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SPARE PARTS CATALOGUE

MP3 400 ie MIC 2009-2010 (USA)

Chassis prefix: ZAPM590T


Engine prefix: M591M

MP3 400 ETR6000US2


Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Index
Finished products........................................................................................................................................................................... 4
Alphanumeric index....................................................................................................................................................................... 5
Engine........................................................................................................................................................................................... 12
Table 01.02 - Engine, assembly..............................................................................................................................................12
Table 01.05 - Crankcase..........................................................................................................................................................13
Table 01.06 - Crankshaft.........................................................................................................................................................14
Table 01.07 - Cylinder-piston-wrist pin unit...........................................................................................................................15
Table 01.10 - Head unit - Valve..............................................................................................................................................16
Table 01.11 - Rocking levers support unit............................................................................................................................. 17
Table 01.12 - Cylinder head cover......................................................................................................................................... 18
Table 01.13 - Driving pulley................................................................................................................................................... 19
Table 01.14 - Driven pulley.................................................................................................................................................... 20
Table 01.15 - Crankcase cover - Crankcase cooling............................................................................................................... 21
Table 01.18 - Oil pump...........................................................................................................................................................22
Table 01.19 - Cooler pump.....................................................................................................................................................23
Table 01.20 - Stater - Electric starter..................................................................................................................................... 24
Table 01.21 - Flywheel magneto............................................................................................................................................ 25
Table 01.23 - Flywheel magneto cover - Oil filter................................................................................................................. 26
Table 01.25 - Reduction unit.................................................................................................................................................. 28
Table 01.36 - Throttle body - Injector - Union pipe...............................................................................................................29
Table 01.42 - Silencer............................................................................................................................................................. 30
Table 01.45 - Air filter............................................................................................................................................................ 32
Frame - Plastic parts - Coachwork...............................................................................................................................................33
Table 02.01 - Frame/bodywork.............................................................................................................................................. 33
Table 02.25 - Stand/s..............................................................................................................................................................34
Table 02.26 - Front shield...................................................................................................................................................... 35
Table 02.27 - Windshield - Glass............................................................................................................................................37
Table 02.30 - Front glove-box - Knee-guard panel.................................................................................................................38
Table 02.31 - Central cover - Footrests..................................................................................................................................39
Table 02.32 - Side cover - Spoiler.......................................................................................................................................... 41
Table 02.33 - Wheel huosing - Mudguard............................................................................................................................. 44
Table 02.34 - Helmet huosing - Undersaddle........................................................................................................................ 46
Table 02.37 - Rear cover - Splash guard................................................................................................................................ 47
Table 02.38 - Plates - Emblems..............................................................................................................................................49
Table 02.39 - Saddle/seats - Tool roll.....................................................................................................................................50
Table 02.45 - Driving mirror/s................................................................................................................................................ 51
Table 02.46 - Locks................................................................................................................................................................. 52
Table 02.47 - Fuel tank...........................................................................................................................................................53
Table 02.53 - Supply system...................................................................................................................................................54
Table 02.55 - Cooling system................................................................................................................................................. 55
Table 02.61 - Anti-percolation system................................................................................................................................... 56
Handlebars/Steering.....................................................................................................................................................................57
Table 03.01 - Handlebars coverages...................................................................................................................................... 57

22/08/2012 Page 2 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Table 03.02 - Meter combination - Cruscotto........................................................................................................................58


Table 03.06 - Handlebars - Master cil.................................................................................................................................... 59
Suspensions - Wheels.................................................................................................................................................................. 60
Table 04.01 - Swinging arm....................................................................................................................................................60
Table 04.02 - Fork/steering tube - Steering bearing unit...................................................................................................... 61
Table 04.07 - Componenti della forcella (Mingxing)..............................................................................................................63
Table 04.10 - Rear suspension - Shock absorber/s................................................................................................................ 66
Table 04.11 - Front wheel...................................................................................................................................................... 67
Table 04.12 - Rear wheel....................................................................................................................................................... 69
Braking system - Transmissions................................................................................................................................................... 70
Table 05.01 - Brakes pipes - Calipers..................................................................................................................................... 70
Table 05.03 - Transmissions....................................................................................................................................................74
Electrical system........................................................................................................................................................................... 75
Table 06.01 - Selectors - Switches - Buttons..........................................................................................................................75
Table 06.03 - Front headlamps - Turn signal lamps...............................................................................................................76
Table 06.04 - Rear headlamps - Turn signal lamps................................................................................................................ 77
Table 06.05 - Remote control switches - Battery - Horn....................................................................................................... 78
Table 06.06 - Voltage Regulators - Electronic Control Units (ecu) - H.T. Coil......................................................................... 79
Table 06.08 - Main cable harness.......................................................................................................................................... 81

22/08/2012 Page 3 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Finished products
Code Validity
ETR6000US2
ETR6DE1US2 Vehicle colour:Midnight Blue[222/A]
ETR6EU1US2 Vehicle colour:Light grey metallic[711/B]
ETR6EV1US2 Vehicle colour:Mid grey metallic[713/B]
ETR6XN1US2 Vehicle colour:Competition Black[98/A]

22/08/2012 Page 4 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Code No. table Pos. Code No. table Pos. Code No. table Pos.
000097 01.21 10 013092 02.27 4 063435 01.10 18
000267 01.06 4 013763 02.37 27 071633 02.34 19
000267 06.06 23 013776 02.32 15 080341 06.06 36
000674 01.05 2 013836 06.06 31 085508 01.15 13
002440 02.25 9 013861 04.02 12 090854 02.34 3
002440 04.01 13 013880 02.01 21 090958 06.06 29
002440 04.01 8 013880 02.37 8 092517 04.07 23
002440 04.10 7 013950 02.32 30 092517 04.07 53
003038 02.01 12 013950 05.01 17 119219 04.07 2
003038 02.01 16 013950 05.01 44 119219 04.07 32
003038 02.01 25 013958 02.25 7 122637 01.21 2
003038 02.01 29 013963 02.30 15 122671 06.06 7
003038 02.01 5 013963 02.32 8 127927 05.01 13
003038 04.02 7 013963 06.08 12 127927 05.01 30
003054 06.04 14 015330 03.06 5 127927 05.01 41
003056 01.45 19 015341 01.42 25 136916 05.01 34
003056 02.01 8 015650 05.01 31 140435 02.34 9
003058 01.42 23 015728 02.31 16 145298 02.46 12
003058 04.07 17 015761 01.45 21 145298 02.55 13
003058 04.07 46 016404 02.37 26 145298 02.61 15
003751 04.02 18 016404 05.01 66 145298 05.01 55
006032 04.02 6 016405 01.20 5 145298 05.03 13
006125 06.06 43 016405 06.05 4 145298 06.08 19
006408 04.02 3 016406 02.01 20 145298 06.08 5
006412 06.06 6 016406 06.06 42 149104 04.11 30
006414 06.06 9 016406 06.08 31 167016 04.02 10
006420 04.01 20 016604 05.01 80 167018 04.02 9
006422 04.07 18 016670 01.45 22 174085 04.07 24
006422 04.07 48 018509 02.53 10 174085 04.07 54
006632 06.06 11 018536 06.01 15 174088 04.07 27
006635 04.02 21 018575 01.21 4 174088 04.07 57
006635 04.02 26 018591 02.37 25 174874 04.07 26
006635 04.11 25 018639 04.11 12 174874 04.07 56
006635 04.11 8 018639 06.06 25 174968 02.32 29
006647 04.02 23 018639 06.06 27 177408 04.07 19
006647 04.02 28 018640 01.45 23 177408 04.07 49
006647 04.10 3 020003 06.06 40 177414 04.07 20
006652 01.05 3 020004 05.01 32 177414 04.07 50
006731 04.07 3 020008 01.42 24 177436 04.07 37
006731 04.07 33 020008 02.25 8 177436 04.07 7
006963 06.06 51 020008 02.45 3 177442 04.11 23
006966 05.01 16 020008 04.10 5 177442 04.11 6
006966 06.06 49 020104 02.37 28 177443 04.11 26
006976 04.07 15 020108 04.07 10 177443 04.11 9
006976 04.07 16 020108 04.07 40 177445 04.07 21
006976 05.01 69 020206 06.06 10 177445 04.07 51
006976 05.01 73 020208 01.42 22 177451 04.07 35
006976 05.01 76 020208 05.03 3 177451 04.07 5
006976 06.06 21 021114 04.11 14 177494 04.07 38
007608 01.42 21 021114 04.11 28 177494 04.07 8
012138 02.47 5 021210 04.07 28 177521 04.07 22
012528 06.08 21 021210 04.07 58 177521 04.07 52
012532 06.08 28 021214 01.06 5 177609 04.11 15
012533 01.45 20 030076 05.01 86 177609 04.11 29
012533 02.01 7 030113 04.02 34 177610 04.11 24
012535 04.07 25 031086 02.01 6 177610 04.11 7
012535 04.07 55 031087 05.01 77 178790 01.10 13
012540 02.01 11 031088 02.01 19 178790 03.06 4
012540 02.01 15 031089 06.06 41 178790 04.02 33
012540 02.01 24 031091 04.11 21 178790 04.10 9
012540 02.01 28 031091 04.11 4 181351 02.30 18
012540 02.01 4 031117 02.01 27 181351 02.32 38
012543 03.06 3 031119 02.01 10 181746 06.04 2
012554 06.06 39 031119 02.01 23 181746 06.04 7
012789 04.11 16 031119 02.01 3 182302 02.37 31
012789 04.11 17 031122 02.01 14 194423 04.12 9
012789 04.12 8 031122 02.32 13 198513 04.07 34

22/08/2012 Page 5 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Code No. table Pos. Code No. table Pos. Code No. table Pos.
198513 04.07 4 270723 02.26 16 297498 02.39 13
199190 02.30 4 270723 02.34 11 299689 02.31 3
199190 02.34 4 270723 02.34 6 319165 05.01 79
199190 02.61 10 270793 02.26 22 319538 05.01 15
199190 03.02 10 270793 02.26 23 319538 06.06 20
199190 03.02 17 270793 02.26 8 411311 01.05 5
219277 02.37 9 270793 02.31 20 411311 01.23 3
219277 02.39 10 270793 02.31 6 414834 01.15 6
224202 04.02 19 270793 02.32 7 414834 01.36 7
227983 02.39 11 270793 02.33 16 414835 01.23 14
230359 02.31 19 270793 02.33 19 414837 01.23 12
230359 02.37 7 270793 03.01 4 414837 01.36 6
231027 02.47 4 270793 03.02 13 414837 02.39 5
231134 06.04 16 270793 06.03 11 414837 05.01 56
231590 05.03 7 270793 06.08 11 414838 01.23 13
237553 01.23 20 271452 03.06 9 430045 01.10 19
239388 01.05 27 271453 03.06 10 430264 06.08 22
239388 01.05 4 271477 06.08 13 433477 01.18 2
241936 05.01 18 271596 05.01 10 433800 01.23 25
241936 05.01 45 271596 05.01 5 434429 01.23 11
241936 06.06 46 271807 04.01 11 434541 01.07 9
246976 04.12 15 272836 02.46 5 434541 02.53 13
248419 03.01 9 272836 02.55 2 434541 05.01 74
252945 06.08 2 272836 02.55 8 434541 05.01 84
253293 01.42 28 272836 02.61 16 434541 05.01 85
254485 05.01 83 272836 02.61 4 434541 05.03 5
254485 05.03 6 272836 06.03 4 434541 06.05 2
255638 02.39 8 273288 02.27 5 434541 06.08 30
257134 02.46 13 274246 01.23 4 436438 01.10 5
257134 02.53 8 274370 04.12 4 436788 06.06 54
257134 02.55 5 274598 05.01 47 463195 02.26 5
257134 02.61 18 277916 06.06 13 478115 01.05 6
257134 03.06 18 285536 01.23 10 478533 01.15 12
257134 05.01 21 285846 01.10 2 479515 01.21 7
257134 05.01 35 288245 01.07 11 479882 02.30 19
257134 05.03 14 288474 01.23 8 479882 02.32 39
257134 06.08 14 289519 06.06 22 479986 01.23 30
257134 06.08 18 289731 02.47 2 479986 01.23 6
258146 01.45 24 289731 06.06 15 481032 06.06 50
258146 01.45 5 289919 01.07 8 482290 05.01 14
258160 02.47 7 290860 06.08 2 483859 02.34 17
258249 02.55 21 291017 06.05 11 484034 01.05 7
258249 03.01 5 291081 06.04 15 484123 06.08 27
258249 03.02 2 292022 06.04 12 484819 01.11 3
258249 03.02 5 292022 06.04 4 484819 01.11 6
258904 02.55 23 292022 06.04 8 484993 01.05 8
258904 02.55 4 292500 05.01 65 485703 01.25 14
259348 02.46 2 293154 02.34 18 485912 01.05 9
259349 02.30 3 293556 02.30 17 486075 01.23 26
259349 05.01 49 293845 06.06 33 487948 01.25 15
259577 02.33 15 294341 06.01 1 497489 01.02 2
259708 02.61 13 294770 02.34 24 497570 01.02 3
259708 06.06 45 296141 02.33 35 498431 05.01 48
259830 02.27 3 296141 02.33 38 56127R 04.01 10
259830 02.32 32 296141 02.37 11 561449 02.37 3
259830 06.04 9 296141 02.37 18 563728 04.12 10
259832 02.47 6 296170 02.53 7 56394R 04.11 22
260918 01.45 2 296456 02.39 2 56394R 04.11 5
265451 05.01 12 297029 02.31 29 56417R 04.02 1
265451 05.01 29 297029 02.34 21 56431R 04.07 41
265451 05.01 40 297498 02.26 11 56432R 04.07 11
266040 05.03 2 297498 02.30 8 564606 02.33 11
267115 03.01 16 297498 02.31 21 564606 02.33 5
267115 03.01 2 297498 02.31 4 564611 04.01 7
267115 06.04 13 297498 02.32 27 564878 04.01 24
268304 02.47 3 297498 02.37 32 564878 04.02 35
269755 01.25 13 297498 02.37 4 573918 02.61 19

