1640, 1840, 2040 @ and 2040 S Tractors1640, 1840, 2040 and CONTENTS SECTION 10 — GENERAL Group 00 — Specifications and special tools Group 05 — Pre-delivery, delivery and after-sales inspections Group 10 — Lubrication’and periodic service Group 15 — Engine and tractor tune-up Group 20 — Tractor separation (tractors without increased lifting capacity Group 25 — Tractor separation (tractors with increased lifting capacity) SECTION 20 — ENGINE Group 00 — Specifications Group 05 — Radiator SECTION 30 — FUEL AND AIR INTAKE SYSTEM Group 00 — Specifications and special tools Group 05 — Diagnosing malfunctions Group 10 — Fuel tank and water trap Group 15 — Cold weather starting aids Group 20 — Speed control linkage Group 25 — Air cleaner SECTION 40 — ELECTRICAL SYSTEM Group 00 — Specifications and special tools Group 05 — Description, diagnosing malfunctions and tests Group 10 — Wiring harnesses Group 15 — Controls and instruments Group 20 — Lighting system Group 25 — Wiring diagrams Group 30 — Starting motor Group 35 — Altemator SECTION 50 — POWER TRAIN Group 00 — Specifications and special tools Group 05 — Description, operation and lubricating system Group 10 — Clutch operating linkages Group 15 — Engine clutches Group 20 — Hi-Lo shift uni Group 25 — Creeper trans Group 36 — Synchre ion oil pump Group 40 — Collar shift transmission and transmission oil pump Group 4b — Ditterentiat Group 50 — Final drives Group 55 — Independent PTO Group 60 — Continuous-running PTO Group 61 — Front PTO Group 65 — Mechanical front wheel drive TM-4363 (Aug-86) Printed in Germany (F 5) Tractors - 1CONTENTS (Contd.) SECTION 60 — STEERING SYSTEM AND BRAKES Group 00 — Specifications and special tools Group 05 — Hydrostatic steering (operating pressure: 12000 kPa; 120 bar; 1740 psi) Group 06 — Hydrostatic steering (operating pressure: 15000 kPa; 160 bar; 2180 psi) Group 10 — Power steering Group 15 ~ Manual steering Group 20 — Brakes SECTION 70 — HYDRAULIC SYSTEM ‘Group 00 — Specifications and special tools Group 05 — Description, diagnosing malfunctions and pressure tests Group 10 ~ Oil reservoir, tilter, valves and oll cooler Group 15 — Hydraulic pumps Group 20 — Rockshaft Group 21 — Front hitch Group 25 — Selective control valves (spool type) Group 30 — Selective control valves (poppet valve type) Group 35 — Hose couplers Group 40 — Remote cylinder Group 45 — Selective control vaives (for tractors manufactured in Spain} ‘SECTION 80 — MISCELLANEOUS Group 00 — Specifications and special tools Group 05 — Front axle Group 10 — Belt pulley Group 15 — Front and rear wheels Group 20 — Axla trailer hitch SECTION 90 ~ OPERATOR'S CAB Group 00 — Specifications and special tools Group 05 — Air conditioning system. Group 10 — Cab ventilation and heating Group 18 — Operator's seats Group 20 — OPU cab Group 25 ~ SG2 cab Group 30 — Roll guard TM-4363 (Aug-86) Printed in Germany (H 4) Tractors - 1640, 1840, 2040 and 2040SGenerat Specifications and Special Tools 10-00-1 Section 10 General CONTENTS OF THIS SECTION GROUP 00 ~SPECIFICATIONS AND SPECIAL TOOLS ope Specifications -003 Serial numbers 003 Model numbers £003 Engine ..... 003 Engine ciutch 00-4 Cooling system 11004 Fuel system... ..sccsccsceneess 008 Electrical system «2 : Synchronized transmission | Coliar shift transmission Hi-Lo shift unit... Creeper transmission . : Differential and final crives. | Differential lock . PTO... Mechanical front wheel drive, Hydrostatic steering . Power steering. ....1 Manual steering |: 2? Foot brakes Handbrake, Hydraulic systern, Capacities . . Travel speed! Front and rear wheels mensions and weights Predelivery, delivery and ‘aftersales inspection: Lubrication and service || Tuneup. ..ee ives Tractor separa Standard torques. Special tools . .. GROUP 05 ~ PREDELIVERY, DELIVERY AND AFTER-SALES INSPECTIONS P90 Tractor storage - 054 Predelivery inspection 205-2 Delivery inspection... 00. .00.022.. 05-17 After-sales inspection 05-11 GROUP 10 —LUBRICATION AND SERVICE Lubrication and service .... see 10d GROUP 15 ~ TUNE-UP Preliminary engine testing .. Dynamometer test Testing compression pressure . = 15-1 2154 215-2 Tuneup .... 