frequency converter signals #1

frequency converter #1
TV Voltage [kV] Value #1
TA Current [A] Value #1
Motor for fan
Heater for motor
Incoming feeder from UPS + Eneble

frequency converter signals #2

frequency converter #2
TV Voltage [kV] Value #2
TA Current [A] Value #2
Motor for fan
Heater for motor
Incoming feeder from UPS + Eneble

frequency converter signals #3

frequency converter #3
TV Voltage [kV] Value #3
TA Current [A] Value #3
Motor for fan
Heater for motor
Incoming feeder from UPS + Eneble

Emergency Level 0

Rio New MCC (VVVF)

Emergency Level 0
Main TV Voltage [V] Value #3
Main TA Current [A] Value #3

MCC 415 Volt Enable

MCC 230 Volt Enable
MCC 24dc Volt Enable
Incoming feeder from UPS Eneble

Circuit breaker OPEN 6,6 kV incoming TRAFO #1

Circuit breaker CLOSE 6,6 kV incoming TRAFO #1
Earth Circuit breaker CLOSE 6,6 kV incoming TRAFO #1
Push buttom for Opening 6,6 kV incoming TRAFO #1
Command Open from PB Circuit breaker IN TRAFO #1
PT100 TRAFO #1 6,6/415 kV
Feedback cooling fan On below Trafo #1
Command On fan cooling below IN TRAFO #1

Circuit breaker OPEN 6,6 kV incoming TRAFO #2

Circuit breaker CLOSE 6,6 kV incoming TRAFO #2
Earth Circuit breaker CLOSE 6,6 kV incoming TRAFO #2
Push buttom for Opening 6,6 kV incoming TRAFO #2
Command Open from PB Circuit breaker IN TRAFO #2
PT100 TRAFO #2 6,6/415 kV
Feedback cooling fan On below Trafo #2
Command On fan cooling below IN TRAFO #2
Additional Segnals
emergency push-botton

FROM PDB CABINET

MCC 415 Volt Enable
MCC 230 Volt Enable
MCC 110 Volt Enable
MCC 24dc Volt Enable
Incoming feeder from UPS Eneble

Circuit breaker OPEN 415 V - IN PDB #1

Circuit breaker CLOSE 415 V - IN PDB #1
Main TV Voltage [V] - IN PDB #1
Main TA Current [A] - IN PDB #1
Circuit breaker OPEN 415 V - IN PDB #2
Circuit breaker CLOSE 415 V - IN PDB #2
Main TV Voltage [V] - IN PDB #2
Main TA Current [A] - IN PDB #2

Circuit breaker OPEN - Spare JSW - BUSBAR #1

Circuit breaker CLOSE - Spare JSW - BUSBAR #1
Circuit breaker OPEN - NEED for EKO - BUSBAR #1
Circuit breaker CLOSE - NEED for EKO - BUSBAR #1
Circuit breaker OPEN - For IN TRAFO #1 - CHFE MLDB
Circuit breaker CLOSE - For IN TRAFO #1 - CHFE MLDB

Circuit breaker OPEN - Spare JSW - BUSBAR #2

Circuit breaker CLOSE - Spare JSW - BUSBAR #2
Circuit breaker OPEN - NEED for EKO - BUSBAR #2
Circuit breaker CLOSE - NEED for EKO - BUSBAR #2
Circuit breaker OPEN - For IN TRAFO #2 - CHFE MLDB
Circuit breaker CLOSE - For IN TRAFO #2 - CHFE MLDB
LINK Circuit breaker OPEN - BUSBARS
LINK Circuit breaker CLOSE - BUSBARS
Additional Segnals
emergency push-botton

FROM MLDB CABINET

MCC 415 Volt Enable
MCC 230 Volt Enable
MCC 110 Volt Enable
MCC 24dc Volt Enable
Incoming feeder from UPS Eneble

Circuit breaker OPEN 415 V - OUT TRAFO #1 - CHFE MLDB

Circuit breaker CLOSE 415 V - OUT TRAFO #1 - CHFE MLDB
Main TV Voltage [V] - IN MLDB #1
Main TA Current [A] - IN MLDB #1
Circuit breaker OPEN 415 V - OUT TRAFO #2 - CHFE MLDB
Circuit breaker CLOSE 415 V - OUT TRAFO #2 - CHFE MLDB
Main TV Voltage [V] - IN MLDB #2
Main TA Current [A] - IN MLDB #2
Circuit breaker OPEN - "A" - BUSBAR #1
Circuit breaker CLOSE - "A" - BUSBAR #1
Circuit breaker OPEN - "B" - BUSBAR #1
Circuit breaker CLOSE - "B" - BUSBAR #1

Circuit breaker OPEN - "A" - BUSBAR #2

Circuit breaker CLOSE - "A" - BUSBAR #2
Circuit breaker OPEN - "B" - BUSBAR #2
Circuit breaker CLOSE - "B" - BUSBAR #2
LINK Circuit breaker OPEN - BUSBARS
LINK Circuit breaker CLOSE - BUSBARS
Additional Segnals
emergency push-botton

Lights and Sokets distribution panels

LED light for alla plant
Aviation lED light
Maintenance socket (415 Vac + 240Vac + 24Vac)

Dust transport system ---- PAKAGE (with all cables in the scope of supply of the COMMISSIONING cabling supplier)!!!! ----
Emergency Level 0 on new MCC
MCC 415 Volt Enable on new MCC
MCC 110 Volt Enable on new MCC
MCC 24dc Volt Enable on new MCC
Total amount of digital INPUT
Total amount of digital OUTPUT
Total amount of Analog INPUT
Total amount of Analog OUTPUT

Dust storage silo shell

Rotovalve under the storage CoMMND ON
Centrifugal exaust Fan 700m3/h - 350mmwg On top
Centrifugal exaust Fan on telescopic cute
Telescopic cute
Command On rotovalve
radar LT type with auto-purging
Level sensor high
Level sensor Low
Slide valve position open
Pneumatically slide valve command Open
Dust level sensor overflow
Proxy rotation control

CCL local control for Dust storage silo shell

selector Up - 0 - Down Cute
light push-bottons to start dust sorage component
light push-bottons to stop dust sorage component
push-bottons to start each dust sorage component
push-bottons to stop each dust sorage component
signal lights sensor of overflow on
signal lights component failure
additional
emergency push-botton

CCL local control for dust transport

selector local-remote control
light push-bottons to start each dust transport component
light push-bottons to stop each dust transport component
push-bottons to start each dust transport component
push-bottons to stop each dust transport component
signal lights component failure
emergency push-botton
light push-botton Open air dumper Valve
light push-botton Close air dumper Valve
push-botton Open air dumper Valve
push-botton Close air dumper Valve
Lamp test push-button

Incaming air compressed from JSW (T.O.P.)

compressed air value
dryer ON
particulate filter max differential pressure
humidity filter max differential pressure
Pressure Transmitter with diplay over Tanks
Temperature Transmitter

RIO panel Plenum Bag Filter 240/110/24 Volt

Emergency Level 0
MCC 400 Volt Enable
MCC 110 Volt Enable
MCC 24dc Volt Enable

Damper actuators
rotary valve
wire heating system for hopper and dust silo

Hoist #5 for bag filter feeder

Hoist #4 for bag filter feeder
Hoist #1 for impeller fan
Hoist #2 for impeller fan
Hoist #3 for impeller fan
Air receiver display