22/08/2012 Page 6 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Code No. table Pos. Code No. table Pos. Code No. table Pos.
573918 06.08 9 584121 02.46 16 621097 02.34 14
575249 01.15 19 584121 02.46 7 621098 02.34 13
575249 01.15 2 584124 02.30 20 621099 02.34 15
575249 02.33 23 584124 02.32 36 621288 04.02 32
575249 06.03 6 584125 02.30 16 621347 02.37 5
575604 02.31 8 584125 02.32 40 621498 02.39 4
575819 02.30 2 584332 06.03 10 621507 02.31 9
575860 02.34 16 584332 06.03 8 622375 02.61 25
576189 02.33 14 584520 06.08 23 622581 02.55 15
576189 02.33 20 584520 06.08 3 622582 02.55 16
576189 02.61 11 584594 06.01 17 622744 04.02 8
576189 02.61 8 584826 06.01 14 622751 04.02 2
576452 02.53 5 58516R 05.01 1 6227795 02.01 9
576454 02.61 21 58517R 05.01 33 6229515 03.06 1
576468 02.61 1 58517R 05.01 36 622957000C 03.01 1
576542 02.53 6 597080 04.01 4 622958000C 03.01 3
576546 02.53 3 597317 04.01 22 622993 03.01 15
576565 02.27 6 597317 04.01 3 622994 03.01 14
576626 02.31 7 597374 04.01 2 623060 02.26 1
576702 02.38 5 597528 04.12 11 62306000DE 02.26 1
576704 02.38 6 597565 04.12 5 62306000EU 02.26 1
576708 02.38 7 597679 04.11 10 62306000EV 02.26 1
576793 02.34 12 597679 04.11 27 62306000XN2 02.26 1
576836 03.06 11 597679 04.12 7 623067 02.33 18
576953 02.38 8 597774 04.01 6 623069 02.32 5
577128 02.46 18 597893 04.01 23 62306900DE 02.32 5
577128 02.46 9 598074 04.12 2 62306900EU 02.32 5
577492 02.39 3 598415 04.12 2 62306900EV 02.32 5
577594 06.08 16 598795 02.53 9 62306900XN2 02.32 5
577594 06.08 4 598795 05.03 4 623070 02.32 6
577620 02.46 17 598833 05.01 87 62307000DE 02.32 6
577620 02.46 8 598838 04.10 8 62307000EU 02.32 6
580141 06.03 2 598921 05.01 59 62307000EV 02.32 6
580561 06.08 2 599208 01.42 13 62307000XN2 02.32 6
58086R 06.06 44 599208 05.01 62 623072000C 03.02 1
58099R 06.05 6 599391 01.42 17 623073000C 03.02 7
581061 06.08 33 599392 01.42 18 623076000C 02.31 24
58108R 01.21 1 599553 01.42 16 623110 02.32 33
581142 06.08 6 600475 03.06 15 623163000C 03.01 11
581175 03.01 8 600476 03.06 14 623172 02.37 14
58120R 06.06 32 600750 04.02 42 623173 02.37 20
581411 06.01 4 600750 04.02 45 623185 02.31 13
581424 06.08 26 6007705 04.02 43 623186 02.31 12
581440 06.05 8 6012735 04.07 31 623187000C 03.02 15
581440 06.08 2 601345 04.02 22 623189 02.31 1
581596 01.20 4 601345 04.02 27 623189000C 02.31 1
581596 06.05 5 601467 04.02 24 623250 03.02 14
58159R 06.06 48 601467 04.02 29 623254000C 02.31 35
581904 06.04 3 6014745 04.07 1 623255 02.33 13
581904 06.04 6 601727 04.07 44 623265000C 03.01 10
581957 03.01 12 601737 05.01 22 6234865 02.01 13
58196R 01.21 3 601740 05.01 7 623547 02.27 2
582058 02.32 37 601741 05.01 38 623548 02.33 22
582163 06.01 5 601742 05.01 2 623599 02.34 8
582172 06.05 33 601743 05.01 37 623673 02.55 20
582690 06.05 7 601781 05.01 39 623788 02.46 10
582691 02.37 24 6018835 04.07 36 623788 02.46 19
582906 06.05 9 6018905 04.07 6 623796 02.34 23
582930 06.08 2 601907 04.07 14 623876 02.38 11
582988 06.01 16 601917 04.02 15 624194000C 02.30 1
582990 02.46 15 601920 05.01 1 624432 02.26 2
582990 02.46 6 601921 05.01 33 62443200DE 02.26 2
583161 02.25 5 601921 05.01 36 62443200EU 02.26 2
583236 06.06 38 601970 05.01 19 62443200EV 02.26 2
583480 02.25 6 615795 06.06 53 62443200XN2 02.26 2
583575 05.01 67 620250000C 02.31 2 624435000C 02.26 7
583921 02.61 22 620491 02.31 5 624436000C 02.26 6

22/08/2012 Page 7 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Code No. table Pos. Code No. table Pos. Code No. table Pos.
624444 02.31 26 640880 01.23 17 649378 05.01 82
62444400EM 02.31 26 640939 02.34 7 649392 04.07 12
624445 02.31 17 640959 06.08 7 649392 04.07 42
62444500EM 02.31 17 640960 06.08 10 649402 06.06 19
624446 02.32 1 641020 06.06 37 649420 05.01 64
62444600DE 02.32 1 641144 06.08 34 649502 05.01 75
62444600EU 02.32 1 641201 01.23 15 649502 05.01 78
62444600EV 02.32 1 641347 06.01 6 649563 05.01 52
62444600XN2 02.32 1 641358 06.01 3 649587 04.01 17
624447 02.32 2 641359 06.01 7 649663 05.03 12
62444700DE 02.32 2 641371 06.03 1 649683 04.07 39
62444700EU 02.32 2 641445 06.03 3 649683 04.07 9
62444700EV 02.32 2 641541 01.23 31 649830 05.01 71
62444700XN2 02.32 2 641556 02.55 7 650446 05.03 1
624448000C 02.32 17 641602 06.08 1 650692 04.11 1
624449000C 02.32 21 646543 04.02 38 650692 04.11 18
624452 02.32 11 646556 04.02 20 650693 04.02 16
62445200EM 02.32 11 646561 04.02 25 650902 02.33 30
624453 02.32 12 646760 04.11 13 650902 02.33 8
62445300EM 02.32 12 646829 03.06 17 650907 04.11 20
624454000C 02.37 21 646838 04.10 10 650907 04.11 3
624455 02.37 1 647078 05.01 26 650970 02.33 7
62445500DE 02.37 1 647157 05.01 4 650971 02.33 1
62445500EU 02.37 1 647157 05.01 9 651014 02.33 29
62445500EV 02.37 1 6471835 04.02 40 651083 04.11 19
62445500XN2 02.37 1 647190 06.06 29 651083 04.11 2
624456 02.27 7 647202 04.02 47 651177 05.01 23
624457 02.26 19 647214 04.02 39 651192 02.33 33
624458 02.31 14 647225 02.25 3 651192 02.33 36
62445800EM 02.31 14 647494 04.02 13 651228 02.33 2
624459 02.31 15 647789 04.12 3 651271 02.33 34
62445900EM 02.31 15 647799 05.01 27 651271 02.33 37
624464 02.30 7 647825 05.01 81 651301 04.12 1
624465 02.31 10 647987 02.33 4 651311 02.33 7
624554 02.38 1 648066 04.12 2 651392 05.03 1
624556 02.38 2 648476 05.01 72 652618 02.55 11
624854 04.02 48 648562 04.02 11 652619 02.55 10
624862 02.34 10 648641 06.06 5 652622 02.46 4
624863 02.37 6 648642 06.06 1 652624 06.01 12
624965 02.39 12 648646 05.01 61 652815 02.53 12
638534 02.46 11 648798 05.01 54 653017 03.06 12
638628 06.01 2 648800 06.06 24 653216 02.47 1
638792 06.08 32 648845 05.01 23 653293 02.32 34
638975 06.01 7 648932 05.01 88 653294 02.01 26
638976 06.01 3 648968 05.01 58 653295 02.38 4
639110 06.06 44 649025 06.06 30 653463 02.55 19
639140 06.01 8 649090 05.01 58 653468 02.55 1
639366 04.11 11 649100 04.01 9 653668 02.46 14
639455 02.53 2 649129 04.10 1 653893 02.37 10
639456 06.08 29 649149 04.11 19 653895 02.37 16
639806 01.42 27 649149 04.11 2 653896 02.37 13
639860 06.05 10 649154 04.01 1 653896 02.37 19
640063 06.06 52 649163 04.12 6 65392700NH 02.39 6
640221 06.06 35 649230 04.01 15 654012 01.36 4
640295 05.01 46 649232 04.01 14 654036 02.37 2
640315 02.53 1 649257 02.33 2 654245 02.38 9
640386 03.02 18 649259 04.07 45 654326 02.38 10
640434 03.02 19 649259 04.07 47 654445 02.32 35
640439 06.06 47 649265 04.01 18 654603 03.06 12
640485 01.10 16 649266 04.01 19 654729 02.53 4
640550 06.04 5 649267 04.01 16 654732 02.61 5
640551 06.04 1 649284 02.33 3 654762 02.61 12
640590 06.08 20 649304 02.25 1 654763 02.61 27
640595 06.04 11 649340 03.06 7 654771 02.61 14
640627 06.03 7 649341 03.06 8 654938 02.61 3
640628 06.03 9 649367 06.06 26 655250 02.61 28
640688 01.20 3 649377 05.01 24 655493 02.27 1