15:2 Checking tractor operation 215-7 Standard torques : ce 1B GROUP 20 — TRACTOR SEPARATION (Tractors without Increased Lifting Capacity) Separating between engine and tractor frontend... : Removal and instalation of engine . Removal and installation of clutch housing . Removal and installation of final drives Removal and installation of rockshaft Removal and installation of operstor’s cab . TM-4363 (Aug-86) Printed in Germany (F 5) Tractors - 1640, 1840, 2040 and 2040S1000-2 Specifications and Special Tools General GROUP 25 TRACTOR SEPARATION (Tractors with Increased Lifting Capacity) Page Special tools ..... igveschiesg 2501 Torques for hardware... ss... eee eees 255 Capacities . oe 2125-7 257 Standard torques... 22S Important notes 125-9 Removing tractor front end... ..+2+- +. 25-10 Installing tractor front end - 2.112548 Separating between engine and clutch housing . +++ 25:20 Joining tractor between engine and clutch housing « +2528 Removing engine. . 2:25:31 Installing engine... TOIT 2532 Removing clutch housing ........ ++... 25-33 Installing clutch housing SL 25-34 Removing transmission . Fees 2585 Installing transmission. . 25-41 Removing final drives 25-44 Installing final drives . 12552 Removing rockshatt « 125-55 Installing rockshaft «222220227. 25-56 Removing front wheel drive axle. ....... 25-58 Installing front wheel drive axle... 25-60 Removing SG2 cab .. 125-63 Installing SG2 cab 12573 Removing front hitch eet 2576: Instalting front hitch... 2..2.20.02.2,.25-79 Removing front PTO... 2... 2.20.00. 25-81 Installing front PTO... mt 125-83 TM-4363 (June-82) Printed in Germany (E 5) Tractors - 1640, 1840, 2040 and 2040 SGeneral Specifications and Special Tools 10-00-3 Group 00 Specifications and Special Tools Specifications Serial Numbers The engine serial number is stamped into the plate located on the lower front right-hand side of the cylinder block. NOTE: When ordering engine parts, quote all digits of serial number stamped on the plate. The plete showing the tractor serial number is located on the right-hand side of the front axle carrier NOTE: When ordering tractor spare parts (excluding engine parts), quote all numbers and letters of serial number stamped on the plate. A plate showing the tractor type, transmission serial number, cone point measurement etched into pinion face of differential drive shaft as well as reduction of differential is located on the right-hand side of the twansmission case. Model Numbers The fuel injection pump, fuel injection nozzles, alternator, starting motor, hydrostatic steering valve, compressor of air conditioning system (when equipped) and hydraulic pump have model numbers to. facilitate identification of different makes of a given unit. Engine Number of cylinders . . . ee es 4 beter seen ees 106.5 mm (4,19 in.) 110 mm (4.33 in.) Cylinder liner bore Stroke Displacement. 3920 m3 (239 cu.in.) Compression ratio 11840, 1840 and 2040 up to engine serial no. 571869 CD and 2040'S up to engine serial no. 547536 CD... ....2.ssseeceeeeee es 16.8: 1 1640 and 2040 from engine serial nd. 571870 CD and 2040 S from engine serial no. 547537 CD ...-. 2.2. 0eeceeeeeeeeeeeeeeeeeeee sees V7M1T Maximum torque T6a0 at 1200 (pm... 205 Nm. 150 ft-lb 1840 and 2040 at 1300 rpm - | 5 Sietetee esses 230 Nm 170 ft-lb 2040 Sat 1400 rpm ee... Ssonegonane. Sut 180 ft-lb TM-4363 (Aug-86) Printed in Germany (F 4) Tractors - 1640, 1840, 2040 and 2040S1000-4 Specifications and Special Tools General —_—_— Fi ing order. . Valve learance (engine hot or cold) Intake valve Exhaust valve Fast idle speed Slow idle speed... Rated engine speed .... Working speed range 1640 1-3-4-2 + 0.35 mm 0.014 in +.0.45 mm_ 0.038 in = 2610 to 2660 rpm 700 to 800 rpm seeeeeee es 2500 rpm «+++ 1200 to 2500 rpm. 1300 to 2500 rpm 1840 and 2040. 