a ‘SXOOBZS8.90 IN, (226,06MM) Ya) TYPICAL Lo (20) 2 PLCS. 6.90 IN 10. IN 75.26 MM> (25.4 MM G01 - G04 DIN RAIL MOUNTING HARDWARE PLACEMENT VIEW ‘STANDARD DRAWING sryeeeneerT acess, | O 1 CHANGE 2996-30] 6 C62TSB=6 [per 3a neo. PL Gradwell [SF PROPRIETARY DATA EMERSON. Process Management VATION OCCICD e4VDC, 54, 120W SIMPLEX Panes | MAIN POWER SUPPLY ASSEMBLY Ee | mt 5X00825 6 5 t 4 3 2 ]7 6 5 J 4 3 2 1 ASSEMBLY NOTE: 1, THE FAN’S FUSE HOLDER TERMINAL BLOCK ) Gp) TYP. 4 2) 2) Laces NOTE: THE END STOPS REMOVAL LATCH IS ON THE TOP (a) TYP: e 4) places G AL) Ey a z 3] 4.85 IN. 123.3KM) —> ce |? 4 > ¢ afohs| 5A Power Supply i‘ NOTE: THE END 2 STOPS REMOVAL Pst 35) TYP. 2 LATCH IS ON THE @ Ni Lit ASY/PLACES BOTTOM. E z Tie) BYR 2 to PLACES ye, 4 UDeraces (ae)TYP. 2 2 Paces =\TYP. 2 \ UD pvaces (NIP. 2 CEPLACES G01 & G03 DIN RAIL COMPONENT PLACEMENT VIEW SEENDARD DRAWING =) Te manic oe [gagae -_ [CLGadnal [SF dlyl @ SERGE Rp [Ratietios a» FM EMERSON. alg} 2 Shree m= Process Management Bla|_ a se S00 ac a} [2 “area nee a DVATION DCCLOO 24VDC, 54, 120N SIMPLEX a} 43 ne mm |e mel re MAIN POWER SUPPLY ASSEMBLY a8 omenese sveareo [DO NOT SCALE 5X00825 3 © 7 6 5 t 4 3 2 ] 1ASSEMBLY NOTE: 1, THE FAN’S FUSE HOLDER TERMINAL BLOCK (ITEM 1X00078HIOL - 164 2@50V FAST ACTING FUSE SXé! NOTE: INSTALL FUSE CARTRIDGE IN FUSE HOLDER SLOT UNDER BOTH SPRINGS TO CONNECT THE BLOWN FUSE DETECTION CIRCUITRY > FUSE (ITEM 34) IS: IMM CERAMIC CARTRIDGE FUSE, |}~_——____— 890 In «226,96 #9 ——____- 2, FIGURES 2 & 3 SHOW VIEWS OF THE TERMINAL BLOCK TERMINOLOGY. Je—-} 10 IN, «245 mM (14) TYP. @ NOTE: THE END VS) PLACES STOPS REMOVAL | GDyvP.3 LATCH IS ON THE ~/ PLACES TOP / (2) (33)SEE NOTE 1 S) a 6) | a Iola) 4,85 IN, d2a.aMMp > co | Ah - 5A Power Supply T NOTE: THE END _- PS1 || @]|@ avo = STOPS REMOVAL | es) pee LATCH IS ON THE @ Neue FS AS/PLACES re | WON G02 & G04 DIN RAIL COMPONENT PLACEMENT VIEW ‘STANDARD DRAWING 1 7 CHANGE 62596-3C 63417-' DEO DEO Paopeierany bata [eageagee ,_ P™LGradwen [SP ‘neato a» [TN EMERSON. wei [ae Process Management Seep /avatroN accico 24vnC, 5a, 1204 savPLEX hae WW Sguee SUSrL assem neg _062798-6 3a © recon cmaretres [on scae | m™ 5X00825 |e 7 6 5 t 4 e° ‘SEE TABLE 4 ON SHEET 9 FOR POWER ‘SUPPLY POINT-TO-POINT WIRING CONFIGURATIONS NOTE WIRING, POLARITY OF PS TERMINALS. ‘SEE TABLE 2, 4} ON SHEET 9 FOR GROUP WIRING COLOR CONFIGURATIONS 5X00831GXX ‘SEE TABLE 3 ‘ON SHEET 9 FOR POWER SUPPLY WIRING CONNECTIONS 5X00B31GXX MAIN 