22/08/2012 Page 8 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Code No. table Pos. Code No. table Pos. Code No. table Pos.
655554 03.06 2 825667 01.15 3 829486 01.23 28
655792 02.26 12 825725 01.21 9 829543 01.45 8
655793 02.26 10 825737 01.18 9 82960R 01.23 21
655794 02.26 9 825758 04.12 13 829661 01.23 27
655795 02.26 15 826027 01.11 4 829693 01.13 12
65579500DE 02.26 15 826028 01.11 1 829808 01.14 4
65579500EU 02.26 15 826033 01.23 7 829981 01.12 5
65579500EV 02.26 15 826103 01.10 4 830012 01.06 7
65579500XN2 02.26 15 826165 01.23 9 830015 01.45 9
65579800NG 02.39 1 826256 01.10 6 830056 01.45 10
655799 02.34 1 82627R 01.14 5 830056 02.31 11
65580100EM 02.39 9 826298 04.07 29 830061 01.18 5
6558035 02.01 22 826298 04.07 59 830064 01.18 4
655807 02.32 28 82656R 01.05 12 830129 01.06 3
655808 02.39 7 82659R 01.25 3 830129 01.18 7
655811000C 02.26 21 82660R 01.05 13 830198 01.25 12
6558305 02.01 1 82660R 01.25 5 830249 01.12 3
6558355 02.01 2 82699R 01.20 1 830275 01.07 12
655853 02.38 3 827018 01.10 7 830276 01.07 12
656037 03.01 7 827085 01.05 22 830277 01.07 12
656083 02.37 12 827116 01.14 19 830278 01.10 11
656083 02.37 17 827116 01.21 8 830819 01.12 1
656191 06.01 9 827116 04.01 21 830820 01.12 4
656264 06.01 10 827173 02.39 14 830901 01.13 3
6570735 03.06 1 82737R 01.20 8 831098 01.14 12
665506 02.33 1 827526 02.33 28 831167 01.11 9
665508 02.33 3 827526 02.33 31 8320525 01.25 1
665621 05.01 4 827526 02.33 9 832117 01.20 6
665621 05.01 9 82778R 01.23 32 832130 01.05 21
665963 02.33 4 827820 01.07 6 832697 01.13 6
666221 02.33 7 827831 01.45 11 832738 01.13 5
666414 02.33 1 827882 01.18 8 832774 01.14 2
666574 05.01 4 827886 01.18 6 832783 01.10 12
666574 05.01 9 827889 01.18 10 833320 01.15 14
709047 02.33 12 827929 01.23 36 833321 01.15 15
709047 02.33 6 827951 01.05 17 833513 01.05 14
709047 04.02 37 827953 01.10 8 833520 04.10 11
709047 04.07 30 827991 01.11 7 833569 01.42 3
709047 04.07 60 828116 01.07 7 833663 01.15 7
709047 04.11 31 82817R 01.11 2 833664 01.15 8
709047 04.12 14 82817R 01.11 5 833701 01.05 18
709047 05.01 11 828194 01.42 26 833910 01.42 5
709047 05.01 28 828210 06.06 34 833917 01.45 7
709047 05.01 57 828321 01.10 10 833965 01.45 18
709047 05.01 6 828322 01.10 9 834038 01.42 6
709047 05.01 60 828396 01.10 3 834039 01.42 8
709047 05.01 63 828662 04.02 46 834040 01.42 9
709099 05.01 68 828708 01.12 5 834041 01.42 10
709141 02.53 11 828909 01.05 20 834187 01.42 14
709646 04.02 31 828911 01.25 11 834304 01.13 11
709646 04.07 13 828911 02.25 10 834643 01.42 7
709646 04.07 43 828961 04.11 32 834911 01.05 25
709674 06.01 11 828974 01.14 11 834951 01.42 4
825176 01.14 16 828978 01.14 6 840062 01.10 21
825232 06.06 12 828984 01.14 9 840277 01.15 4
825232 06.06 3 829040 01.23 29 840319 01.14 18
825233 01.05 10 829047 01.23 18 840320 01.14 17
825237 01.14 10 829122 01.23 19 840439 01.15 10
825239 01.14 8 82915R 01.10 1 840569 01.42 15
825382 01.14 3 829198 01.11 11 840733 01.25 10
825384 01.14 13 829203 01.13 9 840743 01.45 16
825385 01.14 15 829205 01.13 8 840826 01.10 22
82545R 04.10 4 829206 01.25 4 840893 01.21 6
825597 01.05 16 829232 01.13 10 841102 01.19 7
825597 01.10 15 829251 01.13 7 841456 01.06 2
825649 01.05 23 829258 01.45 6 842013 01.15 16
825665 01.23 5 829259 01.45 7 842175 01.13 4

22/08/2012 Page 9 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Code No. table Pos. Code No. table Pos. Code No. table Pos.
842360 01.10 23 874136 01.15 5 CM017410 02.33 21
842502 01.42 19 874657 01.36 5 CM017410 02.34 2
842595 01.23 37 8747055 01.42 1 CM017410 02.37 34
843060 01.11 12 874946 01.42 11 CM017410 02.55 22
843701 06.06 14 874957 01.42 12 CM017410 02.61 9
843701 06.06 8 875173 01.19 3 CM017410 03.02 11
844211 01.11 10 875315 01.19 1 CM017410 03.02 3
844483 04.10 6 875316 01.19 2 CM017410 03.02 6
844957 01.10 14 876060 01.23 24 CM017418 03.01 13
845297 01.07 1 876225 01.18 1 CM017808 02.55 26
8452980001 01.07 2 876813 01.21 11 CM023701 02.46 3
8452980002 01.07 2 8769925 01.15 1 CM023704 02.46 1
8452980003 01.07 2 965502 01.45 13 CM024103 01.45 17
8452980004 01.07 2 967351 02.25 2 CM025707 02.47 8
845312 01.07 5 967363 04.02 14 CM028206 02.61 2
845313 01.07 3 967363 04.02 5 CM065705 05.01 3
845314 01.07 4 969296 05.01 20 CM065706 05.01 8
845316 01.11 13 969296 05.01 42 CM065707 05.01 3
845978 01.23 33 975684 01.15 9 CM065708 05.01 8
846163 01.42 20 975855 04.02 36 CM067801 04.01 12
846695 01.14 7 AP8127305 06.01 13 CM067805 04.01 5
846757 01.42 2 CM001901 05.01 53 CM068304 05.01 25
846834 06.06 17 CM001903 02.55 17 CM071803 06.05 1
846939 06.06 2 CM001904 01.19 8 CM074501 05.01 70
846977 06.06 4 CM001904 02.55 18 CM076103 05.01 3
846980 06.06 18 CM001907 01.45 15 CM076104 05.01 8
846985 06.06 28 CM001907 02.55 14 CM078510 01.36 1
847254 04.10 2 CM001908 01.19 6 CM079714 03.06 6
847645 01.20 2 CM001908 02.55 12 CM081205 03.06 13
847650 01.06 6 CM001913 01.45 3 CM081304 03.06 16
847928 01.07 10 CM001913 05.01 51 CM084601 05.01 70
847962 01.18 3 CM001914 02.61 20 CM086004 03.06 16
847963 01.25 9 CM001914 02.61 23 CM1524225 01.02 1
848039 04.12 12 CM001915 01.10 17 CM1566025001 01.05 1
848140 01.10 20 CM001915 02.55 6 CM1566025002 01.05 1
848222 01.06 8 CM001917 01.19 5 CM1566025003 01.05 1
848843 01.14 1 CM002901 01.23 22 CM1566025004 01.05 1
848844 01.14 14 CM002908 01.45 4 CM174708 02.45 2
8494905 01.21 5 CM002910 01.45 14 CM174709 02.45 1
849589 01.45 12 CM006902 02.55 24 CM1755055 02.01 17
849825 01.23 16 CM006903 02.55 25 CM177906 02.61 7
849913 01.13 1 CM011904 02.47 9 CM177910 02.61 6
849914 01.13 2 CM012822 05.03 10 CM177923 02.61 24
871795 01.23 23 CM012823 05.03 11 CM178601 02.26 20
8720235 01.36 2 CM012824 05.03 9 CM178601 02.26 3
8720925001 01.06 1 CM012825 05.03 16 CM178601 02.31 18
8720925002 01.06 1 CM012829 05.03 11 CM178601 02.32 19
872269 01.36 3 CM012829 05.03 15 CM178601 02.32 23
8725265 01.11 8 CM013201 01.15 20 CM178601 02.32 9
872536 01.23 35 CM013201 06.08 17 CM178601 02.33 14
872635 01.12 2 CM013203 05.03 8 CM178601 02.33 20
872909 01.05 19 CM017404 02.30 6 CM178601 03.02 12
872913 01.20 7 CM017409 03.01 6 CM178601 03.02 16
872914 01.23 2 CM017409 03.02 9 CM178603 02.30 12
8729175 01.23 1 CM017409 05.01 50 CM178603 02.31 22
873104 01.19 4 CM017410 02.26 14 CM178603 02.31 33
873279 01.15 17 CM017410 02.26 17 CM178603 02.31 36
873323 01.42 29 CM017410 02.26 4 CM178604 02.26 13
873351 01.25 2 CM017410 02.30 13 CM178604 02.30 14
8733915 01.25 6 CM017410 02.30 5 CM178604 02.32 4
8733935 01.25 8 CM017410 02.31 23 CM178604 02.37 33
873533 01.15 18 CM017410 02.31 30 CM178604 03.02 4
873700 01.45 1 CM017410 02.31 37 CM178604 03.02 8
8738765 01.25 7 CM017410 02.32 10 CM178606 02.26 18
873931 01.05 11 CM017410 02.32 20 CM179201 02.30 11
873932 01.05 15 CM017410 02.32 24 CM179201 02.31 31
873934 01.23 34 CM017410 02.33 17 CM179201 02.32 18

22/08/2012 Page 10 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Code No. table Pos.


CM179201 02.32 22
CM179201 02.33 23
CM179201 02.34 22
CM179301 02.31 32
CM179301 02.34 20
CM179301 02.37 15
CM179301 02.37 23
CM179302 02.30 9
CM179302 02.32 3
CM179303 02.31 28
CM179304 02.32 14
D9004461193 05.01 43
D9004461193 06.08 15

22/08/2012 Page 11 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Engine
Code 01.02
Description Engine, assembly
Service 1

Pos. Code Description Qty Variants


1 CM1524225 ***ENG.400 4T/4V E3 MIU "MP3" "RL" USA 1
2 497489 Thermal group service gasket kit X8 400 1
3 497570 Kit guarnizioni completo (400CC- dal 6/07) 1

22/08/2012 Page 12 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Engine
Code 01.05
Description Crankcase
Service 1

Pos. Code Description Qty Variants


1 CM1566025001 Crankcase assembly Cat.1 1
1 CM1566025002 Crankcase assembly Cat.2 1
1 CM1566025003 Crankcase assembly Cat.4 1
1 CM1566025004 Crankcase assembly Cat.3 1
2 000674 Circlip 25x26.9x1.2 1
3 006652 Snap ring 1
4 239388 Pin 6,5x9,5x15 2
5 411311 Plug 2
6 478115 Locating dowel Ø11xØ8,1x10 4
7 484034 Nozzle 1
8 484993 Locating dowel 2
9 485912 Radial ball bearing 15x42x13 1
10 825233 Bearing 52x25x15 1
11 873931 Gasket ring 40x25x7 1
12 82656R Bearing 20x42x1 2
13 82660R Bearing D20x52x15 2
14 833513 Stud bolt M10X1,25X5 2
15 873932 Gasket ring 35x47x7 1
16 825597 Pin 11,8X10 1
17 827951 Stud bolt M10X1.25X166 4
18 833701 Radial ball bearing 20x47x14 1
19 872909 Half crankcase gasket 1
20 828909 Screw w/ flange M6x65 14
21 832130 Complete oil level dipstick 1
22 827085 Gasket ring 14,43x9,19x2,62 1
23 825649 Nozzle 1
25 834911 Bracket 1
27 239388 Pin 6,5x9,5x15 2

22/08/2012 Page 13 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Engine
Code 01.06
Description Crankshaft
Service 1

Pos. Code Description Qty Variants


1 8720925001 Crankshaft cpl.,cat.1 1
1 8720925002 Crankshaft cpl.,cat.2 1
2 841456 Complete countershaft gear 1
3 830129 Screw 4
4 000267 Transmission key 1
5 021214 Nut 1
6 847650 Spacer 1
7 830012 Thrust washer 1
8 848222 Spacer 1

22/08/2012 Page 14 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Engine
Code 01.07
Description Cylinder-piston-wrist pin unit
Service 1

Pos. Code Description Qty Variants


1 845297 Cylinder with complete piston 1
2 8452980001 Piston assy cat1 1
2 8452980002 Piston assy cat2 1
2 8452980003 Piston assy cat3 1
2 8452980004 Piston assy cat4 1
3 845313 Oil scraper ring d.85,8 1
4 845314 Oil scraper ring d.85,8x2, 1
5 845312 Ring d.85,8 1
6 827820 Piston pin 1
7 828116 Stop ring 2
8 289919 Chain tensioner 1
9 434541 Screw w/ flange M6x16 2
10 847928 Gasket 1
11 288245 Self locking nut M6 2
12 830275 Cylinder base gasket 0,8 1
12 830276 Cylinder base gasket 0,6 1
12 830277 Cylinder base gasket 0,4 1

22/08/2012 Page 15 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Engine
Code 01.10
Description Head unit - Valve
Service 1

Pos. Code Description Qty Variants


1 82915R Cylinder head assembly 1
2 285846 Valve half-cone 8
3 828396 Upper cup 4
4 826103 Valve spring 4
5 436438 Valve gasket ring 4
6 826256 Lower cup 4
7 827018 Exhaust pipe stud bolt M8X3X46 2
8 827953 Stud bolt M6 2
9 828322 Intake valve 2
10 828321 Exhaust valve 2
11 830278 screw 3
12 832783 Dado esagonale alto 4
13 178790 Flat washer 22x10,3x2,5 4
14 844957 Cylinder head gasket 1
15 825597 Pin 11,8X10 2
16 640485 Temperature gauge 1
17 CM001915 Hose clamp 2
18 063435 Bleed valve cap 1
19 430045 Bleed screw 1
20 848140 Thermostat 1
21 840062 Bracket 1
22 840826 Thermostat-head pipe 1
23 842360 Plug M6x10 1