PT100 fan bearings #1

vibration sensor #1
PT100 motor bearings #1
PT100 motor windings #1
Limit switch for each damper fan #1
Damper motor torque (2 each)

PT100 fan bearings #2

vibration sensor #2
PT100 motor bearings #2
PT100 motor windings #2
Limit switch for each damper fan #2
Damper motor torque (2 each)

PT100 fan bearings #3

vibration sensor #3
PT100 motor bearings #3
PT100 motor windings #3
Limit switch for each damper fan #2
Damper motor torque (2 each)

Piston valves
Pressure switch for each compressed air manifold
Limit switch for each pneumatic damper
Dust level sensor for each hopper (high – low level)
Differential pressure transmitter for each bag house compartment
filter inlets pressure transmitters
filter outlets pressure transmitters
filter inlets temperature transmitters
filter outlets temperature transmitters
Tribo bag broken detector for each compartment
Manual slide gate at outlet flange of each hopper switch
rotary valve for dust discharge after manual slide gate at each hopper outlet.
Damper motor position (2 each)
Damper motor torque (2 each)
Proxy rotation control

Front panel for 3 ventilators

selector local-remote control Ventilator #1
light push-botton start Ventilator #1
light push-botton stop Ventilator #1
push-botton start Ventilator #1
push-botton stop Ventilator #1
signal lights booster fan failure Ventilator #1
emergency push-botton Ventilator #1
Lamp test push-button

selector local-remote control Ventilator #2

light push-botton start Ventilator #2
light push-botton stop Ventilator #1
push-botton start Ventilator #1
push-botton stop Ventilator #1
signal lights booster fan failure Ventilator #1
emergency push-botton Ventilator #1
Lamp test push-button

selector local-remote control Ventilator #3

light push-botton start Ventilator #3
light push-botton stop Ventilator #3
push-botton start Ventilator #3
push-botton stop Ventilator #3
signal lights booster fan failure Ventilator #3
Circuit breaker CLOSE 6,6 kv feeder VVVF #3
Lamp test push-button

Hi NOTE:
In your calculation ADD ( and spleet!) 20% more of input and output, to the total amount above, at this stage...
Take care to the input output cards requested as minimum from DARFUR/JSW specification on each remote I/O
Equipment Code
7nos
1nos
1nos
7nos
1nos
8Nos.
1No.
2No.
2No.
1No.
2Nos.
3Nos.
1No.
8Nos.
1No.
1No.
3No.
3Nos.
2Nos.
1No.
Dust transport system ---- PAKAGE (with all cables in the scope of supply of the CO
 Designation

Existing feeder for new VVVF (JSW)

Circuit breaker OPEN 6,6 kv feeder VVVF #1

Circuit breaker CLOSE 6,6 kv feeder VVVF #1
Earth Circuit breaker CLOSE 6,6 kv feeder VVVF #1
Push buttom for Opening 6,6 kv feeder VVVF #1
Command Open from PB Circuit breaker feeder VVVF #1

Circuit breaker OPEN 6,6 kv feeder VVVF #2

Circuit breaker CLOSE 6,6 kv feeder VVVF #2
Earth Circuit breaker CLOSE 6,6 kv feeder VVVF #2
Push buttom for Opening 6,6 kv feeder VVVF #2
Command Open from PB Circuit breaker feeder VVVF #2

Circuit breaker OPEN 6,6 kv feeder VVVF #3

Circuit breaker CLOSE 6,6 kv feeder VVVF #3
Earth Circuit breaker CLOSE 6,6 kv feeder VVVF #3
Push buttom for Opening 6,6 kv feeder VVVF #3
Command Open from PB Circuit breaker feeder VVVF #3

Additional I/O actually missed description from DASTUR

VVVF CABINETS
frequency converter signals #1
frequency converter #1
TV Voltage [kV] Value #1
TA Current [A] Value #1
Motor for fan
Heater for motor
Incoming feeder from UPS + Eneble

frequency converter signals #2

frequency converter #2
TV Voltage [kV] Value #2
TA Current [A] Value #2
Motor for fan
Heater for motor
Incoming feeder from UPS + Eneble

frequency converter signals #3

frequency converter #3
TV Voltage [kV] Value #3
TA Current [A] Value #3
Motor for fan
Heater for motor
Incoming feeder from UPS + Eneble

Emergency Level 0

Rio New MCC (VVVF)

Emergency Level 0
Main TV Voltage [V] Value #3
Main TA Current [A] Value #3

MCC 415 Volt Enable

MCC 230 Volt Enable
MCC 24dc Volt Enable
Incoming feeder from UPS Eneble

Circuit breaker OPEN 6,6 kV incoming TRAFO #1

Circuit breaker CLOSE 6,6 kV incoming TRAFO #1
Earth Circuit breaker CLOSE 6,6 kV incoming TRAFO #1
Push buttom for Opening 6,6 kV incoming TRAFO #1
Command Open from PB Circuit breaker IN TRAFO #1
PT100 TRAFO #1 6,6/415 kV
Feedback cooling fan On below Trafo #1
Command On fan cooling below IN TRAFO #1

Circuit breaker OPEN 6,6 kV incoming TRAFO #2

Circuit breaker CLOSE 6,6 kV incoming TRAFO #2
Earth Circuit breaker CLOSE 6,6 kV incoming TRAFO #2
Push buttom for Opening 6,6 kV incoming TRAFO #2
Command Open from PB Circuit breaker IN TRAFO #2
PT100 TRAFO #2 6,6/415 kV
Feedback cooling fan On below Trafo #2
Command On fan cooling below IN TRAFO #2
Rotary valve 1 Drive Motor Filter hoppers 1 to 7 -0.75kW DOL
Rotary valve 1 Drive Motor Spark Arrestor 1 -0.75kW DOL
Rotary valve 1 Drive Motor SILO -0.75kW DOL
Rotary valve 1 Drive Motor Filter hoppers 8 to 14 -0.75kW DOL
Rotary valve 1 Drive Motor Spark Arrestor 2 -0.75kW DOL
Heat Tracing for Hoppers 1 to 8 - Supply feeder 32A
Dryer for compressed air
Inlet Damper BOF 1 - 1.5kW Feeder
Outlet Damper BOF 1 - 1.5kW Feeder
Bypass Damper - 1.5kW Feeder
Electrical Hoist 1 to 2 - 1.5kW Feeder
Modulating multicolor damper at Fan Inlet 1 to 3 - 3kW
On Off Fan Damper at outlet 1 - 3kW
Heat Tracing for Hoppers 9 to 16 - Supply feeder 32A
Inlet Damper BOF 2 - 1.5kW Feeder
Outlet Damper BOF 2 - 1.5kW Feeder
Electrical Hoist 3-4-5 - 1.5kW Feeder
Modulating multicolor damper at Fan Inlet 4 to 6 - 3kW
On Off Fan Damper at outlet 2 to 3 - 3kW
Cleaning system electrical board - 6kW
Telecopic Chute Motor SILO -0.55kW DOL
Asperation system for ventilation of telecopic chute -2.2kW DOL
Cooling fan for inverter - 15kW
Additional Segnals
emergency push-botton

FROM PDB CABINET

MCC 415 Volt Enable
MCC 230 Volt Enable
MCC 110 Volt Enable
MCC 24dc Volt Enable
Incoming feeder from UPS Eneble

Circuit breaker OPEN 415 V - IN PDB #1

Circuit breaker CLOSE 415 V - IN PDB #1
Main TV Voltage [V] - IN PDB #1
Main TA Current [A] - IN PDB #1
Circuit breaker OPEN 415 V - IN PDB #2
Circuit breaker CLOSE 415 V - IN PDB #2
Main TV Voltage [V] - IN PDB #2
Main TA Current [A] - IN PDB #2