2040S... 11 1400 to 2500 rom Flywheel horsepower at engine rated speed — 2500 rpm ‘According to DIN 70020, 1640..... : cee cece AB KW 62hp 1840 and 2040 « SBT AW 70 hp 2040s... 55 kW 75hp PTO* horsepower at engine rated speed — 2500 rpm According to DIN 70020, 1640 ..... ALKW 56 hp 1840 and 2041 : 46 KW 63 hp 2080 S. : 150 KW 68 hp According to DIN SAE J816b, 1640... cee 40 KW 54 hp 1840 and 2040 245 KW 60 hp 2040S. 148 kW 65 hp Lubrication system .. Full internal force feed system, with full flow filter Engine Clutch Single dey disk with torsion damper or dual-stage dry disk, foot-operated Cooling System Type Pressurized system with centrifugal pump Temperature regulation Thermostat 7 With the engine run in (bave 100 hours of operation) and having reached operating temperature {engine and transmisionl; measured by rears of dynamometer. Permissible varlaton = 5 %. eS TM-4363 (Aug-86) Printed in Germany (F 4) Tractors - 1640, 1840, 2040 and 2040General Specifications and Special Tools 10-005 Fuel System Type... ss ssssees Direct injection Fuel injection pump timing to engine... <-. TOC Fuel injection pump type . . secsesseesees Distributor type 1640 Up to engine serial no. 531584 CD... ...e ese ceeveese eee Roto Diesel No. R 3443 F 630 From engine serial no. 531585 CD... 0. eee cece ieee ee Roto Diesel No. R 3443 F 980 1840 and 2040 Up to engine serial no. 530063 CD... 0... sees eeeee ee Roto Diesel No. R 3443 F 640 From engine serial no. 530064 CD... - ah Roto Diesel No. R 3443 F 970 20408 Roto Diesel No. R 3443 F 140 Up to engine seriat no. 531047 CD .. Roto Diesel No. R 3443 F 950 From engine serial no. 531048 CD 2222222222220 « Dry-type air cleaner with secondary {safety} element Air cleaner Electrical System Batteries .... ae cerepes 2x12 volts, 55 Ah Tractors with SG2 cab 2 12 volts, 55 or 68 Ah Alternator with internal regulator Tractors without operator's cab : eee tener 14 volts, 33 or 55 amps. Tractors with operator's cab... 20... cissesiiseeuuesseueee «14 volts, 85 amps. Starting MOON eee eee ee ee cece ete e ee teases ee eeeeeeeesee ess 42 volts, 3 KW (4 HP) Battery terminal grounded ..... 6... 6ssse veer Fe tee eee eee ee MEQORIVE TM-4363 (Aug-86) Printed in Germany (F 4) Tractors - 1640, 1840, 2040 and 2040S10-00-6 Specifications and Special Tools General fe Synchronized Transmission Type... a Gear selections ...... Gear shifting... Collar Shift Transmission Type IGear selectionsaiaiencieicuien staat ene Gear shifting Hi-Lo Shift Unit Type Travel speed decreases in each gear by .. Shitting to reduced (Lo) speed . Shifting to normal (Hi} speed Creeper Transmission Type Travel speed decreases in low (1) and reverse ranges by... Shifting both ranges Differential and Final Drives Type of differential ‘Type of final drive. Synchronized transmission 8 forward and 4 reverse ‘Two forward groups and one reverse group ‘Synchronized farward and reverse shifting within groups + Helical gears 8 forward, 4 reverse speeds « Two forward ranges, One reverse range Hydraulic gear reduction unit which can be shifted under load with “wet” multiple isk clutch and brake packs -Approx. 20 % Preloaded cup springs . Hydraulic Synchronized reduction unit approx. 79 % Mechanical and not under load Spiral bevel gears Planetary reduction drive ————— eee TM-4363 (Aug-86} Printed in Germany (F 4) Tractors - 1640, 1840, 2040 and 2040General ‘Specifications and Special Tools. 10-00-7 Differential Lock ‘Operation .. eae ae ceverseseessssee+Hand or foot operated Disengage unearth Will disengage automatically as soon as traction hhas equalized PTO INDEPENDENT PTO Type Independent of transmission, can be engaged ‘and disengaged under load PTO clutch eesti : - +++. Hydrautically operated “wet” disk clutch PTO brake : ss ssees.Hydraulically operated “wet” disk brake CONTINUOUS — RUNNING PTO Type Independent of transmission, with engine dual stage clutch PTO SPEEDS (in rpm) Engine speed 540 cpm shaft 1000 rpm shaft 800 180* or 210° 335 2400* or 2040** 540 1000 2500 585" or 660** 1040 2660 600* or 705** i110 Mechanical Front Wheel Drive Type... Engaged hydraulically, under full load with “wet” disk clutch Control... . Electrical/hydraulic solenoid switch Engagement. .........css 000 7 pores eee Preloaded cup springs Disengagement ..... eeee eas crete tree ee ees Hydraulic 5 Upto tractor serial no, 607857 L ** From tector srs! no, 807688 L TM-4363 (Aug-86) Printed in Germany (F 4) Tractors - 1640, 1840, 2040 and 2040S1000-8 Specifications and Special Tools General ——— Hydrostatic Steering ..................... Without mechanical linkage between steering valve and the front wheels Power Steering ............+ . Hydraulically operated steering linkage Manual Steering . «Recirculating ball bearing type Foot Brakes .............. ee Self-adjusting, hydraulically operated “wet’ disk brakes Handbrake ........