5x00830G02 6X00830603 5x00890611 ee f flolololololo| ne sev jolo}olaiala) 10] A fy EXSON. lolajololo} 5A Power Supply. jojojojojo}o} ‘SEE TABLE 1 ON SHEET 1 FOR TERMINAL BLOCK TORQUE SETTINGS ‘SEE TABLE 3 ON SHEET 9 FOR TERMINAL BLOCK WIRING CONFIGURATIONS |~5x00820G01 —sx00830626 G01: 5x00831G01 G03: 5x00831G03 NN G01 & G03 5x00830602 ASSEMBLY NOTES: 1, FOR ALL GROUPS (G01 & G03) NO STRAND WIRE SHOULD BE SHOWING, INSERT WIRES INSIDE TERMINAL BLOCKS. 2. FIGURES 4 & 5 SHOWS POINT-TO-POINT WIRE ASSEMBLY HOODS. WIRING ASSEMBLY VIEW Oe PATS =] Tufs fol eae ee 5 “hearty oF Dena, sores | ReEak ALL Sheer EDSES ae | dle}? y 4 SRE see EMERSON. ala] 2 Q| BEESIO ESS [peree [am [ame Process Management al lag alas] “GRERREY ae” [Sweep po 9 24VIC, 58, 1204 SIVPLEX Be verre amueesere [oo varsae | mw 5X00825 | "S 6 4 2 ] 1SEE TABLE 4 ON SHEET 9 FOR POWER ‘SUPPLY POINT-TO-POINT WIRING CONFIGURATIONS. NOTE WIRING '5x00830602 5X00830603 5x00830611 aun POLARITY OF PS TERMINALS. SEE TABLE 2 (ON SHEET 9 FOR GROUP WIRING COLOR CONFIGURATIONS 5X00831GXX ‘SEE TABLE 3 ‘ON SHEET 9 FOR POWER SUPPLY WIRING CONNECTIONS 5X00B31GXX G02: 5x00831G02 G04: 5x00831G03 NS G02 & G04 WIRING ASSEMBLY VIEW 6x00830601 —~5x00830626 | sxooas0Go2 ASSEMBLY NOTES: 4. FOR ALL GROUPS (G01 & G03) NO STRAND WIRE SHOULD BE SHOWING. INSERT WIRES INSIDE TERMINAL BLOCKS. 2. FIGURES 4 & 5 SHOWS POINT-TO-POINT WIRE ASSEMBLY HOODS. STANDARD DRAWING 1 CHANGE 32 DEO 62996. xo[m +] | ay S15 Slo= SIDS SIS pen _062798-6 om Th PROPRIETARY DATA egetehs PL Gradwer [SP = EMERSON. ma ed Process Management free [ane [fr VATION OCC1O0 24VDC, SA, 120V SIMPLEX eae MAIN SOVER SUPELY ASSEMBLY Jee] eV ScaLe mr cmanrette [own sae | m6 5X00825 ‘ 2 ] 10CC100 CONTROLLER KIT, (5X008206XX) —_ ‘SEE FIGURE 1 FOR TERMINAL BLOCK» 24a, Sta, COM WIRING CONNECTIONS. 4 MIN, VERTICAL, SPACING 1.0 IN “25MM ‘SEE TABLE § ON SHEET 9 FOR POWER ‘SUPPLY APPLICATION WIRING CONFIGURATIONS —s ‘5XO0B35GXX OR ‘SX00935GXX S BLACK AOSA4STHXX Orasssvic a spur: Hererrette | oe eszeav lojojojololo| ess nara —) COD |]? N A f Brest 5A Power Supply Jojojojaojo} 4 MIN. VERTICAL, ‘SPACING 10 IN. (25MM) aa bout bout bout bout pou L N® PRIMARY 85 TO 264 VAC. RMS 47-63 HZ CUSTOMER POWER FEED CONNECTIONS oN G01 & G03 APPLICATION INFORMATION VIEW ‘SEE TABLE 1 ON SHEET 1 FOR TERMINAL BLOCK TORQUE SETTINGS ‘SEE TABLE 3 ON SHEET 9 FOR TERMINAL BLOCK CONFIGURATIONS | SEE NOTE6 |~5x00830G01 FIGURE 1 (0CC100 CONTROLLER TERMINAL BLOCK, (5X00820GXX) TYPICALLY: INPUTS TO "A" ROW OF TB1 TERMINAL BLOCK OUTPUTS FROM "B" ROW OF TB1 TERMINAL BLOCK APPLICATION NOTES: 1. MAIN POWER SUPPLY PRE-INSTALLED JUMPER (5X00890G01) CONNECTED BETWEEN THE MAIN POWER SUPPLY GROUND (COM) AND THE CABINET GROUND (CG) IS INSTALLED AS THE DEFAULT CONFIGURATION. 