e i n f o a b s t r a c t

Article history: In this study nanocrystalline cellulose (NCC) was used to improve the performance of
Received 2 May 2012 polyvinyl acetate (PVA) as a wood adhesive. NCC was added to PVA at different loadings
Received in revised form 3 August 2012 (1%, 2% and 3%) and the blends were used as binder for wood. Block shear tests were done
Accepted 13 August 2012
to evaluate bonding strength of PVA at different conditions; dry and wet conditions, at the
Available online 19 August 2012
elevated temperature (100 °C). The mechanical properties of PVA film and its composites
with NCC were measured by nanoindentation technique. Thermal stability and structure
Keywords:
of nanocomposites were studied by thermogravimetric analysis and atomic force micros-
Durable wood adhesives
Polyvinyl acetate (PVA)
copy (AFM). The block shear tests demonstrate that NCC can improve bonding strength
Nanocrystalline cellulose (NCC) of PVA in all conditions. Hardness, modulus of elasticity (MOE) and creep of PVA film were
Wood joints also changed positively by the addition of NCC. Thermal stability of PVA was significantly
Nanoindentation improved as NCC was added to PVA. Structural studies revealed that variations in shear
strength and other properties can be related to the quality of NCC dispersion in the PVA
matrix.
Ó 2012 Elsevier Ltd. All rights reserved.

1. Introduction resistance, durability, isolation and also not having carbon


finger print. Introduction and development of engineered
Recently there has been a strong tendency to use so wood products (EWPs), which can be produced in different
called ‘‘green materials’’ for the industry. The tendency shapes and sizes, has opened new markets for wood indus-
has forced the industry to look for renewable materials try and expand the current markets.
with the least impact on the environment. One of the indus- Adhesives play an important role on the performance of
tries that can benefit from this trend and subsequently EWPs. Production of EWPs with high performance needs
experience significant and constant growth is wood indus- durable adhesives. Commercial durable wood adhesives
try. Wood can provide the market with the prospects which contain formaldehyde, causing concerns on the health dur-
cannot be offered by the other materials. Wood has a great ing the production and the service of EWPs. Wood industry
potential to become the dominating material for the con- is under increasing pressure to eliminate formaldehyde
struction. As a material for the construction, wood has un- from its products. Hence, wood industry is looking for
ique properties; such as high strength, flexibility, fire alternatives. Polyvinyl acetate (PVA) is a good alternative
to replace some wood adhesives containing formaldehyde.
⇑ Corresponding author. PVA is a linear and thermoplastic polymer. It is water-
E-mail address: Bernard.Riedl@sbf.ulaval.ca (B. Riedl). soluble, biodegradable with the excellent chemical

0014-3057/$ - see front matter Ó 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.eurpolymj.2012.08.008
1830 A. Kaboorani et al. / European Polymer Journal 48 (2012) 1829–1837

resistance and has no toxic action on the human body. As a are required. The main objective of this research is to de-
wood adhesive, utilization of PVA is very simple and its velop durable eco-friendly wood adhesives with an appli-
curing does not need high temperatures. The main draw- cation in construction field. The effects of adding NCCs on
back of PVA is its weak performance towards humid condi- the mechanical properties, morphology and thermal stabil-
tions and elevated temperatures. These drawbacks limit ity of PVA will be discussed in this paper.
the usage of PVA in the applications where high perfor-
mance is required in humid conditions and at elevated
2. Materials and methods
temperatures. So far two approaches have been used to in-
crease the performance of PVA: (1) Copolymerizing vinyl
2.1. Materials
acetate with more hydrophobic monomers or functional
monomers [1–3], and (2) blending PVA with other adhe-
A commercial grade of polyvinyl acetate (PVA) was re-
sives or hardeners [4–13]. These strategies can increase
ceived in liquid form. Nanocrystalline cellulose (NCC), pro-
some properties of PVA at the expense of reducing some
vided kindly by Forest Products Laboratory in Madison, WI.
other properties. Moreover, some additives are so acidic
USA was used as reinforcing material, (in 5.5% suspension).
that they can damage wood subtracts, finally affecting
Black spruce (Picea mariana Mill.), which were obtained
the overall performance of wood joints. For instance,
from trees grown in province of Québec, Canada was used
copolymers of vinyl acetate and butyl acrylate or ethylene
as wood substrates.
can increase water resistance and toughness of the adhe-
sive, but will reduce its tensile modulus and stiffness, espe-
cially at elevated temperatures [12]. 2.2. Preparation of nanocellulose/PVA composites
The introduction of nanotechnology has opened new
A certain amount of the suspension of NCC was added
MACROMOLECULAR NANOTECHNOLOGY