22/08/2012 Page 16 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Engine
Code 01.11
Description Rocking levers support unit
Service 1

Pos. Code Description Qty Variants


1 826028 Rocker arm exhaust 1
2 82817R Adjuster screw 2
3 484819 Nut 2
4 826027 Rocker arm inlet 1
5 82817R Adjuster screw 2
6 484819 Nut 2
7 827991 Rocker shaft 2
8 8725265 Camshaft with U.P. x ricambi 1
9 831167 Plate 1
10 844211 Hex socket screw 3
11 829198 Timing system gear 1
12 843060 Screw w/ flange 1
13 845316 Flat washer 1

22/08/2012 Page 17 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Engine
Code 01.12
Description Cylinder head cover
Service 1

Pos. Code Description Qty Variants


1 830819 Head cover 1
2 872635 Special screw 6
3 830249 Damper drift 6
4 830820 Head cover gasket 1
5 828708 Spark plug RG6YC (Champion) 1
5 829981 Spark plug NGK R CR7EK 1

22/08/2012 Page 18 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Engine
Code 01.13
Description Driving pulley
Service 1

Pos. Code Description Qty Variants


1 849913 Half-pulley assy., driving 1
2 849914 Pin roller 8
3 830901 Roller contrast 1
4 842175 Sliding block 4
5 832738 V-belt 1
6 832697 Fixed driving half pulley 1
7 829251 Belleville spring 1
8 829205 Plain washer 18.1x42x3 1
9 829203 Flat washer 22.1x36x2 1
10 829232 Nut M18x1,5 1
11 834304 Damping pulley 1
12 829693 Special screw M8x25 1

22/08/2012 Page 19 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Engine
Code 01.14
Description Driven pulley
Service 1

Pos. Code Description Qty Variants


1 848843 Secondary pulley 1
2 832774 Fixed driven half pulley 1
3 825382 Snap ring 1
4 829808 Roller cage 25x33x18 1
5 82627R Radial bearing 1
6 828978 Clutch bush pin 4
7 846695 Adjustable pulley, half 1
8 825239 Oil seal 50x57x5 2
9 828984 Gasket 1
10 825237 Gasket 1
11 828974 Cup 1
12 831098 Spring 1
13 825384 New cup type 1
14 848844 Centrifugal clutch assy 5M 1
15 825385 Ring nut 44x1 1
16 825176 Complete clutch drum 1
17 840320 Washer 1
18 840319 Flat washer 1
19 827116 Nut M14x1,5 1

22/08/2012 Page 20 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Engine
Code 01.15
Description Crankcase cover - Crankcase cooling
Service 1

Pos. Code Description Qty Variants


1 8769925 Complete transmission cover 1
2 575249 Screw with tang M6 2
3 825667 Circlip 1
4 840277 Radial bearing 1
5 874136 Baffle 1
6 414834 Screw w/ flange M6x40 7
7 833663 screw 2
8 833664 Screw m8x100 2
9 975684 Cooling grille cover 1
10 840439 Transmission cover 1
12 478533 Self-tap screw 3
13 085508 Plate 2
14 833320 Soundproofing material 2
15 833321 Soundproofing material 2
16 842013 Transmission cover protection 1
17 873279 External cooling cover 1
18 873533 Transmission soundproofing cover 1
19 575249 Screw with tang M6 4
20 CM013201 Spring 1

22/08/2012 Page 21 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Engine
Code 01.18
Description Oil pump
Service 1

Pos. Code Description Qty Variants


1 876225 Oil pump assembly 1
2 433477 Screw w/ flange 2
3 847962 Gasket 1
4 830064 Oil bulhead 1
5 830061 Screw w/ flange M5x16 2
6 827886 Chain tensioner rod 1
7 830129 Screw 1
8 827882 Chain tensioner sliding block 1
9 825737 Spacer 1
10 827889 Camshaft chain 1

22/08/2012 Page 22 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Engine
Code 01.19
Description Cooler pump
Service 1

Pos. Code Description Qty Variants


1 875315 Water pump cover 1
2 875316 Packing 1
3 875173 Torx convex big end screw 6
4 873104 Pump-cylinder hose 1
5 CM001917 Hose clamp 1
6 CM001908 Hose clamp 1
7 841102 Pump-thermostat "by pass" pipe 1
8 CM001904 Hose clamp 2

22/08/2012 Page 23 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Engine
Code 01.20
Description Stater - Electric starter
Service 1

Pos. Code Description Qty Variants


1 82699R Starter motor 1
2 847645 Screw w/ flange 2
3 640688 Mass cable 1
4 581596 screw 1
5 016405 Spring washer 8,5x5,1x1,5 1
6 832117 Torque limiter 1
7 872913 plate 1
8 82737R Starter motor gear 1

22/08/2012 Page 24 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Engine
Code 01.21
Description Flywheel magneto
Service 1

Pos. Code Description Qty Variants


1 58108R Backplate, assy (with 2 cable) 1
2 122637 Low head socket screw M6x30 3
3 58196R Rotor, assy. 1
4 018575 Screw M5x10 2
5 8494905 Complete freewheel 1
6 840893 Hex socket screw M6x25 6
7 479515 Break washer 6
8 827116 Nut M14x1,5 1
9 825725 Flat washer 14.1x30x3 1
10 000097 Transmission key 1
11 876813 Flat washer 1

22/08/2012 Page 25 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Engine
Code 01.23
Description Flywheel magneto cover - Oil filter
Service 1

Pos. Code Description Qty Variants


1 8729175 Complete flywheel cover 1
2 872914 Flywheel housing cover gasket 1
3 411311 Plug 1
4 274246 Flat washer 22x12,1x1 1
5 825665 Oil plug 1
6 479986 O-ring 1
7 826033 Oil filter 1
8 288474 O-ring 20,35x1,78 1
9 826165 Oil filter plug 1
10 285536 O-ring 31,47x1,78 1
11 434429 Screw m6x70 1
12 414837 Screw w/ flange M6x25 3
13 414838 screw M6x35 9
14 414835 screw 1
15 641201 Spring 1
16 849825 Piping retainer clamp 1
17 640880 Bracket 1
18 829047 Breather pipe 1
19 829122 Oil filter union 1
20 237553 O-ring 1
21 82960R Oil filter 1
22 CM002901 Hose clamp 1
23 871795 Water outlet pipe 1
24 876060 Valve tightening plate with U.P. 1
25 433800 Self-tapping screw 2
26 486075 Washer 10.5X16X2.5 1
27 829661 Oil pressure valve 1
28 829486 Spring 1

22/08/2012 Page 26 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Engine
Code 01.23
Description Flywheel magneto cover - Oil filter
Service 1

Pos. Code Description Qty Variants


29 829040 Timing plug assembly 1
30 479986 O-ring 1
31 641541 Oil pressure sensor 1
32 82778R Reed valve support 1
33 845978 Fairlead 1
34 873934 Gasket ring 1
35 872536 Water pump shaft assy. 1
36 827929 Water pump impeller cpl. 1
37 842595 Gasket ring 1

22/08/2012 Page 27 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Engine
Code 01.25
Description Reduction unit
Service 1

Pos. Code Description Qty Variants


1 8320525 Complete reducer cover 1
2 873351 Oil seal 38x50x7 1
3 82659R Radial bearing 30x55x13 1
4 829206 Circlip 1
5 82660R Bearing D20x52x15 1
6 8733915 Countershaft with U.P. x ricambi 1
7 8738765 Driven pulley shaft 1
8 8733935 Wheel axle with U.P. x ricambi 1
9 847963 Gasket 1
10 840733 Breather 1
11 828911 Screw w/ flange M8x35 3
12 830198 screw M8x50 4
13 269755 Hex socket screw M8x12 1
14 485703 Washer 8.2x12x1 1
15 487948 Hose clamp 3

22/08/2012 Page 28 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Engine
Code 01.36
Description Throttle body - Injector - Union pipe
Service 1

Pos. Code Description Qty Variants


1 CM078510 Throttle body with electronic control unit 1
2 8720235 Complete injector 1
3 872269 Screw w/ flange 1
4 654012 Clip plate 1
5 874657 Union 1
6 414837 Screw w/ flange M6x25 3
7 414834 Screw w/ flange M6x40 3

22/08/2012 Page 29 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Engine
Code 01.42
Description Silencer
Service 1

Pos. Code Description Qty Variants


1 8747055 Muffler, assy. 1
2 846757 Heat guard support chassis 1
3 833569 screw 3
4 834951 Conical washer 3
5 833910 Guard 1
6 834038 Hex socket screw 3
7 834643 Stainless steel bowl washer 3
8 834039 Washer 3
9 834040 Spacer 3
10 834041 Spacer 3
11 874946 Graphite bushing 1
12 874957 Hose clamp 1
13 599208 Hex screw M8x30 1
14 834187 Spring washer 16x8,2x2,2 1
15 840569 Washer 1
16 599553 Silencer support band 1
17 599391 Pin 1
18 599392 Pin 1
19 842502 Hex socket screw M8X80 1
20 846163 Flat washer 2
21 007608 Belleville spring 4
22 020208 Nut M8 1
23 003058 Plain washer 15x8,4x1,5 1
24 020008 Nut M8 1
25 015341 Flanged nut 2
26 828194 Exhaust pipe gasket 1
27 639806 Lamda sensor 1
28 253293 Hose clamp 1

22/08/2012 Page 30 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Engine
Code 01.42
Description Silencer
Service 1

Pos. Code Description Qty Variants


29 873323 Exhaust manifold 1

22/08/2012 Page 31 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Engine
Code 01.45
Description Air filter
Service 1

Pos. Code Description Qty Variants


1 873700 Complete air cleaner box 1
2 260918 Hose clamp 1
3 CM001913 Hose clamp 1
4 CM002908 Hose clamp 1
5 258146 Self-tap screw M3x20 9
6 829258 Air filter 1
7 829259 Filter cover gasket 1
7 833917 Gasket 1
8 829543 Air intake hose 1
9 830015 Hose clip 35-33 1
10 830056 Knurled bushing 4
11 827831 Cap 1
12 849589 Carburettor-air box hose 1
13 965502 Spacer 1
14 CM002910 Hose clamp 1
15 CM001907 Hose clamp 2
16 840743 Oil breather pipe 1
17 CM024103 pipe Diametro 7x12 L.300 1
18 833965 Cover 1
19 003056 Flat washer 6,4x12x1 1
20 012533 Notched washer 6,6x11x0 2
21 015761 Screw m6x30 1
22 016670 Washer 4,5x12x1 1
23 018640 Special cap screw M6x50 1
24 258146 Self-tap screw M3x20 1

22/08/2012 Page 32 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Frame - Plastic parts - Coachwork


Code 02.01
Description Frame/bodywork
Service 1

Pos. Code Description Qty Variants


1 6558305 Frame with u.p. 1
2 6558355 Front sub-chassis with U.P. 1
3 031119 screw 2
4 012540 Notched washer 14x8,3x1,8 2
5 003038 Flat washer 8,4x18x2 2
6 031086 Screw m6x12 2
7 012533 Notched washer 6,6x11x0 2
8 003056 Flat washer 6,4x12x1 2
9 6227795 Front sub-chassis strut 1
10 031119 screw 2
11 012540 Notched washer 14x8,3x1,8 2
12 003038 Flat washer 8,4x18x2 2
13 6234865 Pipes connection cross pin 1
14 031122 Hex screw M8x30 2
15 012540 Notched washer 14x8,3x1,8 2
16 003038 Flat washer 8,4x18x2 2
17 CM1755055 Footrest support with u.p. right cross pin 1
19 031088 screw M6x16 7
20 016406 Spring washer 6,4x11,8x1 7
21 013880 Flat washer 16x6,5x1,5 7
22 6558035 Handle support pipe and helmet compartment 1
23 031119 screw 4
24 012540 Notched washer 14x8,3x1,8 4
25 003038 Flat washer 8,4x18x2 4
26 653294 Small carrier connector front pipe 1
27 031117 Screw m8x18 zn 2
28 012540 Notched washer 14x8,3x1,8 2
29 003038 Flat washer 8,4x18x2 2

22/08/2012 Page 33 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Frame - Plastic parts - Coachwork