Circuit breaker OPEN - Spare JSW - BUSBAR #1

Circuit breaker CLOSE - Spare JSW - BUSBAR #1
Circuit breaker OPEN - NEED for EKO - BUSBAR #1
Circuit breaker CLOSE - NEED for EKO - BUSBAR #1
Circuit breaker OPEN - For IN TRAFO #1 - CHFE MLDB
Circuit breaker CLOSE - For IN TRAFO #1 - CHFE MLDB

Circuit breaker OPEN - Spare JSW - BUSBAR #2

Circuit breaker CLOSE - Spare JSW - BUSBAR #2
Circuit breaker OPEN - NEED for EKO - BUSBAR #2
Circuit breaker CLOSE - NEED for EKO - BUSBAR #2
Circuit breaker OPEN - For IN TRAFO #2 - CHFE MLDB
Circuit breaker CLOSE - For IN TRAFO #2 - CHFE MLDB
LINK Circuit breaker OPEN - BUSBARS
LINK Circuit breaker CLOSE - BUSBARS
Additional Segnals
emergency push-botton

FROM MLDB CABINET

MCC 415 Volt Enable
MCC 230 Volt Enable
MCC 110 Volt Enable
 MCC 24dc Volt Enable
Incoming feeder from UPS Eneble

Circuit breaker OPEN 415 V - OUT TRAFO #1 - CHFE MLDB

Circuit breaker CLOSE 415 V - OUT TRAFO #1 - CHFE MLDB
Main TV Voltage [V] - IN MLDB #1
Main TA Current [A] - IN MLDB #1
Circuit breaker OPEN 415 V - OUT TRAFO #2 - CHFE MLDB
Circuit breaker CLOSE 415 V - OUT TRAFO #2 - CHFE MLDB
Main TV Voltage [V] - IN MLDB #2
Main TA Current [A] - IN MLDB #2

Circuit breaker OPEN - "A" - BUSBAR #1

Circuit breaker CLOSE - "A" - BUSBAR #1
Circuit breaker OPEN - "B" - BUSBAR #1
Circuit breaker CLOSE - "B" - BUSBAR #1

Circuit breaker OPEN - "A" - BUSBAR #2

Circuit breaker CLOSE - "A" - BUSBAR #2
Circuit breaker OPEN - "B" - BUSBAR #2
Circuit breaker CLOSE - "B" - BUSBAR #2
LINK Circuit breaker OPEN - BUSBARS
LINK Circuit breaker CLOSE - BUSBARS
Additional Segnals
emergency push-botton

Lights and Sokets distribution panels

LED light for alla plant
Aviation lED light
Maintenance socket (415 Vac + 240Vac + 24Vac)

ystem ---- PAKAGE (with all cables in the scope of supply of the COMMISSIONING c
Emergency Level 0 on new MCC
MCC 415 Volt Enable on new MCC
MCC 110 Volt Enable on new MCC
MCC 24dc Volt Enable on new MCC
Summary of input and output form Pneumatic Conveying system for Dust on dated on 13-02-2019
Total amount of digital INPUT
Total amount of digital OUTPUT
Total amount of Analog INPUT
Total amount of Analog OUTPUT

Dust storage silo shell

Rotovalve under the storage CoMMND ON
Centrifugal exaust Fan 700m3/h - 350mmwg On top
Centrifugal exaust Fan on telescopic cute
Telescopic cute
Command On rotovalve
radar LT type with auto-purging
Level sensor high
Level sensor Low
Slide valve position open
Pneumatically slide valve command Open
Dust level sensor overflow
Proxy rotation control

CCL local control for Dust storage silo shell

selector Up - 0 - Down Cute
light push-bottons to start dust sorage component
light push-bottons to stop dust sorage component
push-bottons to start each dust sorage component
push-bottons to stop each dust sorage component
signal lights sensor of overflow on
signal lights component failure
additional
emergency push-botton

CCL local control for dust transport

selector local-remote control
light push-bottons to start each dust transport component
light push-bottons to stop each dust transport component
push-bottons to start each dust transport component
push-bottons to stop each dust transport component
signal lights component failure
emergency push-botton
light push-botton Open air dumper Valve
light push-botton Close air dumper Valve
push-botton Open air dumper Valve
push-botton Close air dumper Valve
Lamp test push-button

Incaming air compressed from JSW (T.O.P.)

compressed air value
dryer ON
particulate filter max differential pressure
humidity filter max differential pressure
Pressure Transmitter with diplay over Tanks
Temperature Transmitter

RIO panel Plenum Bag Filter 240/110/24 Volt

Emergency Level 0
MCC 400 Volt Enable
MCC 110 Volt Enable
MCC 24dc Volt Enable
Hoist #5 for bag filter feeder
Hoist #4 for bag filter feeder
Hoist #1 for impeller fan
Hoist #2 for impeller fan
Hoist #3 for impeller fan
Air receiver display

PT100 fan bearings #1

vibration sensor #1
PT100 motor bearings #1
PT100 motor windings #1
Limit switch for each damper fan #1
Damper motor torque (2 each)

PT100 fan bearings #2

vibration sensor #2
PT100 motor bearings #2
PT100 motor windings #2
Limit switch for each damper fan #2
Damper motor torque (2 each)

PT100 fan bearings #3

vibration sensor #3
PT100 motor bearings #3
PT100 motor windings #3
Limit switch for each damper fan #2
Damper motor torque (2 each)

Piston valves
Pressure switch for each compressed air manifold
Limit switch for each pneumatic damper
Dust level sensor for each hopper (high – low level)
Differential pressure transmitter for each bag house compartment
Damper value inlet and outlet filter room
TS with indication for heating hooper
limit switch open /close slide get
opacity meter
filter inlets pressure transmitters
filter outlets pressure transmitters
filter inlets temperature transmitters
filter outlets temperature transmitters
Tribo bag broken detector for each compartment
Manual slide gate at outlet flange of each hopper switch

Front panel for 3 ventilators

selector local-remote control Ventilator #1
light push-botton start Ventilator #1
light push-botton stop Ventilator #1
push-botton start Ventilator #1
push-botton stop Ventilator #1
signal lights booster fan failure Ventilator #1
emergency push-botton Ventilator #1
Lamp test push-button

selector local-remote control Ventilator #2

light push-botton start Ventilator #2
light push-botton stop Ventilator #1
push-botton start Ventilator #1
push-botton stop Ventilator #1
signal lights booster fan failure Ventilator #1
emergency push-botton Ventilator #1
Lamp test push-button

selector local-remote control Ventilator #3

light push-botton start Ventilator #3
light push-botton stop Ventilator #3
push-botton start Ventilator #3
push-botton stop Ventilator #3
signal lights booster fan failure Ventilator #3
Circuit breaker CLOSE 6,6 kv feeder VVVF #3
Lamp test push-button

BF-2 Main ECR Room Building N 12

FROM PCC
MCC 415 Volt Enable
MCC 230 Volt Enable
MCC 110 Volt Enable
MCC 24dc Volt Enable
Incoming feeder from UPS Eneble