- tie . Mechanically operated band-type locking broke acting on the differential Hydraulic System ype eae Closed center, constant pressure system Standby pressure* eee ++. 19000 kPa 190 bar 2760 psi Operating pressure**..... . . +++. 17000 kPa 170 bar 2470 psi Hydraulic pump ..-. 6.0 ++ oe 4 or B-piston pump with variable displacement Capacities Fuel tank Plastic tank... ----- eee 95 liters 25.1 U.S.gals. Metal tank. 90 liters 23.8 U.S.gals. Cooling system Without operator's cab nae «13 liters 3.4 U.S gals. With operator's cab. . 1 liters 4.0 US.als, Engine crankcase Without filter change. . See eit eee eee tere 2.1 US.gals. With filter change... --2000e0ececeeeeeeeeeeee eee 86 liters 2.25 US.cals. Transmission - Hydraulic system (including oil reservoir and oil cooler) Synchronized transmission Initial filing 1640, 1840 and 2040 ...... = 89 liters 15.6 U.S. gals. 1640 and 2040 with heavy-duty final drives and 2040 || 64 liters 16.9 US. gals. Oil change 1640, 1840 and 2040... 51 liters 13.5 US. gals. 1640'and 2040 with heavy-duty final drives and 2040 $. | | 56 liters 148 US. gals. Gn actor (0; Garada ony SPN §600 kPa TSB bor 2250 psi S+ 44000 KPa 140 bar 2050 pat —— TM-4363 (Aug-86) Printed in Germany (F 4) Tractors - 1640, 1840, 2040 and 2040 SGeneral Specifications and Special Tools 10-00-9 SS _ Collar shift transmission Initia filling 1640, 1840 and 2040 .......... sevee 47 liters 12.4 US. gals. 1640'and 2040 with heavy-duty final dr seeliis 62 liters 13:75 US! gals Oil change 1640, 1840 and 2040 ..... 2. 39 liters 10.3 US. gals 1640 and 2040 with heavy-duty final drives « 44 liters 11.6 US. gals, Oil reservoir... Poteet eee tee erga ieee lite 1.1 US. gals. Oil cooler .... Settee co iter 05 US. gals. Mechanical front wheel drive Front axle housing up to serial no. 449.999 L..... ++ 5.3 liters 1.4 US. gals. from serial no. 450 000 Loe 115.0 liters 13 US. gals. Wheel hub housing, each up to serial no. 449 999 L.... 0.75 liters 0.2 US. gals. from serial no. 450 000 L.. 0.75 liters 0.2 US. gals. Belt pulley,.... ‘i seee eee ee eT fiter 0.3U.S.aals, Travel Speeds .. : : ere ‘ «See Operator's Manual Front and Rear Wheels Tires, tread widths. tire pressures and ballast weights . we s«, 8e@ Operator's Manual Dimensions and Weights ee ee Operates Montel TM-4363 (Aug-86) Printed in Germany (F 4) Tractors - 1640, 1840, 2040 and 2040S10-00-10 Specifications and Special Tools General Predelivery, Delivery and After-Sales Inspections ENGINE SPEEDS Slow idle......... +-.700 to 800 rpm Fast idl 2211 2810 to 2660 rom Rated speed. foo eee «2500 rpm: FAN BELT The fan belt should have 19 mm (3/4 in.) flex with 90 N (20 tb) pull midway between crankshaft and alternator or water pump (use a spring scale). COMPRESSOR BELT The compressor belt should have 19 mm (3/4 in.) flex with 60 N (13 1b) pull midway between pulleys. BATTERIES Specific arevty at an electrolyte temperature Normal and arctic conditions ......... Tropical conditions...... CLUTCH OPERATING ASSY. Tractors without Cab or with OPU Clutch pedal free travel... 6 eceece ec eceeeee sees eeteet eee eeerereee ve BBO. 28 en in, Tractors with SG2 Cab Slave cylinder operating rod, strake ....... : 8.5 to 12.0 mm 5/16 to 15/32 in. FRONT WHEEL TOE.IN Tractors without front wheel drive . ‘Tractors with MFWD...... 2... TORQUES FOR HARDWARE 3t06mm 0.12 10 0.26 i 0to3mm 0100.12 in. Front whee! rim to hub Tractors without front wheel drive 180 Nm 130 fr-lb Tractors with MFWD........ 0. 300 Nm 220 ft-lb Axle knees to axle center, cap screws : 2400 Nm 300 ft-b Tractors with Hydrostatic Steering Tie rod clamps, cap screws Cap screw (NM 10) cece 55 Nm 40 ftlb Cap screw (M 12) SII 90.Nm 65 itlb Tie rod tube, cap screw . +. 55 Nm 40 ft-lb Tractors with Power Steering or Manual Steering Outer clamp of tie rod, cap ScrOW eevee eevee reece reece 9O.NO 65 ft-lb Inner clamp of tie rod, cap ScreW .. 6s se ceeee eee ences ~ 55. Nm 40 frlb TM-4363 (Aug-86) Printed in Germany (F 4) Tractors - 1640, 1840, 2040 and 2040SGeneral Specifications and Special Tools 10-00-11 Rear wheels. Rear wheels to axle. + 400 Nm ‘Wheel disk to hub (r - 400 Nm 4-post roll guard Roll guard to fender, cap scrows we 120.Nm Usbolt hex. nuts... . 6. - 130 Nm 2-post roll guard To final drive housings, cap screws : or . wee. 230.Nm Both suppports to crossbar, cap screws . secre 230 Nm Rear wheel fenders to final drive housings, hex. nuts ..... 