opportunities for the industries to develop a new genera-


tion of composites with high performance. Past research to PVA, depending on the percentage of nanocellulose in
has showed that nano-clay and nano-aluminum oxide par- PVA. The blends of PVA with nano-cellulose were mixed
ticles can be used to boost the performance of wood adhe- for 30 min. For TGA, nanoindentation and AFM, samples
sives [14,15]. There has been always concerns on the of nanocomposites were prepared by casting the NCC–
health risks posed by nano-clay and nano oxide metal par- PVA composites on Teflon sheets. Prior to further analyses,
ticles, however. Also the renewability of these kinds of the sheets of nanocomposites were allowed to dry at room
nano-particles has been always under question. Such con- temperature for at least two weeks.
cerns gave a momentum to introduction of renewable and
more eco-friendly nano-materials. Cellulose is the most 2.3. Fabrication and tests of wood joints
abundant organic polymer in the biosphere and the main
constituent of wood. Cellulose has a nano-structure which Blends of PVA and NCC were used to bond wood joints.
can be employed in nanotechnology. Black spruce was used as substrates. Prior to gluing, the
Cellulose fibrils consist of different hierarchical micro- moisture content of wood was fixed at 12% by conditioning
structures commonly known as nano-sized microfibrils. wood to 20 °C and 60% relative humidity for four months.
These nano-sized fibrils are again made-up of a combined After applying glue on the surface of wood, the samples
crystalline and amorphous parts and this crystalline region were pressed in an MTS hydraulic test machine with
is named in the literature nanocellulose or nanowhisker 50 kN capacity at 2.46 kg/cm2 pressure for three hours. Be-
[16]. Nanocrystalline cellulose (NCC) is obtained by the fore testing, glued samples were conditioned to 20 °C and
acid hydrolysis of cellulose under conditions where the 60% relative humidity for two weeks. 20 samples were
amorphous regions are selectively hydrolyzed. For wood- tested for each set of formulation.
based NCCs, the remaining crystalline regions are 3– Shear strength of wood joints was measured in dry
10 nm in diameter and 100–300 nm long and retain the and wet states, and at an elevated temperature. An MTS
natural cellulose I crystalline structure [17,18].Among hydraulic test machine with 50 kN capacity was used for
their interesting characteristics, NCCs are abundant and load application and the data was acquired by a computer.
renewable. They exhibit also a low density as compared Wood failure and maximum load were recorded for each
to mineral fillers (around 1.5 g cm3) and a high form fac- test. The block shear tests were carried out according to
tor of about 70 together with a high specific area of ASTM D905-98. The sizes of samples for ‘‘wet state’’ tests
150 m2 g1. They have been shown to lead to remarkable were the same as those for dry state tests. For ‘‘wet state’’
reinforcing properties in such different matrixes as sty- tests, the samples were taken directly out of the water
rene–acrylate latex [19], starch [20], polyhydroxybutyrate after being immersed in water for 24 h. Before the tests,
octanoate [21] or poly(ethylene oxide) [22]. In most cases, excess water was wiped off from the samples. During the
the reinforcing effects came from the percolating network water immersion period, temperature of water was main-
of NCC together with good interfacial compatibility be- tained at 23 ± 1 °C.
tween the matrix and the fillers. Block shear tests at the elevated temperature were car-
The hypothesis of this study is that using NCCs as rein- ried out according to ASTM 7247-07. Samples made of
forcing nano-materials improves the performance of PVA black spruce were heated in an oven, having a temperature
as a wood adhesive. Such improvement can expand the controller with an integral and derivative (PID) control
applications of PVA, especially in the wood construction algorithm, until the temperature of middle of samples
domain in which durable materials with high performance reached 100 °C. On average, it took 30 min to reach
A. Kaboorani et al. / European Polymer Journal 48 (2012) 1829–1837 1831

100 °C in the middle of samples. After reaching 100 °C in calculated elastic modulus. Comparing elastic moduli (E)
the middle of samples, the samples were kept at 100 °C of polymers from bulk measurements and indentation
for 15 min more, followed by the immediate block shear tests, results often show that Ebulk < Esurface [25].
test. The shear strength of sample was measured by an From the initial slope of the unloading curve the
MTS hydraulic test machine. unloading stiffness (S) is determined and the reduced elas-
tic modulus Er is calculated according to Eq. (2).