2, USER MUST MAINTAIN 0.39 IN. (10MM) MIN. BETWEEN THE POWER SUPPLY AND OTHER COMPONENTS ON BOTH SIDES OF THE POWER SUPPLY UNITS. 3. USER MUST MAINTAIN 0.98 IN. (25MM) MIN. BETWEEN THE POWER SUPPLY AND OTHER COMPONENTS ON BOTH TOP AND BOTTOM OF THE POWER SUPPLY UNITS. 4, THE +24VD¢, 5A, 120W POWER SUPPLY NOMINAL DC INPUT VOLTAGE IS 110-150VDC. THE +24VDC, 6A, 120W POWER SUPPLY DC INPUT RANGE IS .90-187VD¢. 5, THE #24VDG, 5A, 120W POWER SUPPLY NOMINAL AG INPUT VOLTAGE IS 4100-240VAC. THE +24VDC, 5A, 120W POWER SUPPLY AC INPUT RANGE IS 85-264VAC. 6, THE FAN'S FUSE HOLDER TERMINAL BLOCK (ITEM 33) FUSE (ITEM 34) IS: 41X00078HT0L - 1.6A 250V FAST ACTING FUSE 520MM CERAMIC CARTRIDGE FUSE NOTE: INSTALL FUSE CARTRIDGE IN FUSE HOLDER SLOT UNDER BOTH SPRINGS CONNECT TO BLOWN FUSE DETECTION CIRCUITRY. STANDARD DRAWING PROPRIETARY DATA PL Gradwell [Si dig] S| 8] Sra ee he [Rica aw EMERSON. ala) 3) g} S| i] 2 WPe Oar eaeews, [ame Tom Too T Process Management 3] (BS|RSBo Galas a feaucels rn NAIN POWER SUPPLY ASSEMBLY es ven Cam fou nat sea 5X00825 | 2 1(0CC100 CONTROLLER KIT, (5008206XX) —_—_ SEE FIGURE 1 FOR TERMINAL BLOCK» 24a, S1A, COM WIRING CONNECTIONS —— ‘SX00B35GXX OR SXOO935GXX JS BLACK 405A4S7HXX i Reo MIN, VERTICAL FIGURE 1 SPACING 10 IN. ‘SEE TABLE 1 ON SHEET 1 OCC100 CONTROLLER TERMINAL BLOCK, (5X00820GXX) a FOR TERMINAL BLOCK TORQUE realty SETTINGS, — INPUTS TOA" ROW OF TBI TERMINAL BLOcK ‘SEE TABLE 3 ON SHEET 9 OUTPUTS FROM "B" ROW OF TB1 TERMINAL BLOCK FOR TERMINAL BLOCK CONFIGURATIONS se€ TABLE 5] —__________-| ON SHEET 9 FOR POWER SUPPLY APPLICATION WIRING CONFIGURATIONS SEE NOTES z Jp]6]519 685 IN a7) GIF © co peo 5A Power Suply lel @ @ or APPLICATION NOTES: Pst 2 eelt - "in PER SUPPLY PREISTALED Pe onc comecreD ' | BETWEEN THE MAIN POWER SUPPLY GROUND (COM) AND THE CASINET GROUND @ Ne Us ryt | Sxoosoco1 (©9) INSTALLED AS THE DEFAULT CONFIGURATION \ nie 2, USER MUST MAINTAIN 0.38 IN, (TOMM) MIN, BETWEEN THE POWER SUPPLY AND rot OTHER COMPONENTS ON BOTH SIDES OF THE POWER SUPPLY UNIT, MIN, VERTICAL ' rot 3. USER MUST MAINTAIN 0.98 IN. (25MM) MIN. BETWEEN THE POWER SUPPLY AND NY Lt OTHER COMPONENTS ON BOTH TOP AND BOTTOM OF THE POWER SUPPLY SPACING. 