6.6.0. ee 008+. 130. Nm Lubrication and Sei CAPACITIES Engine crankcase Without filter change serene ees Bliters With filter change ......... + 8.5 liters Cooling system Without cab veveeeeee 13 liters With cab ..... » 15 liters Transmission — Hydraulic system (including oil reservoir and oil cooler} ‘Synchronized transmission Initial filling 1640, 1840 and 2040 . at - 59 liters 1640'and 2040 with heavy: : 64 liters Oil chang 1640, 1840 and 2040... 1640 and 2040 with heavy-duty final drives and 2040S. : 51 liters fist, 56 liters ft transmission filling 1640, 1840 and 2040....... : - 47 liters 1640 and 2040 with heavy-duty final drives . + 52 liters ll change 1640, 1840 and 2040........... = 39 liters 244 liters 1640'and 2040 with heavy-duty final drives Oil reservoir, : A liters Oil cooler. 22-2222 2liters Mechanical front wheel drive Front axle housing up to serial no. 449 999 L. sevee 53 liters. from serial no. 450000 L222... 22. .SITIII 15.0 liters Whee! hub housing, each up to serial no. 449 999 L... 0.75 liters from serial no. 450 000 Ls... 0.75 liters Beit pulley..... 60... ..0605 ceeeee eee T Miter 300 ft-lb 300 ft-lb 85 ftlb 95 ft-lb 170 ft-lb 170 ft-lb 95 ftlb 2.10 US. gals. 2.25 US. gals. 3.4 US. gals. 4.0 US. gals. 10.3 U.S. gals. 11.6 USS. gals. 1.4 US. gals. 05 US. gals. 0.2 US. gals. 0.2 US. gals. 0.3 US. gals. TM-4363 (Aug-86) Printed in Germany (F 4) Tractors - 1640, 1840, 2040 and 2040 $Specifications and Special Tools General SS SERVICE INTERVALS. Checking crankcase oil level . teeeereeeessevery 10 hours Changing engine oil . every 200 hours Changing engine oil filter... ... every 200 hours Checking transmission/hydraulic system oil level... 22. 0eee reese eee cesses every 80 hours Changing transmission/hydraulic system oil filter .. 60... .06.20cseeeeee tree eee every 500 hours Changing transmission/hydraulic oi! . every 1000 hours Changing hydrostatic steering filter. . «every 1000 hours Cleaning hydraulic pump strainer = -every 1000 hours Checking FWD oil leve! every 100 hours FWD oil change eee sess every 1000 hours Cleaning and packing front wheel bearings . « ceeeeeeeeees + every 1000 hours Lubricating grease fittings Universal joints of FWD . , every 50 hours In wet and muddy conditions tevesessess every 10 hours every 50 hours every 10 hours Front axle and front axle bearings -. In wet and muddy conditions Clutch throw-out bearing grease Fitting (when equipped) every 100 hours Rear axle bearings aoe severy 500 hours In wet and muddy conditions . . every 10 hours seeeceseesseeesseess every, 200 hours Three point hitch .....-..6606 ————— ‘TM-4363 (Aug-86) Printed in Germany (F 5) Tractors - 1640, 1840, 2040 and 2040 $General Specifications and Special Tools 10-00-13 OO Tune-Up PTO horsepower* at 2500 rpm rated engine speed According to DIN 70020, 1640......... 1840 and 2040 : 20405... According to SAE J 816 b, 1640....... 1840 and 2040 « 20408..0.....1 Slowidle........ceeeeeee et Gein eet es Rated engine speed Air intake system vacuum . Air cleaner restriction warning switch closes at a vacuum of Radiator cap high pressure valve Onenis atte seenneen Radiator cap low pressure valve Opens at...,... FAN BELT 41 kW 56 hp 46 kW 63 hp 50 kW 68 hp 40 kW 54 hp 45 kW 60 hp 48 kW 65 hp 700 to 800 rpm - 2610 to 2660 rpm 2500 rpm «35 to 6.0 kPa 35 to 60 mbar 14 to 26 in, water head - 5.5 to 6.5 kPa 55 to 65 mbar 22 to 26 in, water head A0t0 50 kPa 0.4to0Sbar 6 to7 psi Oto4kPa O0to0.4 bar 0 t0 0.6 psi Fan belt should have 19 mm (3/4 in.) flex with 90 N (20 Ib) pull midway between crankshaft and alter: nator or water pump (use a spring scale). COMPRESSOR BELT Compressor belt should have 19 mm (3/4 in.) flex with 60 N (13 Ib) pull midway between pulleys. * With the engine run in (more than 100 hours of operation) and having reached operating temperature (engine and transmission); measured by means of a dynamometer. Permissible variation * 5%. TM-4363 (Aug-86) Printed in Germany (F 4) Tractors - 1640, 1840, 2040 and 2040S10-00-14 Specifications and Special Toots General _—_—— Tractor Separation TORQUES FOR HARDWARE (Tractors without Increased Lifting Capacity) Front axle carrier to engine block front attaching cap screws (4 used) . ee++- 230m rear attaching cap screws (2 used)... +180 Nm Front axle carrier to oil pan, cap screws - -- 400 Nm Hydraulic pump drive shaft, cap screws, . - 50.Nm Jointed shaft flange to front axle Grive hub (tractors with MEWD), cap screws up to serial no, 449.999 L. ve... eee seve 35 Ne from serial no. 450 000 L..