2.4. Characterization of the nanocellulose/PVA composites 1 pffiffiffiffi S


Er ¼ p pffiffiffi ð2Þ
2 A
2.4.1. Nanoindentation
Er is termed the reduced elastic modulus because it
Oliver and Pharr in 1992 introduced a technique, nano-
takes into account the compliance of the indenter tip
indentation, to characterize the localized material proper-
according to Eq. (2).
ties [23]. Conventional measurements of mechanical
properties only give a value for each test. In return, nano-    
1 1  m2m 1  m2i
indentation technique provides an opportunity to measure ¼ þ ð3Þ
Er Em material Ei indenter
the mechanical properties of composites materials in de-
sired areas. In this technique, the areas under test can be The elastic modulus Em of the specimen was calculated
selected, giving different values depending on the place according to Eq. (3) using Poisson’s ratios m determined in
of tested areas. A typical nanoindentation profile for deter- a previous study [26]. Ei and mi stand for the elastic modu-
mination of localized mechanical properties in polymer lus and the Poisson’s ratio of the indenter. Since the com-
composites is shown in Fig. 1. In the technique, a perma- pliance of diamond is very small compared with that of
nent plastic deformation is created in the surface of a the tested polymers, the term representing the indenter

MACROMOLECULAR NANOTECHNOLOGY
material being tested. properties (subscript indenter) in Eq. (3) was disregarded.
Hardness, elastic modulus (MOE) and creep of the
h2  h1
material can be calculated by using the load-displacement C IT ¼  100 ð4Þ
data from the nanoindentation tests. For an indentation h1
depth (h), the hardness (H) of a sample can be calculated Indentation creep CIT (Eq. (4)) [27] was defined as the
from the following equation: relative change of the indentation depth while the applied
load remains constant (Fig. 1).
Pmax To prepare the samples for the nanoindentation test,
H¼ ð1Þ
A pure PVA and its composites with NCC were embedded
in Spur epoxy resin. Spur epoxy resin is used as an embed-
where Pmax is the load measured at a maximum depth of
ding medium for electron microscopy of biological sam-
penetration (h) in an indentation cycle, while A is to the
ples. The curing was performed in a vacuum oven at
projected area of contact between the indenter and sample
70 °C for 7 h. An ultramicrotome (Leica, Vienna, Austria)
at Pmax.
was used to make a very smooth surface, by avoiding cre-
In theory, the elastic modulus should be size indepen-
ating any default, on the surface of sample. A five-minute
dent [24], but analyzing polymers by NI causes a number
epoxy adhesive was used to glue the resin-embedded sam-
of complications summarized under the term indentation
ples to an acrylic block. The acrylic block was then
size effect, which means that the elastic modulus tends
mounted onto an ultra-microtome. First a glass knife was
to increase with decreasing penetration depth of the in-
used to level surface of the samples and then further on,
denter pyramid. Also viscoelastic creep during unloading
creating a smooth surface was completed by a diamond
may affect the slope of the unloading curve, and thus the
knife. All nanoindentation experiments were performed
on a Triboindenter (Hysitron, Minneapolis, MN) equipped
with a three-sided pyramid diamond Berkovich tip. Before
nanoindentation tests, samples were conditioned at 21 °C
and 60% relative humidity for at least 24 h. Indentation
was performed in a load-controlled mode using three seg-
ments. The loading time, holding time, unloading time and
maximum indentation force (Pmax) are 5 s, 60 s, and 5 s and
150 lN for all testing samples, respectively. The separation
distance between each nanoindentation point was
0.05 mm.