10 tT one TN, SKN hot hor {THE +2406, 5A, 12001 POWER SUPPLY NOMINAL D€ INPUT VOLTAGE 1 1 bord {10-160vDC. THE +24VDC, 5A, 1200 POWER SUPPLY DC NPUT RANGE IS H | 1 90-187VDC. hoa 5. THE +24VDC, 5A, 1200 POWER SUPPLY NOMINAL AC INPUT VOLTAGE Is an: {00-240vAG. THE +24VDC, 88, 20W POWER SUPPLY AC NPUT RANGE IS PRIMARY 90 TO 250 VDC 6. THE FANS FUSE HOLDER TERMINAL BLOCK (TEM 53) FUSE (TEMS I CUSTOMER POWER FEED {Roo 8H10L 188 250V FAST ACTING FUSE SXZOWM CERAMIC CARTRIDGE FUSE CONNECTIONS NOTE INSTALL FUSE CARTRIDGE IN FUSE HOLDER SLOT UNDER BOTH SPRINGS CONNECT TO BLOWN FUSE DETECTION CIRCUITRY, \_- G02 & G04 APPLICATION INFORMATION VIEW “STANDARD DRAWING ee ne Eee alle] 8 5 Seas RR She [RCA Btths aw EMERSON. Blel S of} oT] & SBE ar a ewes, [oer [aoe [an Process Management a jas asloalos tease ta Prine [ae [aae /“avartoN OCC100 24vnc, SA, 1204 SIMPLEX 3) |BS|ES|83/83/ 8s Shea te Plea MIN POWER. SUPPLY ASSEMBLY 5| sonra taaresinmenet | oe PB cae Ea 7 5 er go esis Ge 5X00825 @ 8 7 6 5 t 4 3 2 ] 1TABLE 2 - POWER SUPPLY COLOR WIRING CONFIGURATIONS TABLE 3 - POWER SUPPLY WIRING CONNECTIONS PSt GROUP CABLE ASSEMBLY PE NE U* GROUP CABLE ASSEMBLY WIRE FROM: WIRE TO 5X00825601 5x00830601 YELIGRN WHT BLK 5X00831G01 PS1 (ITEM 2), EARTH GROUND | "PE" TERMINAL BLOCK (ITEM 14) 5X00825G02 5X00830G02 YELIGRN BLK RED 5X00825G03 5X00830G03 YELIGRN BLU BRN 5x00825G01 5x00831G01 PSt (ITEM 2), Ni +2" TERMINAL BLOCK (ITEM 11) 5X00825604 5X00830G03 YELIGRN BLU BRN 5X00831601 PS1 (ITEM 2), Li "4" CIRCUIT BREAKER (ITEM 9) TABLE 4 - POINT-TO-POINT WIRING CONFIGURATIONS 5X00831G02 PS1 (ITEM 2), EARTH GROUND "PE" TERMINAL BLOCK (ITEM 14) WIRE ASSEMBLY | WIRE COLOR WIRE FROM: WIRE TO 5X00830G01 YELIGRN | (COM) BOTTOM OF TB#1-BACK | (CG) BOTTOM OF TBH - BACK 5X00825G02 5X00831G02 PS1 (ITEM 2), N/- "4" CIRCUIT BREAKER (ITEM 10) 5X00830G02 BLK PS1 (-) TOP TB (COM) BOTTOM OF TB#1 - FRONT 5x00831G02 PSt (ITEM 2), Lie © CIRCUIT BREAKER (ITEM 10) 5X00830G03 GRY PS1 RELAY CONTACT (14) TOP TB] (COM) TOP OF TB#1 - FRONT 5X00831603 PS1 (ITEM 2), EARTH GROUND | "PE" TERMINAL BLOCK (ITEM 14) 5X00830611 RED PS1 (+) TOP TB#2 (244) TOP OF TB#1 - FRONT 5X00830626 RED (24) BOTTOM OF TB- FRONT | (FA) FUSE HOLDER BOTTOM TB 5X00825603 5X00831G03 PS1 (ITEM 2), N/- "" TERMINAL BLOCK (ITEM 11) 5X00831G03 PS1 (ITEM 2), Lit CIRCUIT BREAKER (ITEM 9) TABLE 5 - APPLICATION OUTPUT CABLE WIRING CONFIGURATIONS CABLE ASSEMBLY | WIRE COLOR WIRE FROM: WIRE