Code 02.25
Description Stand/s
Service 1

Pos. Code Description Qty Variants


1 649304 Central stand assy. 1
2 967351 Pad 1
3 647225 Bushing 3
5 583161 Spring 1
6 583480 screw 2
7 013958 Flat washer 2
8 020008 Nut M8 2
9 002440 Self locking nut M10 2
10 828911 Screw w/ flange M8x35 2

22/08/2012 Page 34 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Frame - Plastic parts - Coachwork


Code 02.26
Description Front shield
Service 1

Pos. Code Description Qty Variants


1 623060 Front shield 1
1 62306000DE Front shield 1 Vehicle colour:Midnight Blue[222/A]
1 62306000EU Front shield 1 Vehicle colour:Light grey metallic[711/B]
1 62306000EV Front shield 1 Vehicle colour:Mid grey metallic[713/B]
1 62306000XN2 Front shield 1 Vehicle colour:Competition Black[98/A]
2 624432 Shield upper closing 1
2 62443200DE Shield upper closing 1 Vehicle colour:Midnight Blue[222/A]
2 62443200EU Shield upper closing 1 Vehicle colour:Light grey metallic[711/B]
2 62443200EV Shield upper closing 1 Vehicle colour:Mid grey metallic[713/B]
2 62443200XN2 Shield upper closing 1 Vehicle colour:Competition Black[98/A]
3 CM178601 Self tapping screw D4.2x16 1
4 CM017410 Spring plate 1
5 463195 Elastic drift 4
6 624436000C Right front cover 1 Vehicle colour:Midnight Blue[222/A]
Vehicle colour:Mid grey metallic[713/B]
Vehicle colour:Light grey metallic[711/B]
Vehicle colour:Competition Black[98/A]
7 624435000C Left front cover 1 Vehicle colour:Midnight Blue[222/A]
Vehicle colour:Competition Black[98/A]
Vehicle colour:Mid grey metallic[713/B]
Vehicle colour:Light grey metallic[711/B]
8 270793 TBCIC Screw 3,8x16 4
9 655794 Radiator duct 1
10 655793 Water cooler grille 1
11 297498 Self tapping screw M3,5x13 2
12 655792 Radiator grille frame 1
13 CM178604 Self tapping screw 2
14 CM017410 Spring plate 2
15 655795 Shield lower closing 1

22/08/2012 Page 35 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Frame - Plastic parts - Coachwork


Code 02.26
Description Front shield
Service 1

Pos. Code Description Qty Variants


15 65579500DE Shield lower closing 1 Vehicle colour:Midnight Blue[222/A]
15 65579500EU Shield lower closing 1 Vehicle colour:Light grey metallic[711/B]
15 65579500EV Shield lower closing 1 Vehicle colour:Mid grey metallic[713/B]
15 65579500XN2 Shield lower closing 1 Vehicle colour:Competition Black[98/A]
16 270723 Self tapping screw 2
17 CM017410 Spring plate 2
18 CM178606 Self tapping screw 4,2x16 2
19 624457 Spacer 2
20 CM178601 Self tapping screw D4.2x16 2
21 655811000C Shield lower closing 1 Vehicle colour:Midnight Blue[222/A]
Vehicle colour:Light grey metallic[711/B]
Vehicle colour:Mid grey metallic[713/B]
Vehicle colour:Competition Black[98/A]
22 270793 TBCIC Screw 3,8x16 3
23 270793 TBCIC Screw 3,8x16 2

22/08/2012 Page 36 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Frame - Plastic parts - Coachwork


Code 02.27
Description Windshield - Glass
Service 1

Pos. Code Description Qty Variants


1 655493 Windscreen 1
2 623547 Windshield weather strip 2
3 259830 Metric screw M6x20 6
4 013092 Washer d6,2x20x1 6
5 273288 Spacer 2
6 576565 Passacavo cilindrico 6
7 624456 Spacer 4

22/08/2012 Page 37 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Frame - Plastic parts - Coachwork


Code 02.30
Description Front glove-box - Knee-guard panel
Service 1

Pos. Code Description Qty Variants


1 624194000C Complete leg shield back plate 1 Vehicle colour:Midnight Blue[222/A]
Vehicle colour:Mid grey metallic[713/B]
Vehicle colour:Competition Black[98/A]
Vehicle colour:Light grey metallic[711/B]
2 575819 Bag holder hook 1
3 259349 Screw M4,2x13 2
4 199190 Expansion plug 2
5 CM017410 Spring plate 2
6 CM017404 Plate 2
7 624464 Parking lever gasket 1
8 297498 Self tapping screw M3,5x13 4
9 CM179302 Metric screw M6x22 2
11 CM179201 Metric screw M6x22 1
12 CM178603 Self tapping screw D4.2x13 2
13 CM017410 Spring plate 2
14 CM178604 Self tapping screw 2
15 013963 Washer 2
16 584125 Left rear lateral base plate 2
17 293556 Lateral reflector 2
18 181351 Spring plate 4
19 479882 Spacer 4
20 584124 Right rear lateral base plate 1

22/08/2012 Page 38 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Frame - Plastic parts - Coachwork


Code 02.31
Description Central cover - Footrests
Service 1

Pos. Code Description Qty Variants


1 623189 Complete central cover 1
1 623189000C Complete central cover 1 Vehicle colour:Midnight Blue[222/A]
Vehicle colour:Mid grey metallic[713/B]
Vehicle colour:Competition Black[98/A]
Vehicle colour:Light grey metallic[711/B]
2 620250000C Fuel flap 1
3 299689 Square 1
4 297498 Self tapping screw M3,5x13 1
5 620491 Maintenance 1
6 270793 TBCIC Screw 3,8x16 4
7 576626 Cam lever 1
8 575604 Spring 1
9 621507 Spring 1
10 624465 Flap retainer plate 1
11 830056 Knurled bushing 3
12 623186 Lh mat 1
13 623185 Rh mat 1
14 624458 Left fuse access flap 1
14 62445800EM Left fuse access flap 1 Vehicle colour:Midnight Blue[222/A]
Vehicle colour:Mid grey metallic[713/B]
Vehicle colour:Competition Black[98/A]
Vehicle colour:Light grey metallic[711/B]
15 624459 Right fuse access flap 1
15 62445900EM Right fuse access flap 1 Vehicle colour:Midnight Blue[222/A]
Vehicle colour:Mid grey metallic[713/B]
Vehicle colour:Competition Black[98/A]
Vehicle colour:Light grey metallic[711/B]
16 015728 screw 2
17 624445 Right central cover 1
17 62444500EM Right central cover 1 Vehicle colour:Midnight Blue[222/A]
Vehicle colour:Light grey metallic[711/B]

22/08/2012 Page 39 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Frame - Plastic parts - Coachwork


Code 02.31
Description Central cover - Footrests
Service 1

Pos. Code Description Qty Variants


Vehicle colour:Mid grey metallic[713/B]
Vehicle colour:Competition Black[98/A]
18 CM178601 Self tapping screw D4.2x16 2
19 230359 Spring plate 2
20 270793 TBCIC Screw 3,8x16 1
21 297498 Self tapping screw M3,5x13 6
22 CM178603 Self tapping screw D4.2x13 2
23 CM017410 Spring plate 4
24 623076000C Rubber mat r.h. 1 Vehicle colour:Midnight Blue[222/A]
Vehicle colour:Light grey metallic[711/B]
Vehicle colour:Mid grey metallic[713/B]
Vehicle colour:Competition Black[98/A]
26 624444 Left central cover 1
26 62444400EM Left central cover 1 Vehicle colour:Midnight Blue[222/A]
Vehicle colour:Light grey metallic[711/B]
Vehicle colour:Mid grey metallic[713/B]
Vehicle colour:Competition Black[98/A]
28 CM179303 Metric screw M6x30 2
29 297029 Washer 2
30 CM017410 Spring plate 2
31 CM179201 Metric screw M6x22 4
32 CM179301 Screw M6x16 2
33 CM178603 Self tapping screw D4.2x13 2
35 623254000C Spark plug insp. door 1 Vehicle colour:Midnight Blue[222/A]
Vehicle colour:Mid grey metallic[713/B]
Vehicle colour:Competition Black[98/A]
Vehicle colour:Light grey metallic[711/B]
36 CM178603 Self tapping screw D4.2x13 1
37 CM017410 Spring plate 1

22/08/2012 Page 40 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Frame - Plastic parts - Coachwork


Code 02.32
Description Side cover - Spoiler
Service 1

Pos. Code Description Qty Variants


1 624446 LH side panel 1
1 62444600DE LH side panel 1 Vehicle colour:Midnight Blue[222/A]
1 62444600EU LH side panel 1 Vehicle colour:Light grey metallic[711/B]
1 62444600EV LH side panel 1 Vehicle colour:Mid grey metallic[713/B]
1 62444600XN2 LH side panel 1 Vehicle colour:Competition Black[98/A]
2 624447 RH side panel 1
2 62444700DE RH side panel 1 Vehicle colour:Midnight Blue[222/A]
2 62444700EU RH side panel 1 Vehicle colour:Light grey metallic[711/B]
2 62444700EV RH side panel 1 Vehicle colour:Mid grey metallic[713/B]
2 62444700XN2 RH side panel 1 Vehicle colour:Competition Black[98/A]
3 CM179302 Metric screw M6x22 2
4 CM178604 Self tapping screw 8
5 623069 Left spoiler 1
5 62306900DE Left spoiler 1 Vehicle colour:Midnight Blue[222/A]
5 62306900EU Left spoiler 1 Vehicle colour:Light grey metallic[711/B]
5 62306900EV Left spoiler 1 Vehicle colour:Mid grey metallic[713/B]
5 62306900XN2 Left spoiler 1 Vehicle colour:Competition Black[98/A]
6 623070 Right spoiler 1
6 62307000DE Right spoiler 1 Vehicle colour:Midnight Blue[222/A]
6 62307000EU Right spoiler 1 Vehicle colour:Light grey metallic[711/B]
6 62307000EV Right spoiler 1 Vehicle colour:Mid grey metallic[713/B]
6 62307000XN2 Right spoiler 1 Vehicle colour:Competition Black[98/A]
7 270793 TBCIC Screw 3,8x16 4
8 013963 Washer 2
9 CM178601 Self tapping screw D4.2x16 8
10 CM017410 Spring plate 8
11 624452 Left passenger handle 1
11 62445200EM Left passenger handle 1 Vehicle colour:Midnight Blue[222/A]

22/08/2012 Page 41 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Frame - Plastic parts - Coachwork


Code 02.32
Description Side cover - Spoiler
Service 1

Pos. Code Description Qty Variants


Vehicle colour:Competition Black[98/A]
Vehicle colour:Mid grey metallic[713/B]
Vehicle colour:Light grey metallic[711/B]
12 624453 Right passenger handle 1
12 62445300EM Right passenger handle 1 Vehicle colour:Midnight Blue[222/A]
Vehicle colour:Light grey metallic[711/B]
Vehicle colour:Mid grey metallic[713/B]
Vehicle colour:Competition Black[98/A]
13 031122 Hex screw M8x30 4
14 CM179304 screw 2
15 013776 Washer 4
17 624448000C Lower side panel l.h. 1 Vehicle colour:Midnight Blue[222/A]
Vehicle colour:Competition Black[98/A]
Vehicle colour:Light grey metallic[711/B]
Vehicle colour:Mid grey metallic[713/B]
18 CM179201 Metric screw M6x22 1
19 CM178601 Self tapping screw D4.2x16 1
20 CM017410 Spring plate 1
21 624449000C Lower side panel r.h. 1 Vehicle colour:Midnight Blue[222/A]
Vehicle colour:Mid grey metallic[713/B]
Vehicle colour:Competition Black[98/A]
Vehicle colour:Light grey metallic[711/B]
22 CM179201 Metric screw M6x22 1
23 CM178601 Self tapping screw D4.2x16 1
24 CM017410 Spring plate 1
27 297498 Self tapping screw M3,5x13 10
28 655807 Side closing with boot 1
29 174968 Pad 1
30 013950 Washer 6,2x18x2 3
32 259830 Metric screw M6x20 3
33 623110 Spacer 3

22/08/2012 Page 42 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Frame - Plastic parts - Coachwork


Code 02.32
Description Side cover - Spoiler
Service 1

Pos. Code Description Qty Variants


34 653293 Lower spoiler closure 1
35 654445 Gasket 4
36 584124 Right rear lateral base plate 1
37 582058 Rear retroreflector 1
38 181351 Spring plate 4
39 479882 Spacer 4
40 584125 Left rear lateral base plate 1

22/08/2012 Page 43 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Frame - Plastic parts - Coachwork