Circuit breaker OPEN 415 V - IN POWER CENTER #1

Circuit breaker CLOSE 415 V - IN POWER CENTER #1
Main TV Voltage [V] - IN POWER CENTER #1
Main TA Current [A] - IN POWER CENTER #1
Circuit breaker OPEN 415 V - IN POWER CENTER #2
Circuit breaker CLOSE 415 V - IN POWER CENTER #2
Main TV Voltage [V] - IN POWER CENTER #2
Main TA Current [A] - IN POWER CENTER #2

Circuit breaker OPEN - Spare 800A JSW - BUSBAR #1

Circuit breaker CLOSE - Spare 800A JSW - BUSBAR #1
Circuit breaker OPEN - Spare 1250A JSW - BUSBAR #1
Circuit breaker CLOSE - Spare 1250A JSW - BUSBAR #1
Circuit breaker OPEN - For MCC EKO - BUSBAR #1
Circuit breaker CLOSE - For MCC EKO - BUSBAR #1
Circuit breaker OPEN - For PDB EKO - BUSBAR #1
Circuit breaker CLOSE - For PDB EKO - BUSBAR #1

Circuit breaker OPEN - Spare 800A JSW - BUSBAR #2

Circuit breaker CLOSE - Spare 800A JSW - BUSBAR #2
Circuit breaker OPEN - Spare 1250A JSW - BUSBAR #2
Circuit breaker CLOSE - Spare 1250A JSW - BUSBAR #2
Circuit breaker OPEN - For MCC EKO - BUSBAR #2
Circuit breaker CLOSE - For MCC EKO - BUSBAR #2
LINK Circuit breaker OPEN - BUSBARS
LINK Circuit breaker CLOSE - BUSBARS
Additional Segnals
emergency push-botton
TRAFO -1
TRAFO-2

JSW interface

Hi NOTE:
In your calculation ADD ( and spleet!) 20% more of input and output, to the total amount abov
Take care to the input output cards requested as minimum from DARFUR/JSW specification on

Mian Panel
30% spare
Total

RIO Panel Plenum Bag filiter Room

30% spare
Total

BF-2 Main ECR Room Building N 12

JSW interface
Total

Total
30% spare
totsl after spare
MOTOR & SENSOR LIST
BASIC ENGINEERING

PLC Voltage Current Power

DI DO AI AO signal supply A(mA) kW

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

30 20 8 8

Profibus DP
6,6 KV 3150
Profibus DP
Profibus DP
6,6 KV 3150
240 V 1400 VA
1 1 24 DC

Profibus DP
6,6 KV 3150
Profibus DP
Profibus DP
6,6 KV 3150
240 V 1400 VA
1 1 24 DC

Profibus DP
 6,6 KV 3150
Profibus DP
Profibus DP
6,6 KV 3150
240 V 1400 VA
1 1 24 DC

3 24 DC

24 DC
1 24 DC
1 24 DC
1 24 DC
1 24 DC
1 24 DC
1 24 DC
1 24 DC
1 1 24 DC

1 24 DC
1 24 DC
1 24 DC
1 24 DC
1 24 DC
5 24 DC
1 24 DC
1 24 DC

1 24 DC
1 24 DC
1 24 DC
1 24 DC
1 24 DC
5 24 DC
1 24 DC
1 24 DC
35 7
5 1
5 1
35 7
5 1
16
5 1
7 3
7 3
7 3
8 2
21 9 3
5 2
16
7 3
7 3
5 2
21 9 3
14 6
5 2
5 2
5 2
5 2
30 26 8
12

1 24 DC
1 24 DC

1 24 DC
1 1 24 DC

1
1
1
1
1
1
1
1

1
1
1
1
1
1

1
1
1
1
1
1
1
1
15 12 4
2

1 24 DC
1 24 DC
 1 24 DC
1 1 24 DC

1
1
1
1
1
1
1
1

1
1
1
1

1
1
1
1
10 8 4
2

24 DC
24 70 lamps
10 8
8 8

ier)!!!! ----
2 24 DC
2 24 DC
2 24 DC
2 24 DC

107 24 DC
90 24 DC
2 24 DC
0 24 DC

1 Wired 3x415 0.8

1 Wired 3x415 4
1 Wired 3x415 1
1 Wired 3x415 0.5
2 1 24 DC
1 24 DC
1 24 DC
1 24 DC
2 24 DC
1 24 DC
1 24 DC
1 24 DC

3 24 DC
2 24 DC
2 24 DC
2 24 DC
2 24 DC
2 24 DC
2 24 DC
36 36
1 24 DC

2 24 DC
14 24 DC
14 24 DC
14 24 DC
14 24 DC
14 24 DC
1 24 DC
1 24 DC
1 24 DC
1 24 DC
1 24 DC
1 24 DC

Profinet
1 24 DC
1 1 24 DC
1 24 DC
1 24 DC
2 24 DC
1 24 DC
670 329 57 14

Profinet
2 24 DC Wired
2 24 DC
2 24 DC
2 24 DC
2 1 3x415 2
2 1 3x415 2
2 1 3x415 2
2 1 3x415 2
2 1 3x415 2
24 DC Wired 0.2

4 24 DC
6 24 DC
4 24 DC
6 24 DC
6
7

4 24 DC
6 24 DC
4 24 DC
6 24 DC
6
6

4 24 DC
6 24 DC
4 24 DC
6 24 DC
6
6

312 24 DC 24 DC
40 24 DC 24 DC
96 24 DC 24 DC
40 24 DC 24 DC
14 24 DC 24 DC
48
18
32
2
2 24 DC
2 24 DC
2 24 DC
2 24 DC
13 12 24 DC
36 24 DC 24 DC

2 24 DC
1 24 DC
1 24 DC
1 24 DC
1 24 DC
 1 24 DC
2 24 DC
1 24 DC

2 24 DC
1 24 DC
1 24 DC
1 24 DC
1 24 DC
1 24 DC
2 24 DC
1 24 DC

2 24 DC
1 24 DC
1 24 DC
1 24 DC
1 24 DC
1 24 DC
2 24 DC
1 24 DC
351 374 96 0

1 24 DC
1 24 DC

1 24 DC
1 1 24 DC

1 24 DC
1 24 DC
1
1
1 24 DC
1 24 DC
1
1

1
1
1
1
1
1
1
1

1
 1
1
1
1
1
1
1
15 12 4
2
15 10 6 4
15 10 6 4
71 32 21 8

DI-32ch DO-16ch AI-8 ch AO-4 ch

670 329 57 14
1.25 1.25 1.25 1.25
838 411 71.25 17.5 26.17 25.70 8.91 4.38
27.00 26.00 9.00 5.00
351 374 96 0
1.3 1.3 1.3 1.3
456 486 124.8 0 14.26 30.39 15.60 0.00
15.00 31.00 16.00 2.00
71 32 21 8
363 99 33
434 131 54 8
1.25 1.25 1.25 1.25
543 164 67.5 10 16.95 10.23 8.44 2.50
17.00 11.00 9.00 3.00
1455 834 207 22
1.3 1.3 1.3 1.3
1892 1084 269.1 28.6
59.00 68.00 34.00 10.00
57.00 65.00 33.00 10.00
C32-18-MSL-00-001_0 15/08/18 1st ISSUE

Type Range Supplier

Wired
Wired
Wired
Wired
Wired
Wired
Wired
Wired
Wired
Wired
Wired
Wired
Wired
Wired
Wired
Wired
Wired

Wired

Power cable

Power cable
Power cable
Power cable
Power cable
Power cable

Power cable
Power cable
Power cable
Power cable
Power cable
 Power cable
Power cable
Power cable
Power cable