-- 22275 Nm Drag link" to bell crank or stee slotted nut**.. . ite ceceeteeeeee ees TEN Clutch housing to engine block ap Screws... esses ee 230 Nm hex. nuts... esses 230 Nm Oil pan to clutch housing, cap screws . 230 Nm Clutch housing to transmission, cep screws . pee ee eee eee 160 Nem Transmission case drain plugs - eee = 135 Nm Retainer of hydraulic lines to clutch housing, COP SOW... oe eee eeteeeeeceeeeeee eed 45m Final drive housings to transmi cap screws. . en 120 Nm Rockshaft housing to transmission case, cap screws = 120 Nm Rear wheels to rear axle ...... - 400 Nm Wheel disk to hub (on tractors eq with rack-and-pinion exte). . 400 Nm Rear wheel fenders to final drive housings, hex. nuts . = 130. Nm 4-post roll guard 120 Nm Roll guard to fender, cap screws...» Usbolt hex. nuts... : 2-post roll guard to final drive housings, cap screws. . ... both supports to crossbar, cap screws 130 Nm see 230 Nm c12:230.Nm, =~ On tractors with power or manual steering 170 ft-lb 130 ft-1b 300 ft-lb 35 tub 25 ft-lb 56 frib 55 fb 170 ftlb 170 ft-lb 170 ft-lb 120 ft-lb 100 ft-tb 32 ftlb 85 ftlb 85 ftlb 300 ft-lb 300 ft-lb, 95 ft-lb 85 ftlb 95 ft-lb 170 feb 170 ft-lb ** NOTE: If cotter pin cannot be inserted when tightening to the specified torque, turn nut to next slot and secure with cotter pin. ————— TM-4363 (Aua-86) Printed in Germany (F 4) Tractors - 1640, 1840, 2040 and 2040 $General Specifications and Special Tools 10-00-15 SS Basic weight to front axle carrier, cap screws Drawbar to transmission case, cap screws .. OPU Cab Cab to rubber bearing block, slotted nuts* Rubber bearing block to bearing and pivot brackets, cap screws . i Bearing pivot bracket to final drive housing, cap screws . 5 on Bearing bracket to battery box, cap screws... Battery box to flywheel housing, upper cap screw. lower cap screws SG2 Cab Cab to rubber bearing blocks, hex. nuts. on * NOTE: Insert cotter pin within specified torque. 400 Nm 300 fb 120 Nm 85 ft-lb -10 to. 20 Nm 70 14 ft-lb 50.Nm 35 fel = 100 Nm 70 ft-lb -50.Nm 36 ft-lb 200 Nm 145 ft-lb 100 Nm 70 ftlb 200 Nm 145 ft-lb _—ao TM-4363 (Aug-86) Printed in Germany (F 4) Tractors - 1640, 1840, 2040 and 2040S1000-16 Specifications and Special Tools General Standard Torques Recommended torques in Nm and ft-lb for UNC and UNF cap screws {idenatying S &> or tos or329% strong) Thread, tind Nm fob Nm feb 14 15 10 20 15 5/16 30 20 40 30 3/8 50 35 70 50 76 80 55 110 80 2 120 85 170 120 g/ie 180 130 240 175 5/8 230 170 320 240 3/4 400 300 580 425 718 600 445 930 685 1 910 670 1400 1030 1-1/8 1240 910 1980 1460 1/4 1700 1250 2800 2060 NOTE: A variation of + 10 % Is permissible for all torques Indicated in this chart. Torque figures indicated above and in the Specification sections of this manual are valid for non-greased or non-oiled threads and heads unless otherwise specified, Therefore, do not grease or oil bolts or cap screws unless otherwise specified in this manual. * Tempered steel high strength bolts and cap screws ** Tempered steel extra high strength bolts and cap screws ee TM-4363 (Aug-86) Printed in Germany (F 4) Tractors - 1640, 1840, 2040 and 2040SGeneral Specifications and Special Tools 10-00-17 OO Recommended torques in Nm and ft-lb for metric cap screws Head marking (esonntvin) oar 10.9°* 1298+ strength Thread.0.0. tom Nm fey en feb Nm fey Ms: 7 5 9 65 10 85 Me 10 85 18 10 20 15 MB. 30 20 40 30 40 30 ma 50 35 80 60 90 70 m2 100 75 140 100 160 120 m4 160 120 210 155 260 190 m6 240 175 350 260 400 300 M20 480 355 650 480 780 575 24 820 605 1150 850 1350 995 M30 1640 1210 2250 1660 2700 1990 M36 2850 2110 4000 2950 4700 3465 NOTE: A variation of t 10 % is permissible for all torques indicated in this chart. Torque figures + Regular bolts and cop screws 1% Tempered steel high strength bolts and cap screws *** Tempered stee! extra high strength bolts and cap screws iicated above and in the Specification sections of this manual 8 valid for non-greased or non-oiled threads