2.4.2. Thermal stability


The thermal stability of pure NCC, pure PVA and their
nanocomposites was studied using a thermogravimetric
analyzer, Mettler Toledo TGA/SDTA 851e, on 13–15 mg of
samples over a temperature range of 25–700 °C at a heat-
ing rate of 10 °C/min under a nitrogen flow rate of
Fig. 1. The loading profile of nanoindentation. 50 mL/min. In order to avoid unwanted oxidation, thermal
1832 A. Kaboorani et al. / European Polymer Journal 48 (2012) 1829–1837

stability measurements were conducted with the samples 12 120


Stress Wood failure
placed in high quality nitrogen (99.5% nitrogen and 0.5%
oxygen content) atmosphere. 10 100

Shear stress [MPa]

Wood failure [%]


2.4.3. Transmission electron microscopy 8 80
High-resolution transmission electron microscopy
(TEM) was carried out with a JEOL 100 CX II microscope 6 60
at 100 kV. The samples for TEM observations were pre-
pared from a solution with 0.5% NCC. The samples were 4 40
prepared by casting a drop of diluted aqueous dispersion
onto a 200 mesh holey copper grid covered with a carbon 2 20
film. To improve the contrast, the cellulose nanofibers
were stained with a 1 wt.% solution of uranyl acetate for 0 0
30 s. The sample was then dipped into a droplet of distilled Pure PVA NCC 1% NCC 2% NCC 3%
water for 2 s to remove the excess uranyl acetate. It was Blend name
then allowed to dry at ambient temperature overnight.
Fig. 2. Shear strength and wood failure of joints bonded by PVA and its
composites with NCC in dry state.
2.4.4. Atomic force microscopy (AFM)
AFM observations were carried out using a NanoScope
V, an atomic force microscope (Veeco Instruments Inc.), fit-
strength of PVA glue line. Wood failure value increased
ted with a Hybrid XYZ scanner. Atomic force microscopy
from 59% for pure PVA to 84% for adhesive with 1% NCC
MACROMOLECULAR NANOTECHNOLOGY

measurements were done under ambient air conditions


and finally to 97% for adhesive with 3% NCC. Such an in-
in tapping mode. The sensitivity of the tip deviation and
crease shows that NCC made the glue line of PVA stronger
the scanner resolution was 0.3 nm. The resolution was
than wood, causing failure in the wood rather than in the
set to 250 lines by 256 pixels for all observations. Surface
glue line. The loading level of NCC affected the perfor-
roughness was calculated in 10 lm  10 lm scan areas,
mance of PVA. Wood failure percentage increased as more
using the classical mean surface roughness parameters Ra
NCC was added to PVA.
and Rq (RMS). The parameters were calculated by the
Sriupayo et al. [28], Kvien and Oksman [29], Zimmer-
Research Nanoscope 7.2 software:
mann et al. [30], Favier et al. [31], Gong et al. [32] , Dalmas
1X n
et al. [33,34], Mathew et al. [35] and Lee et al. [36] reported
Ra ¼ jZi  Zav ej ð5Þ
n i¼1 that nanocellulose positively affected the strength of the
polymers. Favier et al. [31] stated that the intermolecular
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
P forces between nanocellulose and the PVA matrix may
ðZi  Zav eÞ2
Rq ¼ RMS ¼ ð6Þ contribute to enhancement of strength of the PVA compos-
n ite films. The intermolecular forces keep the inherent
where Ra is the mean roughness, the arithmetic average of strength of the fibrils intact and results in enhancement
the absolute values of the surface height deviations, and Rq of the mechanical strength of the films. Some reports have
is the root mean square of the height and in both equations attributed the strong reinforcing effect of the NCC to the
Zi is the current Z value, Zave is the average of the Z values formation of a networked structure above percolation
within the given area and n is the number of points within threshold resulting from hydrogen bonding [37,38].
the given area.

2.5. Statistical analyses 8 100

7 90
A one way analysis of variance model was used to study Stress Wood failure
the effects of NCC loading on shear strength of wood joints. 80
6
The GLM procedure of the SAS program was used and pair
Shear stress [MPa]

70
Wood failure [%]

wise comparisons were then made using protected Fisher 5


60
LSD (Least Significant Difference).
4 50

3. Results 3 40

30
3.1. Bonding strength 2
20
1
10
Fig. 2 shows shear stress at failure of wood joints
bonded by pure PVA and its composites with NCC. Adding 0 0
Pure PVA NCC 1% NCC 2% NCC 3%
NCC to PVA did increase the stress but not in a significant
Blend name
way. Although not being significant in terms of the stress
at failure, adding NCC to PVA significantly increased the Fig. 3. Shear strength and wood failure of joints bonded by PVA and its
wood failure, proving its positive effects on bonding composites with NCC in wet state.
A. Kaboorani et al. / European Polymer Journal 48 (2012) 1829–1837 1833