4 valve for each zone = 8 proximity

36

Power cable
Wired
Wired
Wired
Wired
Wired
Wired
Wired
Wired

Wired
Wired
Wired
Wired
Wired
Wired
Wired
Wired

Wired
Wired
Wired
Wired
Wired
Wired
Wired
Wired
Wired
Wired
15/08/18 1st ISSUE

Remarks

To RIO on ECR room

(BLD 12)
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear

JSW Switchgear

FROM UPS

FROM UPS
 FROM UPS

NewMCC

NewMCC

NewMCC
NewMCC
NewMCC
NewMCC
FROM UPS

JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear

JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW

NewMCC
NewMCC

NewMCC
FROM UPS

NewMCC
NewMCC
 NewMCC
FROM UPS

4 Zone
8 Elements
8 Elements
Existing
Existing
Existing
FROM UPS
 NewMCC
NewMCC
NewMCC
NewMCC
FROM UPS
Equipment Code
7nos
1nos
1nos
7nos
1nos
8Nos.
1No.
2No.
2No.
1No.
2Nos.
3Nos.
1No.
8Nos.
1No.
1No.
3No.
3Nos.
2Nos.
1No.
Dust transport system ---- PAKAGE (with all cables in the scope of supply of the COM
 Designation

Existing feeder for new VVVF (JSW)

Circuit breaker OPEN 6,6 kv feeder VVVF #1

Circuit breaker CLOSE 6,6 kv feeder VVVF #1
Earth Circuit breaker CLOSE 6,6 kv feeder VVVF #1
Push buttom for Opening 6,6 kv feeder VVVF #1
Command Open from PB Circuit breaker feeder VVVF #1

Circuit breaker OPEN 6,6 kv feeder VVVF #2

Circuit breaker CLOSE 6,6 kv feeder VVVF #2
Earth Circuit breaker CLOSE 6,6 kv feeder VVVF #2
Push buttom for Opening 6,6 kv feeder VVVF #2
Command Open from PB Circuit breaker feeder VVVF #2

Circuit breaker OPEN 6,6 kv feeder VVVF #3

Circuit breaker CLOSE 6,6 kv feeder VVVF #3
Earth Circuit breaker CLOSE 6,6 kv feeder VVVF #3
Push buttom for Opening 6,6 kv feeder VVVF #3
Command Open from PB Circuit breaker feeder VVVF #3

Additional I/O actually missed description from DASTUR

VVVF CABINETS
frequency converter signals #1
frequency converter #1
TV Voltage [kV] Value #1
TA Current [A] Value #1
Motor for fan
Heater for motor
Incoming feeder from UPS + Eneble

frequency converter signals #2

frequency converter #2
TV Voltage [kV] Value #2
TA Current [A] Value #2
Motor for fan
Heater for motor
Incoming feeder from UPS + Eneble

frequency converter signals #3

frequency converter #3
TV Voltage [kV] Value #3
TA Current [A] Value #3
Motor for fan
Heater for motor
Incoming feeder from UPS + Eneble

Emergency Level 0

Rio New MCC (VVVF)

Emergency Level 0
Main TV Voltage [V] Value #3
Main TA Current [A] Value #3

MCC 415 Volt Enable

MCC 230 Volt Enable
MCC 24dc Volt Enable
Incoming feeder from UPS Eneble

Circuit breaker OPEN 6,6 kV incoming TRAFO #1

Circuit breaker CLOSE 6,6 kV incoming TRAFO #1
Earth Circuit breaker CLOSE 6,6 kV incoming TRAFO #1
Push buttom for Opening 6,6 kV incoming TRAFO #1
Command Open from PB Circuit breaker IN TRAFO #1
PT100 TRAFO #1 6,6/415 kV
Feedback cooling fan On below Trafo #1
Command On fan cooling below IN TRAFO #1

Circuit breaker OPEN 6,6 kV incoming TRAFO #2

Circuit breaker CLOSE 6,6 kV incoming TRAFO #2
Earth Circuit breaker CLOSE 6,6 kV incoming TRAFO #2
Push buttom for Opening 6,6 kV incoming TRAFO #2
Command Open from PB Circuit breaker IN TRAFO #2
PT100 TRAFO #2 6,6/415 kV
Feedback cooling fan On below Trafo #2
Command On fan cooling below IN TRAFO #2
Rotary valve 1 Drive Motor Filter hoppers 1 to 7 -0.75kW DOL
Rotary valve 1 Drive Motor Spark Arrestor 1 -0.75kW DOL
Rotary valve 1 Drive Motor SILO -0.75kW DOL
Rotary valve 1 Drive Motor Filter hoppers 8 to 14 -0.75kW DOL
Rotary valve 1 Drive Motor Spark Arrestor 2 -0.75kW DOL
Heat Tracing for Hoppers 1 to 8 - Supply feeder 32A
Dryer for compressed air
Inlet Damper BOF 1 - 1.5kW Feeder
Outlet Damper BOF 1 - 1.5kW Feeder
Bypass Damper - 1.5kW Feeder
Electrical Hoist 1 to 2 - 1.5kW Feeder
Modulating multicolor damper at Fan Inlet 1 to 3 - 3kW
On Off Fan Damper at outlet 1 - 3kW
Heat Tracing for Hoppers 9 to 16 - Supply feeder 32A
Inlet Damper BOF 2 - 1.5kW Feeder
Outlet Damper BOF 2 - 1.5kW Feeder
Electrical Hoist 3-4-5 - 1.5kW Feeder
Modulating multicolor damper at Fan Inlet 4 to 6 - 3kW
On Off Fan Damper at outlet 2 to 3 - 3kW
Cleaning system electrical board - 6kW
Telecopic Chute Motor SILO -0.55kW DOL
Asperation system for ventilation of telecopic chute -2.2kW DOL
Cooling fan for inverter - 15kW
Additional Segnals
emergency push-botton

FROM PDB CABINET

MCC 415 Volt Enable
MCC 230 Volt Enable
MCC 110 Volt Enable
MCC 24dc Volt Enable
Incoming feeder from UPS Eneble

Circuit breaker OPEN 415 V - IN PDB #1

Circuit breaker CLOSE 415 V - IN PDB #1
Main TV Voltage [V] - IN PDB #1
Main TA Current [A] - IN PDB #1
Circuit breaker OPEN 415 V - IN PDB #2
Circuit breaker CLOSE 415 V - IN PDB #2
Main TV Voltage [V] - IN PDB #2
Main TA Current [A] - IN PDB #2

Circuit breaker OPEN - Spare JSW - BUSBAR #1

Circuit breaker CLOSE - Spare JSW - BUSBAR #1
Circuit breaker OPEN - NEED for EKO - BUSBAR #1
Circuit breaker CLOSE - NEED for EKO - BUSBAR #1
Circuit breaker OPEN - For IN TRAFO #1 - CHFE MLDB
Circuit breaker CLOSE - For IN TRAFO #1 - CHFE MLDB

Circuit breaker OPEN - Spare JSW - BUSBAR #2

Circuit breaker CLOSE - Spare JSW - BUSBAR #2
Circuit breaker OPEN - NEED for EKO - BUSBAR #2
Circuit breaker CLOSE - NEED for EKO - BUSBAR #2
Circuit breaker OPEN - For IN TRAFO #2 - CHFE MLDB
Circuit breaker CLOSE - For IN TRAFO #2 - CHFE MLDB
 LINK Circuit breaker OPEN - BUSBARS
LINK Circuit breaker CLOSE - BUSBARS
Additional Segnals
emergency push-botton