and heads unless otherwise specified. Therefore, do not grease or oil bolts or cap serews unless otherwise specified in this manual. Recommended torques in Nm and ft-lb for pipe and hose connections with O-rings “Toraad size Nm te ne ey 3/8-24 UNF 15 8 6 7/16-20 UNF 10 12 9 1/2-20 UNF 12 15 "1 9/16-18 UNF 15 25 18 3/4-16 UNF 25 45 35 7/8-14 UNF 40 60 45 1-1/16-12 UNC. 60 100 75 13/16-12 UNC 70 120 90 1-5/16-12 UNC 80 140 105 1-5/8-12 UNC 110 190 140 1-7/8-12 UNC 150 110 220 160 TM-4363 (Aug-86) Printed in Germany (F 4) Tractors - 1640, 1840, 2040 and 2040S10-00-18 Specifications and Special Tools General Special Tools Tune-Up Too! Description Use and Part No. Pressure gauge set Measuring air intake system vacuum FKM 10002 Laosisa Fig. 1 ~ Pressure Gauge Set Vacuum gauge Measuring air FKM 10242 intake system vacuum 108551 Fig. 2— Vacuum Gauge TM-4363 (Aug-86) Printed in Germany (F 5) Tractors - 1640, 1840 2040 and 2040SSpecifications and Special Tools 10-00-19 General ——— Deseription Use and Part No. Tools e Tractor Separation 1 Lifting eye, Tractor separation 2 straight JD244-1 A 2. Lifting eye, bent JD-244.2 a Fig, 3 ~ Lifting Eyes, Straight and Bent Tractors - 1640, 1840, 2040 and 2040S TM-4363 (Aug-86) Printed in Germany (F 5)10-00-20 Specifications and Special Tools General Tool Description and Part No. KID 10129 > Lroro01 Fig. 4 — Special Spanner Som aah hee — Sonn 28h: "mm LS eomm | tensa Fig. 5 — Tool for Removing Rockshaft (Self- Manufacture) 4) Round materia 40% 120 mm (1.57 x 472 in} 2 Pie 8 3.5 x 650 min (1.89 20-74 » 256 n.) 3 Flac metal 60 x 12 730mm (298% 0.87 x 5.12 in) Use Separating between engine and clutch housing on tractors with SG2 cab Removing rockshaft (tractors with OPU) TM-4363 (Aug-86} Printed in Germany (F 4) Tractors» 1840, 1840, 2040 and 2040SGeneral ions and Special Tools. 10-00-21 105 883 B Fig. 6 — Holding Device (Self-Manufacture), Removal of Final Drive Assemblies Wield both rexainiog plates together Adapter lug diameter to fit bore of tratley jack Viol round sted in centr of both plates otsining pte T 29671 (2 usea} Cap screw’ 29786 (2 used) Retaining pie T 32439 (2 used) Wather 14 1698 (2 ur) Hex nut 14 H 1020 (9 wana ound steel 80% 260 mmm (1.97 x 9.84 In) = TM-4363 (Aug-86) Printed in Germany (F 4) Tractors - 1640, 1840, 2040 and 2040S10.00.22 jons and Special Tools General ssor ser, San 459m poo tee Fig, 7 — Lifting Device (Self Manufacture}, Removal of SG2 Cab (Quality Grade ST 37) Usrofie eee) 100» 1200 mm (3.94 7.24! (2 used Brot see! 100 x 1000 mm (2.94 x 39°37 int {1 uses) Urofie steel 8 x 864 men (3.15% 27-92 1m) (T usee) Uiprofile see 80 x 988 mm (3.18 x 38.9.1 (1 see) 3 85 x 860 mm (2.56 x 39-407) (Tuam) Son 50 401 men (1-57 = 197% 1B Bind (Pusos) Sau lr soe! 80 x £0 Bx BRA mm (2.98 x 198 x 0.2% 22.95 In) (used Florstea 60 x 8x 100 mm (1.97 20.2 7.48 in) (2 t00) Flatstes! 180 x 25 x 440 mm (59x 0.0 x 1732.n.) (2 use) rote see! 80 x 100 em 13.15 %3.98 in) [2 usee) ee TM-4363 (Aug-86) Printed in Germany (F 4) Tractors - 1640, 1840, 2040 and 2040 $General Specifications and Special Tools 10.00.23 Tractor Separation (Contd.) a a a] aE re Ltos 887 Fig. 8 — Steel Shaft (Self-Manufacture) for SG2 Cab Lifting Device 2 1200mm (49.31 mm) {© Diameter 22 mm [087 in. with Gat ara tnks © 28mml0.98 in) 23min {1-14 in) sth Cat Herat mks Diameter 5mm (0.2m) TM-4363 (Aug-86) Printed in Germany (F 4) Tractors - 1640, 1840, 2040 and 2040 $General Predelivery, Delivery and After-Sales Inspections 10-05-1 Group 05 Predelivery, Delivery and After-Sales Inspections The John Deere Delivery Receipt, when properly filled out and signed by the dealer end customer, verifies that the predelivery and delivery services were satisfactorily performed. When delivering this machine, give the customer his copy of the delivery receipt and the operator's manual. Explain their purpose to him. To promote complete customer satisfaction, a predelivery inspection including mending of pos- sible shipping damage and giving the finishing touches to the tractor, is of prime importance to the dealer. After the first 100 operating hours another in- spection should be performed by the dealer to make sure that the tractor is in proper operating con- dition. The predelivery and after-sale inspection check in the operator's manual will be completed by the dealer when the inspections are being per- formed. He will then forward them to the sales branch service department. Tractor Storage When storing a new tractor, proceed as follows: Short Term (Under 30 Days) 1, Fill fuel tank. This prevents condensation of moisture in tank. 2. Check engine oil level, transmission-hydraulic oil level, and coolant level. Add oil or coolant if necessary. During cold weather, be sure coolant contains sufficient anti-freeze. 