To: 5X00831G03 PS1 (ITEM 2), EARTH GROUND "PE" TERMINAL BLOCK (ITEM 14) RED PS1 (+) TOP TB (24A) TB of the OCC100 Controller Base, 5X00820GXX 5X00825604 5X00831603 PS1 (ITEM 2), N/- "4" CIRCUIT BREAKER (ITEM 10) 5X00835GXX OR PS1 RELAY CONTACT (13) YEL (S1A) TB of the OCC100 Controller Base, 5XO0820GXX 5X00935GXX TOP TBH - BACK (S14) 5X00831G03 PSt (ITEM 2), Li+ "." CIRCUIT BREAKER (ITEM 10) (COM) TOP OF TB#1 BACK BLK OF OF 184 (COM) TB of the OCC100 Controller Base, 5X00820GXX RED (24A) TB ROW "B" OF THE (4A) TB ROW “A® OF THE FIRST 1/0 BASE IN THE 0CC100 CONTROLLER BASE BRANCH 5x00837GxXOR | PANINOTE, | _ (248) TB ROW "B" OF THE (24B) TB ROW "A" OF THE FIRST /O BASE IN THE SX00937GXX | J CNNECTED. | OCC100 CONTROLLER BASE BRANCH BLK (COM) TB ROW"B" OF THE | (COM) TB ROW"A" OF THE FIRST /0 BASE IN THE OCC100 CONTROLLER BASE BRANCH RED (24VA) TB eee OF THE l/0 (24VA) TB ROW "A" OF THE /0 BASE BRN (24VB) TB Re OF THE 0 (24VB) TB ROW "A" OF THE I/O BASE 5X00838GXX OR (EX*) TB ROW "B" OF THE 1/0 van SxOOSSEOKX BLU Wee (EX+) TB ROW "A" OF THE 0 BASE WHT (EX) TB nO ee OF THE VO (EX-) TB ROW "A" OF THE I/O BASE BLK (COM) TB aie OF THE 0 (COM) TB ROW "A" OF THE I/O BASE RED (FA) FUSE HOLDER TB TOP (+) TERMINAL OF THE OCC100 FAN A 405A437HXX TERMINAL (COM) TOP TB#2 FRONT , BLK TORMRIAL (-) TERMINAL OF THE OCC100 FAN A PROPRIETARY DATA ['"LGradwell ral 2 4 5 6 CHANGE arr. SV Boake hear ads PO EMERSON. Seber mire gota Process Management 10 24VDC, SA, 1208 SIMPLEX MAIN POWER SUPPLY ASSEMBLY 162996-3D 163212-3D DEO 63253-3F, DEO 163340-4 SRN are ‘DvaTION OF DEO fronor sca] me 5X00825 | °s" 8 7 6 S t 4 3 e ] 1J 4 3 2 FIGURE 2: VIEW OF FUSE HOLDER TERMINAL BLOCK NOTE: 1 + FIGURE 3: VIEW OF FEED-THROUGH TERMINAL THE FEED - THROUGH BLOCK TERMINAL BLOCK CONNECTION NOTATION IS SIMILAR FOR THE FOLLOWING LABELED TERMINAL BLOCKS: (-), (CG), (COM), AND (24A) oO oO oc 38 OO (COM) TOP OF TB #2 FRONT TERMINAL C) FA FUSE HOLDER TB TOP TERMINAL OO (COM) TOP OF TB #2 BACK TERMINAL I> (|| -—— (Com) BOTTOM OF TB #2 BACK TERMINAL 24V C) FA FUSE HOLDER TB BOTTOM TERMINAL ALA \)|\)] (CoM) BOTTOM OF TB #2 FRONT TERMINAL => 818 x | TB#2 TBH - 8 7 6 5 t 4 3 ]FIGURE 4 & 5: OVATION OCC100 24VDC, 5A, 120W POWER SUPPLY POINT-TO-POINT WIRE ASSEMBLY WRAP-AROUND LABELS HOOD 1 Stl Sk HOOD 2 L [em WRAP-AROUND LABELS FIGURE 4 HOOD 4 =} SL 4S 2 HOOD 2 L | FIGURE 5 EMERSON. DVATION DCCLOD 24VvDC, 5A, 120W SIMPLEX Na TN POWER SUSPLY ASSEMBLY 5X00825 8 7 6 5 t 4 3 e