FROM MLDB CABINET

MCC 415 Volt Enable
MCC 230 Volt Enable
MCC 110 Volt Enable
MCC 24dc Volt Enable
Incoming feeder from UPS Eneble

Circuit breaker OPEN 415 V - OUT TRAFO #1 - CHFE MLDB

Circuit breaker CLOSE 415 V - OUT TRAFO #1 - CHFE MLDB
Main TV Voltage [V] - IN MLDB #1
Main TA Current [A] - IN MLDB #1
Circuit breaker OPEN 415 V - OUT TRAFO #2 - CHFE MLDB
Circuit breaker CLOSE 415 V - OUT TRAFO #2 - CHFE MLDB
Main TV Voltage [V] - IN MLDB #2
Main TA Current [A] - IN MLDB #2

Circuit breaker OPEN - "A" - BUSBAR #1

Circuit breaker CLOSE - "A" - BUSBAR #1
Circuit breaker OPEN - "B" - BUSBAR #1
Circuit breaker CLOSE - "B" - BUSBAR #1

Circuit breaker OPEN - "A" - BUSBAR #2

Circuit breaker CLOSE - "A" - BUSBAR #2
Circuit breaker OPEN - "B" - BUSBAR #2
Circuit breaker CLOSE - "B" - BUSBAR #2
LINK Circuit breaker OPEN - BUSBARS
LINK Circuit breaker CLOSE - BUSBARS
Additional Segnals
emergency push-botton

Lights and Sokets distribution panels

LED light for alla plant
Aviation lED light
Maintenance socket (415 Vac + 240Vac + 24Vac)

ystem ---- PAKAGE (with all cables in the scope of supply of the COMMISSIONING cab
Emergency Level 0 on new MCC
MCC 415 Volt Enable on new MCC
MCC 110 Volt Enable on new MCC
MCC 24dc Volt Enable on new MCC
Summary of input and output form Pneumatic Conveying system for Dust on dated on 13-02-2019
Total amount of digital INPUT
Total amount of digital OUTPUT
Total amount of Analog INPUT
Total amount of Analog OUTPUT

Dust storage silo shell

Rotovalve under the storage CoMMND ON
Centrifugal exaust Fan 700m3/h - 350mmwg On top
Centrifugal exaust Fan on telescopic cute
Telescopic cute
Command On rotovalve
radar LT type with auto-purging
Level sensor high
Level sensor Low
Slide valve position open
Pneumatically slide valve command Open
Dust level sensor overflow
Proxy rotation control

CCL local control for Dust storage silo shell

selector Up - 0 - Down Cute
light push-bottons to start dust sorage component
light push-bottons to stop dust sorage component
push-bottons to start each dust sorage component
push-bottons to stop each dust sorage component
signal lights sensor of overflow on
signal lights component failure
additional
emergency push-botton

CCL local control for dust transport

selector local-remote control
light push-bottons to start each dust transport component
light push-bottons to stop each dust transport component
push-bottons to start each dust transport component
push-bottons to stop each dust transport component
signal lights component failure
emergency push-botton
light push-botton Open air dumper Valve
light push-botton Close air dumper Valve
push-botton Open air dumper Valve
push-botton Close air dumper Valve
Lamp test push-button

Incaming air compressed from JSW (T.O.P.)

compressed air value
dryer ON
particulate filter max differential pressure
humidity filter max differential pressure
Pressure Transmitter with diplay over Tanks
Temperature Transmitter

RIO panel Plenum Bag Filter 240/110/24 Volt

Emergency Level 0
MCC 400 Volt Enable
MCC 110 Volt Enable
MCC 24dc Volt Enable
Hoist #5 for bag filter feeder
Hoist #4 for bag filter feeder
Hoist #1 for impeller fan
Hoist #2 for impeller fan
Hoist #3 for impeller fan
Air receiver display

PT100 fan bearings #1

vibration sensor #1
PT100 motor bearings #1
PT100 motor windings #1
Limit switch for each damper fan #1
Damper motor torque (2 each)

PT100 fan bearings #2

vibration sensor #2
PT100 motor bearings #2
PT100 motor windings #2
Limit switch for each damper fan #2
Damper motor torque (2 each)

PT100 fan bearings #3

vibration sensor #3
PT100 motor bearings #3
PT100 motor windings #3
Limit switch for each damper fan #2
Damper motor torque (2 each)

Piston valves
Pressure switch for each compressed air manifold
Limit switch for each pneumatic damper
Dust level sensor for each hopper (high – low level)
Differential pressure transmitter for each bag house compartment
Damper value inlet and outlet filter room
TS with indication for heating hooper
limit switch open /close slide get
opacity meter
filter inlets pressure transmitters
filter outlets pressure transmitters
filter inlets temperature transmitters
filter outlets temperature transmitters
Tribo bag broken detector for each compartment
Manual slide gate at outlet flange of each hopper switch

Front panel for 3 ventilators

selector local-remote control Ventilator #1
light push-botton start Ventilator #1
light push-botton stop Ventilator #1
push-botton start Ventilator #1
push-botton stop Ventilator #1
signal lights booster fan failure Ventilator #1
emergency push-botton Ventilator #1
Lamp test push-button

selector local-remote control Ventilator #2

light push-botton start Ventilator #2
light push-botton stop Ventilator #1
push-botton start Ventilator #1
push-botton stop Ventilator #1
signal lights booster fan failure Ventilator #1
emergency push-botton Ventilator #1
Lamp test push-button

selector local-remote control Ventilator #3

light push-botton start Ventilator #3
light push-botton stop Ventilator #3
push-botton start Ventilator #3
push-botton stop Ventilator #3
signal lights booster fan failure Ventilator #3
Circuit breaker CLOSE 6,6 kv feeder VVVF #3
Lamp test push-button

BF-2 Main ECR Room Building N 12

FROM PCC
MCC 415 Volt Enable
MCC 230 Volt Enable
MCC 110 Volt Enable
MCC 24dc Volt Enable
Incoming feeder from UPS Eneble

Circuit breaker OPEN 415 V - IN POWER CENTER #1

Circuit breaker CLOSE 415 V - IN POWER CENTER #1
Main TV Voltage [V] - IN POWER CENTER #1
Main TA Current [A] - IN POWER CENTER #1
Circuit breaker OPEN 415 V - IN POWER CENTER #2
Circuit breaker CLOSE 415 V - IN POWER CENTER #2
Main TV Voltage [V] - IN POWER CENTER #2
Main TA Current [A] - IN POWER CENTER #2

Circuit breaker OPEN - Spare 800A JSW - BUSBAR #1

Circuit breaker CLOSE - Spare 800A JSW - BUSBAR #1
Circuit breaker OPEN - Spare 1250A JSW - BUSBAR #1
Circuit breaker CLOSE - Spare 1250A JSW - BUSBAR #1
Circuit breaker OPEN - For MCC EKO - BUSBAR #1
Circuit breaker CLOSE - For MCC EKO - BUSBAR #1
Circuit breaker OPEN - For PDB EKO - BUSBAR #1
Circuit breaker CLOSE - For PDB EKO - BUSBAR #1

Circuit breaker OPEN - Spare 800A JSW - BUSBAR #2

Circuit breaker CLOSE - Spare 800A JSW - BUSBAR #2
Circuit breaker OPEN - Spare 1250A JSW - BUSBAR #2
Circuit breaker CLOSE - Spare 1250A JSW - BUSBAR #2
Circuit breaker OPEN - For MCC EKO - BUSBAR #2
Circuit breaker CLOSE - For MCC EKO - BUSBAR #2
LINK Circuit breaker OPEN - BUSBARS
LINK Circuit breaker CLOSE - BUSBARS
Additional Segnals
emergency push-botton
TRAFO -1
TRAFO-2