3. Check electrolyte level in batteries. If electro- lyte does not cover plates, add distilled water. Make sure batteries are fully char 4, Store tractor in a dry, protected place. If neces- sary to store tractor outside, cover it with a protective material. Protect ‘tires from heat, sunlight, and petroleum products. Long Term (Over 30 Days) To protect engine, fuel system, transmission and hydraulic system, use the AR 41785 rust inhibitor. The above part ‘no. includes one can of rust i hibitor, masking tape and protective caps to cover ail engine openings. Protect the engine as follows: 1, Add 255 om (8 02.) of rust inhibitor to the engine oil. 2. Add 205 em3 {7 02.) of rust inhibitor to the Oil in the transmission/hydraulic system on tractors, with collar shift transmission and 250 m3 (8.6 02.) on tractors with synchronized ‘transmission, 3. Drain fuel tank, pour 170 em? (6 oz.) of rust inhibitor into the empty tank and add approx, 10 liters (2.6 U.S.als.) of fuel, Start engine and operate it at fast idle for 15 to 20 minutes to distribute the mixture through the whole fuel system. While the engine is running, operate the complete hydraulic system severel times. Shut off engine in time to leave some fuel in the tank. Then allow the engine to cool down for 15 to 20 minutes. 4, Prepare 18 em (0.5 oz.) of rust inhibitor for each cylinder. Remove plug of intake manifold or connecting pipe of starting fluid adapter at TM-4363 (June-82) Printed in Germany (E 1} Tractors - 1640, 1840, 2040 and 2040 $10-05-2 Predelivery, Delivery and After-Sales Inspections General the intake manifold, whichever applies, Inject rust inhibitor into the intake manifold. Pull out shutoff knob and crank engine with starter several times. However, do not allow the engine to start. Otherwise the whole procedure must be re- peated. After the rust inhibitor has been added, the engine may not be started again. IMPORTANT! Rust inhibitor agents evaporate very . For this reason, seal all openings after the inhibitor has been added, Also, always keep the inhibitor container closed. 5. 6. 10. 11. Fill the fuel tank. Remove batteries. Add distilled water, if neces- sary. Charge the batteries and store in a cool, dry place where they will not freeze. Seal all openings such as the vent tube and exhaust outlet. Slacken fan belt and sor belt (if equipped). conditioning compres- Replace or repair damaged parts. Touch up any painted surfaces which are scratched or chipped. Coat exposed metal surfaces, such as axles and piston rods of hydraulic’ cylinders, with grease or corrosion preventative. Store the tractor in a dry, protected place. If the tractor is stored outside, cover it with a waterproof tarpaulin. 12, Block up the tractor so that tires do not touch the ground. Protect tires from heat and sun- light. Removing the Tractor from Storage 1, Remove all protective coverings. 2. Check crankcase and_transmission/hydraulic, system oil levels. 3. Check coolant level. 4, Check tire inflation pressure. 5. Install batteries and connect cable and ground strap. 6. Adjust fan belt and compressor belt (if equip- ped) tension, 7. Carry out 500-hour check. 8. Run engine at approx. 1500 rpm for some minutes. Check all systems before placing trac- tor under load. Predelivery Inspection Before delivering the tractor to the customer, the following checks and services should be per- formed by the dealer: Engine LEAKS 1. Check engine and fuel lines for leaks. Repair as. necessary. CHECKING CRANKCASE OIL LEVEL NOTE: Tractor should be on a level surface when oi level is checked. If it is not, check only to make sure the crankcase is not dry. Recheck oil Tevel later, when tractor is on level ground. TM-4363 (June-82) Printed in Germany (E 1) Tractors - 1640, 1840, 2040 and 2040 $