The values of shear stress at failure of wood joints 3.2. Nanoindentation


after spending 24 h in water are shown in Fig. 3. Nanocel-
lulose affected significantly shear strength of wood joints Studying the response of composites materials to a
after spending 24 h in water. Adding only 1% NCC to PVA mechanical load in nano-scale helps to develop a better
increased the strength by 63%. Further increase in NCC understanding of impact of nano-materials on mechanical
(from 1% to 2%) increased shear strength of wood joints properties of nanocomposites. Nanoindentation technique
but on a much smaller scale. An increase in NCC loading can provide us with an opportunity to understand the re-
from 2% to 3% did not change the strength much. The sponse of composites to a load in a nano-scale.
improvement on water resistance of PVA was so high that Values of hardness and their variations in pure PVA and
some failure occurred in glue line instead of wood. As its composites with NCC are shown in Fig. 5. NCC addition
more NCC was inserted in PVA, the percentage of wood to adhesive increased average values of hardness signifi-
failure increased, reaching its maximum value at 3% cantly. Adding only 1% NCC to PVA increased average value
NCC level (21%). of hardness by 70%. At 2% NCC loading, the extent of
Sriupayo et al. [28], Choi et al. [39], Wang et al. [40], Lu improvement decreased and reached only 55%. An increase
et al. [41] and Dufresne et al. [42] reported a reduction in in NCC loading form 2% to 3% resulted in a huge increase in
water uptake and diffusion coefficient of the polymers as hardness (155%, more than double). Fluctuations in hard-
nanocellulose added to the polymers. The high crystallinity ness within the composites were also affected by NCC.
of cellulose might be responsible for the decreased water Variations in hardness were not very high in pure PVA.
uptake at equilibrium and the decreased diffusion coeffi- As NCC was inserted into PVA, the variations in hardness
cient of the materials. The presence of NCCs in the polymer became high. The extent of variations in hardness was re-
can also create tortuosity in the nanocomposites films, lated to amount of the NCC in PVA. The higher the ratio of

MACROMOLECULAR NANOTECHNOLOGY
leading to slower diffusion processes and, hence, to a lower NCC to PVA, the greater the variation in hardness.
permeability [43]. Average values of MOE and their variations for each for-
Fig. 4 shows the values of shear strength at 100 °C. NCC mulation measured by nanoindentation technique are
affected PVA performance at the high temperature signifi- shown in Fig. 6. Average values of MOE were affected sig-
cantly. Adding NCC to PVA doubled the shear strength of nificantly by addition of NCC. Adding 1% NCC to PVA in-
PVA. There was no significant difference between different creased average value of MOE by 48% but adding more
loading levels of NCC. Adding only 1% NCC to PVA resulted NCC (2%) to PVA did not change MOE considerably. An in-
in a 100% increase in shear strength and further addition crease in NCC loading from 2% to 3% resulted in an impor-
did not change the strength much. tant increase in MOE. Film with 3% NCC showed the
Angles et al. [20] and Favier et al. [31] reported that highest value of MOE. The variations of MOE in different
incorporation of NCC in composites resulted in a significant parts of composites were influenced by adding NCC as
increase in mechanical properties, especially at tempera- well. The values of MOE in pure PVA were pretty constant.
tures greater than the glass transition temperature. They As NCC was added to the PVA matrix, the variations in MOE
attributed the reinforcing effect to the formation of a rigid became more important. The highest variations in MOE
NCCs network governed by the percolation threshold and were found in composites with 3% NCC.
strong hydrogen bonding between NCCs. It was demon- One of drawbacks of PVA is its high creep. Nanoindenta-
strated that the reinforcing effect of NCC lies in the forma- tion technique provides an opportunity to measure creep
tion of a rigid percolating filler network, due to hydrogen in different parts of film and analyze the effects of different
bond interactions between NCCs [44–46]. fillers on performance of the polymer. Creep measure-
ments conducted on the film of PVA and its composites
demonstrated that NCC has a significant effect on average
values of creep (Fig. 7). Adding NCC to PVA reduced the
4 100
creep. As the percentage of NCC in PVA increased, the effect
Stress Wood failure
90 of NCC in reducing creep became more prominent. Adding
80
3
70
Shear stress [MPa]

Wood failure [%]

60

2 50

40

30
1
20

10
0 0 0 0
0 0
Pure PVA NCC 1% NCC 2% NCC 3%
blend name

Fig. 4. Shear strength and wood failure of joints bonded by PVA and its
composites with NCC at the elevated temperature. Fig. 5. Average values of harness for different PVA–NCC composites.
1834 A. Kaboorani et al. / European Polymer Journal 48 (2012) 1829–1837

Fig. 6. Average values of MOE for different PVA–NCC composites.