JSW interface

Hi NOTE:
In your calculation ADD ( and spleet!) 20% more of input and output, to the total amount above,
Take care to the input output cards requested as minimum from DARFUR/JSW specification on ea

Mian Panel
30% spare
Total

RIO Panel Plenum Bag filiter Room

30% spare
Total

BF-2 Main ECR Room Building N 12

JSW interface
Total

Total
30% spare
totsl after spare
MOTOR & SENSOR LIST
BASIC ENGINEERING

PLC Voltage Current Power

DI DO AI AO signal supply A(mA) kW

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

0 0 0 0

Profibus DP
6,6 KV 3150
Profibus DP
Profibus DP
6,6 KV 3150
240 V 1400 VA
1 1 24 DC

Profibus DP
6,6 KV 3150
Profibus DP
Profibus DP
6,6 KV 3150
240 V 1400 VA
1 1 24 DC

Profibus DP
6,6 KV 3150
Profibus DP
Profibus DP
6,6 KV 3150
240 V 1400 VA
1 1 24 DC

3 24 DC

24 DC
1 24 DC
1 24 DC
1 24 DC
1 24 DC
1 24 DC
1 24 DC
1 24 DC
1 1 24 DC

1 24 DC
1 24 DC
1 24 DC
1 24 DC
1 24 DC
5 24 DC
1 24 DC
1 24 DC

1 24 DC
1 24 DC
1 24 DC
1 24 DC
1 24 DC
5 24 DC
1 24 DC
1 24 DC
35 7
5 1
5 1
35 7
5 1
16
5 1
7 3
7 3
7 3
8 2
21 9 3
5 2
16
7 3
7 3
5 2
21 9 3
14 6
5 2
5 2
5 2
5 2
10 10 5
12

1 24 DC
1 24 DC

1 24 DC
1 1 24 DC

1
1
1
1
1
1
1
1

1
1
1
1
1
1

1
1
1
1
1
1
 1
1
10 10 4
2

1 24 DC
1 24 DC

1 24 DC
1 1 24 DC

1
1
1
1
1
1
1
1

1
1
1
1

1
1
1
1
10 8 4
2

24 DC
24 70 lamps
10 8
8 8

ier)!!!! ----
2 24 DC
2 24 DC
2 24 DC
2 24 DC
107 24 DC
90 24 DC
2 24 DC
0 24 DC

1 Wired 3x415 0.8

1 Wired 3x415 4
1 Wired 3x415 1
1 Wired 3x415 0.5
2 1 24 DC
1 24 DC
1 24 DC
1 24 DC
2 24 DC
1 24 DC
1 24 DC
1 24 DC

3 24 DC
2 24 DC
2 24 DC
2 24 DC
2 24 DC
2 24 DC
2 24 DC
36 36
1 24 DC

2 24 DC
14 24 DC
14 24 DC
14 24 DC
14 24 DC
14 24 DC
1 24 DC
1 24 DC
1 24 DC
1 24 DC
1 24 DC
1 24 DC

Profinet
1 24 DC
 1 1 24 DC
1 24 DC
1 24 DC
2 24 DC
1 24 DC
615 291 46 6

Profinet
2 24 DC Wired
2 24 DC
2 24 DC
2 24 DC
2 1 3x415 2
2 1 3x415 2
2 1 3x415 2
2 1 3x415 2
2 1 3x415 2
24 DC Wired 0.2

4 24 DC
6 24 DC
4 24 DC
6 24 DC
6
7

4 24 DC
6 24 DC
4 24 DC
6 24 DC
6
6

4 24 DC
6 24 DC
4 24 DC
6 24 DC
6
6

312 24 DC
40 24 DC
96 24 DC
40 24 DC
 14 24 DC
48
18
32
2
2 24 DC
2 24 DC
2 24 DC
2 24 DC
13 12 24 DC
36 24 DC

2 24 DC
1 24 DC
1 24 DC
1 24 DC
1 24 DC
1 24 DC
2 24 DC
1 24 DC

2 24 DC
1 24 DC
1 24 DC
1 24 DC
1 24 DC
1 24 DC
2 24 DC
1 24 DC

2 24 DC
1 24 DC
1 24 DC
1 24 DC
1 24 DC
1 24 DC
2 24 DC
1 24 DC
351 374 96 0

1 24 DC
1 24 DC
 1 24 DC
1 1 24 DC

1 24 DC
1 24 DC
1
1
1 24 DC
1 24 DC
1
1

1
1
1
1
1
1
1
1

1
1
1
1
1
1
1
1
10 8 4
2
15 10 6 4
15 10 6 4
66 28 21 8

DI DO AI AO DI-32ch DO-16ch AI-8 ch AO-4 ch

615 291 46 6
1.25 1.25 1.25 1.25
768.75 363.75 57.5 7.5 24.02 22.73 7.19 1.88
25.00 23.00 8.00 5.00
351 374 96 0
 1.3 1.3 1.3 1.3
456.3 486.2 124.8 0 14.26 30.39 15.60 0.00
15.00 31.00 16.00 2.00
66 28 21 8
363 99 33
429 127 54 8
1.25 1.25 1.25 1.25
536.25 158.75 67.5 10 16.76 9.92 8.44 2.50
17.00 11.00 9.00 3.00
1395 792 196 14
1.3 1.3 1.3 1.3
1813.5 1029.6 254.8 18.2

57.00 65.00 33.00 10.00

C32-18-MSL-00-001_0 15/08/18 1st ISSUE

Type Range Supplier

Wired
Wired
Wired
Wired
Wired
Wired
Wired
Wired
Wired
Wired
Wired
Wired
Wired
Wired
Wired
Wired
Wired

Wired

Power cable

Power cable
Power cable
Power cable
Power cable
Power cable
Power cable
Power cable
Power cable
Power cable
 Power cable
Power cable
Power cable
Power cable
Power cable

4 valve for each zone = 8 proximity

36
Wired
Wired
Wired
Wired
Wired
Wired
Wired
Wired

Wired
Wired
Wired
Wired
Wired
Wired
Wired
Wired

Wired
Wired
Wired
Wired
Wired
Wired
Wired
Wired
Wired
Wired
15/08/18 1st ISSUE

Remarks

To RIO on ECR room

(BLD 12)
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear

JSW Switchgear

FROM UPS
 FROM UPS

FROM UPS

NewMCC

NewMCC

NewMCC
NewMCC
NewMCC
NewMCC
FROM UPS

JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear

JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW Switchgear
JSW

NewMCC
NewMCC

NewMCC
FROM UPS
NewMCC
NewMCC

NewMCC
FROM UPS

4 Zone
8 Elements
8 Elements
Existing
Existing
Existing
NewMCC
NewMCC
NewMCC
 NewMCC
FROM UPS
Location DI DO AI AO DI-32ch
Main Panel 615 291 46 6
25% spare 1.25 1.25 1.25 1.25
Total 768.75 363.75 57.5 7.5 24.02
25.00
RIO Panel Plenum Bag filiter Room 351 374 96 4
30% spare 1.3 1.3 1.3 1.3
Total 456.3 486.2 124.8 5.2 14.26
15.00
BF-2 Main ECR Room Building N 12 66 28 21 8
JSW interface 363 99 33 0
Total 429 127 54 8
25% spare 1.25 1.25 1.25 1.25
536.25 158.75 67.5 10 16.76
17.00
DO-16ch AI-8 ch AO-4 ch