Code 02.33
Description Wheel huosing - Mudguard
Service 1

Pos. Code Description Qty Variants


1 650971 Right front mudguard 1
1 665506 Right front mudguard 1
1 666414 Right front mudguard 1
2 649257 Pipe for left mudguard with U.P. 1
2 651228 Left mudguard pipe with U.P. 1
3 649284 Pipe for right mudguard with U.P. 1
3 665508 Right mudguard pipe with U.P. 1
4 647987 Splash guard for mudguard 2
4 665963 Splash guard for mudguard 2
5 564606 Hex socket screw 2
6 709047 Spring washer 2
7 650970 Left front mudguard 1
7 651311 Left front mudguard 1
7 666221 Left front mudguard 1
8 650902 Hex socket screw 4
9 827526 Flat washer 4
11 564606 Hex socket screw 2
12 709047 Spring washer 2
13 623255 Wheel compartment 1
14 576189 Screw d4,2x16 4
14 CM178601 Self tapping screw D4.2x16 4
15 259577 screw 2
16 270793 TBCIC Screw 3,8x16 4
17 CM017410 Spring plate 4
18 623067 Wheel housing central closing 1
19 270793 TBCIC Screw 3,8x16 2
20 576189 Screw d4,2x16 2
20 CM178601 Self tapping screw D4.2x16 4

22/08/2012 Page 44 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Frame - Plastic parts - Coachwork


Code 02.33
Description Wheel huosing - Mudguard
Service 1

Pos. Code Description Qty Variants


21 CM017410 Spring plate 2
22 623548 Wheel housing central part 1
23 575249 Screw with tang M6 1
23 CM179201 Metric screw M6x22 1
28 827526 Flat washer 8
29 651014 screw 8
30 650902 Hex socket screw 4
31 827526 Flat washer 4
33 651192 Front bracket 1
34 651271 Rear bracket 1
35 296141 Self tapping screw 8
36 651192 Front bracket 1
37 651271 Rear bracket 1
38 296141 Self tapping screw 8

22/08/2012 Page 45 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Frame - Plastic parts - Coachwork


Code 02.34
Description Helmet huosing - Undersaddle
Service 1

Pos. Code Description Qty Variants


1 655799 Complete helmet compartment 1
2 CM017410 Spring plate 7
3 090854 Strip 1
4 199190 Expansion plug 6
6 270723 Self tapping screw 1
7 640939 screw 10
8 623599 Injection unit access cover 1
9 140435 Spring 1
10 624862 Battery cover 1
11 270723 Self tapping screw 2
12 576793 Type-testing inspection door 1
13 621098 Maintenance 1
14 621097 Button 1
15 621099 Spring 1
16 575860 Cover 2
17 483859 Cover 1
18 293154 Ceiling bowl 1
19 071633 Torpedo shaped lamp 12V-5W 1
20 CM179301 Screw M6x16 8
21 297029 Washer 6
22 CM179201 Metric screw M6x22 2
23 623796 Box 1
24 294770 LV socket 12V 1

22/08/2012 Page 46 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Frame - Plastic parts - Coachwork


Code 02.37
Description Rear cover - Splash guard
Service 1

Pos. Code Description Qty Variants


1 624455 Boot flap 1
1 62445500DE Boot flap 1 Vehicle colour:Midnight Blue[222/A]
1 62445500EU Boot flap 1 Vehicle colour:Light grey metallic[711/B]
1 62445500EV Boot flap 1 Vehicle colour:Mid grey metallic[713/B]
1 62445500XN2 Boot flap 1 Vehicle colour:Competition Black[98/A]
2 654036 Boot counter flap 1
3 561449 Gasket 1
4 297498 Self tapping screw M3,5x13 9
5 621347 Gasket connection 1
6 624863 Engine splash guard 1
7 230359 Spring plate 3
8 013880 Flat washer 16x6,5x1,5 4
9 219277 Nut 4
10 653893 Complete left hinge 1
11 296141 Self tapping screw 1
12 656083 Stop buffer 1
13 653896 Spring 1
14 623172 Left hinge protection 1
15 CM179301 Screw M6x16 4
16 653895 Complete right hinge 1
17 656083 Stop buffer 1
18 296141 Self tapping screw 1
19 653896 Spring 1
20 623173 Right hinge protection 1
21 624454000C Fairings rear closing 1 Vehicle colour:Midnight Blue[222/A]
Vehicle colour:Light grey metallic[711/B]
Vehicle colour:Mid grey metallic[713/B]
Vehicle colour:Competition Black[98/A]
23 CM179301 Screw M6x16 2

22/08/2012 Page 47 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Frame - Plastic parts - Coachwork


Code 02.37
Description Rear cover - Splash guard
Service 1

Pos. Code Description Qty Variants


24 582691 Number plate holder 1
25 018591 screw M4x14 3
26 016404 Flat washer 4,2x7,6x0,9 3
27 013763 Flat washer 4,2x12x1 3
28 020104 Nut M4 3
31 182302 Rivet 4
32 297498 Self tapping screw M3,5x13 2
33 CM178604 Self tapping screw 4
34 CM017410 Spring plate 4

22/08/2012 Page 48 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Frame - Plastic parts - Coachwork


Code 02.38
Description Plates - Emblems
Service 1

Pos. Code Description Qty Variants


1 624554 Piaggio shield 1
2 624556 Piaggio shield 1
3 655853 MP3 MIC label kit 1
4 653295 400 ie label 2
5 576702 Battery decal 1
6 576704 "Safety" plate 1
7 576708 Accessories sticker 1
8 576953 Name plate "No pets" 1
9 654245 Vehicle use warning label 1
10 654326 Targhetta "hot pressurized fluid" 1
11 623876 Name plate 1

22/08/2012 Page 49 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Frame - Plastic parts - Coachwork


Code 02.39
Description Saddle/seats - Tool roll
Service 1

Pos. Code Description Qty Variants


1 65579800NG Saddle assembly 1 Vehicle colour:Midnight Blue[222/A]
Vehicle colour:Light grey metallic[711/B]
Vehicle colour:Mid grey metallic[713/B]
Vehicle colour:Competition Black[98/A]
2 296456 Pad 2
3 577492 Pad 2
4 621498 Saddle guard cooling hood 1
5 414837 Screw w/ flange M6x25 3
6 65392700NH Complete passenger backrest 1 Vehicle colour:Midnight Blue[222/A]
Vehicle colour:Light grey metallic[711/B]
Vehicle colour:Mid grey metallic[713/B]
Vehicle colour:Competition Black[98/A]
7 655808 Lower plate 1
8 255638 screw 3
9 65580100EM Backrest support closing 1 Vehicle colour:Midnight Blue[222/A]
Vehicle colour:Mid grey metallic[713/B]
Vehicle colour:Competition Black[98/A]
Vehicle colour:Light grey metallic[711/B]
10 219277 Nut 2
11 227983 Screw d4x20 3
12 624965 Cable harness cover 1
13 297498 Self tapping screw M3,5x13 1
14 827173 Cover 2

22/08/2012 Page 50 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Frame - Plastic parts - Coachwork


Code 02.45
Description Driving mirror/s
Service 1

Pos. Code Description Qty Variants


1 CM174709 Rh side mirror 1
2 CM174708 Lh side mirror 1
3 020008 Nut M8 2

22/08/2012 Page 51 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Frame - Plastic parts - Coachwork


Code 02.46
Description Locks
Service 1

Pos. Code Description Qty Variants


1 CM023704 Saddle/flap tightening 1
2 259348 Cap screw+shank 2
3 CM023701 Lock body 1
4 652622 Actuator support plate 1
5 272836 Screw M6x16 2
6 582990 Solenoid valve 1
7 584121 Self tapping screw 2
8 577620 Self locking nut 2
9 577128 Joint 1
10 623788 Saddle tightening spring actuator 1
11 638534 Immobilizer antenna 1
12 145298 Lock-strap L=180mm 4
13 257134 Lock-strap L=277 1
14 653668 Traversino SX per attuatore 1
15 582990 Solenoid valve 1
16 584121 Self tapping screw 2
17 577620 Self locking nut 2
18 577128 Joint 1
19 623788 Saddle tightening spring actuator 1

22/08/2012 Page 52 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Frame - Plastic parts - Coachwork


Code 02.47
Description Fuel tank
Service 1

Pos. Code Description Qty Variants


1 653216 Fuel tank 1
2 289731 Screw w/ flange M6x30 3
3 268304 Flat washer 6,5x21 3
4 231027 Spacer 3
5 012138 Nut 3
6 259832 Tank cap 1
7 258160 Tank cover gasket 1
8 CM025707 Indicator fuel level 1
9 CM011904 Tank breather pipe 1

22/08/2012 Page 53 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Frame - Plastic parts - Coachwork


Code 02.53
Description Supply system
Service 1

Pos. Code Description Qty Variants


1 640315 Fuel pump 1
2 639455 Fuel filter 1
3 576546 Ring nut 1
4 654729 Fuel tube 1
5 576452 Valve connection bracket 1
6 576542 Gasket 1
7 296170 screw M6x14 1
8 257134 Lock-strap L=277 1
9 598795 Hose clamp 1
10 018509 screw 1
11 709141 Washer 1
12 652815 Hose clamp 1
13 434541 Screw w/ flange M6x16 1

22/08/2012 Page 54 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Frame - Plastic parts - Coachwork


Code 02.55
Description Cooling system
Service 1

Pos. Code Description Qty Variants


1 653468 Water cooler 1
2 272836 Screw M6x16 1
4 258904 Lower rubber 2
5 257134 Lock-strap L=277 1
6 CM001915 Hose clamp 1
7 641556 Complete electric fan 1
8 272836 Screw M6x16 3
10 652619 Radiator-head pipe fitting link 1
11 652618 Pump-radiator pipe fitting 1
12 CM001908 Hose clamp 1
13 145298 Lock-strap L=180mm 1
14 CM001907 Hose clamp 2
15 622581 Manifold-union breather pipe 1
16 622582 Cooler-expansion tank pipe 1
17 CM001903 Hose clamp 3
18 CM001904 Hose clamp 1
19 653463 Coolant tank 1
20 623673 Expansion tank plug 1
21 258249 screw 4,2x19 1
22 CM017410 Spring plate 1
23 258904 Lower rubber 2
24 CM006902 Non return spring 1
25 CM006903 Pipes/cables retainer spring 5
26 CM017808 Non return spring 2

22/08/2012 Page 55 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Frame - Plastic parts - Coachwork


Code 02.61
Description Anti-percolation system
Service 1

Pos. Code Description Qty Variants


1 576468 Carbon filter 1
2 CM028206 Volet 1
3 654938 Roll-over valve connection bracket 1
4 272836 Screw M6x16 2
5 654732 Canister cover 1
6 CM177910 Sae j30 pipe R11-A O R12 1/4" L=920 1
7 CM177906 pipe L=295mm 1
8 576189 Screw d4,2x16 2
9 CM017410 Spring plate 1
10 199190 Expansion plug 2
11 576189 Screw d4,2x16 1
12 654762 Canister bracket 1
13 259708 Self tapping screw M6x35 2
14 654771 Spacer 2
15 145298 Lock-strap L=180mm 2
16 272836 Screw M6x16 1
18 257134 Lock-strap L=277 1
19 573918 Hose clamp 1
20 CM001914 Hose clamp 2
21 576454 Maintenance 1
22 583921 Strip 1
23 CM001914 Hose clamp 7
24 CM177923 pipe L=1125mm 1
25 622375 Valve 1
27 654763 Tubes cover 1
28 655250 Complete vacuum pipe 1

22/08/2012 Page 56 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Handlebars/Steering
Code 03.01
Description Handlebars coverages
Service 1

Pos. Code Description Qty Variants


1 622957000C Front handlebars cover 1 Vehicle colour:Midnight Blue[222/A]
Vehicle colour:Competition Black[98/A]
Vehicle colour:Light grey metallic[711/B]
Vehicle colour:Mid grey metallic[713/B]
2 267115 Self tapping screw M4x16 2
3 622958000C Rear handlebars cover 1 Vehicle colour:Midnight Blue[222/A]
Vehicle colour:Mid grey metallic[713/B]
Vehicle colour:Competition Black[98/A]
Vehicle colour:Light grey metallic[711/B]
4 270793 TBCIC Screw 3,8x16 2
5 258249 screw 4,2x19 2
6 CM017409 Spring plate 2
7 656037 Handlebar central cover 1
8 581175 Screw m5x25 1
9 248419 Spring plate m5 1
10 623265000C LH pump cover 1 Vehicle colour:Midnight Blue[222/A]
Vehicle colour:Light grey metallic[711/B]
Vehicle colour:Mid grey metallic[713/B]
Vehicle colour:Competition Black[98/A]
11 623163000C RH pump cover 1 Vehicle colour:Midnight Blue[222/A]
Vehicle colour:Light grey metallic[711/B]
Vehicle colour:Mid grey metallic[713/B]
Vehicle colour:Competition Black[98/A]
12 581957 screw 2
13 CM017418 Plate 2
14 622994 Right switch support 1
15 622993 Left switch support 1
16 267115 Self tapping screw M4x16 2