MACROMOLECULAR NANOTECHNOLOGY

Fig. 7. Average values of creep PVA and its composites with NCC.

3% NCC led to 55% reduction in creep. Variations of creep


were also affected by NCC. Pure PVA had a high variation
in creep throughout the matrix. In the formulations with Fig. 8. Mass loss (a) and its rate (b) for PVA and its composites.
NCC, the variations in creep were less. The smallest varia-
tions in creep were observed in the formulation with 3%
NCC. was similar to PVA composites in temperatures less than
The results of measuring hardness, MOE and creep by 235 °C. Between 235 and 340 °C, thermal stability of pure
nanoindentation technique demonstrate the great influ- NCC is less than its composites with PVA. Thermal stability
ence of NCC on the mechanical properties of PVA matrix. of pure NCC was better than its composites at tempera-
NCCs create an inhomogeneous matrix with different tures higher than 340 °C.
localized mechanical properties. Such a matrix shows im- To have a detailed view over mass loss pattern occurred
proved mechanical properties, capable of bearing higher during thermal stability tests, the dM/dT curves obtained
mechanical load as shown by bonding strength tests in this by derivation of mass loss/temperature data are given in
study. Fig. 8b. The dM/dT curves show the speed of mass loss dur-
ing thermal stability tests. Pure PVA has three peaks of
weight loss at 258, 331 and 436 °C. As a result of adding
3.3. Thermal stability NCC to PVA, one of the three peaks located at 258 °C disap-
peared. The second and biggest peak, located at 331 °C, re-
Mass loss of PVA and its composites (measured in the mained almost untouched but the third peaks located at
range of temperature) was used as a tool to evaluate the ef- 436 °C occurred at little bit higher temperatures. It has
fects of NCC on thermal stability of PVA. Thermal stability
of PVA was affected by NCC (Fig. 8). The direction of
changes in the thermal stability depended on the temper- Table 1
ature. At temperatures less than 340 °C, PVA with NCC had Values of ash contents and DTGmax for pure PVA, pure NCC and their
composites.
better thermal stability than pure PVA. In temperatures be-
tween 340 and 420 °C, PVA and its composites had almost Samples DTGmax (°C) Ash content (%)
the same thermal stability. At temperatures higher than Pure PVA 331.1 13.2
420 °C, NCC negatively affected the thermal stability of Pure NCC 305.6 15.8
PVA. No significant difference was detected between the PVA & 1% NCC 335.5 10.3
PVA & 2% NCC 337.0 8.9
nanocomposites having different amounts of NCC at tem-
PVA & 3% NCC 337.8 9.1
peratures less than 420 °C. Thermal stability of pure NCC
A. Kaboorani et al. / European Polymer Journal 48 (2012) 1829–1837 1835

decompose. For rod-like particles with an aspect ratio of


67, the percolation threshold is close to 1 vol.% [47]. The
formation of this cellulose network was supposed to result
from strong interactions between NCCs, such as hydrogen
bonds [48]. This mechanical percolation effect explains
both the reinforcing effect and the thermal stabilization
of the composite modulus for evaporated films.
Values of DTGmax degradation temperature and ash
contents for PVA and its composites are given in Table 1.
DTGmax degradation temperature is a temperature in
which the highest weight loss takes place (peak point in
dM/dT curve). Pure PVA has higher DTGmax than pure
NCC. Composites of NCC and PVA have higher DTGmax than
pure PVA and pure NCC. It means that NCC can change the
response of PVA towards temperatures. Ash content of PVA
was also affected by adding NCC. Composites with NCC
Fig. 9. TEM image of NCCs. have lower ash contents than pure PVA. NCC proportion
in PVA inversely affects the ash content of PVA.

been reported that the formation of a rigid network, result- 3.4. Transmission electron microscopy
ing from strong interactions between NCCs and the poly-

MACROMOLECULAR NANOTECHNOLOGY
mer (governed by a percolation mechanism) [19,31], Fig. 9 shows a TEM image of dilute suspension of NCCs.
induced a thermal stabilization on the composite up to The NCCs have a rod-like structure. Acrylic latexes have
227 °C, the temperature at which cellulose starts to been employed for a variety of applications including