22.73 7.19 1.88

23.00 8.00 5.00

30.39 15.60 1.30

31.00 16.00 2.00

9.92 8.44 2.50

11.00 9.00 3.00
ITEMS

1a

1b
2
3
3a
4
5
6
7
8
9
10
10a
11
12
13
13a
14
15
16
17
18
19
DIVISION of SCOPE about ELECTRIC AND AUTOMATION EQUIPMENT

(Totally referr
to "SCOPE of MATRIX" *file !!!)
DESCRIPTION OF EQUIPMENTS AND ACTIVITIES INSIDE SCOPE OF SUPPLY
Whole deitailed Engineering and design of Electric and Automation, including emission of detailed calculation and drawin
according to the DAUSTUR-JSW specification with Supervision and approval STEPS by EKOPLANT. For ea
items, must be included the whole ERECTION and COMMISSIONING!!!
The calculation , ralation, GA drawing, tuning of 6,6kV switchgears of JSW (cascade), mainly for inverter protection as per
Detailed Engineering issue!

The calculation, ralation, GA drawing of tuning of all electrical and automation parameters as per Detailed Engineering iss
The PLC and RIO PANELS CABINETS (ALL Rittal)
The 2 DESK with Steiless Steel TOP, The 3 HUB SWITCH PANEL (ALL Rittal)
THE LOCAL CONTROL BOXES and Junction Boxes (ALL Rittal)
ALL CABLES and TRAYS; ALL CABLES and TRAYS TOOLS for BEST ERECTION
ALL FIBER OPTIC; different type of LIUs; FO connectors; FO patches (glass type!!!)
HUB SWITCHES - COVERTERS FO/RJ45 Ethernet - COVERTERS FO/Pofibus DP (only engeneering of power supply and GA
drawing inside HUB Panels and local, if any )
THE PCC; MCC; PDB; MLCB/SLDB PANELS and LOCAL DISTRIBUTION panels
EARTHING and LIGHTNING design, calculation (refer to DASTUR Standard)
THE AVIATION LAMPS ( see attached proposal...)
All LIGHTS and UPS Panel and the relevant Distribution panel ( only tre
and fitting of Tray + routing design are EKO INDIA SUPPLIER SCOPE)
All SOCKETS (for Maintenance) 415, 240, 24Vac
TRANSFORMERS (6,6kV/415 V - 2MVA-&-415/240 2,5 kVA)...Center of star coils should be provided with measure of curr
for triping) scope of SUPPLIER of EKO INDIA !
VVVF Dirves and relevant incoming circuit breaker ( as per drawing Single Line)
HT MOTORS for FANS
ALL LIMIT SWITCHES, PROXIMITY, INSTRUMENTATION (PRESSURE SWITCH and TRANSMITTER, FLOW SWITCH and
TRASMITTER, TEMPERATURE SWITCH and TRANSMITTER, VIBRATION TRANSMITTERS..., and so on )
PAKAGE for DUST TRASPORTATION and DUST SILO SHELL! All cables are EKO INDIA SUPPLIER SCOPE !!
ALL PC, MONITORS, MOUSE and PRINTER A3 colour
APPLICATION SOFTWARE for PLC and EXCHANGE DATAS on EHTERNET
EXTENSION LICENCES for: PROGRAMMING UNIT and HMI SYETEMS, CLIENTS ONLY! (ABB)
.... AND START UP AND ASSISTANCE for ALL in SCOPE of SUPPLY of EKOPLANT!

SPARE PARTS
 WHO SUPPLY? NOTE

SUPPLIER of EKO-INDIA

SUPPLIER of EKO-INDIA

SUPPLIER of EKO-INDIA
SUPPLIER of EKO-INDIA
SUPPLIER of EKO-INDIA
SUPPLIER of EKO-INDIA
SUPPLIER of EKO-INDIA
SUPPLIER of EKO-INDIA
EKOPLANT
SUPPLIER of EKO-INDIA
SUPPLIER of EKO-INDIA
SUPPLIER of EKO-INDIA
JSW
SUPPLIER of EKO-INDIA
EKOPLANT
EKOPLANT
EKOPLANT
EKOPLANT
EKOPLANT
SUPPLIER of EKO-INDIA
SUPPLIER of EKO-INDIA
SUPPLIER of EKO-INDIA
SUPPLIER of EKO-INDIA
SUPPLIER of EKO-INDIA
& EKOPLANT
Division of signals between RIO's and PLC

According to the concept, the RIO' s and the PLC panel must be considered "SEGNAL KEEPING as CONCENTRATOR". So the

PLC (and inside panel RIO): are keeping segnals from all Electrical rooms of Building 33 (from each Electrical panel and r

RIO panel located inside Plenum Bag filter Room: are keeping segnals from all filter area (Filter, instrumentation, fan an

RIO panel located inside Building 12 Pump Station: are keeping segnals from all Building 12 and segnals from/to existin

Electrical PANELs In teh SCOPE:

ACB handling trollley

PCC PANEL
Double Incoming - 4 pole ACB of 3200A with Multifunction meter, Voltmeter & A with Schneider Electric SEPAM
Outgoing Feeders consider as:
4 Pole 1250 Amp ACB - 2 Nos
4 Pole 800 Amp ACB - 2 Nos
4 Pole XXXX Amp ACB - 2 Nos
4 Pole YYYY Amp ACB - 2 Nos
Wired segnals (enable, status) to PLC panel

PDB PANEL
4 pole MCCB ZZZZAmp - Qty. 2 Nos. (from Incomer 1 & Incomer 2) with Multifunction meter, Voltmeter & A
4 pole MCCB TTT Amp - Qty. 2 Nos
4 pole MCCB PPP Amp - Qty. 2 Nos
4 pole MCCB QQQ Amp - Qty. 2 Nos
Wired segnals (enable, status) to PLC panel

MCC PANEL
3 pole MCCB ZZZ Amp - Qty. 2 Nos. (from Incomer 1 & Incomer 2) with Multifunction meter, Voltmeter & Am

refer to detailed engineering!

Outgoing feeder for light and socket inside each electric panel listed here!!!
Wired segnals (enable, status) to PLC panel

MCBDB PANELs (with two transformers) and FIELD panel

4 pole MCBDB ZZZ Amp - Qty. 2 Nos. (from Incomer 1 & Incomer 2) with Multifunction meter, Voltmeter & A
4 pole MCBDB TTT Amp - Qty. 6 Nos

Wired segnals (enable, status) to PLC or RIO panel according to the location

LOCAL CONTROL BOXES ( with light-selectors, light-push buttons, lamps)

n° 1 for each fan ventilator
n°1 for Track operation below DUST-SILO
JUNCTION BOXES - RITTAL ONLY - ( with terminals and square key-closing tool)
Just for evaluation price we can consider n° 30 JB of 12X15X6"
NG as CONCENTRATOR". So they are keeping segnals in the area near by:

rom each Electrical panel and relevant instrumentation)

(Filter, instrumentation, fan and motor segnals, dust bin…and relevant Local control panel !!!)

12 and segnals from/to existing duct valves

with Schneider Electric SEPAM system via profibus

unction meter, Voltmeter & Ammeter

ction meter, Voltmeter & Ammeter

unction meter, Voltmeter & Ammeter