22/08/2012 Page 57 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Handlebars/Steering
Code 03.02
Description Meter combination - Cruscotto
Service 1

Pos. Code Description Qty Variants


1 623072000C Dashboard 1 Vehicle colour:Midnight Blue[222/A]
Vehicle colour:Light grey metallic[711/B]
Vehicle colour:Mid grey metallic[713/B]
Vehicle colour:Competition Black[98/A]
2 258249 screw 4,2x19 2
3 CM017410 Spring plate 2
4 CM178604 Self tapping screw 2
5 258249 screw 4,2x19 2
6 CM017410 Spring plate 2
7 623073000C Instrument panel rear cover 1 Vehicle colour:Midnight Blue[222/A]
Vehicle colour:Light grey metallic[711/B]
Vehicle colour:Mid grey metallic[713/B]
Vehicle colour:Competition Black[98/A]
8 CM178604 Self tapping screw 2
9 CM017409 Spring plate 2
10 199190 Expansion plug 1
11 CM017410 Spring plate 2
12 CM178601 Self tapping screw D4.2x16 3
13 270793 TBCIC Screw 3,8x16 6
14 623250 Instrument frame 2
15 623187000C Cooling liquid inspection flap 1 Vehicle colour:Midnight Blue[222/A]
Vehicle colour:Mid grey metallic[713/B]
Vehicle colour:Competition Black[98/A]
Vehicle colour:Light grey metallic[711/B]
16 CM178601 Self tapping screw D4.2x16 1
17 199190 Expansion plug 1
18 640386 Meter combination 1
19 640434 Glass cover complete with buttons 1

22/08/2012 Page 58 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Handlebars/Steering
Code 03.06
Description Handlebars - Master cil.
Service 1

Pos. Code Description Qty Variants


1 6229515 Handlebar with U.P. 1
1 6570735 Handlebar with U.P. 1
2 655554 Hex socket screw M10x65 1
3 012543 Flat elastic washer with internal toothing 17x10,3x2 1
4 178790 Flat washer 22x10,3x2,5 1
5 015330 Nut M10 1
6 CM079714 Throttle control sleeve assembly 1
7 649340 Throttle opening transmission 1
8 649341 Throttle closing transmission 1
9 271452 Grip, l.h. 1
10 271453 Grip, r.h. 1
11 576836 screw 2
12 653017 Handlebar terminal 2
12 654603 Handlebar terminal 2
13 CM081205 Left brake hydraulic pump (Heng Tong) 1
14 600476 Bracket 1
15 600475 Brake lever (Heng Tong) 1
16 CM081304 Right hydraulic pump (Brembo) 1
16 CM086004 Right brake hydraulic pump (Brembo) 1
17 646829 Brake lever (Brembo) 1
18 257134 Lock-strap L=277 2

22/08/2012 Page 59 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Suspensions - Wheels


Code 04.01
Description Swinging arm
Service 1

Pos. Code Description Qty Variants


1 649154 Complete swinging arm on frame side 1
2 597374 Roller cage 2
3 597317 Bush 2
4 597080 Hex socket screw 1
5 CM067805 Spacer 1
6 597774 Bush 1
7 564611 Nut m22x2 h=8 1
8 002440 Self locking nut M10 1
9 649100 Swinging arm 1
10 56127R Roller cage 2
11 271807 Hex screw M10x202 1
12 CM067801 Spacer L=183 mm 1
13 002440 Self locking nut M10 1
14 649232 Right silent block support plate with u.p. 1
15 649230 Left silent block support plate with u.p. 1
16 649267 M14x1.5 spring 1
17 649587 End stop rod drift 2
18 649265 Spacer 1
19 649266 Spacer 1
20 006420 Snap ring 1
21 827116 Nut M14x1,5 1
22 597317 Bush 2
23 597893 Hex socket screw 2
24 564878 Nut 2

22/08/2012 Page 60 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Suspensions - Wheels


Code 04.02
Description Fork/steering tube - Steering bearing unit
Service 1

Pos. Code Description Qty Variants


1 56417R Steering tube assembly with U.P. 1
2 622751 Steering tube control axis 1
3 006408 Safety washer 1
5 967363 Nut M8x1,25 1
6 006032 Washer 1
7 003038 Flat washer 8,4x18x2 1
8 622744 Complete steering control tie rod. 1
9 167018 Gasket ring 2
10 167016 Roller cage 2
11 648562 Complete cardan joint 2
12 013861 Plain washer 8,2x20x2,5 4
13 647494 Washer 16.2x25x0.5 4
14 967363 Nut M8x1,25 4
15 601917 Central headstock bearing unit 1
16 650693 Upper thrust ring 1
18 003751 Washer of the steering 1
19 224202 O-ring 8,73x1,78-viton 1
20 646556 Braccio sospensione ant. compl. inferiore 2
21 006635 Snap ring 2
22 601345 Ball bearing 2
23 006647 Circlip 1
24 601467 Ball bearing 1
25 646561 Braccio sospensione ant. compl. superiore 2
26 006635 Snap ring 2
27 601345 Ball bearing 2
28 006647 Circlip 1
29 601467 Ball bearing 1
31 709646 Washer 12

22/08/2012 Page 61 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Suspensions - Wheels


Code 04.02
Description Fork/steering tube - Steering bearing unit
Service 1

Pos. Code Description Qty Variants


32 621288 Bushing 8
33 178790 Flat washer 22x10,3x2,5 4
34 030113 screw 8
35 564878 Nut 8
36 975855 screw 16
37 709047 Spring washer 16
38 646543 Suspension arm connection bracket 4
39 647214 Lateral headstock with U.P. 2
40 6471835 Steering bearing assy. R.H. 1
42 600750 Upper thrust ring 1
43 6007705 Steering bearing assy. L.H. 1
45 600750 Upper thrust ring 1
46 828662 Screw M5x22 2
47 647202 Cardan joint small cover 2
48 624854 Brake piping slider 2

22/08/2012 Page 62 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Suspensions - Wheels


Code 04.07
Description Componenti della forcella (Mingxing)
Service 1

Pos. Code Description Qty Variants


1 6014745 Right part complete steering tube 1
2 119219 Gasket ring 2
3 006731 Gasket 2
4 198513 Drawn cap 2
5 177451 Piston pin 1
6 6018905 Pin and shock absorber support DX 1
7 177436 Drawn cap 2
8 177494 Ring 1
9 649683 Complete pin 1
10 020108 Nut M8x6,5 1
11 56432R Complete right front shock absorber 1
12 649392 screw 1
13 709646 Washer 1
14 601907 Complete right brake for shock absorber 1
15 006976 Spring washer 12x6,4x0,5 2
16 006976 Spring washer 12x6,4x0,5 2
17 003058 Plain washer 15x8,4x1,5 2
18 006422 Ring 1
19 177408 O-ring 1
20 177414 Washer 1
21 177445 Washer 1
22 177521 Ring 1
23 092517 Cover 1
24 174085 Pad 1
25 012535 Washer 1
26 174874 Pad 1
27 174088 Washer 1
28 021210 Nut 1

22/08/2012 Page 63 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Suspensions - Wheels


Code 04.07
Description Componenti della forcella (Mingxing)
Service 1

Pos. Code Description Qty Variants


29 826298 Hex socket screw 2
30 709047 Spring washer 2
31 6012735 Tubo sterzo completo Sx 1
32 119219 Gasket ring 2
33 006731 Gasket 2
34 198513 Drawn cap 2
35 177451 Piston pin 1
36 6018835 Pin and shock absorber support SX 1
37 177436 Drawn cap 2
38 177494 Ring 1
39 649683 Complete pin 1
40 020108 Nut M8x6,5 1
41 56431R Complete left front shock absorber 1
42 649392 screw 1
43 709646 Washer 1
44 601727 Complete left brake for shock absorber 1
45 649259 Bracket with U.P. 1
46 003058 Plain washer 15x8,4x1,5 2
47 649259 Bracket with U.P. 1
48 006422 Ring 1
49 177408 O-ring 1
50 177414 Washer 1
51 177445 Washer 1
52 177521 Ring 1
53 092517 Cover 1
54 174085 Pad 1
55 012535 Washer 1
56 174874 Pad 1

22/08/2012 Page 64 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Suspensions - Wheels


Code 04.07
Description Componenti della forcella (Mingxing)
Service 1

Pos. Code Description Qty Variants


57 174088 Washer 1
58 021210 Nut 1
59 826298 Hex socket screw 2
60 709047 Spring washer 2

22/08/2012 Page 65 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Suspensions - Wheels


Code 04.10
Description Rear suspension - Shock absorber/s
Service 1

Pos. Code Description Qty Variants


1 649129 Complete rear shock absorber (KAYABA) 2
2 847254 Exaust pipe support 1
3 006647 Circlip 1
4 82545R Ball bearing 1
5 020008 Nut M8 4
6 844483 Hex socket screw M8x50 4
7 002440 Self locking nut M10 2
8 598838 Screw w/ flange 4
9 178790 Flat washer 22x10,3x2,5 2
10 646838 Rear shock absorber fixing bracket 2
11 833520 Nut M10X1,25 6H 2

22/08/2012 Page 66 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Suspensions - Wheels


Code 04.11
Description Front wheel
Service 1

Pos. Code Description Qty Variants


1 650692 Front wheel 1
2 649149 ***TYRE 120/70 - 12 PIRELLI 1
2 651083 (Michelin) Front tyre 120/70-12" 1
3 650907 Rear wheel hub with U.P. 1
4 031091 Hex screw M6x22 6
5 56394R Front brake disk 1
6 177442 Cage à rouleaux 1
7 177610 Bearing 1
8 006635 Snap ring 1
9 177443 Gasket ring 1
10 597679 Tubeless valve 1
11 639366 Wheel speed sensor 2
12 018639 Hex screw M6x20 2
13 646760 Washer 4
14 021114 Nut 1
15 177609 Cap 1
16 012789 Split pin 1
17 012789 Split pin 1
18 650692 Front wheel 1
19 649149 ***TYRE 120/70 - 12 PIRELLI 1
19 651083 (Michelin) Front tyre 120/70-12" 1
20 650907 Rear wheel hub with U.P. 1
21 031091 Hex screw M6x22 6
22 56394R Front brake disk 1
23 177442 Cage à rouleaux 1
24 177610 Bearing 1
25 006635 Snap ring 1
26 177443 Gasket ring 1

22/08/2012 Page 67 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Suspensions - Wheels


Code 04.11
Description Front wheel
Service 1

Pos. Code Description Qty Variants


27 597679 Tubeless valve 1
28 021114 Nut 1
29 177609 Cap 1
30 149104 Hex socket screw M8x40 5
31 709047 Spring washer 5
32 828961 Flat washer 8,2x17x2,5 5

22/08/2012 Page 68 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Suspensions - Wheels


Code 04.12
Description Rear wheel
Service 1

Pos. Code Description Qty Variants


1 651301 Rear wheel (WANFENG) 1
2 598074 Tyre (Dunlop) 140/70-14" 1
2 598415 (Michelin) Tyre 140/70-14" 1
2 648066 Tyre 140/70-14" Pirelli 1
3 647789 Rear wheel hub 1
4 274370 Bolt 5
5 597565 Self locking nut 5
6 649163 Brake disc 1
7 597679 Tubeless valve 1
8 012789 Split pin 1
9 194423 Cappellotto ferma dado 1
10 563728 Nut M16x13 1
11 597528 Spacer 1
12 848039 Wheel spacer 1
13 825758 screw M8x40 5
14 709047 Spring washer 5
15 246976 Washer 5

22/08/2012 Page 69 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Braking system - Transmissions