Fig. 10. AFM amplitude mode analysis of PVA films with (a) 0%, (b) 1%, (c) 2 and (d) 3% NCC.
1836 A. Kaboorani et al. / European Polymer Journal 48 (2012) 1829–1837

painting and adhesion. The suspension exhibited a colloi- NCC led to agglomeration of NCC and difficulty in disper-
dal behavior. This is due to the presence of the positive sion of NCC in PVA at high loadings (2% and 3%). The
charges (NH3+) on the NCC surface, which resulted from agglomeration limits the extent of improvement that be
the protonation of the amino groups of chitin in acidic con- achieved by NCC. Modifying the surface of NCC a little bit
ditions [49]. The suspension contains fragments consisting and imposing a slightly hydrophobic character on the sur-
of both individual microcrystals and aggregated microcrys- face can help to prevent agglomeration of NCCs and to have
tals. The rod-like NCCs were shown to have length values a better NCC dispersion in the matrix at a high loading. The
of 150–250 nm and width on the order of 4–10 nm, leading modification of surface should be done in controlled condi-
to an aspect ratio of 38–62. tions without making NCC too hydrophobic or degrading
its reinforcing effects.
3.5. Atomic force microscopy (AFM)
4. Conclusions
To further explore the fundamental interactions be-
tween NCC and PVA, composite of PVA containing different NCC was found to be an effective nano-reinforcing
loading of NCC (0%, 1%, 2% and 3%) were analyzed by atom- material for PVA. Bonding strength of wood joints was im-
ic force microscopy (AFM). The AFM images for the com- proved significantly as NCC was inserted to PVA. The
posites are presented in Fig. 10. The images clearly improvement was measurable in terms of wood failure
demonstrate a re-organization of the surface of the com- percentage in dry condition and in terms of shear strength
posite films. Pure PVA film has a smooth surface as it has in wet condition and at the elevated temperature. NCC in-
low Ra and Rq (Table 2). Adding 1% NCC to the matrix did creased hardness and MOE of PVA film significantly. The
not change Ra and Rq considerably, showing good disper- creep experienced a big reduction as NCC was added to
MACROMOLECULAR NANOTECHNOLOGY

sion of NCC at 1% loading. Adding 2% and 3% NCC to the the PVA matrix (especially at high loadings of NCC). Ther-
matrix re-organized the surface as big jumps in Ra and Rq mal stability of PVA gained big enhancement by the addi-
were detected. Such high Ra and Rq are evidence for poor tion. The three levels of NCC loading affected thermal
quality of NCC dispersion in the matrix, and presence of stability in the same extent. Structural study of NCC–PVA
aggregates. Seemingly high interaction between PVA and composites revealed that NCC changed the structure of
NCC (in the form of hydrogen bonding) prevented NCCs PVA. Fluctuations in properties of PVA as a wood adhesive
to be dispersed uniformly in the matrix. and a polymer at different loadings of NCC could be
Comparing the results of morphological studies and explained by the quality of NCC dispersion in the matrix.
mechanical and thermal properties displays that thermal The thermal stability and bonding strength of wood joints
stability and bonding strength (in wet conditions and at showed more sensibility to the quality of NCC dispersion in
the elevated temperature) have more sensitivity to the the matrix.
quality of NCC dispersion in the PVA matrix. At 1% loading,
NCC improved the thermal stability and bonding strength
of PVA significantly. But adding more NCC (2% and 3%) Acknowledgements
did not increase the properties beyond the extent obtained
by 1% addition. This trend is related to the quality of NCC The authors acknowledge financial support from Natu-
dispersion. At 1% NCC loading, significant improvement ral Sciences and Engineering Research Council of Canada.
on bonding strength and thermal stability was achieved The authors would like to express their thanks to Forest
as quality of NCC dispersion was good. At 2% and 3% NCC Products Laboratory – USDA Forest Service for so kindly
loadings, dispersion of NCC in PVA encountered difficulty, providing nanocrystalline cellulose (NCC) for this research.
as shown by the AFM results, and a poor dispersion of Thanks are also extended to FPInnovations for their
NCC in the matrix was obtained leading to a leveling-off assistance.
of the improvement. In the context of the others studies
conducted on the reinforcement of PVA with inorganic
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