Code 05.01
Description Brakes pipes - Calipers
Service 1

Pos. Code Description Qty Variants


1 58516R Brake tube (pump - rigid piping) 1
1 601920 Brake tube (pump - rigid piping) 1
2 601742 RH brake hose 1
3 CM065705 Brake caliper (Heng Tong) 1
3 CM065707 Brake caliper (Heng Tong) 1
3 CM076103 Brake hydraulic pin (GRIMECA) 1
4 647157 Brake pads kit (GRIMECA) 1
4 665621 Brake pads torque 1
4 666574 Brake pads torque (Heng Tong) 1
5 271596 screw 2
6 709047 Spring washer 2
7 601740 Left brake pipe 1
8 CM065706 Brake caliper (Heng Tong) 1
8 CM065708 Brake caliper (Heng Tong) 1
8 CM076104 Brake hydraulic pin (GRIMECA) 1
9 647157 Brake pads kit (GRIMECA) 1
9 665621 Brake pads torque 1
9 666574 Brake pads torque (Heng Tong) 1
10 271596 screw 2
11 709047 Spring washer 2
12 265451 Oil pipe screw M10x18 5
13 127927 Gasket 10
14 482290 Hose clamp 2
15 319538 Hex socket screw M6x30 1
16 006966 Spring washer 6,4x11x0,5 1
17 013950 Washer 6,2x18x2 2
18 241936 Self locking nut M6 4
19 601970 Hose clamp 2

22/08/2012 Page 70 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Braking system - Transmissions


Code 05.01
Description Brakes pipes - Calipers
Service 1

Pos. Code Description Qty Variants


20 969296 Screw w/ flange M6x10 4
21 257134 Lock-strap L=277 1
22 601737 Rear flexible brake pipe 1
23 648845 Pin connection bracket 1
23 651177 Pin connection bracket 1
24 649377 Flexible front brake piping (LATO PINZA) 1
25 CM068304 Rear brake caliper 1
26 647078 Brake pads torque (Heng Tong) 1
27 647799 screw 2
28 709047 Spring washer 2
29 265451 Oil pipe screw M10x18 2
30 127927 Gasket 4
31 015650 screw M4x12 1
32 020004 Nut M4 1
33 58517R Brake hose 1
33 601921 BREAK PIPES 1
34 136916 Plate 2
35 257134 Lock-strap L=277 4
36 58517R Brake hose 1
36 601921 BREAK PIPES 1
37 601743 Right rigid brake pipe 1
38 601741 Left rigid brake pipe 1
39 601781 BREAK PIPES 1
40 265451 Oil pipe screw M10x18 5
41 127927 Gasket 12
42 969296 Screw w/ flange M6x10 2
43 D9004461193 Hose clamp 2
44 013950 Washer 6,2x18x2 2

22/08/2012 Page 71 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Braking system - Transmissions


Code 05.01
Description Brakes pipes - Calipers
Service 1

Pos. Code Description Qty Variants


45 241936 Self locking nut M6 2
46 640295 Oil switch 1
47 274598 Brake oil tank 1
48 498431 Cover 1
49 259349 Screw M4,2x13 1
50 CM017409 Spring plate 1
51 CM001913 Hose clamp 1
52 649563 Anti-tilting oil-pump tank joint pipe 1
53 CM001901 Hose clamp 1
54 648798 Complete brake pump D.16 1
55 145298 Lock-strap L=180mm 1
56 414837 Screw w/ flange M6x25 2
57 709047 Spring washer 2
58 648968 Mechanical brake pin 1
58 649090 Mechanical brake pin 1
59 598921 screw 2
60 709047 Spring washer 2
61 648646 Anti-tilting disc 1
62 599208 Hex screw M8x30 4
63 709047 Spring washer 4
64 649420 Complete parking lever assembly. 1
65 292500 screw 1
66 016404 Flat washer 4,2x7,6x0,9 2
67 583575 stop Button 1
68 709099 Hex socket screw M6x16 4
69 006976 Spring washer 12x6,4x0,5 4
70 CM074501 Left parking brake pin 1
70 CM084601 Left parking brake pin 1

22/08/2012 Page 72 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Braking system - Transmissions


Code 05.01
Description Brakes pipes - Calipers
Service 1

Pos. Code Description Qty Variants


71 649830 Brake pads torque 1
72 648476 Brake pads torque 1
73 006976 Spring washer 12x6,4x0,5 1
74 434541 Screw w/ flange M6x16 1
75 649502 Fascetta con p.i. 1
76 006976 Spring washer 12x6,4x0,5 1
77 031087 screw 1
78 649502 Fascetta con p.i. 1
79 319165 screw 2
80 016604 Washer 2
81 647825 Bracket 1
82 649378 Hose clamp 2
83 254485 Spring plate M6 5
84 434541 Screw w/ flange M6x16 2
85 434541 Screw w/ flange M6x16 1
86 030076 screw 2
87 598833 Spring washer 2
88 648932 Rigid rear brake pipe 1

22/08/2012 Page 73 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Braking system - Transmissions


Code 05.03
Description Transmissions
Service 1

Pos. Code Description Qty Variants


1 650446 Parking brake lever complete transmission 1
1 651392 Parking brake lever complete transmission 1
2 266040 Bush 1
3 020208 Nut M8 1
4 598795 Hose clamp 1
5 434541 Screw w/ flange M6x16 1
6 254485 Spring plate M6 1
7 231590 Elastic spring 1
8 CM013203 Sheet edge spring 1
9 CM012824 Benz. flap opening transmission 1
10 CM012822 Saddle cable 1
11 CM012823 Boot opening transmission 1
11 CM012829 Boot opening transmission 1
12 649663 Antirolling brake lever complete transmission 1
13 145298 Lock-strap L=180mm 1
14 257134 Lock-strap L=277 2
15 CM012829 Boot opening transmission 1
16 CM012825 Complete parking brake transmission from block to 1
lever.

22/08/2012 Page 74 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Electrical system


Code 06.01
Description Selectors - Switches - Buttons
Service 1

Pos. Code Description Qty Variants


1 294341 Headlight selector 1
2 638628 Turn signal lamps switch Australia 1
3 638976 Horn button 1
3 641358 Horn button 1
4 581411 Button Hazard 1
5 582163 Engine stop-start device 1
6 641347 Pulsante blocco/sblocco rollio 1
7 638975 Start pushbutton 1
7 641359 Start pushbutton 1
8 639140 Pulsante Mode 1
9 656191 Keys and switch kit 1
10 656264 Key blank 1
11 709674 Hex socket screw M6x20 2
12 652624 Complete tightening cover 1
13 AP8127305 stop Button 2
14 584826 Button 2
15 018536 Self-tap screw 3,5x13 2
16 582988 Saddle opening button 1
17 584594 Pulsante aperture bauliera 1

22/08/2012 Page 75 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Electrical system


Code 06.03
Description Front headlamps - Turn signal lamps
Service 1

Pos. Code Description Qty Variants


1 641371 Headlamp, assy 1
2 580141 Lamp H112V-55W 2
3 641445 Blue 12V-5W W5W bulb 2
4 272836 Screw M6x16 2
6 575249 Screw with tang M6 2
7 640627 Front right turn indicator 1
8 584332 Lamp 12V-10W 1
9 640628 Front left turn indicator 1
10 584332 Lamp 12V-10W 1
11 270793 TBCIC Screw 3,8x16 6

22/08/2012 Page 76 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Electrical system


Code 06.04
Description Rear headlamps - Turn signal lamps
Service 1

Pos. Code Description Qty Variants


1 640551 Left rear taillight with turn indicator Australia 1
2 181746 Lamp 12V-10W 1
3 581904 Lamp 2
4 292022 Lamp 12V-5W 1
5 640550 Right taillight with turn indicator Australia 1
6 581904 Lamp 2
7 181746 Lamp 12V-10W 1
8 292022 Lamp 12V-5W 1
9 259830 Metric screw M6x20 2
11 640595 Rear licence plate light 1
12 292022 Lamp 12V-5W 1
13 267115 Self tapping screw M4x16 1
14 003054 Washer 4,3x8x0,5 1
15 291081 Reflector 1
16 231134 Fairlead 1

22/08/2012 Page 77 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Electrical system


Code 06.05
Description Remote control switches - Battery - Horn
Service 1

Pos. Code Description Qty Variants


1 CM071803 Horn 1
2 434541 Screw w/ flange M6x16 1
4 016405 Spring washer 8,5x5,1x1,5 1
5 581596 screw 1
6 58099R Rem. control switch 12V-30A 5
7 582690 Starter relay 1
8 581440 Fuse 30A 2
9 582906 Flexible support 1
10 639860 Yuasa battery YTX16-BS 1
11 291017 Flexible support 1
33 582172 Cap 2

22/08/2012 Page 78 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Electrical system


Code 06.06
Description Voltage Regulators - Electronic Control Units (ecu) - H.T. Coil
Service 1

Pos. Code Description Qty Variants


1 648642 Antirolling mechanical device 1
2 846939 Antirolling device box 1
3 825232 Bearing 1
4 846977 Radial ball bearing 1
5 648641 Complete spring unit 1
6 006412 Circlip 1
7 122671 Cage à rouleaux 2
8 843701 Radial ball bearing 1
9 006414 Circlip 1
10 020206 Nut M6 1
11 006632 Snap ring 1
12 825232 Bearing 1
13 277916 Locating dowel 2
14 843701 Radial ball bearing 1
15 289731 Screw w/ flange M6x30 4
17 846834 Spacer 1
18 846980 Pinion rod 1
19 649402 Brake control lever with U.P. 1
20 319538 Hex socket screw M6x30 3
21 006976 Spring washer 12x6,4x0,5 3
22 289519 Flanged nut M10x1,25 1
23 000267 Transmission key 1
24 648800 Gasket 1
25 018639 Hex screw M6x20 2
26 649367 Rotary sensor gasket 1
27 018639 Hex screw M6x20 2
28 846985 Rotary sensor 1
29 090958 Cover 1

22/08/2012 Page 79 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Electrical system


Code 06.06
Description Voltage Regulators - Electronic Control Units (ecu) - H.T. Coil
Service 1

Pos. Code Description Qty Variants


29 647190 Cover 1
30 649025 Brake transmission stop plate 1
31 013836 Washer 2
32 58120R HT coil 1
33 293845 Screened cap 1
34 828210 Spark plug prot.collar 1
35 640221 Turn indicator control device with hazard 1
36 080341 HT wire 1
37 641020 H.v. coil bracket 1
38 583236 screw M3x20 4
39 012554 Washer 3.2x5.7x0.9 4
40 020003 Nut m3 4
41 031089 Hex screw M6x18 2
42 016406 Spring washer 6,4x11,8x1 2
43 006125 Flat washer 2
44 58086R Voltage regulator 1
44 639110 Voltage regulator (SHIND.) 1
45 259708 Self tapping screw M6x35 2
46 241936 Self locking nut M6 2
47 640439 Parking electronic unit 1
48 58159R Anti-roll electric motor 1
49 006966 Spring washer 6,4x11x0,5 3
50 481032 screw M6x75 3
51 006963 Washer 1
52 640063 End of the stroke switch 1
53 615795 screw 1
54 436788 Screw w/ flange 4

22/08/2012 Page 80 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Electrical system


Code 06.08
Description Main cable harness
Service 1

Pos. Code Description Qty Variants


1 641602 Cable harness 1
2 252945 Fuse 7,5A 5
2 290860 Fuse 15A 3
2 580561 Fuse 20A 2
2 581440 Fuse 30A 1
2 582930 Reed fuse 3a 1
3 584520 Connector spring 1
4 577594 Spring clamp 1
5 145298 Lock-strap L=180mm 1
6 581142 Ambient temperature sensor 1
7 640959 Right speed sensor cable assembly 1
9 573918 Hose clamp 4
10 640960 Left speed sensor cable assembly 1
11 270793 TBCIC Screw 3,8x16 1
12 013963 Washer 1
13 271477 Hose clamp 1
14 257134 Lock-strap L=277 2
15 D9004461193 Hose clamp 2
16 577594 Spring clamp 2
17 CM013201 Spring 1
18 257134 Lock-strap L=277 13
19 145298 Lock-strap L=180mm 18
20 640590 Metallic clamp 1
21 012528 Washer 1
22 430264 Self-tapping screw 1
23 584520 Connector spring 3
26 581424 Ground cable 1
27 484123 Screw w/ flange 1

22/08/2012 Page 81 / 82
Chassis prefix: ZAPM590T
MP3 400 Engine prefix: M591M
ETR6000US2 - MP3 400 ie MIC 2009-2010 (USA)

Group Electrical system


Code 06.08
Description Main cable harness
Service 1

Pos. Code Description Qty Variants


28 012532 Washer 5,3x10x0 2
29 639456 Clamp support bracket 1
30 434541 Screw w/ flange M6x16 1
31 016406 Spring washer 6,4x11,8x1 1
32 638792 Hose clamp 1
33 581061 Cap 1
34 641144 Cap 1

22/08/2012 Page 82 / 82

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